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1. INSTALLATION GUIDANCE NOTES

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Page 1: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 .

INSTALLATION GUIDANCE NOTES

Page 2: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

2 . 2 . 1 8 / 0 9 / 2 0 2 0

PURPOSE

Purpose:The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure the integrity of the Aptus Coupler connection.

Definitions:Definition of Snug tight as given in AS4100.

Snug tight - the tightness of a bolt achieved by a few impacts of an impact wrench or by the full effort of a person using a standard podger spanner.

Documentation and Certification

Coupler Assembly Components

Friction Welded Socket

Friction Welded Socket

Threaded Stud

Lock Nut

Inner Coupler

Outer Coupler

Seating Stud

ACTIVITY RESPONSIBIL ITY VERIF ICATION

SWMS Precast Installer Signed SWMS

Personnel Qualifications Precast Installer High Risk Work Licence

Clutch certification Precaster Clutch Manufacturer’s Certificate

Concrete test report/Cert Precaster NATA test report (supplier)

Temp works certification Precaster Design Engineer Cert/Letter

Site survey marks Builder RLs and Offset marks

QA Photos of columns APTUS Installer QA records

Concrete compaction under APTUS column Concreter Site Supervisor

Page 3: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

3 .

PRECAST ELEMENT DELIVERY

1 8 / 0 9 / 2 0 2 0

Precast Element Delivery

Depending on shape and size, the precast elements may be transported in a flat pack arrangement or in a vertical position supported by an “A” frame. The Project Site will determine the order in which the elements are to be delivered. A transport layout is then developed for each load taking into account the weight and size of the elements and the positioning of the elements for transport.

Precast columns arriving on site supported on timber dunnage.

Some elements will not require all Aptus components to be installed before delivery. This maybe due to:

Aptus safety lifters to be installed Aptus components may clash with Lifters during onsite installation Aptus lifting plate to be installed to erect element on site

Timbers are to be placed at the end of the columns prior to lifting. This will help to protect the couplers as the column is raised into the vertical position when being lifted off the trailer

Page 4: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

4 .

PRECAST ELEMENT WORKSHOP

The precast element workshop drawing will provide the information that details the size and orientation of each of the Aptus components. The workshop drawing will also highlight and provide information as to which components will be supplied loose.

Examples of highlighted components and information may include:

Supply loose Aptus couplers

AB1 N32 APTUS

AB1 N32 APTUS

AB1 N32 APTUS

1 N12-300

2N12-150ALTERNATE TIEORIENTATION

1 N12-150

3 LI

G SE

TS A

T 30

0 =

600

10 LI

G SE

TS A

T 15

0 =

1350

300

200

6050

100

2N12-300ALTERNATE TIEORIENTATION

150 150

66 168 66

300

2677

135015

50

2660

TROW

EL F

ACE

BED

FACE

A03C73

CHAMFER BED1000

CHAM

FER

BED

- END

VIS

IBLE

2660

CHAM

FER

BED

- END

VIS

IBLE

2660

0 74 494

500

690

926

1000

742361906

42074

1000

1780

880

LEFT

END

RIGH

T EN

D

506 C.O.G.494 C.O.G.

225550225

2842

0 200

370

800

1000

200430170200

1349

C.O

.G.

1311

C.O

.G.

SUPPLY LOOSE APTUSCOUPLERS

L2

D3

F1

F1

ATTACH APTUS SAFETYLIFTER (4t WLL)

ATTACH APTUS SAFETYLIFTER (4t WLL)

G6

G5G6

G5

G5

G6

AC1

AB1

TROWEL FACE

BED FACE

74 426 426 74

1000

6616

866

300 15

015

0

8513

085

213 213 213 213

BORNHORST + WARDCONSULTING ENGINEERS

CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au

PROJECT No. - DRAWING No. REVISION

SUBJECT

PROJECT

CLIENT

DATEREV DWNDES CHK APPDESCRIPTION

STATUS

0 10 20 4030 50 100 ORIGINAL SIZE A1

ALL FITMENTS ARE TROWEL FACE UNOBED FACE VISIBLE

SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/

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DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.

