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Installation and Operating Instruction

© CEDES Safety & Automation AG Version 1.00/ January 2011 109 558 E

Muting

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IMPORTANT INFORMATION FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL CAREFULLY. FAILURE TO DO SO MAY CAUSE CUSTOMER COMPLAINTS AND SERIOUS CALL BACK. KEEP

INSTRUCTION MANUAL ON SITE.

Muting System

Muting Installation and Operating Instruction

2 http://csa.cedes.com © CEDES Safety & Automation AG /January 2010

Content 1. Introduction 2 1.1. The CEDES Muting Solutions 2 1.2. Features 3 1.3. Safety Sensors for muting 3 2. Description 3 2.1. Muting Function 4 3. Muting Types 5 3.1. T-Type 2 Sensor 5 3.2. T-Type 4 Sensor 5 3.3. L-Type 2 Sensor 5

4. Installation 6 5. Mounting 6

5.1. Mounting Column 6 5.2. Muting Cantilever 7 5.3. Mounting of the light curtain 7

5.3.1. Safe2 / Safe4 7 5.3.2. Safe400 Profile Slim 7 5.3.3. Safe400 Profile Reinf. 8

5.4. Mounting of the muting sens. 8 5.5. Mounting of the retro-reflect. 9 5.6. Mounting of the muting controller box 9

6. Wiring 10 6.1. Two Sensor Muting with Safe4 10 6.2. Four Sensor Muting with Safe400 10 6.3. Muting of Laser Scanners or other Safety Sensors 11 6.4. Pin Assignment 12

7. Configuration Tool Software and OptiLink 13

7.1. Muting with Safe400 15 7.2. 2 Beam or 4 Beam Muting 15

8. Adjustment 15 8.1. Adjustment of the safety light curtain 15 8.2. Adjustment of Safe4 or Safe2 safety light curtain 16 8.3. Adjustment of the light curtain Safe400 16 8.4. Adjustment of the muting sensors and retro-reflectors 16

9. Indication 17 9.1. Safety light curtain 17

9.2. Muting Sensor 17 9.3. Muting box 18 9.4. Muting Lamp 18

10.Operating 19 10.1. Reset 19 10.2. Mute Dependent Override 19 10.3. Lockout and Restart 20

11.Trouble Shooting 20 11.1. Error indications 21 11.2. Error in Sequence 21 11.3. Lockout 21

12. Application Restrictions 21 13. Technical data 22 14. Approvals and conformity 22 Reference Documents Doc 1 Datasheet Muting Doc 2 104 720 Manual SafeCIS 3, Doc 3 102 261 Manual Safe4 Safety Light Curtains Doc 4 103 373 Manual Safe400 Safety Light

Curtains Doc 5 105 784 Manual Configuration tool

software(Controller) Doc 6 Installation Instruction Mounting Column Doc 7 Installation Instruction Cantilever

1. Introduction

Muting is the temporary suspension of a safety light curtain function. This is often used, when material is transported automatically into or out of a manufacturing area with a hazardous zone. The transported good is triggering the muting sensors in the right sequence and suspending the light curtain output. A human interrupting the light curtain would not activate the muting sensors in the right sequence and therefore the safety light curtain would protect the human from any hazard.

1.1. The CEDES Muting Solutions

The CEDES muting system is designed according the technical specification TS/IEC 62046. The muting system is based on the SafeCIS 3 safety controller. By default the muting box is configured for a 2 Beam T-Type muting with Safe2+ Safety Light Curtain for Category 2 or Safe4 for Category 4 muting.

Installation and Operating Instruction Muting

© CEDES Safety & Automation AG /January 2011 http://csa.cedes.com 3

Features

2 sensor T-type muting D) 2 sensor L-type muting 2 sensor L-type muting with enable 4 sensor T-type muting Muting disable input Start input Status outputs Preconfigured control unit Flexibility due separate components Easy to install Muting lamp included Start and Override function in one switch Controller boxes with PNP outputs

GuardShield Micro400, Safe2, Safe4 (445L) or GuardShield 440L light curtains (including POC and PAC)

Change of time settings for specific muting applications possible

1.2. Safety Sensors for muting

GuardShield Micro400 GuardShield Micro400 (PAC) GuardShield Safe2 D) GuardShield Safe4 D) GuardShield (440L) D) other safety sensors, e.g. laserscanner Safety sensors with relay outputs -> (exclude

cross fault monitoring!) D) Default Settings

2. Description

The CEDES stand alone muting system consists of a muting controller box, mounting stand and cantilever. Any Safety Light Curtain Safe4 or Safe2 may be connected. To connect a Safe400 Safety Light Curtain the settings has to be changed with the OptiLink (104 565). The controller box is ready to connect a muting sensor with an M8-4-Pin connection.

