installation guidance notes 1....2. 2. 18/09/2020 purpose purpose: the purpose of these guidance...
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1 .
INSTALLATION GUIDANCE NOTES
2 . 2 . 1 8 / 0 9 / 2 0 2 0
PURPOSE
Purpose:The purpose of these guidance notes is to ensure each connection is made with uniformity and consistency to ensure the integrity of the Aptus Coupler connection.
Definitions:Definition of Snug tight as given in AS4100.
Snug tight - the tightness of a bolt achieved by a few impacts of an impact wrench or by the full effort of a person using a standard podger spanner.
Documentation and Certification
Coupler Assembly Components
Friction Welded Socket
Friction Welded Socket
Threaded Stud
Lock Nut
Inner Coupler
Outer Coupler
Seating Stud
ACTIVITY RESPONSIBIL ITY VERIF ICATION
SWMS Precast Installer Signed SWMS
Personnel Qualifications Precast Installer High Risk Work Licence
Clutch certification Precaster Clutch Manufacturer’s Certificate
Concrete test report/Cert Precaster NATA test report (supplier)
Temp works certification Precaster Design Engineer Cert/Letter
Site survey marks Builder RLs and Offset marks
QA Photos of columns APTUS Installer QA records
Concrete compaction under APTUS column Concreter Site Supervisor
3 .
PRECAST ELEMENT DELIVERY
1 8 / 0 9 / 2 0 2 0
Precast Element Delivery
Depending on shape and size, the precast elements may be transported in a flat pack arrangement or in a vertical position supported by an “A” frame. The Project Site will determine the order in which the elements are to be delivered. A transport layout is then developed for each load taking into account the weight and size of the elements and the positioning of the elements for transport.
Precast columns arriving on site supported on timber dunnage.
Some elements will not require all Aptus components to be installed before delivery. This maybe due to:
Aptus safety lifters to be installed Aptus components may clash with Lifters during onsite installation Aptus lifting plate to be installed to erect element on site
Timbers are to be placed at the end of the columns prior to lifting. This will help to protect the couplers as the column is raised into the vertical position when being lifted off the trailer
4 .
PRECAST ELEMENT WORKSHOP
The precast element workshop drawing will provide the information that details the size and orientation of each of the Aptus components. The workshop drawing will also highlight and provide information as to which components will be supplied loose.
Examples of highlighted components and information may include:
Supply loose Aptus couplers
AB1 N32 APTUS
AB1 N32 APTUS
AB1 N32 APTUS
1 N12-300
2N12-150ALTERNATE TIEORIENTATION
1 N12-150
3 LI
G SE
TS A
T 30
0 =
600
10 LI
G SE
TS A
T 15
0 =
1350
300
200
6050
100
2N12-300ALTERNATE TIEORIENTATION
150 150
66 168 66
300
2677
135015
50
2660
TROW
EL F
ACE
BED
FACE
A03C73
CHAMFER BED1000
CHAM
FER
BED
- END
VIS
IBLE
2660
CHAM
FER
BED
- END
VIS
IBLE
2660
0 74 494
500
690
926
1000
742361906
42074
1000
1780
880
LEFT
END
RIGH
T EN
D
506 C.O.G.494 C.O.G.
225550225
2842
0 200
370
800
1000
200430170200
1349
C.O
.G.
1311
C.O
.G.
SUPPLY LOOSE APTUSCOUPLERS
L2
D3
F1
F1
ATTACH APTUS SAFETYLIFTER (4t WLL)
ATTACH APTUS SAFETYLIFTER (4t WLL)
G6
G5G6
G5
G5
G6
AC1
AB1
TROWEL FACE
BED FACE
74 426 426 74
1000
6616
866
300 15
015
0
8513
085
213 213 213 213
BORNHORST + WARDCONSULTING ENGINEERS
CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au
PROJECT No. - DRAWING No. REVISION
SUBJECT
PROJECT
CLIENT
DATEREV DWNDES CHK APPDESCRIPTION
STATUS
0 10 20 4030 50 100 ORIGINAL SIZE A1
ALL FITMENTS ARE TROWEL FACE UNOBED FACE VISIBLE
SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/
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The
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onl
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DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.
