installation instructions - wpstatic.idium.no · 4.2 mothballing 40 4.3 disassembly 40 4.4 disposal...
TRANSCRIPT
Fröling Heizkessel- und Behälterbau Ges.m.b.H Industriestraße 12 A-4710 Grieskirchen
Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com
Installation Instructions
Turbomat 150 / 220
Read and follow the installation instructions and safety instructions.
All errors and omissions excepted.
Contents
Page 2 M 065 01 08 sa
C
1 Notes on Assembly 4 1.1 Notes on Standards 4
2 Technology 5 2.1 Dimensions 5 2.2 Components and Connections 6 2.3 Technical Specifications 7
2.3.1 Chimney ..........................................................................................7 Using a Brick Chimney.....................................................................8
3 Installation 9 3.1 Transport 9
3.1.1 Temporary storage ............................................................................9 3.2 Setting up in the boiler room 9 3.3 Preparatory Work 10
Detaching the blank cover.............................................................. 10 Removing the Blind Plug ................................................................ 11
3.4 Installing the boiler 12 Installing the insulation mounting brackets....................................... 12 Installing the Grate Drive............................................................... 13 Installing the Ash Removal Chamber ............................................... 14 Installing the Heat Exchanger Ash Removal Unit................................ 16 Installing the Insulating Side Panels ................................................ 17 Installing the Cleaning Door Frame.................................................. 22 Installing the Combustion Chamber Door Frame................................ 24 Installing the WOS Drive................................................................ 26 Installing the Actuators.................................................................. 27 Installing the Underpressure Controller ............................................ 28 Installing the Over-pressure Monitor................................................ 28 Installing the Combustion Chamber Temperature Sensor.................... 29 Installing the Safety Temperature Limiter (STL) and Boiler Sensor....... 29 Installing the Insulating Cover ........................................................ 30 Installing the Lambda probe ........................................................... 30 Installing the Flue Gas Sensor ........................................................ 30 Installing the Induced Draught Unit Housing ..................................... 31 Installing the Delivery Unit ............................................................. 33 Installing the Combustion Air Blower Fan (Turbomat TM 150).............. 34 Installing the Combustion Air Blower Fan (Turbomat TM 220).............. 34 Installing the Grate Thermostat ...................................................... 35 Installing the Shutter Masks ........................................................... 35 Installing the Electric Ignition ......................................................... 36 Installing the Ash Container ........................................................... 36 Installing the Flue Gas Return......................................................... 37
3.5 Electrical Connection 39 Potential Equalisation .................................................................... 39
3.6 Connecting the Thermal Discharge Safety Device 39
Contents
Fröling Heizkessel- und Behälterbau Ges.m.b.H Industriestraße 12 A-4710 Grieskirchen Page 3 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com M 065 01 08
C4 Startup / Shutdown 40
4.1 Commissioning / Configuring the Boiler 40 4.2 Mothballing 40 4.3 Disassembly 40 4.4 Disposal 40
5 Delivery Certificate - TM 150/220 41
Notes on Assembly
Page 4 M 065 01 08 sa
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1 Notes on Assembly
CAUTION
Assembly and installation by untrained personnel!
Risk of injury and damage to equipment!
Only trained technicians should assemble and install the system (i.e. heating installers or licensed electricians)!
1.1 Notes on Standards
The boiler must be installed and commissioned in compliance with local fire and building regulations and the following standards:
Safety Devices ÖNORM 7425
DIN 4751
TRVB H118
Chimney Connection ÖNORM / DIN EN 13384
DIN 4705-1, 18160-1
Feed Water ÖNORM / DIN EN 12828
ÖNORM H 5195-1
VDI 2035
Structural Devices, Supply Air Cross-Section ÖNORM 5170, 7137
TRVB 118
Electronics Installation, Potential Equalization ÖVE EN 1
VDE 0100
Fuel ÖNORM 7132, 7133, 7135
DIN 51731
PVA Standard
PVD Standard
1.BImSchV
For Industrial Systems FAV
Dear installer,
Please confirm that you have received the product in good condition.
Please send Fröling a copy of the enclosed delivery certificate, completed and signed by the customer.