18/0

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ST-TB-SHD-03C73 A

1 07.09.18 ISSUE FOR APPROVAL DP GH BTA 18.09.18 ISSUE FOR CONSTRUCTION PRH GH BT

GALLERY HOUSE

FOR CONSTRUCTION

BW PROJECT No. 16339P

169-03C73

SIMILAR ITEMS - 03C73

MARK

WORKSHOPDRAWINGREFERENCE

03C73 03C7303C74 03C73

QUANTITY: 2

SCALE 1 : 20REINFORCEMENT LAYOUT

PROPERTY TABLE

MARK THICKNESS MASSCONCRETE DESIGN

STRENGTHCONCRETE LIFTING

STRENGTHREINF'TCOVER AREA VOLUME FINISH

03C73 300 1.9 t N50 N15 30 2.432 m² 0.73 m³ SMOOTH

APTUS - INSTALL PRIOR TO DISPATCH

ITEMNUMBER COMPONENT

O\ALENGTH QTY. PART NUMBER

AC1 (ACS-N32) INNER COUPLER ASSEMBLY - 127 STUD 6 SA-32IC65-127

BOM TABLE

ITEMNUMBER COMPONENT QTY.

D3 100mm PVC PIPE - SINGLE SYPHONIC JUNCTION FORMER 1F1 ANCON QWIKFOOT FERRULE M20 - FF2096G 2G5 70Ø x 1350 LONG SPIRAL DUCT GROUT TUBE 3G6 70Ø x 1550 LONG SPIRAL DUCT GROUT TUBE 3L2 ANCON EDJPRO NARROW LIFTING ANCHOR (7t WLL) - EPNA10 + N16 x 1370 LONG TAIL 1

REINFORCEMENT SCHEDULE

BARSIZE

ITEMNUMBER SHAPE A B C D E

PINDIA.

BARLENGTH QTY.

TOTALMASS

N12 1 HT 240 920 130 0 0 48 2503 15 32.7 kgN12 2 LT 130 240 155 0 0 48 499 14 6.1 kgN10 3 S 2600 0 0 0 0 50 2600 4 6.3 kg

BAR SHAPES

SHAPE SHAPE IMAGEHT

LT

S

SCALE 1 : 20RIGHT END VIEW

SCALE 1 : 20TROWEL FACE

APTUS BAR SCHEDULE

ITEMNUMBER COMPONENT

O/ALENGTH QTY. PART NUMBER

AB1 (ACS-N32) M36 STARTER BAR 2630 6 SB-N32-S-0032

SECTIONSCALE 1 : 10 03C73

A

Install Aptus Safety Lifter. Supply loose anchors for final site install.

5060

200

12 LI

G SE

TS A

T 25

0 CR

S. =

275

0

2N10-250ALTERNATE TIEORIENTATION

AB1 N24 APTUSAB1N24 APTUS

1 N10-250

3 2-N10

TROW

EL F

ACE

BED

FACE

250

LEFT

END

RIGH

T EN

D

A19C07

3060

1547

C.O

.G15

13 C

.O.G

600

74 226 226 74

3060

60074 452 74

0 74 300

526

600

0 74 526

600

3118

300 C.O.G 300 C.O.G

250

6611

866

60074 452 74

300300BED FACE

TROWEL FACE

AT1L2

AT1

AB1

INSTALL APTUS SAFETYLIFTER (4t WLL). TO BERETURNED: SUPPLY LOOSEANCHORS FOR SITE INSTALLFINAL.

INSTALL APTUS SAFETYLIFTER (4t WLL). TO BE

RETURNED: SUPPLY LOOSEANCHORS FOR SITE INSTALL

FINAL.

AC1

BORNHORST + WARDCONSULTING ENGINEERS

CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au

PROJECT No. - DRAWING No. REVISION

SUBJECT

PROJECT

CLIENT

DATEREV DWNDES CHK APPDESCRIPTION

STATUS

0 10 20 4030 50 100 ORIGINAL SIZE A1

SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/

COPY

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was

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d an

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acc

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the

term

s of e

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DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.

