installation fog light 2005 cr-v instructions p/n ... - honda · © 2004 american honda motor co.,...
TRANSCRIPT
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 1 of 1708V31-S9A-1020-91
PARTS LIST
Left fog light
Right fog light
Fog light harness
Switch harness
Fog light switch
Relay
Fuse label
25 Wire ties
6 Washer-bolts
6 Spring nuts
INSTALLATIONINSTRUCTIONS
Accessory Application Publications No.
Issue Date
SEP 2004
2005 CR-VFOG LIGHT
P/N 08V31-S9A-114
All 27176
TOOL AND SUPPLIES REQUIRED
Phillips screwdriver
Flat-tip screwdriver
Ratchet
10 mm and 14 mm socket
File
Torque wrench
Utility knife
Duct tape
Isopropyl alcohol
Shop towel
Harness bracket
2 Wire ties with clip
2 Rubber trims
EPT sealer
2 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
4. Remove the eight clips and four self-tappingscrews that fasten the front bumper. With anassistant holding the bumper, remove the frontbumper.
Installing the Fog Light
3. Open the hood. Remove the radiator cover(seven clips and one bolt).
Illustration of the Fog Light Installed on theVehicle
4404010T
LEFT FOG LIGHT
SWITCH
SWITCHHARNESS
RELAY
FOG LIGHTHARNESS
RIGHTFOG LIGHT
3N05011T
BOLTCLIPS(7: small)
RADIATORCOVER
Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”
INSTALLATION
NOTE: These installation instruction show the left foglight begin installed. The same procedure applies toinstalling the right fog light.
1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.
2. Disconnect the negative cable from the battery.
4404023T
FRONTBUMPER
LARGE CLIP
SELF-TAPPINGSCREWS (2)
SELF-TAPPINGSCREWS (2)
CLIPS (6)
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 3 of 17
7. Using a utility knife, cut the two bosses of thefront bumper.
5. Using duct tape, mask the bumper around the foglight opening.
6. Using a utility knife, slowly and carefully cut outthe fog light opening. Be sure to cut your lines asround as possible, and do not damage thebumper. Remove any burrs from the edges of thefog light grille opening with a file.
4404031T
DUCT TAPE
FRONT BUMPER
Cutout.
FRONT BUMPER
FRONT
4404041T
RUBBER TRIMADHESIVEBACKING
Thoroughlyclean withisopropylalcohol.
FRONTBUMPER
FRONT
Thoroughly clean withisopropyl alcohol.
RUBBERTRIM
RUBBERTRIM
FOG LIGHTOPENING
ADHESIVEBACKING
FRONTBUMPER
Cut out.
BOSS
SIDE VIEW
8. Using isopropyl alcohol, thoroughly clean the areawhere the rubber trim will attach. Peel back theend of the adhesive backing from the rubber trim.Attach the rubber trim to the edge of the fog lightopening. While holding light pressure on the rubbertrim, carefully remove the adhesive backing. Usingthe palm of your hand, hold the rubber trim firmlyagainst the front bumper.
4 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
13. Get the fog light harness. Plug the fog lightharness 1-pin connector into the vehicle harness1-pin connector. Secure the 1-pin connector tothe vehicle harness with two wire ties.
14. Route the fog light harness 2-pin connector (shortharness), and the ground connector harnessthrough the hole under the left headlight.
15. Route the fog light harness 2-pin connector (theone with a long harness) to the right along thevehicle harness.
Routing the Fog Light Harness
12. Behind the left headlight, locate the fog light 1-pinconnector blue-taped to the vehicle harness.Remove the blue tape to free the connector.
10. Fit the pin from the left fog light into the recess inthe front bumper. Position the left fog light overthe three holes of the spring nuts, and install thethree washer-bolts.
9. Install the three spring nuts on the front bumperrib.
4519010H
FRONT BUMPER
SPRINGNUTS (3)
RIB
11. Repeat steps 5 through 10 to install the fog lighton the right side of the vehicle.
4404061T
FRONT BUMPER
SPRINGNUTS (3)
BOLTS (3)
LEFTFOG LIGHT
PIN
RECESS
4519021H
LEFTHEAD LIGHT
FOG LIGHTHARNESS
VEHICLEHARNESS 1-PIN CONNECTOR
BLUETAPE
WIRE TIE
HOLE
FOG LIGHTHARNESS 2-PINCONNECTOR(SHORTHARNESS)
FOG LIGHTHARNESS 2-PINCONNECTOR(LONG HARNESS)
VEHICLEHARNESS
FOG LIGHTHARNESS
WIRE TIE
FOG LIGHTHARNESSGROUNDTERMINAL
FRONT
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 5 of 17
16. Locate and remove the vehicle ground bolt. Attachthe fog light harness ground terminal to thisground bolt, and tighten the bolt securely.