Thank you!
Technology Dimensions and Connections
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2 Technology
2.1 Dimensions
Dimensions Description Unit TM 150 TM 220
H1 Height of boiler 1875
H2 Total height with flue gas return (heat exchanger, left)*
2280
H3 Height of flue gas pipe connection with flue gas return
1270 1380
H4 Height of flue gas pipe connection 750 1060
H5 Height of boiler return feed 495
H6 Height of the boiler outfeed
mm
1930
B1 Width of boiler 1200 1485
B2 Length of stoker (inc. gears) mm
845 895
L1 Total length of the system 3595 3685
L2 Total length of boiler 1865 1910
L3 Length of the ash removal chamber ash trolley
mm
930
*) Total height refers to the height of the flue gas pipe connection at the heat exchanger, left.
NOTICE
The following minimum directions apply for installation in the boiler room:
Minimum clearance height = 1950 mm Minimum clearance width = 1000 mm
Technology Dimensions and Connections
Page 6 M 065 01 08 sa
2 2.2 Components and Connections
Pos. Description Unit TM 150 TM 220
A Boiler outfeed connection
B Boiler return feed connection DN 65
C Thermal discharge safety device connection 1/2
Not shown
Drain Inch
3/4
D Flue gas pipe connection mm 200 250
1 Cleaning door
2 Combustion chamber door
3 Electric ignition
4 Geared motor for ash removal unit – chamber
5 Geared motor for ash removal unit – heat exchanger
6 Ash trolley for ash removal – chamber (not shown: ash box for ash removal - heat exchanger)
7 Geared motor for material delivery (stoker )
8 Induced draught unit housing with blower
9 Flue gas return with blower motor (optional flue gas return)
A
1
C
B
D
7
9
6 3
2
4 5 8
Technology Technical Specifications
Fröling Heizkessel- und Behälterbau Ges.m.b.H Industriestraße 12 A-4710 Grieskirchen Page 7 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com M 065 01 08
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2.3 Technical Specifications
Description Unit TM 150 TM 220
Rated heat output (at W20) 150 220
Fuel heat output (at W20) kW
164.6 241.8
Required fuel consumption (G50 W20) kg/h 42 62
Heat exchanger surface area m² 16.07 17.39
Total weight of the boiler 1925 2655
Weight – chamber 940 1355
Weight – heat exchanger
kg
1050 1300
Boiler water volume l 440 570
Permitted operating pressure bar 3
Max. permitted temperature 110
Permitted operating temperature (outfeed temperature) 95
Minimum return feed temperature
°C
65
Water side resistance (ΔT = 20K) mbar 15.6 15.0
Flow (ΔT = 20K) (ΔT = 15K)
m³/h 6.44 8.60
9.45 12.61
Chimney design data:
Flue gas pipe diameter mm 200 250
Flue gas temperature at rated load °C 190
Flue gas mass flow under rated load (G50 W20, 10% O2, flue gas temp. 190 °C
m³/h kg/h
664 502
885 670
Draught requirement at induced draught fan outlet Pa 2 2
2.3.1 Chimney
Correctly sizing the chimney is important to ensure trouble-free operation of the system. The dimensions must be calculated according to the standard
See “1.1 Notes on Standards”
The flue gas values for the calculation should be taken from the technical specifications. It is important to keep in mind that flue gas temperatures under 150 °C are produced in the lower output range (below 50% of the rated heat output). It is necessary, therefore, to connect the boiler to a structurally compatible, moisture-resistant flue gas system.
Technology Technical Specifications
Page 8 M 065 01 08 sa
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Using a Brick Chimney
To check for and prevent seepage damage to a chimney that is not moisture-proof, the following measures must be taken:
Measure the outlet temperature at the upper end of the chimney while it is operating
If this is above 80 °C, there is no risk of seepage damage to the chimney
Check the chimney at the cleanout opening after the first week of operation
If the inner wall is dry, you don't need to worry about seepage damage to the chimney.
If the outlet temperature at the upper end of the chimney is too low or the chimney is damp on the inner wall:
Set the minimum flue gas temperature at the controller to at least 150 °C or higher!