The floor mounting stand and cantilevers allows an easy mounting and alignment in any environment. Due the height of 2000mm, the light curtain and muting sensors may be mounted according the application requirement. .

Light Curtain(Safe2, Safe4 oder Safe400)

Muting Sensor

Mounting Stand

Cantilever

Muting Controller Box(SafeCIS3)

Floor mounting plate(Included in Mounting Column)

Reflector

Muting System

The CEDES muting products can be combined together for a stand alone muting system or the muting box can be integrated into any machine. It contains the operating buttons and indicators. The controller SafeCIS 3 which contains the

muting function can even be used alone and be mounted onto any Din-rail into an electrical compartment.



Stand Alone Muting System Integrated Muting Muting with SafeCIS 3

The sensors and muting controller

box are mounted on the floor mounting stand and cantilever.

Integrated Muting

Discrete Muting

Stand Alone Application ✔

Easy to Install ✔✔ ✔

All inclusive ✔✔ ✔

Din-Rail mounting ✔

OSSD PNP output ✔ ✔ ✔

Relay output (on request) (on request) ✔

2 Beam, T-Type ✔ (D) ✔ (D) ✔ (D)

2 Beam, L-Type ✔ (C) ✔ (C) ✔ (C)

4 Beam, T-Type ✔ (C) ✔ (C) ✔ (C)

2 Beam, T-Type with enable ✔ (C) ✔ (C) ✔ (C)

GuardShield Safe4 ✔ (D) ✔ (D) ✔ (D)

GuardShield Micro 400 ✔ (C) ✔ (C) ✔ (C)

GuardShield Type 4 (440L) ✔ (D) ✔ (D) ✔ (D)

GuardShield Safe2 ✔ (C) ✔ (C) ✔ (C)

GuardShield Type 2 (440L) ✔ (D) ✔ (D) ✔ (D)

RightSight Sensor ✔ 4-Pin Pico(M8)-QD connector ✔ 4-Pin Pico(M8)-QD connector ✔

VisiSight Sensor ✔ 4-Pin Pico(M8)-QD connector ✔ 4-Pin Pico(M8)-QD connector ✔

Other Sensor ✔ 4-Pin Pico(M8)-QD connector ✔ 4-Pin Pico(M8)-QD connector ✔

(D) Default, (C) Configurable with OptiLink Part No. 104 565

2.1. Muting Function

Moving goods (e.g. pallet) through the muting station leads to the timing diagram. During the mute time t(mute) the muting lamp is lightening. Muting sensor S1 and Muting sensor S2 must have a timing delay of at least >50 ms.

ESPE

Muting Sensor S1

Muting Sensor S2

tSENStSENStESPE tESPE

tMUTE

Mute

Timing diagram for 2 Sensor T-Type



3. Muting Types

The international standard IEC 62046 describes 2- and 4-Sensor T- and L-type muting. Sensor positions recommended below are taken from IEC62046 (chap. 5.5 and Annex F) and IEC61496 (A.7).

Caution The light curtain has to detect the good – not the carrier (pallet).

3.1. T-Type 2 Sensor

d4d3

h1h2

d3 d4

d1 d2

d5

Hazardous Zone

The distance d5 should be as short as practicable in order to avoid persons entering the hazardous zone without being detected by following immediately after the pallet or the transport system.

h1: Lowest beam of safety light curtain h2 >= h1 h2: height of muting sensor d5: distance from the safety light curtain to the muting sensor crossing point)

3.2. T-Type 4 Sensor

d1 d3d2 d2

h1h2

d1 d3d2 d2

h1: Lowest beam of safety light curtain h2: Muting sensor height d1: Distance Light curtain – Muting Sensor d3: Distance Light curtain – Muting Sensor d2: Distance Muting Sensor – Muting Sensor

Recommended mounting position according IEC62046 F.2: d1 <200 mm d2 >250 mm d3 <200 mm h2 >= h1

