installation fender flares version 1 instructions p/n … · 2019. 1. 23. · 28. install the two...
TRANSCRIPT
Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2019 American Honda Motor Co., Inc. – All Rights Re
VERSION 1
FENDER FLARESP/N 08P21-TGS-100
served. AII08967-13 (190
2019 PASSPORT
1) 0
Issue Date
JAN 2019
PARTS LIST
Left front bumper flare
Right front bumper flare
Left front fender flare
Right front fender flare
Left rear door flare
Right rear door flare
Left rear fender flare
Right rear fender flare
Left rear bumper flare
Right rear bumper flare
10 Alcohol wipes
8 Snap fit clips
1 of 228P21-TGS-1000-90
2 Self-tapping screws, 5 x 10 mm
4 Self-tapping screws, 5 x 20 mm
4 Spring nuts
2 Washers
2 of 22 AII08967-1
TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Flat-tip screwdriver
10 mm Open end wrench
Masking tape
Blanket
10 mm Socket
Ratchet
5 mm Hex wrench
Shop towel
Utility knife
Pushpin
Eye protection (faceshield, safety goggles, etc.)
Drill
File
3 mm and 5 mm Drill bits
The following tools are available through the Honda Tool and Equipment Program. On the iN, click on Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857.
• Trim Tool Set (T/N SOJATP2014)
• Plastic Trim Tool (T/N SILTRIMTL10)
• Air Saw (T/N AT192A)
Illustration of the Fender Flares on the Vehicle
RIGHT FRONT BUMPER FLARE
RIGHT FRONT FENDER FLARE
LEFT FRONT BUMPER FLARE
LEFT FRONT FENDER FLARE
LEFT REAR DOOR FLARE
RIGHT REAR DOOR FLARE
LEFT REAR FENDER FLARE
LEFT REAR BUMPER FLARE
RIGHT REAR FENDER FLARE
RIGHT REAR BUMPER FLARE
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
INSTALLATION
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
NOTE:
• If the vehicle is equipped with splash guards remove them, they cannot be installed with these fender flares.
• Be careful not to damage the body paint finish.
• This kit should be installed only if the ambient air temperature is 60°F (15°C) or above.
• To allow the adhesive to cure, do not wash the vehicle for 24 hours. Make sure the customer is aware of this.
1. Open the tailgate.
2. Disconnect the negative cable from the battery:
• Wrap a shop towel around the hood latch.
HOOD LATCH (Wrap with a shop towel.)
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
• Remove the front bulkhead cover.
FRONT BULKHEAD COVER
10 CLIPS
• Remove the intake air tube.
• Disconnect the negative cable from the battery.
INTAKE AIR TUBE2 CLIPS
3 (1901) 3 of 22
3. Remove the three self-tapping screws.
LEFT FRONT WHEEL ARCH PROTECTOR
3 SELF-TAPPING SCREWS
4. Remove the left front wheel arch protector.
6 CLIPS
LEFT FRONT WHEEL ARCH PROTECTOR
2 RETAINING TABS
2 CLIPS(FRONT SIDE) CLIP
(REAR SIDE)
RETAINING TAB
5. Repeat steps 3 and 4 on the right side of the vehicle.
6. Remove the front bumper:
4 of 22 AII08967-1
• Using a flat-tip screwdriver, remove the H emblem.
H EMBLEM
FRONT GRILLE4 CLIPS
H EMBLEM2 RETAINING TABS
FRONT
FLAT-TIP SCREWDRIVER
FRONT CENTER UPPER BEAM OPPOSITE
SIDE VIEW
• Remove the front upper grille.
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
4 RETAINING TABS
FRONT UPPER GRILLE
4 BOLTS
10 CLIPS
• Apply masking tape as shown.
FRONT BUMPER
HEADLIGHT
FRONT FENDER
MASKING TAPE
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
• Remove the four self-tapping screws, eight clips, and eight flange bolts.
4 SELF-TAPPING SCREWS
8 FLANGE BOLTS
BOTTOM VIEW2 CLIPS 2 CLIPS
4 CLIPS
8 FLANGE BOLTS
2 CLIPS
2 CLIPS
3 (1901) 5 of 22
• With the help of an assistant, release the seven retaining tabs on each side.
3 RETAINING TABS
FRONT BUMPER
4 RETAINING TABS
FRONT BUMPER
FRONT BUMPER
6 of 22 AII08967-1
• Release the front grille.
2 RETAINING TABS
FLAT-TIP SCREWDRIVER
FRONT GRILLEFRONT GRILLE
FRONT GRILLE
OPPOSITE SIDE VIEW
• With the help of an assistant, remove the front bumper, and unplug the vehicle connectors.