17. Secure the fog light harness to the vehicleharness with two wire ties in the areas shown.
18. Route the fog light harness 2-pin connector alongthe vehicle harness, secure the fog light harnessto the vehicle harness with two wire ties in theareas shown.
4519040H
WIRE TIE
FOG LIGHTHARNESS
VEHICLEHARNESS
4519030H
VEHICLE HARNESS
FOG LIGHT HARNESSGROUND TERMINAL
FOG LIGHTHARNESS
WIRETIE
VEHICLEGROUNDTERMINAL
VEHICLEGROUNDBOLT(Reuse.)
20. Remove two bolts that secure the air duct. Insertthe harness bracket between the air intake andthe bulkhead, then secure it with the two bolts.Secure the fog light harness to the vehicleharness with two wire ties.
19. Attach two wire ties with clip to the fog lightharness at the green-taped positions, then pushthe clip into the holes in the harness bracket.
4519050H
GREENTAPE
HARNESS BRACKET
WIRE TIEWITH CLIP
GREENTAPE
FOG LIGHTHARNESS
GROUND TERMINALSIDE
4526020H
FRONT
HARNESSBRACKET
FOG LIGHTHARNESS
VEHICLEHARNESS
WIRE TIE
BOLT
AIR INTAKEWIRE TIE
6 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
Routing the Switch Harness
24. Remove the driver’s dashboard under cover byturning the knob clockwise, and releasing oneclip.
23. With an assistant holding the bumper, connect thetwo fog light harness 2-pin connectors to the leftand right fog lights, then reinstall the frontbumper. Install the four clips (middle) at bothends of the front bumper and the two self-tappingscrews after the fog light aiming adjustment.
22. Secure the fog light harness to the vehicle groundharness with one wire tie. Do not secure the foglight harness to the SRS harness.
21. Route the fog light harness along the vehicleharness through the hole in the body panel.Secure the fog light harness to the vehicleharness, and to bulkhead upper frame with thesix wire ties in the areas shown.
4404290T
VEHICLEHARNESS
WIRETIE
FOG LIGHTHARNESS
SRS HARNESS
4404281T
WIRE TIE
FOG LIGHTHARNESS
BULKHEADUPPERFRAME
FOG LIGHTHARNESS
WIRE TIE
VEHICLE HARNESS
WIRE TIE
FRONTRIGHTBULKHEADSIDE STAY
BODY PANELHOLEFOG LIGHT
HARNESS
DRIVER’SDASHBOARDUNDER COVER
HOLDER
CLIP
KNOBTurnclockwise90°.
4404091T
FOG LIGHT HARNESS2-PIN CONNECTOR
LEFTFOG LIGHT
RIGHTFOG LIGHT
FRONTBUMPER
LARGE CLIPSReuse.
CLIPReuse.
SELF-TAPPINGSCREWS (2)Reuse.
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 7 of 17
26. Lower the steering wheel tilt lever. Remove theupper and lower steering column covers. (twoself-tapping screws, one screw, and six tabs).Gently push on the six retaining tabs, andseparate the two steering column covers.
25. Remove the driver’s dashboard lower cover:
• Remove the fuse box lid, and open the pocket.
• Remove the two self-tapping screws.
• Gently pull out on the driver’s dashboard lowercover to release the eight clips. If equipped,unplug the vehicle connector and remove thelower cover.
2904170M
UPPERSTEERINGCOLUMNCOVER
LOWERSTEERINGCOLUMNCOVER
SELF-TAPPINGSCREW
TABS (6)
SCREWPush
4130110H
CLIPS (8)
DRIVER’SDASHBOARDLOWERCOVER
VEHICLECONNECTOR(If equipped.)
VEHICLECONNECTOR(If equipped.)
HOOKS (2)
SELF-TAPPINGSCREW
FUSEBOXLID
RETAININGTABS (2)
CLIP
28. Open the dashboard pocket lid. Remove the lid byreleasing the two retaining clips and two retainingtabs, and remove the dashboard pocket (one self-tapping screw, then pull out to release the oneclip and three retaining tabs). Unplug the vehicleconnector.