3.3. L-Type 2 Sensor

d1d2

h1h2

d1d2

h1: Lowest beam of safety light curtain h2: Muting sensor height

Recommended mounting position according IEC62046 F.2:



d1: Distance Light curtain – Muting Sensor d2: Distance Muting Sensor – Muting Sensor

d1 <200 mm d2 >250 mm h2 >= h1

4. Installation

The installation of the muting system is very easy. T-Nuts and screws for the muting sensor, safety light curtain and muting box* are included with the cantilever and floor mounting stand. The installation follows the procedure of four steps:

1) Mounting Chapter 5 o column Step 1 o cantilever Step 2 Page 7 o safety light curtain Step 3a – 3d Pages 7 - 8 o muting sensor Step 4 Page 8 o retro-reflector Step 5 Page 9 o muting controller box Step 6 Page 9

2) Wiring Chapter 6 o 2-Sensor Muting with Safe4 Page 10 o 4-Sensor Muting with Safe400 Page 10 o Muting of Laser Scanners or other Sensors Page 11

3) Adjustment Chapter 8 o Safety Light Curtain Page 15 o Safe4 or Safe2 Page 16 o Safe400 Page 10 o Muting Sensors and Retro-Reflector Page 16

5. Mounting

5.1. Mounting Column

Step 1 Fix the mounting column onto the floor plate. See mounting column installation instruction Doc 5 Check for desired positioning of the front side of the column. Check the sliding nuts position for light curtain, sensor bar and controller box.

* T-Nuts and Screws for: • Safety light curtain Safe4, Safe2, • Muting sensor bracket 60-2649 (RightSight) and 92-39 Reflector • Muting box



5.2. Muting Cantilever

Step 2 Mount the muting sensor bar according to the muting type (e.g. 2 Sensor T-Type). See sensor bar installation instruction Doc 6. Adjust the height of the muting sensors. The muting sensors should be positioned at the same level as or higher than the lowest beam of the safety light curtain. See chapter 3.

5.3. Mounting of the light curtain

5.3.1. Safe2 / Safe4

Step 3a M4 T-Slot Nut and screws are included with the floor mounting column. The mounting brackets are included with the safety light curtain. Premount the mounting kits on the T-Slot nuts

Before mounting the light curtain, check for height position and cable exit (bottom or top).

5.3.2. Safe400 Profile Slim

Step 3b The mounting brackets are included with the safety light curtain. T-Slot M4-nut and screws are incluced with the floor mounting column. Premount the upper and lower bracket in the T-Slot nuts. Before mounting, check for height and cable exit position (bottom or top).



Step 3c 1) Put the light curtain into mounting position

and tilt it to preassemble the side screws of the upper and lower mounting bracket.

1 2 3

2) Tighten the screws altering between the

upper and lower mounting brackets… 3) ... until the light curtain is securely mounted.

5.3.3. Safe400 Profile Reinforced

Step 3d The Safe400 reinforced profile uses the same mounting brackets as the Safe4. They are supplied with the light curtain. T-Slot nuts and screws are incluced with the floor mounting column. Before mounting, check for height and cable exit position (bottom or top).

5.4. Mounting of the muting sensors

Step 4 Before starting with mounting of the muting sensors, check chapter 3 for the mounting position with respect to the muting type. Mount the muting sensor according to its instruction. Check for good visibility of the sensor indicator diodes.



5.5. Mounting of the retro-reflectors

Step 5 Check chapter 3 for the mounting position for the chosen muting type. T-Slot nuts and screws are provided with the cantilever.

5.6. Mounting of the muting controller box

Step 6 Mount the brackets on the muting box. Tighten the screws properly.

Check the height positioning with respect to the cable wiring of the light curtain, muting sensors and muting lamp. Connectors normally are positioned on the bottom side of the muting box. Premount the muting box with the T-Slot nuts to the mounting column. Do not thighten the screws until the box is in right position. As last step, tighten the screws alternately.



6. Wiring

Step 7 Connect Muting components, power and output according the corresponding muting type picture below.