• Place the front bumper on a blanket.
FRONT BUMPER
VEHICLE CONNECTOR(if equipped)
VEHICLE CONNECTOR
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
7. Open the right rear door.
RIGHT REAR WHEEL ARCH PROTECTOR
2 SELF-TAPPING SCREWS
8. Remove the two self-tapping screws.
9. Remove the right rear wheel arch protector.
2 CLIPS
RETAINING TAB
REAR BUMPER
RIGHT REAR WHEEL ARCH PROTECTOR
7 CLIPS
RETAINING TAB
RIGHT REAR FENDER
10. Repeat steps 7 through 9 on the left side of the vehicle.
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
11. Remove the rear bumper:
• Apply masking tape as shown.
REAR FENDER
TAILLIGHT
MASKING TAPE
REAR BUMPER
• Remove the two bumper screws, 10 self-tapping screws, and three clips.
10 SELF-TAPPING SCREWS
3 CLIPS
REAR BUMPER
2 BUMPER SCREWS
3 (1901) 7 of 22
• With the help of an assistant, release the seven retaining tabs along the fenderwell on each side.
RIGHT REAR FENDER
REAR BUMPER
7 RETAINING TABS
• With the help of an assistant, release the two retaining tabs on each side.
REAR BUMPER
2 RETAINING TABS
RIGHT TAILLIGHT
8 of 22 AII08967-1
• With the help of an assistant, remove the rear bumper, and unplug the vehicle connectors.
• Place the rear bumper on a blanket.
REAR BUMPER
6 RETAINING TABS
VEHICLE CONNECTOR
VEHICLE CONNECTOR(if equipped)
VEHICLE CONNECTOR(if equipped)
12. Remove the seven clips from the left front wheel arch protector.
6 CLIPS
CLIP
LEFT FRONT WHEEL ARCH PROTECTOR(Do not reuse.)
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
13. Install the seven clips removed in step 12 to the left front fender flare.
6 CLIPS
LEFT FRONT FENDER FLARE
CLIPSPRING NUT
14. Install one spring nut to the left front fender flare as shown. NOTE: Make sure to install the spring nut in the correct orientation.
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
15. Using the alcohol wipe, thoroughly clean the left front fender where the left front fender flare will attach.
ALCOHOL WIPE
Clean with the alcohol wipe.
LEFT FRONT FENDER
16. Peel back the adhesive backings, and tape them to the front surface of the left front fender flare with masking tape.
MASKING TAPE
Temporarily attach.
11 ADHESIVE BACKINGS(Peel back.)
LEFT FRONT FENDER FLARE
3 (1901) 9 of 22
17. Install the left front fender flare to the left front fender with seven clips and two retaining tabs.
LEFT FRONT FENDER FLARE
7 CLIPS
2 RETAINING TABS
LEFT FRONT FENDER
10 of 22 AII08967-1
18. Secure the left front fender flare to the left front fender with the two self-tapping screws removed in step 3.
RUBBER MOLDING(Make sure it is not twisted or rolled under the left front fender flare.)
11 ADHESIVE BACKINGS(Remove.)
LEFT FRONT FENDER FLARE
2 SELF-TAPPING SCREWS
SECTION VIEWLEFT FRONT FENDER FLARE
LEFT FRONT FENDER
LEFT FRONT FENDER
19. While applying light pressure against the left front fender flare, carefully remove the taped adhesive backings.
20. Using the palm of your hand, firmly press the left front fender flare against the left front fender.
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
21. Using a utility knife, cut out the left front inner fender as shown.
LEFT FRONT FENDER FLARE
LEFT FRONT INNER FENDER
Cut out.
LEFT FRONT INNER FENDER
LEFT FRONT FENDER FLARE
CUTTING AREA
FRONTFRONT
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
22. Secure the left front fender flare to the vehicle bracket with the self-tapping screw removed in step 6 from the front bumper.
SELF-TAPPING SCREW
LEFT FRONT FENDER FLARE
VEHICLE BRACKET
3 (1901) 11 of 22
23. While wearing eye protection, use an air saw to cut the front bumper at the scribe line. Remove any burrs.
FRONT BUMPER
Cut out.
AIR SAW
CUTTING AREA
FRONT BUMPER
SCRIBE LINE
12 of 22 AII08967-1
24. Using a pushpin, pierce the center of the scribe mark on the front bumper. NOTE: Make sure to pierce perpendicular to the front bumper.
MARK (Pierce the center of the scribe mark.)