18/0
9/20
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ST-TB-SHD-03C73 A
1 07.09.18 ISSUE FOR APPROVAL DP GH BTA 18.09.18 ISSUE FOR CONSTRUCTION PRH GH BT
GALLERY HOUSE
FOR CONSTRUCTION
BW PROJECT No. 16339P
169-03C73
SIMILAR ITEMS - 03C73
MARK
WORKSHOPDRAWINGREFERENCE
03C73 03C7303C74 03C73
QUANTITY: 2
SCALE 1 : 20REINFORCEMENT LAYOUT
PROPERTY TABLE
MARK THICKNESS MASSCONCRETE DESIGN
STRENGTHCONCRETE LIFTING
STRENGTHREINF'TCOVER AREA VOLUME FINISH
03C73 300 1.9 t N50 N15 30 2.432 m² 0.73 m³ SMOOTH
APTUS - INSTALL PRIOR TO DISPATCH
ITEMNUMBER COMPONENT
O\ALENGTH QTY. PART NUMBER
AC1 (ACS-N32) INNER COUPLER ASSEMBLY - 127 STUD 6 SA-32IC65-127
BOM TABLE
ITEMNUMBER COMPONENT QTY.
D3 100mm PVC PIPE - SINGLE SYPHONIC JUNCTION FORMER 1F1 ANCON QWIKFOOT FERRULE M20 - FF2096G 2G5 70Ø x 1350 LONG SPIRAL DUCT GROUT TUBE 3G6 70Ø x 1550 LONG SPIRAL DUCT GROUT TUBE 3L2 ANCON EDJPRO NARROW LIFTING ANCHOR (7t WLL) - EPNA10 + N16 x 1370 LONG TAIL 1
REINFORCEMENT SCHEDULE
BARSIZE
ITEMNUMBER SHAPE A B C D E
PINDIA.
BARLENGTH QTY.
TOTALMASS
N12 1 HT 240 920 130 0 0 48 2503 15 32.7 kgN12 2 LT 130 240 155 0 0 48 499 14 6.1 kgN10 3 S 2600 0 0 0 0 50 2600 4 6.3 kg
BAR SHAPES
SHAPE SHAPE IMAGEHT
LT
S
SCALE 1 : 20RIGHT END VIEW
SCALE 1 : 20TROWEL FACE
APTUS BAR SCHEDULE
ITEMNUMBER COMPONENT
O/ALENGTH QTY. PART NUMBER
AB1 (ACS-N32) M36 STARTER BAR 2630 6 SB-N32-S-0032
SECTIONSCALE 1 : 10 03C73
A
Install Aptus Safety Lifter. Supply loose anchors for final site install.
5060
200
12 LI
G SE
TS A
T 25
0 CR
S. =
275
0
2N10-250ALTERNATE TIEORIENTATION
AB1 N24 APTUSAB1N24 APTUS
1 N10-250
3 2-N10
TROW
EL F
ACE
BED
FACE
250
LEFT
END
RIGH
T EN
D
A19C07
3060
1547
C.O
.G15
13 C
.O.G
600
74 226 226 74
3060
60074 452 74
0 74 300
526
600
0 74 526
600
3118
300 C.O.G 300 C.O.G
250
6611
866
60074 452 74
300300BED FACE
TROWEL FACE
AT1L2
AT1
AB1
INSTALL APTUS SAFETYLIFTER (4t WLL). TO BERETURNED: SUPPLY LOOSEANCHORS FOR SITE INSTALLFINAL.
INSTALL APTUS SAFETYLIFTER (4t WLL). TO BE
RETURNED: SUPPLY LOOSEANCHORS FOR SITE INSTALL
FINAL.
AC1
BORNHORST + WARDCONSULTING ENGINEERS
CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au
PROJECT No. - DRAWING No. REVISION
SUBJECT
PROJECT
CLIENT
DATEREV DWNDES CHK APPDESCRIPTION
STATUS
0 10 20 4030 50 100 ORIGINAL SIZE A1
SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/
COPY
RIGH
T ©
-Th
is do
cum
ent i
s and
shal
l rem
ain
the
prop
erty
of B
ornh
orst
& W
ard
Pty.
Ltd.