7/02

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9 9:

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ST-TA-SHD-19C07 A

1 30.01.19 ISSUE FOR APPROVAL PRH AB BT2 06.02.19 REVISED APPROVAL ISSUE AB PRH BTA 07.02.19 ISSUE FOR CONSTRUCTION AB PRH BT

GALLERY HOUSE

FOR CONSTRUCTION

BW PROJECT No. 16339P

169-19C07

APTUS BAR SCHEDULE

ITEMNUMBER COMPONENT

O/ALENGTH QTY. PART NUMBER

AB1 (ACS-N24) M28 STANDARD BAR 3070 4 SB-N24-S-2424

SCALE 1 : 20REINFORCEMENT LAYOUT

PROPERTY TABLE

MARK THICKNESS MASSCONCRETE DESIGN

STRENGTHCONCRETE LIFTING

STRENGTHREINF'TCOVER AREA VOLUME FINISH

19C07 250 1.2 t N50 N15 30 1.834 m² 0.46 m³ SMOOTH

APTUS - INSTALL PRIOR TO DISPATCH

ITEMNUMBER COMPONENT

O\ALENGTH QTY. PART NUMBER

AC1 (ACS-N24) OUTER COUPLER ASSEMBLY 4 SA-24OC55AT1 (ACS-N24) M28 ANCHOR HEAD - 172 STUD 4 SA-24AH28-172

BOM TABLE

ITEMNUMBER COMPONENT QTY.

L2 ANCON EDJPRO NARROW LIFTING ANCHOR (7t WLL) - EPNA10 + N16 x 1370 LONG TAIL 1

REINFORCEMENT SCHEDULE

BARSIZE

ITEMNUMBER SHAPE A B C D E

PINDIA.

BARLENGTH QTY.

TOTALMASS

N10 1 HT 506 174 120 0 0 40 1536 13 12.1 kgN10 2 LT 120 174 140 0 0 40 412 13 3.2 kgN10 3 S 2975 0 0 0 0 50 2975 2 3.6 kg

BAR SHAPES

SHAPE SHAPE IMAGEHT

LT

S

SCALE 1 : 20RIGHT END VIEW

SCALE 1 : 20TROWEL FACE

SECTIONSCALE 1 : 10 19C07

A

1 8 / 0 9 / 2 0 2 0

Page 5: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

5 .

INSTALL APTUS SAFETY LIFTER

Install Aptus Safety Lifter. Supply loose anchors for final site install.

Where this is noted a sticker stating “Aptus Supply Loose” or “Lifting Plate Required” is to be attached to the element. If lifting plate is required, this will mean that the Aptus components will be supplied loose.

Each element’s components are to be placed in a separate box along with the workshop drawing for that element. The box is then taped up and labelled with the Element number, type and quantities of components. This process also applies to any Outer Couplers or Threaded Anchors that have been removed from the bottom of the element for transport. (e.g. coupler landing on part of the “A” frame support when element is being transported.)

The loose component box is to travel to site on the same transport the corresponding element is being delivered on. A photo is to be taken of the transport load and also of each ‘loose supply’ box clearly showing the unit number on each of the boxes to ensure they have been loaded with the corresponding element.

125

5060

125

10 LI

G SE

TS A

T 30

0 =

2700

AB1 N24 APTUS

AB1 N24 APTUS

1 N10-300

TAPER BASEØ 350

FACE

VIS

IBLE

3060

116118116

0 116

234

350

Ø 350

A17C55

TAPER BASEØ 350

Ø 3509116891

0 91 259

350

FACE

VIS

IBLE

3060

1533

C.O

.G.

1539

C.O

.G.

175 C.O.G. 175 C.O.G.

3080

116

118

116

91848491

Ø 350

ATTACH LIFTING PLATE (0.8t. WLL)TO APTUS SOCKETS

AC1

AB1

AC2

BORNHORST + WARDCONSULTING ENGINEERS

CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au

PROJECT No. - DRAWING No. REVISION

SUBJECT

PROJECT

CLIENT

DATEREV DWNDES CHK APPDESCRIPTION

STATUS

0 10 20 4030 50 100 ORIGINAL SIZE A1

ALL FITMENTS ARE TROWEL FACE UNO

SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/

COPY

RIGH

T ©

-Th

is do

cum

ent i

s and

shal

l rem

ain

the

prop

erty

of B

ornh

orst

& W

ard

Pty.

Ltd.

The

doc

umen

t may

onl

y be

used

for t

he p

urpo

se fo

r whi

ch it

was

com

miss

ione

d an

d in

acc

orda

nce

with

the

term

s of e

ngag

emen

t. Un

auth

orise

d us

e of

this

docu

men

t in

anyf

orm

wha

tsoe

ver i

s pro

hibi

ted.

DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.