FRONT BUMPER
PUSHPIN(Pierce perpendicular.)
FRONT BUMPER
PUSHPIN
SCRIBE MARK
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
25. While wearing eye protection, drill the pierced mark on the front bumper to 5 mm. First drill with a 3 mm drill bit, and finish with a 5 mm drill bit. Remove any burrs.NOTE: Make sure to drill perpendicular to the front bumper.
FRONT BUMPER
DRILL(Drill perpendicular.)
FRONT BUMPER
MARK
DRILL3 mm 5 mm DRILL BITS
26. Repeat steps 12 through 25 on the right side of the vehicle and front bumper.
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
27. With the help of an assistant, temporarily install the front bumper. Do not secure the left and right front inner fenders in this step.
FRONT BUMPER
VEHICLE CONNECTOR
VEHICLE CONNECTOR(if equipped)
28. Install the two snap fit clips to the left front bumper flare.
2 SNAP FIT CLIPSLEFT FRONT
BUMPER FLARE
3 (1901) 13 of 22
29. Using the alcohol wipe, thoroughly clean the front bumper where the left front bumper flare will attach.
FRONT BUMPER
ALCOHOL WIPE
Clean with the alcohol wipe.
30. Peel back the adhesive backings, and tape them to the front surface of the left front bumper flare with masking tape.
MASKING TAPE
Temporarily attach.
4 ADHESIVE BACKINGS(Peel back.)
LEFT FRONT BUMPER FLARE
14 of 22 AII08967-1
31. Install the left front bumper flare to the front bumper with two clips and one retaining tab.
FRONT BUMPER
LEFT FRONT BUMPER FLARE
2 CLIPS
RETAINING TAB
32. Pull back the left front inner fender. Secure the left front bumper flare to the front bumper with one washer and one 5 x 10 mm self-tapping screw.
LEFT FRONT BUMPER FLARE
WASHER
LEFT FRONT INNER FENDER(Pull back.)
5 x 10 mm SELF-TAPPING SCREW
FRONT BUMPER
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
33. Secure the left front bumper flare to the front bumper with one 5 x 20 mm self-tapping screw supplied and one self-tapping screw removed in step 3.
LEFT FRONT BUMPER FLARE
5 x 20 mm SELF-TAPPING SCREW
SELF-TAPPING SCREW
RUBBER MOLDING(Make sure it is not twisted or rolled under the left front bumper flare.)
SECTION VIEW
LEFT FRONT BUMPER FLARE
FRONT BUMPER
FRONT BUMPER
34. While applying light pressure against the left front bumper flare, carefully remove the taped adhesive backings.
35. Using the palm of your hand, firmly press the left front bumper flare against the front bumper.
36. Repeat steps 28 through 35 on the right side of the vehicle.
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
37. While wearing eye protection, use an air saw to cut the rear bumper at the scribe line. Remove any burrs. Repeat the same on the other side.
REAR BUMPER
Cut out.
AIR SAW
CUTTING AREA
REAR BUMPER
SCRIBE LINE
3 (1901) 15 of 22
38. With the help of an assistant, temporarily install the rear bumper. Do not secure the left and right rear inner fenders in this step.
REAR BUMPER
VEHICLE CONNECTOR
VEHICLE CONNECTOR(if equipped)
VEHICLE CONNECTOR(if equipped)
39. Remove the seven clips from the left rear wheel arch protector.
7 CLIPS
LEFT REAR WHEEL ARCH PROTECTOR(Do not reuse.)
16 of 22 AII08967-1
40. Install the seven clips removed in step 39 to the left rear fender flare.
7 CLIPS
LEFT REAR FENDER FLARE
SPRING NUT
41. Install one spring nut to the left rear fender flare as shown. NOTE: Make sure to install the spring nut in the correct orientation.
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
42. Using the alcohol wipe, throughly clean the left rear fender where the left rear fender flare will attach.
ALCOHOL WIPE
Clean with the alcohol wipe.
LEFT REAR FENDER
43. Peel back the adhesive backings, and tape them to the front surface of the left rear fender flare with masking tape.
MASKING TAPE
Temporarily attach.