The
doc
umen
t may
onl
y be
used
for t
he p
urpo
se fo
r whi
ch it
was
com
miss
ione
d an
d in
acc
orda
nce
with
the
term
s of e
ngag
emen
t. Un
auth
orise
d us
e of
this
docu
men
t in
anyf
orm
wha
tsoe
ver i
s pro
hibi
ted.
DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.
7/02
/201
9 9:
07:2
5 AM
C:\R
evit
Loca
ls\ST
R_16
339P
_TOW
ER 1
6A_R
VT18
_p.ri
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ST-TA-SHD-19C07 A
1 30.01.19 ISSUE FOR APPROVAL PRH AB BT2 06.02.19 REVISED APPROVAL ISSUE AB PRH BTA 07.02.19 ISSUE FOR CONSTRUCTION AB PRH BT
GALLERY HOUSE
FOR CONSTRUCTION
BW PROJECT No. 16339P
169-19C07
APTUS BAR SCHEDULE
ITEMNUMBER COMPONENT
O/ALENGTH QTY. PART NUMBER
AB1 (ACS-N24) M28 STANDARD BAR 3070 4 SB-N24-S-2424
SCALE 1 : 20REINFORCEMENT LAYOUT
PROPERTY TABLE
MARK THICKNESS MASSCONCRETE DESIGN
STRENGTHCONCRETE LIFTING
STRENGTHREINF'TCOVER AREA VOLUME FINISH
19C07 250 1.2 t N50 N15 30 1.834 m² 0.46 m³ SMOOTH
APTUS - INSTALL PRIOR TO DISPATCH
ITEMNUMBER COMPONENT
O\ALENGTH QTY. PART NUMBER
AC1 (ACS-N24) OUTER COUPLER ASSEMBLY 4 SA-24OC55AT1 (ACS-N24) M28 ANCHOR HEAD - 172 STUD 4 SA-24AH28-172
BOM TABLE
ITEMNUMBER COMPONENT QTY.
L2 ANCON EDJPRO NARROW LIFTING ANCHOR (7t WLL) - EPNA10 + N16 x 1370 LONG TAIL 1
REINFORCEMENT SCHEDULE
BARSIZE
ITEMNUMBER SHAPE A B C D E
PINDIA.
BARLENGTH QTY.
TOTALMASS
N10 1 HT 506 174 120 0 0 40 1536 13 12.1 kgN10 2 LT 120 174 140 0 0 40 412 13 3.2 kgN10 3 S 2975 0 0 0 0 50 2975 2 3.6 kg
BAR SHAPES
SHAPE SHAPE IMAGEHT
LT
S
SCALE 1 : 20RIGHT END VIEW
SCALE 1 : 20TROWEL FACE
SECTIONSCALE 1 : 10 19C07
A
1 8 / 0 9 / 2 0 2 0
5 .
INSTALL APTUS SAFETY LIFTER
Install Aptus Safety Lifter. Supply loose anchors for final site install.
Where this is noted a sticker stating “Aptus Supply Loose” or “Lifting Plate Required” is to be attached to the element. If lifting plate is required, this will mean that the Aptus components will be supplied loose.
Each element’s components are to be placed in a separate box along with the workshop drawing for that element. The box is then taped up and labelled with the Element number, type and quantities of components. This process also applies to any Outer Couplers or Threaded Anchors that have been removed from the bottom of the element for transport. (e.g. coupler landing on part of the “A” frame support when element is being transported.)
The loose component box is to travel to site on the same transport the corresponding element is being delivered on. A photo is to be taken of the transport load and also of each ‘loose supply’ box clearly showing the unit number on each of the boxes to ensure they have been loaded with the corresponding element.
125
5060
125
10 LI
G SE
TS A
T 30
0 =
2700
AB1 N24 APTUS
AB1 N24 APTUS
1 N10-300
TAPER BASEØ 350
FACE
VIS
IBLE
3060
116118116
0 116
234
350
Ø 350
A17C55
TAPER BASEØ 350
Ø 3509116891
0 91 259
350
FACE
VIS
IBLE
3060
1533
C.O
.G.
1539
C.O
.G.