27. Remove the passenger’s dashboard under cover(release the three clips and two pins).
4130121H
CLIP
LID
RETAINING TAB
DASHBOARDPOCKET LID
RETAININGCLIPS (2)
RETAININGTABS (2)
VEHICLECONNECTOR
DASHBOARDPOCKET
SELF-TAPPINGSCREW
RETAININGTABS (2)
PASSENGER’SDASHBOARDUNDERCOVER
CLIPS (3)
PINS (2)
8 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
32. On M/T vehicle only, pull the shift boot down whileholding the plastic clip. Remove the shift knobfrom the shift lever by turning it counterclockwise.
31. On M/T vehicles only, remove the four seat trackend covers from the driver’s seat, then removethe four bolts that secure the seat.
SHIFT KNOBTurncounterclockwiseto remove.
SHIFT BOOTPull down
PLASTICCLIP
BOLTS (4)
DRIVER’SSIDE SEAT
SEAT TRACKEND COVERS(4)
29. Remove two self-tapping screws that fasten theheater A/C control panel to the dashboard. Pullthe heater A/C control panel out toward you torelease the four clips. Unplug the vehicleconnector, and remove the heater A/C controlpanel.
30. On A/T vehicles only, remove the two clips andsix self-tapping screws, and pull the dashboardcenter lower cover out toward you to release thesix clips. Unplug the vehicle 2-pin connector fromthe accessory socket, and remove the cover.
4130130H
SELF-TAPPINGSCREW
HEATER A/CCONTROLPANEL
VEHICLECONNECTOR
CLIPS (4)
4404301T
VEHICLE 2-PINCONNECTOR
DASHBOARDCENTERLOWERCOVER
SELF-TAPPINGSCREWS (6)
CLIPS (2)
CLIP
CLIPS (4)
Pull
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 9 of 17
34. On M/T vehicle only, remove the two clips andseven self-tapping screws, and pull the frontconsole out toward you to release four clips.Unplug the 2-pin connector from the accessorysocket, and remove the front console.
33. On M/T vehicle only, remove the two side covers(four tabs) from the center console.
36. Plug the relay into the switch harness relay block.
35. Route the switch harness 5-pin connector into theinstrument panel opening.
4404100T
SWITCH HARNESS5-PIN CONNECTOR
INSTRUMENTPANELOPENING
SWITCHHARNESS
4404311T
Pull
VEHICLE 2-PINCONNECTOR
CLIPS (2)
SELF-TAPPINGSCREWS (7)
CLIPS (2)
TABS (4)SIDECOVER
SIDE COVER
TABS (4)
CLIP
FRONTCONSOLE
ILLUMINATIONBULB
SWITCHHARNESSRELAY BLOCK
RELAY
Connect the relay tothe relay block socketwith harness.
4404340T
10 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
40. Connect the switch harness 1-pin connector(WHT/RED wire) to the fuse box.
39. Attach the fuse label (20A) to the switch harnessfuse case.
38. Route the switch harness along the body panelthrough the fuse box area, and secure it to thevehicle harness and body panel with three wireties.
4404131T
FUSELABEL(20A)
FUSE BOX
FUSEBOX
FUSECASE
Front View
1-PIN CONNECTOR(WHT/RED WIRE)
SWITCH HARNESS 1-PINCONNECTOR LOCATION
SWITCHHARNESS
With Vehicle Relay Block:
37. Slide the switch harness relay block onto theappropriate bracket, as shown.
With Vehicle Bracket:
4404112T
VEHICLEBRACKET
SWITCHHARNESSRELAYBLOCK
4404320T
VEHICLERELAY BLOCK
SWITCH HARNESSRELAY BLOCK
4404121T
VEHICLEHARNESS
SWITCHHARNESS
WIRETIE
BODY PANEL
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 11 of 17
41. On A/T model vehicle, unplug the vehicle 6-pinconnector from the fuse box, and connect theswitch harness 6-pin connector in between.On M/T model vehicle, plug the switch harness6-pin connector into the fuse box.
NOTE: If the 1-pin connector is already being usedby another accessory, plug the switch harnessconnector into the 1-pin connector taped to theaccessory harness.
4404140T
VEHICLE 6-PINCONNECTOR(If equipped.)