8 ADHESIVE BACKINGS(Peel back.)
LEFT REAR FENDER FLARE
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
44. Install the left rear fender flare to the left rear fender with seven clips and one retaining tab.
LEFT REAR FENDER FLARE
7 CLIPSRETAINING TAB
LEFT REAR FENDER
3 (1901) 17 of 22
45. Secure the left rear fender flare to the left rear fender with two self-tapping screws removed in step 8.
RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear fender flare.) SECTION VIEW
8 ADHESIVE BACKINGS(Remove.)
LEFT REAR FENDER FLARE
2 SELF-TAPPING SCREWS
LEFT REAR FENDER FLARE
LEFT REAR FENDER
LEFT REAR FENDER
46. While applying light pressure against the left rear fender flare, carefully remove the taped adhesive backings.
47. Using the palm of your hand, firmly press the left rear fender flare against the left rear fender.
18 of 22 AII08967-1
48. Secure the left rear fender flare to the rear bumper with one self-tapping screw removed in step 11 from the rear bumper.
SELF-TAPPING SCREW
LEFT REAR FENDER FLARE
REAR BUMPER
49. Remove the clip from the left rear door.
LEFT REAR DOOR
CLIP
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
50. Close the left rear door.
LEFT REAR DOOR
3 CLIPS
LEFT REAR DOOR WHEEL ARCH PROTECTOR
51. Remove the left rear door wheel arch protector.
52. Remove the three clips from the left rear door wheel arch protector.
3 CLIPS
LEFT REAR DOOR WHEEL ARCH PROTECTOR (Do not reuse.)
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
53. Install the three clips removed in step 52 to the left rear door flare.
3 CLIPS
LEFT REAR DOOR FLARE
54. Using the alcohol wipe, throughly clean the left rear door where the left rear door flare will attach.
ALCOHOL WIPE
Clean with the alcohol wipe.
LEFT REAR DOOR
3 (1901) 19 of 22
55. Peel back the adhesive backings, and tape them to the front surface of the left rear door flare with masking tape.
MASKING TAPE
Temporarily attach.
6 ADHESIVE BACKINGS(Peel back.)
LEFT REAR DOOR FLARE
56. Install the left rear door flare to the left rear door with three clips.
LEFT REAR DOOR FLARE
3 CLIPS
LEFT REAR DOOR
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57. While applying light pressure against the left rear door flare, carefully remove the taped adhesive backings.
RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear door flare.)
SECTION VIEW
6 ADHESIVE BACKINGS(Remove.)
LEFT REAR DOOR FLARE
LEFT REAR DOOR FLARE
LEFT REAR DOOR
LEFT REAR DOOR
SECTION VIEW
RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear door flare.)
LEFT REAR DOOR FLARE
LEFT REAR DOOR
58. Using the palm of your hand, firmly press the left rear door flare against the left rear door.
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.
59. Open the left rear door.
LEFT REAR DOOR
CLIP
LEFT REAR DOOR FLARE
60. Secure the left rear door flare to the left rear door with one clip removed in step 49.
61. Install the two snap fit clips to the left rear bumper flare.
2 SNAP FIT CLIPSLEFT REAR
BUMPER FLARE
© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1
62. Using the alcohol wipe, throughly clean the rear bumper where the left rear bumper flare will attach.
ALCOHOL WIPE
Clean with the alcohol wipe.
REAR BUMPER
63. Peel back the adhesive backings, and tape them to the front surface of the left rear bumper flare with masking tape.
MASKING TAPE
Temporarily attach.
4 ADHESIVE BACKINGS(Peel back.)
LEFT REAR BUMPER FLARE
3 (1901) 21 of 22
64. Install the left rear bumper flare to the rear bumper with two clips and one retaining tab.
LEFT REAR BUMPER FLARE
REAR BUMPER
2 CLIPS
RETAINING TAB
22 of 22 AII08967-1
65. Secure the left rear bumper flare to the rear bumper with one 5 x 20 mm self-tapping screw.
RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear bumper flare.)
SECTION VIEW
4 ADHESIVE BACKINGS(Remove.)
LEFT REAR BUMPER FLARE
LEFT REAR BUMPER FLARE
REAR BUMPERREAR BUMPER
REAR BUMPER
5 x 20 mm SELF-TAPPING SCREW
66. While applying light pressure against the left rear bumper flare, carefully remove the taped adhesive backings.
67. Using the palm of your hand, firmly press the left rear bumper flare against the rear bumper.
68. Repeat steps 39 through 67 on the right side of the vehicle.
69. Check that all wire harnesses are routed properly and all connectors are plugged in.
70. Install all removed parts except for the front bulkhead cover and the intake air tube.
71. Connect the negative cable to the battery.
72. Install the front bulkhead cover and the intake air tube.
73. Press and hold the audio unit power button for 2 seconds to restore the audio and navi (if equipped) system functions.
74. Set the clock on vehicles without navigation.
75. If necessary, restore the systems back to normal operation as described in the service information.
3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.