175 C.O.G. 175 C.O.G.
3080
116
118
116
91848491
Ø 350
ATTACH LIFTING PLATE (0.8t. WLL)TO APTUS SOCKETS
AC1
AB1
AC2
BORNHORST + WARDCONSULTING ENGINEERS
CIVIL AND STRUCTURALP. +61 (7) 3013 4699 | www.bornhorstward.com.au
PROJECT No. - DRAWING No. REVISION
SUBJECT
PROJECT
CLIENT
DATEREV DWNDES CHK APPDESCRIPTION
STATUS
0 10 20 4030 50 100 ORIGINAL SIZE A1
ALL FITMENTS ARE TROWEL FACE UNO
SCAN QR CODE TO CONFIRM CURRENT DRAWING REVISIONhttp://docs.bornhorstward.com.au/revision/
COPY
RIGH
T ©
-Th
is do
cum
ent i
s and
shal
l rem
ain
the
prop
erty
of B
ornh
orst
& W
ard
Pty.
Ltd.
The
doc
umen
t may
onl
y be
used
for t
he p
urpo
se fo
r whi
ch it
was
com
miss
ione
d an
d in
acc
orda
nce
with
the
term
s of e
ngag
emen
t. Un
auth
orise
d us
e of
this
docu
men
t in
anyf
orm
wha
tsoe
ver i
s pro
hibi
ted.
DRAWINGS PRODUCED BY BORNHORST + WARD FOR THIS PROJECT ARE FOR THE PURPOSE OF PRECAST CONCRETE PRODUCTION ONLY. CERTIFICATION OF THE ELEMENTS FOR THE IN-PLACE LONG TERM LOAD CONDITIONS REMAINS THE RESPONSIBILITY OF THE BUILDING DESIGN STRUCTURAL ENGINEER.
8/03
/201
9 8:
23:0
3 AM
C:\R
evit
Loca
ls\ST
R_16
339P
_TOW
ER 1
6B_R
VT18
_p.ri
c-ha
nsen
.rvt
ST-TB-SHD-17C55 A
1 04.03.19 ISSUE FOR APPROVAL PRH AB BTA 08.03.19 ISSUE FOR CONSTRUCTION PRH AB BT
GALLERY HOUSE
FOR CONSTRUCTION
BW PROJECT No. 16339P
169-17C55
APTUS BAR SCHEDULE
ITEMNUMBER COMPONENT
O/ALENGTH QTY. PART NUMBER
AB1 (ACS-N24) M28 STANDARD BAR 3070 4 SB-N24-S-2424
SIMILAR ITEMS - 17C55
MARK
WORKSHOPDRAWINGREFERENCE
17C55 17C5517C56 17C55
QUANTITY: 2
SCALE 1 : 20REINFORCEMENT LAYOUT
PROPERTY TABLE
MARK MASSCONCRETE DESIGN
STRENGTHCONCRETE LIFTING
STRENGTHREINF'TCOVER AREA VOLUME FINISH
17C55 0.8 t N50 N15 30 0.29 m³ SMOOTH
APTUS - INSTALL PRIOR TO DISPATCH
ITEMNUMBER COMPONENT
O\ALENGTH QTY. PART NUMBER
AC1 (ACS-N24) INNER COUPLER ASSEMBLY - 112 STUD 4 SA-24IC55-112AC2 (ACS-N24) OUTER COUPLER ASSEMBLY 4 SA-24OC55
REINFORCEMENT SCHEDULE
BARSIZE
ITEMNUMBER SHAPE A B C D E
PINDIA.
BARLENGTH QTY.
TOTALMASS
N10 1 CH 300 0 120 260 0 40 1323 12 9.6 kg
BAR SHAPES
SHAPE SHAPE IMAGECH
SCALE 1 : 20RIGHT END VIEW
SCALE 1 : 20TROWEL FACE
SECTIONSCALE 1 : 10 17C55
A
1 8 / 0 9 / 2 0 2 0
6 .
PRELIMINARY WORKS
Preliminary Works to Precast Element Erection
Prior to the erection of the precast element the protective plastic caps are removed from the couplers. Select one of the corner assemblies to set to the nominated RL for the precast element. A reference RL is marked on site by the Builders Surveyor generally on part of the structure e.g. the lift core. All the lock nuts can be loosened and wound down to allow for adjustment when setting the couplers to the nominated RL.
Once the selected coupler has been set to the nominated RL, the lock nut is tightened to secure it in position and a mark placed next to the coupler to indicate that it has been set to level. This coupler assembly is now fixed and is not to be adjusted any further throughout the erection process.