Insulate the connecting piece between the boiler and the chimney
Insulate the chimney in cold areas (in the attic, for example)
If no improvement is noted after a second check, check the chimney through the smoke trap sweeper!
NOTICE
Installing a draught limiter or an explosion flap is recommended!
Using a storage tank with the proper dimensions prevents boiler outputs of < 50%!
Installation Transport and Setup
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3 Installation
3.1 Transport
Follow the transport instructions on the packaging when moving the boiler. Tipping hazard!
Unloading, positioning and installation should only be carried out by trained professionals! Staff must be trained in techniques for moving heavy loads. (correct tools and lifting equipment, anchor points, ...)
To move the unit into the boiler room:
Attach a cable winch or similar lifting device to the eyelets on the boiler
To move the unit around inside the boiler room:
Position a fork-lift or rollers under the stationary main frame
To prevent damage:
Move the boiler without jarring or jolting
Move the packing materials carefully
3.1.1 Temporary storage
If the system is to be installed at a later date:
store the boiler, insulation, and control unit in a safe, dust-free, and dry location
Moisture reduces the effectiveness of the insulation and can destroy electronic components!
3.2 Setting up in the boiler room
Set up the boiler according to the applicable standards and regulations.
The floor under the boiler should have sufficient load capacity and should not be flammable.
Dimensions Description Unit Turbomatic 150
A Minimum distance between delivery unit and wall 300
B Minimum distance between induced draught fan and wall 500
C Minimum distance from front of boiler to wall 800
D Minimum distance between the ash trolley and the wall
mm
1000
Installation Installing the Boiler
Page 10 M 065 01 08 sa
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3.3 Preparatory Work
Once the unit is brought into the boiler room:
Position the boiler at the intended location
Using a winch or similar if necessary, set up the boiler according to the installation plan
NOTICE
Paint from the body of the boiler may have left dried paint residue in the threaded holes!
Tip: Check all threads before assembly and re-cut them if necessary!
Detaching the blank cover
On the delivery side:
Only for the flue gas return option!
Detach the bottom blank cover for the flue gas return
On the cleaning door side:
Detach the blank cover for the electric ignition
Insert the ignition tube as shown and secure it with the screws from the blank cover
The straight edge must be up.
Installation Installing the Boiler
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3Removing the Blind Plug
Remove the blind plug for the combustion chamber temperature sensor and the over-pressure monitor
At the flue gas pipe (back of boiler), remove the blind plug for the flue gas sensor and the Lambda probe
Remove the blind plug for the under-pressure controller sensor
Remove the blind plug for the overpressure
monitor
Remove blind plug and screw in immersion sleeve for grate thermostat
Installation Installing the boiler
Page 12 M 065 01 08 sa
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3.4 Installing the boiler
Installing the insulation mounting brackets
Install the lower insulation brackets on the sides of the base of the boiler or on the chamber - 4 insulation mounting brackets, small (A) - 2 Insulation mounting brackets, large (B)
On the cleaning door side:
Screw in 2 M6 screws from below into the left and right insulation mounting brackets (chamber)
Place the upper insulation mounting bracket on the threaded bolts and secure it using 2 M8 nuts and spacer washers
Only tighten the nuts after the insulation has been fitted
Place the insulating door mounting bracket for
the cleaning door on the threaded bolts
Align the mounting bracket to the edge of the boiler and secure it using 2 M6 nuts and spacer washers
A
A
B
B
A
A
Installation Installing the boiler
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3Installing the Grate Drive
Remove the 4 nuts and spacer washers from the blind flange
Remove the locking screw and fitting key at the shaft stub
Grease the shaft stub
Unscrew the shipping brace at the geared motor
Screw in the vent screw
The vent screw is included with the geared motor!
Place the geared motor into position and secure it using the previously removed nuts and spacer washers
Installation Installing the boiler
Page 14 M 065 01 08 sa
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Installing the Ash Removal Chamber
Insert the ash screw into the duct - Screw: Ø 110 mm, L = 1525 mm
The shaft stub must be on the heat exchanger side!
