installation instructions -...

12
CORNER ENTRY SHOWER DOOR Series-1900A I MPORTANT: You should check with your local plumbing or building code agency about this product for compliance before it is installed. IMPORTANT: One Corner Entry Shower Door requires two cartons. Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. The Exploded Diagram of the door on page 3 will also provide a helpful reference when relating the location of the various parts. INSTALLATION INSTRUCTIONS

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Page 1: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

CORNER ENTRYSHOWER DOOR

Series-1900A

IMPORTANT: Yo u s h o u l d c h e c kwith your local plumbing or buildingcode agency about this product forcompliance before it is installed.

IMPORTANT: One Corner

Entry ShowerDoor requirestwo cartons.

Please read these instructions carefully tofamiliarize yourself with the required tools,materials, and installation sequences. TheExploded Diagram of the door on page 3 willa l so p rov ide a he lp fu l r e fe rence whenrelating the location of the various parts.

INSTALLATION INSTRUCTIONS

Page 2: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

basic tools and materials needed

TOOLS

6 FOOT FOLDING RULE OR MEASURING TAPE

HAMMER

ELECTRIC DRILL

DRILL BIT----3/16"

MASONRY BIT FOR CERAMIC TILE----3/16"

SCREWDRIVER----PHILLIPS AND FLAT

LEVEL

FINE FILE

PENCIL

SAFETY GLASSES

CAULKING GUN

CENTER PUNCH

MATERIALS

INSTALLED WALL COVERING AND

SHOWER BASE (RECEPTOR)

CAULK

how to care for your door

NEVER USE SCOURING POWDER PADS OR SHARPINSTRUMENTS ON METAL WORK OR GLASSPANELS.

T h e u s e o f a s q u e e g e e f o l l o w i n g e a c hshower is recommended to eliminate waterspots on the inside of the glass panels.

An occasional wiping down with a mild detergent diluted in water is all that is needed tokeep the panels and anodized aluminum parts looking new.

CAUTION: Tempered glass can not be cut.

2

CAUTION: Caulk shower base and wall covering andallow to set 24 hours before installing shower door.

Fai lure to caulk shower base and wall covering andallowing to set 24 hours before installing shower doorwill result in leakage and damage.

Page 3: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

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Page 4: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

2 INSTALLING ADJUSTMENT BLOCKS

ScrewdriverSlide an adjustment block intoeach end of the channel of thewall j amb as shown. Posit ioneac h b lo c k o ver t he ho leslo c at ed b et ween 2 l o c at i o ngrooves. To secure block, hold inp lac e and c r im p wal l j am bchannel lip on both sides of theblock. (4 Places). Press downfirmly with screwdriver blade tocrimp wall jamb lip, as shown.Tap screwdriver with hammer ifnecessary.

Using a phillips screwdriver, turnthe adjustment blocks until theyare all the way into the wall jamb.Do not sc rew the b locks pastflush as shown.

Repeat procedure for the otherwall jamb.

Measure and mark on the receptor ledgenear the wall, dimension"A" out from theback wall.

Align outside edge of wall jamb with themark made on the receptor ledge. Using alevel, plumb the wall jamb and mark thefive wall mounting holes with a pencil.

With a center punch, lightly punch the fiveho le l oc at ions fo r t he wal l j amb .( Onceramic tile, use a center punch to nickthe surface glaze.) Tap the punch lightlywith hammer so as not to crack tile. Use a3/16" drill bit (a masonry bit for ceramictile.) After drilling, thoroughly clean thereceptor ledge and wall. Insert p lasticanchors in all five holes.

Repeat procedure for the other wall jamb.

NOTE: Wear Safety Glasses

1 MARKING AND DRILLING WALL JAMB MOUNTING HOLES

AdjustmentBlock

Wall Jamb

Pencil

Level

Shower HeadCan Be OnEither Side

Wall Jamb

ShowerReceptor Dimension A for a 36"x36" receptor = 34-1/2"

Dimension A for a 32"x32" receptor = 31"

LocationGrooveWall Jamb

Lip

AdjustmentBlock

Lay wall jamb on a flat surface.

Wall Jamb

Screwdriver

A

4

Page 5: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

3 INSTALLING WALL JAMBS

Install each wall jamb by aligning the holes in thewall jambs with the holes in the wall. Secure thewall jambs with 6 # 8x1-1/4" screws provided.

Slide the wal l frame of f ixed panel over the wal ljamb. Rest the fixed panel on the shower ledge.

From inside the shower insert a Phillips screwdrivert ip through the ad justment ho les (2) and turn thead j ust m ent b l o c ks c o un ter c lo c k wise (o ut ) un t i lblocks are firmly against wall frames.

Install 2 # 8x3" flat head screws into the adjustmentholes of the wall frame and secure door in place.

Repeat procedure for the other fixed panel.

AdjustmentHole

# 8-18x1-1/4"Screw

WallMounting

Screw

Wall Frame Track

Fixed Panel

ShowerRecptor

WallJamb

ShowerReceptor

ShowerSide

Wall Frame

4 INSTALLING FIXED PANELS

AdjustmentHole

# 8-18x3"Screw

WallJamb

FrontSide

Track

Fixed Panel

WallMounting

Screw

5

Page 6: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

6 INSTALLING PLASTIC CLIPS

7 INSTALLING MOVING PANELS

Install a moving panel by insertingthe rollers into the top track rollergroove and the leg of bottom guideinto the bottom track slot. Slide them o v ing p anel b ac k t o t he o p enposition.