Example of RL mark by the Builder’s Surveyor
Mark to indicate which coupler is set to level – the “RL” coupler
1 8 / 0 9 / 2 0 2 0
7 .
SETTING COUPLERS TO LEVEL
Setting Couplers to Level
Step 1: From the coupler that has been set to the RL set the level of the adjacent corner coupler with the use of a spirit level.
Step 2: From the coupler that has been set to the RL set the level of the parallel corner coupler with the use of a spirit level or with the use of the laser level if the spirit level does not reach.
Leave the coupler on the last corner (and any other couplers) wound down below the level of the three couplers set to the correct RL. This prevents interference during the plumbing process. At this point the RL coupler is the only one to which the lock nut has been tightened.
IMPORTANT NOTE:Only three couplers are used to plumb the precast element.
Setting the level of the adjacent coupler from the RL coupler.
Adjacent Coupler
Adjacent Coupler
Parallel Coupler
Corner Coupler (and any other remaining couplers) are set down below the level of other couplers.
RL Coupler
RL Coupler
1 8 / 0 9 / 2 0 2 0
8 .
After the couplers have been set, a chalk line is marked between the offsets that have been set by the site surveyor. This line will be used to set the precast element position during the erection process.
Laser levelOffsets marked by the site surveyor.
Chalk line
1 8 / 0 9 / 2 0 2 0
9 .
PRECAST ELEMENT ERECTION PROCESS
Precast Element Erection Process
The precast element is craned into position under control of the site dogman with directions being given by the precast erection supervisor.
The precast element is lowered until the seating studs come into contact with the inner couplers. The precast element now will be sitting on the three levelled couplers only. The outer couplers are screwed hand tight onto the three “seated” inner couplers which were previously set to level.
NOTE: The locating pin on the seating head prevents the precast element from slipping sideways off the inner couplers.
1 8 / 0 9 / 2 0 2 0
1 0 .
POSIT IONING + PLUMBING ELEMENT
Positioning & plumbing the element
Always start on the narrow face first!
Once the couplers have been screwed down the dogman can instruct the crane operator to take a little load off (ensuring the weight of the element is sufficiently “resting” on the three couplers).
The corner coupler (and any other remaining couplers) remain screwed down and disengaged so as not to interfere with the plumbing process.
The base of the precast element is then checked for parallel to the surveyed offset lines along the broad face. The lateral tolerance in the coupler allows for minor adjustment if required.
The vertical alignment of the narrow face is to be achieved by adjusting the “parallel coupler” up or down until the desired position is achieved. This is measured by the use of a laser level or spirit level.
1 8 / 0 9 / 2 0 2 0
1 1 .
The base of the narrow face is checked against the surveyed off-sets. The lateral tolerance in the coupler allows for minor adjustment if required.
The vertical alignment of the broad face is then be achieved by adjusting the “adjacent coupler” up or down until the desired position is achieved. This is again measured using a laser level or spirit level.
In summary, the precast element is erected and plumbed using three couplers only!!! Remaining couplers are engaged only after the plumbing process is completed.
This coupler remains loose until the precast element is plumb. Once the precast element is plumb this coupler can be engaged and tightened.
1. The parallel coupler is raised or lowered to plumb the precast element on the narrow face
2. The adjacent coupler is raised or lowered to plumb the precast element on the broad face
The locked in RL coupler is to remain fixed at all times
Broad faceNarrow face
1 8 / 0 9 / 2 0 2 0
1 2 .
Now that the element is positioned and plumbed, four couplers can be fully engaged.
Two spanners are used, one to hold the inner coupler in position while the other tightens the outer coupler.
All components are tightened to snug tight
Once four coupler assemblies have been tightened the precast erector will instruct the dogman to release the crane.
Securing the element
The final step is to ensure lock nuts are tightened and secured against every coupler on the element.
This is also done with two spanners, one to hold the coupler in position and the other to tighten the lock nut.
All components are tightened to snug tight.
1 8 / 0 9 / 2 0 2 0
1 3 .
Where there are multiple coupler assemblies for the precast element, the crane can be released once there have been four coupler assemblies fully engaged and tightened to snug tight. The nominated coupler assemblies that need to be fully engaged and tightened are detailed on the Aptus Typical Details Drawing No. S0050 attached to this document.