Install the discharge unit flange using 4 M10 x 25 bolts and nuts
Do not forget to fit the seal!
Install the flange bearing using 4 M10 screws on the intermediate bearing flange
Screw in the lubricating nipple 1
The lubricating nipple must point upwards when the flange is installed!
Remove the fitting key and locking screw at the shaft stub
Grease the shaft stub
Put the intermediate bearing flange on the shaft stub
Do not forget to fit the seal!
Fix using 4 M10 bolts and nuts
1
Installation Installing the boiler
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Unscrew and remove the shipping brace at the geared motor
Screw in the vent screw
The vent screw is included with the geared motor!
Install the torque support with 4 M10 x 20 screws on the gearing unit
Pull out the stub shaft of the screw to the width of the gearing unit (14 cm)
Secure the screw in position at the flange bearing using a worm screw
Place the geared motor on the shaft stub and the bearing flange plate bolt
Insert the fitting key into the groove on the shaft and secure it with a locking screw
Installation Installing the boiler
Page 16 M 065 01 08 sa
3 Installing the Heat Exchanger Ash Removal Unit
Install the end flange on the delivery side of the boiler using 4 M8 hexagonal screws
Place the geared motor on the flange plate as
shown and secure it using 4 M8 screws
Do not forget to fit the rubber seal!
Insert the ash screw and turn it until the key-ways of the screw and the gearing unit are opposite each other - Screw, TM 150: Ø 80 mm, L = 1,002 mm - Screw, TM 220: Ø 80 mm, L = 1242 mm
Insert the key and secure it with a locking screw
Insert the ash removal unit
Secure the flange plate with 4 M8 screws on the boiler
Installation Installing the boiler
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3Installing the Insulating Side Panels
Install 6 fitted screws on the insulating back panel
Place the insulating back panel on the back
Separate the perforated flaps on the left and right insulating side panels and bend them back 90°
Cut out the insulation
Hang the insulating side panel on the upper mounting bracket
Insert the insulating side panel into the lower insulation mounting bracket
Installation Installing the boiler
Page 18 M 065 01 08 sa
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Take care to fit the fitted screws into the spring shackles!
Separate and remove the pre-stamped cutout
on the lower end of the side chamber insulation
Do not confuse the left and right sides! The spring shackle 1 must not point forward!
Place the side chamber insulation over the
flange of the ash removal unit and insert it into the upper insulation bracket
Secure the insulation to the mounting bracket
using a self-tapping screw
1
Installation Installing the boiler
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Insert the right insulating side panel into the upper and lower mounting brackets
Take care to insert the fitted screws of the insulating back panel!
Place the ceramic fibre mat on the combustion chamber
Put on 4 insulating wool mats
Run the cable for the door contact switch through the opening in the flap behind the insulating wool to the opening as shown
Install 6 fitted screws
Open the combustion chamber door
Put on the front chamber insulation and insert it into the lower insulation mounting bracket
Installation Installing the boiler
Page 20 M 065 01 08 sa
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Tip: For the next step remove the primary air slide valve!
Loosen the screws and remove the sliding air valve
Cut out the insulating wool on the rear chamber insulation in the area of the delivery duct
For the flue gas return option:
Take out the lower right pre-stamped cutout and bend the flap back 90°
Place the insulation on the delivery duct and insert it into the upper and lower insulation mounting brackets
Secure the insulating side panels at the upper
insulation mounting brackets
Align the entire insulation and secure it by tightening the upper insulation mounting bracket
Re-install the primary air flap slide valve
Installation Installing the boiler
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Bend back the pre-cut flaps on the insulating front panel 90°
Run the cable for the door contact switch through the opening in the flap behind the insulating wool to the opening
Place the insulating front panel at the screws of the two lower insulation mounting brackets and put it over the insulating door bracket
Secure it to the insulating door mounting bracket using 2 M6 screws
Place the insulating wool mats on the boiler
Take out the insulating wool at the connections for the boiler outfeed and the safety battery
At the cross-over between the chamber and boiler body, pull down the insulating wool at the sides
Remove the pre-stamped cutout of the side chamber insulation
Only remove the lower part! (see photo)
Installation Installing the boiler
Page 22 M 065 01 08 sa
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Put on the side chamber insulation
Take care to insert the fitted screws precisely!