8/03

/201

9 8:

23:0

3 AM

C:\R

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ST-TB-SHD-17C55 A

1 04.03.19 ISSUE FOR APPROVAL PRH AB BTA 08.03.19 ISSUE FOR CONSTRUCTION PRH AB BT

GALLERY HOUSE

FOR CONSTRUCTION

BW PROJECT No. 16339P

169-17C55

APTUS BAR SCHEDULE

ITEMNUMBER COMPONENT

O/ALENGTH QTY. PART NUMBER

AB1 (ACS-N24) M28 STANDARD BAR 3070 4 SB-N24-S-2424

SIMILAR ITEMS - 17C55

MARK

WORKSHOPDRAWINGREFERENCE

17C55 17C5517C56 17C55

QUANTITY: 2

SCALE 1 : 20REINFORCEMENT LAYOUT

PROPERTY TABLE

MARK MASSCONCRETE DESIGN

STRENGTHCONCRETE LIFTING

STRENGTHREINF'TCOVER AREA VOLUME FINISH

17C55 0.8 t N50 N15 30 0.29 m³ SMOOTH

APTUS - INSTALL PRIOR TO DISPATCH

ITEMNUMBER COMPONENT

O\ALENGTH QTY. PART NUMBER

AC1 (ACS-N24) INNER COUPLER ASSEMBLY - 112 STUD 4 SA-24IC55-112AC2 (ACS-N24) OUTER COUPLER ASSEMBLY 4 SA-24OC55

REINFORCEMENT SCHEDULE

BARSIZE

ITEMNUMBER SHAPE A B C D E

PINDIA.

BARLENGTH QTY.

TOTALMASS

N10 1 CH 300 0 120 260 0 40 1323 12 9.6 kg

BAR SHAPES

SHAPE SHAPE IMAGECH

SCALE 1 : 20RIGHT END VIEW

SCALE 1 : 20TROWEL FACE

SECTIONSCALE 1 : 10 17C55

A

1 8 / 0 9 / 2 0 2 0

Page 6: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

6 .

PRELIMINARY WORKS

Preliminary Works to Precast Element Erection

Prior to the erection of the precast element the protective plastic caps are removed from the couplers. Select one of the corner assemblies to set to the nominated RL for the precast element. A reference RL is marked on site by the Builders Surveyor generally on part of the structure e.g. the lift core. All the lock nuts can be loosened and wound down to allow for adjustment when setting the couplers to the nominated RL.

Once the selected coupler has been set to the nominated RL, the lock nut is tightened to secure it in position and a mark placed next to the coupler to indicate that it has been set to level. This coupler assembly is now fixed and is not to be adjusted any further throughout the erection process.

Example of RL mark by the Builder’s Surveyor

Mark to indicate which coupler is set to level – the “RL” coupler

1 8 / 0 9 / 2 0 2 0

Page 7: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

7 .

SETTING COUPLERS TO LEVEL

Setting Couplers to Level

Step 1: From the coupler that has been set to the RL set the level of the adjacent corner coupler with the use of a spirit level.

Step 2: From the coupler that has been set to the RL set the level of the parallel corner coupler with the use of a spirit level or with the use of the laser level if the spirit level does not reach.

Leave the coupler on the last corner (and any other couplers) wound down below the level of the three couplers set to the correct RL. This prevents interference during the plumbing process. At this point the RL coupler is the only one to which the lock nut has been tightened.

IMPORTANT NOTE:Only three couplers are used to plumb the precast element.

Setting the level of the adjacent coupler from the RL coupler.

Adjacent Coupler

Adjacent Coupler

Parallel Coupler

Corner Coupler (and any other remaining couplers) are set down below the level of other couplers.

RL Coupler

RL Coupler

1 8 / 0 9 / 2 0 2 0

Page 8: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

8 .

After the couplers have been set, a chalk line is marked between the offsets that have been set by the site surveyor. This line will be used to set the precast element position during the erection process.

Laser levelOffsets marked by the site surveyor.

Chalk line

1 8 / 0 9 / 2 0 2 0

Page 9: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

9 .

PRECAST ELEMENT ERECTION PROCESS

Precast Element Erection Process

The precast element is craned into position under control of the site dogman with directions being given by the precast erection supervisor.

The precast element is lowered until the seating studs come into contact with the inner couplers. The precast element now will be sitting on the three levelled couplers only. The outer couplers are screwed hand tight onto the three “seated” inner couplers which were previously set to level.