SWITCH HARNESS6-PIN CONNECTORLOCATION
FUSE BOX
SWITCH HARNESS6-PIN CONNECTOR
SWITCHHARNESS
FUSEBOX
Front View
SWITCH HARNESS6-PIN CONNECTOR
42. On vehicles with the vehicle 1-pin connector onthe rear of the fuse box lid: Locate the 1-pinconnector blue-taped to the vehicle harness, andconnect the switch harness 1-pin connector intothe vehicle 1-pin connector.
4519090H
VEHICLE 1-PIN CONNECTOR
SWITCH HARNESS1-PIN CONNECTOR
FUSE BOX
SWITCH HARNESS
1-PINCONNECTORS
OTHER ACCESSORY’SHARNESS
TAPEDCONNECTOR
43. On vehicles with the vehicle 1-pin connector onthe rear of the vehicle frame: Locate the 1-pinconnector blue-taped to the vehicle harness,remove the blue tape, and free the connector.Connect the switch harness 1-pin connector tothe vehicle 1-pin connector.
4404330T
FUSE BOX
SWITCH HARNESS1-PIN CONNECTOR
VEHICLE 1-PINCONNECTOR
VEHICLEFRAME
BLUE TAPE
12 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
48. Route the switch harness 10-pin connector towardthe right between the instrument panel and vehicleframe in the area shown.
49. Unplug the vehicle 10-pin connector and 8-pinconnector. Separate the connector from theconnector holder by pulling down on theconnector.
50. Slide the vehicle 8-pin connector onto the switchharness 10-pin connector.
4404261T
INSTRUMENTPANEL SWITCH
HARNESS
HEATERCONTROLPANELOPENING
SWITCHHARNESS10-PINCONNECTOR
VEHICLEHARNESS 10-PINAND 8-PINCONNECTORS
VEHICLEHARNESS 8-PINCONNECTOR
SWITCH HARNESS10-PIN CONNECTOR
VEHICLEHARNESS10-PINCONNECTOR
SWITCHHARNESS10-PINCONNECTOR
RETAININGTAB
VEHICLEFRAME
VEHICLEHARNESS 10-PINAND 8-PINCONNECTORS
47. Lock the retainer and plug the vehicle connectorback into the combination switch.
4404171T
RETAINER INSERT SLOT
Viewed fromharness side
SWITCHHARNESSTERMINAL
VEHICLE 16-PINCONNECTOR
SWITCHHARNESSTERMINAL
VEHICLE16-PINCONNECTOR
44. Route the switch harness terminal above thesteering column along the vehicle harness.
4404160T
COMBINATIONSWITCH
SWITCHHARNESS
SWITCH HARNESSTERMINAL
VEHICLE 16-PINCONNECTOR
46. Release the retainer from the vehicle 16-pinconnector. Push the switch harness terminal intothe appropriate slot of the 16-pin connector.
45. Unplug the vehicle 16-pin connector from thecombination switch.
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 13 of 17
51. Plug the switch harness 10-pin connector andvehicle 8-pin connector into the vehicle 10-pinconnector and vehicle 8-pin connector. Plug theother switch harness 10-pin connector into thevehicle 10-pin connector. Wrap one EPT sealeraround the switch harness 10-pin connector.
52. Secure the switch harness to the vehicle harnesswith one wire tie in the area shown.
53. On vehicles with the vehicle 1-pin connector onthe rear of the fuse box lid: Continue to securethe switch harness to the vehicle harness withthree wire ties. Secure the switch harness fusecase toward up not to obstruct replacement ofthe maintenance fuse blade.
4404181T
VEHICLEHARNESS
SWITCHHARNESS
WIRE TIE
SWITCHHARNESSFUSE CASE
54. On vehicles with the vehicle 1-pin connector onthe rear of the vehicle frame: Secure the switchharness to the vehicle harness with four wire ties.Secure the switch harness fuse case on theupper side, so that exchange of maintenancefuse blades etc. is not impaired and so that thewires of the switch harness do not interfere withthe vehicle bracket edge.
4404182T
VEHICLEHARNESS
SWITCHHARNESS
WIRE TIE
WIRETIE
SWITCHHARNESSFUSE CASE
SWITCHHARNESSWIRE
VEHICLEBRACKET EDGE
4404271T
VEHICLEHARNESS
SWITCHHARNESS
WIRETIE
VEHICLEHARNESS10-PINCONNECTOR
SWITCH HARNESS10-PIN CONNECTOR
EPTSEALER
SWITCH HARNESS10-PIN CONNECTOR
VEHICLEHARNESS10-PIN AND8-PINCONNECTORS
VEHICLEHARNESS 8-PINCONNECTOR
14 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
58. Connect the switch harness 5-pin connector (blue)into the fog light switch, and reinstall the driver’sdashboard lower cover.