Rep eat p r o c ed u r e fo r t he o t hermoving panel.

MovingPanel

TopTrack

Bottom Track

RollerGroove

BottomTrack Slot

ShowerReceptor

Steel side of rolleragainst frame

Correct installationof rollers

# 8-32x3/8"Screw

Assem b le t wo r o l l er s o n eac h m o v ingpanel with # 8x3/8" screws as shown.

Insert a p last ic c l ip into each slot in thebot tom frame o f each moving panel. Besure to completely push the plastic clip allthe way down into each slot.

PlasticClip

PanelGuideSlot

6

5 INSTALLING ROLLERS TO MOVING PANELS

Page 7: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

8 INSTALLING BUMPERS

Rem o v e p ap e r b ac k i n g f r o m t h e r u b b e rbumpers and affix two on each wall frame offixed panel at top and bottom as shown.

9 INSTALLING TOP AND BOTTOM TRACK INSERTS

Slide 4 inserts into the top and bottom tracks as shown.

Insert

Bottom Track

Wall Frame

Bumper(Top)

Wall Frame

Bumper(Bottom)

Insert Installed

Bottom Track

7

3 4"

4"

4"

3 4"

Page 8: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

10 INSTALLING CORNER BRACKETS AND CORNER BUMPERS

11 INSTALLING INTERLOCKING HANDLES AND SIDE FRAME SEALS

Fr o m i ns id e t he sho wer, a t t ac h aninterlocking handle to side frame (sideframe toward corner bracket) of eachmoving panel with 4 # 8x3/8" screws.

Attach a side frame seal to the oppositeside frame of each moving panel with 4# 8x3/8" screws.

S l i d e o n e c o r n e r b r ac k e t i n t o t h ecavities of the top tracks.

Fr o m in s i d e t he sho w er, p l ac e t hecorner bumpers marked "T" into the toptracks as shown and align with holes int o p t r ac k s an d a t t ac h t h e c o r n e rb rackets and co rner bumpers with 2# 8x 1- 1/ 8" s c r ews . N O T E : D o n o tovertighten screws.

Sl i d e o n e c o r n e r b r ac k e t i n t o t h ecavities of the bottom tracks.

Fr o m in s i d e t he sho w er, p l ac e t hecorner bumpers marked "B" i n t o thebottom tracks as shown and align withholes in bottom tracks and attach theco rner brackets and corner bumperswith 2 # 8x3/4" screws. NOTE: Do notovertighten screws.

NOTE: Corner brackets for top tracksand bottom tracks are identical.

NOTE: Co rner bumpersare not identical.

Top corner bumpers arem a r k ed "T". B o t t o mc o r n e r b u m p er s a r emarked "B".

CornerBracket

TopCornerBumper

BottomCornerBumper

# 8-18x1-1/8"Screw

CornerBracket

# 8-18x3/4"Screw

# 8-18x1-1/8"Screw

SideFrameSeal

InterlockingHandle

# 8-18x3/8"Screw

8

TopTrack

BottomTrack# 8-18x3/4"

Screw

Page 9: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

12 TESTING AND ADJUSTMENT OF MOVING PANELS

Slide one of the moving panels into the c losed posit ion.Sl o w ly s l i d e t he o t her m o v ing p anel un t i l t he p anel sin ter loc k at the c o rner. I f panels do not c lose togethersmoothly, adjust one of the moving panels by loosening thescrew(s) and tilt ing the panel to get a smooth fit. Retightenscrews.

Should the panel bind or not glide smoothly, loosen bothroller screws and lower the panel an equal amount on bothsides.

Note: Small adjustment of the interlocking handles can bemade by loosening the small adjustment screws that attachthe handles to the moving panel and slightly repositioningthe handles in or out to make fit smooth.

CAUTION: Apply caulk around the outside ofthe door "only". Caulk applied to the inside ofthe door will cause leakage and damage.

Thoroughly clean and dry all dust, dirt, or greasefrom bottom track and receptor ledge surfaces tobe sealed . Carefu l ly app ly a bead o f c aulk ingaround the outside of the door where:

1. Bottom track meets the receptor.2. Corner brackets meets the receptor.3. Wall jamb meets the receptor.4. Wall jamb meets wall.

NOTE: Allow caulking to set 24 hours beforeusing shower.

13 CAULKING DOOR

9

MovingPanel

RollerScrew

SmallAdjustment

Screw

Top Track

InterlockingHandle

Caulk Here

Caulk Here Caulk Here

Caulk Here

Page 10: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

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Page 11: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

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Page 12: INSTALLATION INSTRUCTIONS - resources.kohler.comresources.kohler.com/plumbing/sterling/pdf/1900ai.pdf · CORNER ENTRY SHOWER DOOR Series-1900A IMPORTANT: You should check with your

ADDENDUM TO STEP 7, 1900A INSTALLATION INSTRUCTIONS

INSTALLING TOP AND BOTTOM TRACK INSERTS

NOTE: Because the track groove dimensions vary, 2 extrainserts have been provided for track groove dimensionvariances.

Slide an insert into the top and bottom tracks as shown.

Track Groove

Insert

Bottom Track

Insert Installed

Bottom Track