NOTE: The locating pin on the seating head prevents the precast element from slipping sideways off the inner couplers.

1 8 / 0 9 / 2 0 2 0

Page 10: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 0 .

POSIT IONING + PLUMBING ELEMENT

Positioning & plumbing the element

Always start on the narrow face first!

Once the couplers have been screwed down the dogman can instruct the crane operator to take a little load off (ensuring the weight of the element is sufficiently “resting” on the three couplers).

The corner coupler (and any other remaining couplers) remain screwed down and disengaged so as not to interfere with the plumbing process.

The base of the precast element is then checked for parallel to the surveyed offset lines along the broad face. The lateral tolerance in the coupler allows for minor adjustment if required.

The vertical alignment of the narrow face is to be achieved by adjusting the “parallel coupler” up or down until the desired position is achieved. This is measured by the use of a laser level or spirit level.

1 8 / 0 9 / 2 0 2 0

Page 11: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 1 .

The base of the narrow face is checked against the surveyed off-sets. The lateral tolerance in the coupler allows for minor adjustment if required.

The vertical alignment of the broad face is then be achieved by adjusting the “adjacent coupler” up or down until the desired position is achieved. This is again measured using a laser level or spirit level.

In summary, the precast element is erected and plumbed using three couplers only!!! Remaining couplers are engaged only after the plumbing process is completed.

This coupler remains loose until the precast element is plumb. Once the precast element is plumb this coupler can be engaged and tightened.

1. The parallel coupler is raised or lowered to plumb the precast element on the narrow face

2. The adjacent coupler is raised or lowered to plumb the precast element on the broad face

The locked in RL coupler is to remain fixed at all times

Broad faceNarrow face

1 8 / 0 9 / 2 0 2 0

Page 12: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 2 .

Now that the element is positioned and plumbed, four couplers can be fully engaged.

Two spanners are used, one to hold the inner coupler in position while the other tightens the outer coupler.

All components are tightened to snug tight

Once four coupler assemblies have been tightened the precast erector will instruct the dogman to release the crane.

Securing the element

The final step is to ensure lock nuts are tightened and secured against every coupler on the element.

This is also done with two spanners, one to hold the coupler in position and the other to tighten the lock nut.

All components are tightened to snug tight.

1 8 / 0 9 / 2 0 2 0

Page 13: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 3 .

Where there are multiple coupler assemblies for the precast element, the crane can be released once there have been four coupler assemblies fully engaged and tightened to snug tight. The nominated coupler assemblies that need to be fully engaged and tightened are detailed on the Aptus Typical Details Drawing No. S0050 attached to this document.

Photos of the fully tightened couplers to be taken as QA evidence that couplers have been fully engaged before concrete pour.

Panel mark to be included in photo.

Adequate compaction of the concrete must be maintained around the Aptus coupler connections. Details for the concrete vibration methods are outlined in Aptus Details Drawing No. S0065 attached to this document.

1 8 / 0 9 / 2 0 2 0

Page 14: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 4 . 1 8 / 0 9 / 2 0 2 0

(REFER TABLE)APTUS PRECAST HEIGHT

FOOT

ING

STAG

E 1

APTU

S PR

ECAS

T ER

ECTI

ON1.

STA

RTER

BAR

S W

ITH

APTU

S SO

CKET

S CA

ST IN

TO F

OOTI

NG.

2. F

OOTI

NG C

ONCR

ETE

STRE

NGTH

TO

ACHI

EVE

20M

Pa.

3. I

NSTA

LL A

PTUS

COU

PLER

S &

ERE

CT A

PTUS

PRE

CAST

4. P

OUR

SLAB

ON

GROU

ND U

NDER

BAS

E OF

APT

US P

RECA

ST.

REFE

R TA

BLE

FOR

MIN

IMUM

FO

OTIN

G SI

ZE F

OR S

TABI

LITY

DUE

TO

TEM

PORA

RY W

IND

LOAD

ING

ON P

ANEL

APTUS PRECAST

APTU

S CO

UPLE

RS

APTU

S PR

ECAS

T

FOOT

ING

STAG

E 2

APTU

S PR

ECAS

T ER

ECTI

ON1.

ERE

CT LE

VEL 1

FOR

MW

ORK.

2. E

NSUR

E SL

AB O

N GR

OUND

HAS

A M

IN C

ONCR

ETE

STRE

NGTH

OF

20M

Pa.