Installing the Cleaning Door Frame
Put on the door frame for the cleaning door
Insert the door contact switch through the cutout!
Pre-drill holes on the corners of the door
frame with a 3 mm drill bit
Secure the door frame to the insulation with 4 self-tapping screws
Installation Installing the boiler
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Install the securing plate on the door contact switch using the pre-installed nut
Install the securing plate using 2 self-tapping screws
Insert the door contact switch through the cutout in the door frame in such a way that the contact roller projects out of the insulation hole
Secure to the door frame using 2 self-tapping screws
Install an M6 bolt 2 two nuts on the lower insulating door mounting bracket
Insert the insulating door at the bolt of the lower insulating door mounting bracket
Secure the insulating door at the upper insulating door mounting bracket using a hinge pin
Installation Installing the boiler
Page 24 M 065 01 08 sa
3 Installing the Combustion Chamber Door Frame
Put on the door frame with the combustion chamber door open
Secure the door frame to the insulation
Installing the Cleaning Door Frame
Unscrew and remove the combustion chamber locking hook
Install the door contact switch
Installing the Cleaning Door Frame
After installing the door contact switch, re-install the locking hook
Install the door handle on the combustion chamber door using 2 M8 hexagonal screws
Install the glass and frame on the plate using
2 screws
Installation Installing the boiler
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Screw the screw for the knob through from behind and secure with a nut
Install the plate at the viewing tube flap using an M8 screw
Lock the bolt on the back with a nut
Put the cover plate on the combustion chamber door
Secure it on the left and right using 2 M8 screws with spacer washers
Adjust the door contact switch by shifting the cover plate
Screw on the knob at the inspection glass holder
Installation Installing the boiler
Page 26 M 065 01 08 sa
3 Installing the WOS Drive
Insert the WOS disc at the WOS mounting bracket as shown and install it on the threaded bolts on the boiler
The catches on the WOS must be installed as in the following diagram:
Unscrew the locking screw at the WOS disc shaft
Put on the WOS motor and install it on the WOS mounting bracket as shown
Replace the locking screws at the shaft
WOS disc
2 catches
Installation Installing the boiler
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Installing the Actuators
Install torque supports for actuators on the flange plate of the rotary slide valve
Primary air: horizontal mounting bracket Secondary air: vertical mounting bracket
Install the cover plate with 4 self-tapping screws
Turn the pneumatic rods to the left stop
Put the actuators on the torque support and secure them at the clamp
The delivery configuration of the actuators is generally at the left stop! If it is in an incorrect position, correct this using the operating instructions included.
Installation Installing the boiler
Page 28 M 065 01 08 sa
3 Installing the Underpressure Controller
Screw in extension pipe
Screw the tubing nozzle into the extension pipe
Install the pressure measuring transducer on the mounting bracket
Install the mounting bracket on the boiler with 4 self-tapping screws
Connect the transparent tubing at the measuring transducer to the “minus” nipple using a hose clamp
Run the transparent tubing to the hose nozzle of the extension pipe and secure it with a hose clamp
Installing the Over-pressure Monitor
Screw in the extension pipe and the brass bushing
Slide in the over-pressure monitor and secure it at the brass bushing
Installation Installing the boiler
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3Installing the Combustion Chamber Temperature Sensor
Hand-tighten the extension pipe with flange
Slide in the combustion chamber temperature sensor and secure it at the flange
Installing the Safety Temperature Limiter (STL) and Boiler Sensor
Remove the housing cover of the safety temperature limiter
Drill a hole in the centre of the bottom of the housing using an 8 mm drill bit and drill 4 holes for securing with a 5 mm drill bit.