Photos of the fully tightened couplers to be taken as QA evidence that couplers have been fully engaged before concrete pour.
Panel mark to be included in photo.
Adequate compaction of the concrete must be maintained around the Aptus coupler connections. Details for the concrete vibration methods are outlined in Aptus Details Drawing No. S0065 attached to this document.
1 8 / 0 9 / 2 0 2 0
1 4 . 1 8 / 0 9 / 2 0 2 0
(REFER TABLE)APTUS PRECAST HEIGHT
FOOT
ING
STAG
E 1
APTU
S PR
ECAS
T ER
ECTI
ON1.
STA
RTER
BAR
S W
ITH
APTU
S SO
CKET
S CA
ST IN
TO F
OOTI
NG.
2. F
OOTI
NG C
ONCR
ETE
STRE
NGTH
TO
ACHI
EVE
20M
Pa.
3. I
NSTA
LL A
PTUS
COU
PLER
S &
ERE
CT A
PTUS
PRE
CAST
4. P
OUR
SLAB
ON
GROU
ND U
NDER
BAS
E OF
APT
US P
RECA
ST.
REFE
R TA
BLE
FOR
MIN
IMUM
FO
OTIN
G SI
ZE F
OR S
TABI
LITY
DUE
TO
TEM
PORA
RY W
IND
LOAD
ING
ON P
ANEL
APTUS PRECAST
APTU
S CO
UPLE
RS
APTU
S PR
ECAS
T
FOOT
ING
STAG
E 2
APTU
S PR
ECAS
T ER
ECTI
ON1.
ERE
CT LE
VEL 1
FOR
MW
ORK.
2. E
NSUR
E SL
AB O
N GR
OUND
HAS
A M
IN C
ONCR
ETE
STRE
NGTH
OF
20M
Pa.
3. I
NSTA
LL A
PTUS
COU
PLER
S &
ERE
CT A
PTUS
PRE
CAST
.4.
POU
R SL
AB.
APTUS PRECAST
APTU
S PR
ECAS
T
APTUS PRECAST
APTU
S CO
UPLE
RS
FORM
WOR
K(L
EVEL
1 S
LAB)
(REFER TABLE)MAX. SLAB DEPTH
(REFER TABLE)APTUS PRECAST HEIGHT
APTU
S PR
ECAS
T ER
ECTI
ON P
ROCE
DURE
AT
PAD
FOOT
ING/
PILE
(REFER TABLE)APTUS PRECAST HEIGHT
STAG
E 1
APTU
S PR
ECAS
T ER
ECTI
ON1.
STA
RTER
BAR
S CA
ST IN
TO S
TART
ER S
LAB.
2. E
RECT
APT
US P
RECA
ST O
VER
STAR
TER
BARS
& IN
STAL
L PRO
PS (2
MIN
.)3.
GRO
UT S
TART
ER B
AR V
OIDS
.APTUS PRECAST
APTU
S PR
ECAS
T(P
ROPP
ED)
STAG
E 2
APTU
S PR
ECAS
T ER
ECTI
ON1.
ERE
CT F
IRST
LEVE
L OF
FORM
WOR
K AB
OVE
STAR
TER
SLAB
.2.
ENS
URE
STAR
TER
SLAB
HAS
A M
IN C
ONCR
ETE
STRE
NGTH
OF
20M
PaAN
D GR
OUT
AROU
ND S
TART
ER B
ARS
HAS
A M
IN S
TREN
GTH
OF 2
0MPa
.3.
INS
TALL
APT
US C
OUPL
ERS
& E
RECT
APT
US P
RECA
ST.
4. P
OUR
FIRS
T LE
VEL A
BOVE
STA
RTER
LEVE
L.5.
REM
OVE
PROP
S A
MIN
OF
3 DA
YS A
FTER
FIR
ST LE
VEL A
BOVE
STA
RTER
SL
AB H
AS B
EEN
POUR
ED
APTUS PRECAST
APTU
S PR
ECAS
T
APTUS PRECAST
APTU
S CO
UPLE
RS
FORM
WOR
K(F
IRST
LEVE
L ABO
VE
STAR
TER
SLAB
)
SLAB DEPTH400 MAX.