3. I

NSTA

LL A

PTUS

COU

PLER

S &

ERE

CT A

PTUS

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R SL

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APTU

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FORM

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(REFER TABLE)MAX. SLAB DEPTH

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APTU

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ERE

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IRST

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FORM

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K AB

OVE

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TER

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URE

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TER

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A M

IN C

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STRE

NGTH

OF

20M

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OUT

AROU

ND S

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ARS

HAS

A M

IN S

TREN

GTH

OF 2

0MPa

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INS

TALL

APT

US C

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& E

RECT

APT

US P

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ST.

4. P

OUR

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T LE

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BOVE

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REM

OVE

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MIN

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AS B

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APTUS PRECAST

APTU

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T

APTUS PRECAST

APTU

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UPLE

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FORM

WOR

K(F

IRST

LEVE

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VE

STAR

TER

SLAB

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SLAB DEPTH400 MAX.

(REFER TABLE)APTUS PRECAST HEIGHT

APTU

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ECAS

T ER

ECTI

ON P

ROCE

DURE

AT

STAR

TER

SLAB

STAR

TER

SLAB

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HEIGHT1/3

2 PR

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OINT

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APAC

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(WLL

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N EA

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60°

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TER

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SIZE

1000

x 20

010

00 x

300

1000

x 30

0

MIN

. No.

OF

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4 4 6

MAX

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HEIG

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4000

6000

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500

700

600

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1500

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0 D

1500

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800

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1800

x 80

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BASE

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WIN

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TER

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IM

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ANCE

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ATE W

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SLAB

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AT TI

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TO

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20k

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INIM

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AFE

WOR

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LOAD

AT

EXTE

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POS

ITIO

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LAB

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BE

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m M

INIM

UM T

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NESS

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TO

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150m

m M

INIM

UM T

HICK

NESS

. IF

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ENDE

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AB IS

LESS

THA

N 15

0mm

OR

125m

m A

BOVE

ANY

MET

AL T

RAY

RIBS

, THE

CON

NECT

ION

MUS

T BE

AN

M20

TH

ROUG

H BO

LT.

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HE P

ANEL

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T BE

175

mm

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IMUM

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ITH

MIN

IMUM

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ELS

AND

PROP

S. T

HE M

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ISTA

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TO

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m

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LLY

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ELS

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ORE

THAN

600

mm

OF

SOIL

AT

IT'S

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E.

4. T

HE D

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IN LO

WER

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EL T

O BE

GRO

UTED

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AYS

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IMUM

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EL O

VER.

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ITCH

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& T

IGHT

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INIT

IAL E

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ION

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IRCU

LAR

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MNS

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AINI

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PTUS

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UPLE

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ED W

ITHI

N 15

M

INUT

ES O

F UN

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ING

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E

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TUS

COUP

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(HIG

HLIG

HTED

) TO

BE

ENGA

GED

& T

IGHT

ENED

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INIT

IAL E

RECT

ION

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COLU

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ORT

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ITH

APTU

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STAL

LATI

ON G

UIDA

NCE

NOTE

.

2. F

OR C

OLUM

NS W

ITH

A M

AXIM

UM P

LAN

DIM

ENSI

ON LE

SS T

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1800

mm

, AN

D W

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MOR

E TH

AN 4

COU

PLER

S AR

E DE

TAIL

ED, O

NLY

4 AP

TUS

COUP

LERS

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D TO

BE

ENGA

GED

AND

TIGH

TENE

D BE

FORE

CRA

NE C

AN B

E UN

HOOK

ED. T

HE R

EMAI

NING

COU

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S TO

BE

ENGA

GED

AND

TIGH

TENE

D W

ITHI

N 15

MIN

UTES

OF

UNHO

OKIN

G TH

E CR

ANE.

MAX

IMUM

WIN

D SP

EED

AT T

IME

OF IN

STAL

LATI

ON IS

30

km/h

.

4 AP

TUS

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HLIG

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) TO

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ENGA

GED

& T

IGHT

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INIT

IAL E

RECT

ION

OF C

OLUM

N. R

EMAI

NING

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US C

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IGHT

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IGHT

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Page 15: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 5 .

DOCUMENTATION AND CERTIF ICATION

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Page 16: INSTALLATION GUIDANCE NOTES 1....2. 2. 18/09/2020 PURPOSE Purpose: The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure

1 6 .

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