Insert the safety temperature limiter sensor through the bottom of the housing
Insert the safety temperature limiter sensor into the hole in the insulation and run it upwards between the plate and the insulation
Secure the safety temperature limiter to the insulation with 4 self-tapping screws
Re-install the housing cover of the safety temperature limiter
On the upper side of the boiler:
Insert the safety temperature limiter sensor and boiler sensor with a clasp into the immersion sleeve
Secure them using the immersion sleeve worm screw
Installation Installing the boiler
Page 30 M 065 01 08 sa
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Installing the Insulating Cover
Remove the pre-stamped cutouts in the front insulating cover for the boiler outfeed and the safety battery connections
Remove the burrs from the cutouts using a file
Put on the front insulating cover
Insert the cable for the boiler sensor through the opening!
Put on the rear insulating cover
Installing the Lambda probe
Hand-tighten the bushing of the Lambda probe at the flue pipe
Lightly screw the Lambda probe into the bushing
Installing the Flue Gas Sensor
Screw in the brass bushing
Slide in the flue gas sensor as shown and lightly tighten it using the worm screw of the brass bushing
Installation Installing the boiler
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3Installing the Induced Draught Unit Housing
Glue the seal cord on the flue pipe
Position the induced draught unit bracket at the flange of the flue gas pipe, align horizontally and secure
Install smoke flue adapter with seal ring
Put 4 rubber buffers on the bracket at the long holes
Do not secure the rubber buffers yet!
Installation Installing the boiler
Page 32 M 065 01 08 sa
3
Put the induced draught unit onto the rubber buffers and align with the rubber buffers
Tighten the rubber buffers between the bracket and the induced draught unit
Screw the smoke flue adapter onto the induced draught unit tightly with a seal ring
To stabilise the far end of the bracket install 2 supports as shown
For Turbomat TM 220 also:
With the Turbomat TM 220 install a flue gas
pipe cone on the induced draught fan
Installation Installing the boiler
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3
Installing the Delivery Unit
Install the delivery duct using 4 M10 bolts and nuts
Do not forget to fit the seal!
Slide in the screw - Screw: Ø 110 mm, L = 980 mm
Install the geared motor on the flange plate using 4 M10 x 20 screws
The longer bezels must point downward!
Install the geared motor with flange plate and seal at the delivery duct using 4 M10 bolts and nuts
Install an M 16 carrying bolt at the flange plate lug
Slightly pre-tighten the delivery duct with the carrying bolt
Unscrew and remove the shipping brace at the geared motor
Screw in the vent screw
The vent screw is included with the geared motor!
Installation Installing the boiler
Page 34 M 065 01 08 sa
3 Installing the Combustion Air Blower Fan (Turbomat TM 150)
Install the combustion air blower on the flange using 4 M6 screws
Installing the Combustion Air Blower Fan (Turbomat TM 220)
Install the suction pipe on the combustion air blower fan
Install the pipe elbow on the boiler above the combustion chamber door
Install the combustion air blower fan on the pipe elbow as shown below
Installation Installing the boiler
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3Installing the Grate Thermostat
Cover plate TM 150 Cover plate TM 220
Remove the pre-stamped cutout in the cover plate
Install the cover plate
Install the securing plate and thermostat on the insulation
Insert the sensor into the immersion sleeve
Installing the Shutter Masks
Secure 2 shutter masks on the front side using self-tapping screws
Install shutter masks for the boiler return on the back of the boiler
Put on the cover hood at the WOS drive and
secure it to the insulation
Installation Installing the boiler
Page 36 M 065 01 08 sa
3 Installing the Electric Ignition
Put blower fan 1 for the electric ignition on the ignition tube and secure it with nut
Screw in the seal cord with it!
Installing the Ash Container
Position the ash container at the ash removal unit flange
Adjust for any difference in height by adjusting the castors
Put the ash container on at the ash removal flange
Insert the pin at the ash container flange.
Secure it on the left and right using wingnuts
Put the ash box on the flange of the heat exchanger ash removal unit
1
Installation Installing the boiler
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3
Installing the Flue Gas Return
Flue gas return at heat exchanger, left Flue gas return at heat exchanger, right
Put the fan box on the induced draught unit housing or flue gas pipe cone (only TM 220) and screw it on firmly
If the heat exchanger is on the left, the pipe section between the induced draught unit and the T-piece must also be installed.