Installing the Switch
56. Remove the two retaining tabs, and remove theright switch lid from the driver’s dashboard lowercover.
4404200T
SWITCH LID(Discard.)
RETAININGTABS (2)
DRIVER’SDASHBOARDLOWER COVER
FOG LIGHTSWITCH
4404210T
FOG LIGHTSWITCH
DRIVER’S DASHBOARDLOWER COVER
VEHICLECONNECTOR(If equipped.)
VEHICLECONNECTOR(If equipped.)
SWITCH HARNESS5-PIN CONNECTOR(BLUE)
55. Along the steering column, secure the switchharness to the vehicle harness with the two wireties.
4404191T
SWITCHHARNESS
WIRETIE
VEHICLEHARNESS
57. Install the fog light switch in the driver’s dashboardlower cover.
59. Check that all wire harnesses are routed properlyand all connectors are plugged in.
60. Reinstall all removed parts. Check that all clipsand fasteners are installed securely.
• Torque the driver’s seat bolts to 34 N·m(25 lb-ft).
61. Reconnect the negative cable to the battery.
USE AND CARE
How to Operate Fog Lights
• Turn the light switch to the “on” position (headlights on low beam ).
• Press the fog light switch (indicator is on).
The fog light lenses can cloud when the outsidetemperature is cold; this is normal and should goaway in warm weather.
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 15 of 17
Fog Light Aiming Adjustment
62. Adjust the fog light:
• Adjust the aiming according local laws andregulations.
• To adjust, turn the aiming adjustment gear inor out until the correct aiming is obtained.
63. Reset the clock, and reset the radio stationpresets.
NOTE: Whenever the battery is disconnected, thedriver’s window AUTO function is disabled.
64. Start the engine. Push down on the driver’swindow switch until the window is fully open.
65. Pull up on the driver’s window switch fully to closethe window completely, then hold the switch for2 seconds.
66. Test the driver’s window AUTO function.
4404220T
To lower
PHILLlPSSCREWDRIVER
AIMINGADJUSTMENTGEAR
Toraise
FRONT
2. Unplug the connector and remove the bulb fromthe fog light.
BULB REPLACEMENT
1. Remove the two clips and one self-tappingscrew, then pull the inner fender out as shown.
4404250T
BULB
FOG LIGHT
CONNECTOR
FRONT
4404233T
INNER FENDER(Pull.)
SELF-TAPPINGSCREWCLIP
16 of 17 AII 27176 (0409) © 2004 American Honda Motor Co., Inc - All Rights Reserved.
4. Reinstall the removed parts in the reverse orderof removal.
• Check that the wire harnesses are notpinched.
• Be sure to tighten the self-tapping screw andbolts securely.
5. Check the operation of the fog light; adjust theaiming if necessary.
3. Install the new bulb into the fog light and connectthe connector to the new bulb.
• Use only a genuine Honda halogen light bulbof specified wattage.
Rating: 12V 55W HB4 Halogen Light BulbP/N 33104-SL5-A02-M2
• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean, soft cloth that has beendampened with a denatured alcohol or a milddetergent solution.
• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may annoy oncomingdrivers.
4404240T
NEWBULB
FOG LIGHT
CONNECTOR
FRONT
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27176 (0409) 17 of 17
PNK PINK
GRY GRAY
LT GRN LIGHT GREEN
OFF
2823200K
HOT ATALL TIMES
FRONT FOG LIGHT
Fog LightFuse
20A
Fog LightRelay
IlluminationControl
DimmerSwitch1 = Low2 = Hi
HOT WITHHEADLIGHTSWITCH INHEAD HOT WITH
HEADLIGHT SWITCHIN PARK OR HEAD
Switch1 = Switch Illumination2 = Indicator
1 2
WHT
RED/YEL
RED/BLK
RED
RED/WHT
RED/BLU
LIGHT SWITCH
OFFLow Hi
OFF
ON ON
FO
G L
IGH
TS
WIT
CH
- - -
- - - -
BLK BRN BROWNBLACK
YEL ORN ORANGEYELLOW
BLU PUR PURPLEBLUE
GRN GREEN
RED RED
WHT WHITE
LT BLU — —LIGHT BLUE
1 2
FrontFogLight
BLU/RED
BLK
WHT/RED
CIRCUIT DIAGRAM