(REFER TABLE)APTUS PRECAST HEIGHT
APTU
S PR
ECAS
T ER
ECTI
ON P
ROCE
DURE
AT
STAR
TER
SLAB
STAR
TER
SLAB
HEIGHT2/3
HEIGHT1/3
2 PR
OP P
OINT
SPR
OP C
APAC
ITY
(WLL
) 20k
N EA
CHPR
OP A
NGLE
60°
STAR
TER
SLAB
COLU
MN
SIZE
1000
x 20
010
00 x
300
1000
x 30
0
MIN
. No.
OF
COUP
LERS
4 4 6
MAX
. COL
UMN
HEIG
HT
4000
4000
6000
MAX
. SLA
B DE
PTH
500
700
600
MIN
. FOO
TING
SI
ZE15
00 x
1500
x 80
0 D
1500
x 15
00 x
800
D18
00 x
1800
x 80
0 D
BASE
MEN
T / P
ODIU
M C
OLUM
NS
DESIG
N AS
SUM
PTIO
NS1.
WIN
D LO
ADA.
REG
ION:
BB.
TER
RAIN
CAT
EGOR
Y:2.
5C.
IM
PORT
ANCE
LEVE
L:2
D. U
LTIM
ATE W
IND
SPEE
D: V
u (1
00 YR
) = 48
m/s
2. 2
0MPa
MIN
IMUM
CON
CRET
E STR
ENGT
H OF
FOOT
ING,
SLAB
&
COLU
MN
AT TI
ME O
F ERE
CTIO
N.3.
FOR
MW
ORK
SHAL
L NOT
USE
THE C
OLUM
N AS
A B
RACI
NG EL
EMEN
T.
STAR
TER
BARS
APTU
S PR
ECAS
T(P
ROPP
ED)
PANE
L PRO
PPIN
G AT
STAR
TER
SLAB
1. P
ROPS
TO
HAVE
20k
N M
INIM
UM S
AFE
WOR
KING
LOAD
AT
EXTE
NDED
POS
ITIO
N.
2. S
LAB
ON G
ROUN
D TO
BE
150m
m M
INIM
UM T
HICK
NESS
. SUS
PEND
ED S
LABS
TO
BE
150m
m M
INIM
UM T
HICK
NESS
. IF
SUSP
ENDE
D SL
AB IS
LESS
THA
N 15
0mm
OR
125m
m A
BOVE
ANY
MET
AL T
RAY
RIBS
, THE
CON
NECT
ION
MUS
T BE
AN
M20
TH
ROUG
H BO
LT.
3. T
HE P
ANEL
MUS
T BE
175
mm
MIN
IMUM
THI
CKNE
SS W
ITH
MIN
IMUM
OF
TWO
DOW
ELS
AND
PROP
S. T
HE M
AXIM
UM D
ISTA
NCE
BETW
EEN
PROP
S IS
TO
BE 2
400m
m
UNLE
SS P
ROP
IS S
PECI
FICA
LLY
DESI
GNED
FOR
. PAN
ELS
ARE
NOT
RETA
ININ
G M
ORE
THAN
600
mm
OF
SOIL
AT
IT'S
BAS
E.
4. T
HE D
OWEL
IN LO
WER
PAN
EL T
O BE
GRO
UTED
2 D
AYS
MIN
IMUM
BEF
ORE
EREC
TING
THE
PAN
EL O
VER.
GRO
UT D
OWEL
IN N
EWLY
ERE
CTED
PAN
EL W
ITHI
N 24
HO
URS.
60° MAX
40° MINPROP
2/3 HEIGHT
REFE
R PA
NEL D
ETAI
LS F
OR P
ROP
FIXI
NG
LOCA
TION
S. 1
-M20
BOL
T &
FER
RULE
TO
PANE
L
PANE
L DOW
ELS
TO B
E GR
OUTE
D W
ITCH
ING
24 H
OURS
OF P
ANEL
IN
STAL
LATI
ON. T
YP.
PROP
S TO
BE
ANCH
ORED
TO
SLAB
/FOO
TING
WIT
H LO
W
LOAD
SLI
P, LO
AD C
ONTR
OLLE
D (T
ORQ
UE C
ONTR
OLLE
D)
EXPA
NDIN
G AN
CHOR
S (A
NCON
PBA
2011
5 PA
NEL
BRAC
ING
ANCH
OR O
R EQ
UIVA
LENT
). TH
E EX
PAND
ING
ANCH
OR IS
TO
BE T
ESTE
D IN
ACC
ORDA
NCE
WIT
H AS
3850
.1. R
EFER
SCH
EDUL
E FO
R PR
OP &
ANC
HOR
REAC
TION
S.