Remove the protective grating from the flue gas return blower
Use the high temperature silicon included as a sealing material
Put the flue gas return blower on the bracket of the fan box and screw it on with the flange on the T-piece
Installation Installing the boiler
Page 38 M 065 01 08 sa
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Install connector supports for the smoke flue on the flue gas return blower
Install the primary air box on the boiler with
sliding air valve
Connect the primary air box and flue gas return blower to the flue pipes as shown in the diagram
File the smoke flues after cutting to length.
Apply high temperature silicon before installing the pipe clamps.
Flue gas return at heat exchanger, left Flue gas return at heat exchanger, right
Installation Electrical Connection
Fröling Heizkessel- und Behälterbau Ges.m.b.H Industriestraße 12 A-4710 Grieskirchen Page 39 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com M 065 01 08
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3.5 Electrical Connection
CAUTION
Work on electrical components.
Risk of injury from electric shock!
Work on electrical components should be carried out by authorised professionals.
Wire the connections according to the schematic diagram:
Schematic diagrams: See operating instructions for “Lambdatronic H 3000”
Potential Equalisation The potential equalisation of the connection is absolutely required and must be carried out in accordance with applicable standards and regulations!
See “1.1 Notes on Standards”
3.6 Connecting the Thermal Discharge Safety Device
NOTICE
The thermal discharge safety device must be connected in accordance with ÖNORM/DIN EN 303-5 as shown in the following diagram.
The discharge safety device must be connected to a pressurised mains water supply in such a way that it cannot be shut off.
1 Thermal discharge safety device sensor
2 Thermal discharge safety device (opens at approx. 95 °C)
3 Cleaning valve (T-piece)
4 Dirt trap
5 Pressure reducing valve
(Required when the cold water pressure is greater than 6 bar.)
Technical specifications:
Safety battery connection 1/2" IT
Minimum pressure 2 bar
Max. permitted operating pressure 16 bar
Required flow volume 1 m³/h
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Startup / Shutdown
Page 40 M 065 01 08 sa
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4 Startup / Shutdown
4.1 Commissioning / Configuring the Boiler
The boiler must be adjusted to the requirements of the heating system during commissioning
NOTICE
The initial startup must be carried out by an authorised installer or Fröling's customer service department.
Before heating the boiler for the first time:
Adapt the controller to the system type
The arrangement of the keys and the necessary control steps for branching/modifying the parameters, should be taken from the accompanying “Lambdatronic H 3000” operating instructions
4.2 Mothballing
The following tasks should be carried out if boiler is to remain out of service for several weeks (e.g. during the summer):
Carefully clean the boiler
Completely close all doors and flaps
If the boiler is to remain out of service during the winter:
Have the system completely drained by a qualified technician
Protect against frost!
4.3 Disassembly
To disassemble the boiler, perform the assembly process in reverse order.
See page 12, “Installing the boiler”
4.4 Disposal
Dispose of all waste in an environmentally-friendly manner and in accordance with waste disposal regulations.
Separate and clean recyclable materials and send them to a recycling centre.
Delivery Certificate
Fröling Heizkessel- und Behälterbau Ges.m.b.H Industriestraße 12 A-4710 Grieskirchen Page 41 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com M 065 01 08
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5 Delivery Certificate - TM 150/220
Customer no.
Customer address: Installer:
Telephone number:
150 kW Turbomat
220 kW
Serial number
System operation discussed
System maintenance discussed
Operating principle and self-checking of safety devices discussed
All technical documents given to customer (documentation, certificates of conformity, ...)
Test heating performed
Commissioning report given to customer
Telephone number for manufacturer's service department indicated
Rating plate attached
Following items checked:
No defects found
Notice:
All national and regional regulations relating to initial testing and subsequent testing of the system must be observed. Please be advised that, in Austria, commercial systems with a rated heat output ≥ 50 kW must be regularly tested at yearly intervals in accordance with the Heating Plant Regulations (FeuerungsanlagenVO).
Date Customer Installer
Please complete this form, ask the customer to sign it and return it as confirmation to FRÖLING Ges.m.b.H. Fax: +43 (0)7248 606 600