PLAN
REFE
R PR
OP
90° 90°
+/-5
°
+/-5
°PANEL
PROP
PROP
PLAN
SECT
IONFU
TURE
FLO
OR
4 AP
TUS
COUP
LERS
(HIG
HLIG
HTED
) TO
BE
ENGA
GED
& T
IGHT
ENED
FOR
INIT
IAL E
RECT
ION
OF C
IRCU
LAR
COLU
MNS
. REM
AINI
NG A
PTUS
CO
UPLE
RS T
O BE
TIG
HTEN
ED W
ITHI
N 15
M
INUT
ES O
F UN
HOOK
ING
CRAN
E
4 AP
TUS
COUP
LERS
(HIG
HLIG
HTED
) TO
BE
ENGA
GED
& T
IGHT
ENED
FOR
INIT
IAL E
RECT
ION
OF C
IRCU
LAR
COLU
MNS
. REM
AINI
NG A
PTUS
CO
UPLE
RS T
O BE
TIG
HTEN
ED W
ITHI
N 15
M
INUT
ES O
F UN
HOOK
ING
CRAN
E
SMAL
L CIR
CULA
R CO
LUM
N
LARG
E CI
RCUL
AR C
OLUM
N
>180
0
WHE
RE LE
NGTH
> 1
800
-ALL
APT
US C
OUPL
ERS T
O BE
ENG
AGED
&
TIGH
TENE
D PR
IOR
TO C
RANE
BEI
NG U
NHOO
KED,
UNL
ESS
PRIO
R AP
PROV
AL S
ORT
BY P
ROPP
ING
ENGI
NEER
.
APTU
S ERE
CTIO
N &
PROP
PING
NOT
ES1.
APT
US C
OUPL
ERS
ARE
TO B
E IN
STAL
LED
IN A
CCOR
DANC
E W
ITH
APTU
S IN
STAL
LATI
ON G
UIDA
NCE
NOTE
.
2. F
OR C
OLUM
NS W
ITH
A M
AXIM
UM P
LAN
DIM
ENSI
ON LE
SS T
HAN
1800
mm
, AN
D W
HERE
MOR
E TH
AN 4
COU
PLER
S AR
E DE
TAIL
ED, O
NLY
4 AP
TUS
COUP
LERS
NEE
D TO
BE
ENGA
GED
AND
TIGH
TENE
D BE
FORE
CRA
NE C
AN B
E UN
HOOK
ED. T
HE R
EMAI
NING
COU
PLER
S TO
BE
ENGA
GED
AND
TIGH
TENE
D W
ITHI
N 15
MIN
UTES
OF
UNHO
OKIN
G TH
E CR
ANE.
MAX
IMUM
WIN
D SP
EED
AT T
IME
OF IN
STAL
LATI
ON IS
30
km/h
.
4 AP
TUS
COUP
LERS
(HIG
HLIG
HTED
) TO
BE
ENGA
GED
& T
IGHT
ENED
FOR
INIT
IAL E
RECT
ION
OF C
OLUM
N. R
EMAI
NING
APT
US C
OUPL
ERS
TO
BE T
IGHT
ENED
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HIN
15 M
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ES O
F UN
HOOK
ING
CRAN
E
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TUS
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LERS
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HLIG
HTED
) TO
BE
ENGA
GED
& T
IGHT
ENED
FOR
INIT
IAL E
RECT
ION
OF C
OLUM
N. R
EMAI
NING
APT
US C
OUPL
ERS
TO
BE T
IGHT
ENED
WIT
HIN
15 M
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ES O
F UN
HOOK
ING
CRAN
E
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MN
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was
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acc
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auth
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d us
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this
docu
men
t in
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wha
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ver i
s pro
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ted.
DATE
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DES
CHK
APP
DESC
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Cem
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Aggr
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(201
0),C
oncr
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Basic
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Guid
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Con
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actic
e, 7
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ditio
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g, o
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/Con
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