6.1. Two Sensor Muting with Safe4

S1 S2 S3 S4

Tx-GS/Tx-S4Rx-GS Rx-S4

Safe4 Tx

Safe4 Rx

Muting sensorswith retro-reflectors

ControlCabinet

Rx Micro 400 Tx Micro 400

MutingLamp

PWR I/O

Outputs

Two Sensor T-Type Muting with Safe4

6.2. Four Sensor Muting with Safe400

S1 S2 S3 S4


Safe400 Rx

Safe400 Tx


ControlCabinet


MutingLamp

PWR I/O

Outputs

Wiring of 4 Sensor T-Type Muting with Safe400

Caution When using Safe400 in a muting system, the configuration must be changed according to chapter 7.



6.3. Muting of Laser Scanners or other Safety Sensors

S1 S2 S3 S4



ControlCabinet


MutingLamp

PWR I/O

Outputs

Laser Scanneror otherSafety Sensor

Pin1 24 VPin2 OSSD 2Pin3 GNDPin4 OSSD 1Pin5 Earth

Wiring of 2 Sensor Muting with Laser Scanner or other Safety Sensor wit PNP output.

Caution When using a Laser Scanner or an other safety sensor in a muting system, the configuration must be changed according to chapter 7.



6.4. Pin Assignment

Connector PWR/IO (Power)

SafeCIS 3 Signal Cord set 190 110

Pin1 Status Safety Output Info1 White

Pin2 24V 24V Brown

Pin3 Earth Earth Green

Pin4 Status Lockout Info2 Yellow

Pin5 OSSD1 OSSD1 Grey

Pin6 OSSD2 OSSD2 Pink

Pin7 GND GND Blue

Pin8 Start In1(Start) Red

Connector Out (Output)

SafeCIS 3 Ext 2CSignal

Cord set 190 111

Pin1 Relay NC 2 NC 2 - 23 Brown

Pin2 Relay NC 1 NC 1 - 14 White

Pin3 Relay NC 1 NC 1 - 13 Blue

Pin4 Relay NC 2 NC 2 - 24 Black

Pin5 EDM - Start Release In 2 Grey

Connector Lamp SafeCIS 3 Signal Cord set 190 113

Pin 1 24V 24V Brown

Pin 2 Lamp Lamp White

Pin 3 NC NC Blue

Pin 4 NC NC Black

Connector Muting Sensor S1, S2, S3 and S4

SafeCIS 3 Signal Cord set

Pin 1 24V 24V Brown

Pin 2 DO NC White

Pin 3 GND GND Blue

Pin 4 LO GPIO1 Black

Connector Tx (Emitter GuardShield Safe 2 or Safe 4)

SafeCIS 3 Signal Cord set 889D-F5BCDM-X

Pin1 24 V 24 V Brown

Pin2 Test Pin 2 - Pin 4 White

Pin3 GND GND Blue

Pin4 Test Pin 4 - Pin 2 Black

Pin5 Earth Earth Grey

Connector Rx-S4 (Receiver Safe 2 or Safe 4)

SafeCIS 3 Signal

Cord set 889D-F5BCDM-X

Pin1 24 V 24 V Brown

Pin2 OSSD 2 GPIO 4 White

Pin3 GND GND Blue

Pin4 OSSD 1 GPIO 3 Black

Pin5 Earth Earth grey

Connector Rx-GS (Receiver Allen-Bradley GuardShield 440L)

SafeCIS 3 Signal

Pin1 NC NC

Pin2 24V 24V

Pin3 Earth Earth

Pin4 NC NC

Pin5 OSSD 1 GPIO 3

Pin6 OSSD 2 GPIO 4

Pin7 GND GND

Pin8 NC NC

Connector Tx-400 (Emitter Safe400)

SafeCIS 3 Signal

Cord set 107 145

Pin 1 CIS3 Tx-1

Pin 2 CIS3 Tx-2

Pin 3 CIS3 Tx-3

Pin 4 CIS3 Tx-4

Pin 5 CIS3 Tx-5

Pin 6 CIS3 Tx-6

Pin 7 CIS3 Tx-7

Pin 8 CIS3 Tx-8

Connector Rx-400 (Receiver Safe400)

SafeCIS 3 Signal

Cord set 107 145

Pin 1 CIS3 Rx-1

Pin 2 CIS3 Rx-2

Pin 3 CIS3 Rx-3

Pin 4 CIS3 Rx-4

Pin 5 CIS3 Rx-5

Pin 6 CIS3 Rx-6

Pin 7 CIS3 Rx-7

Pin 8 CIS3 Rx-8



7. Configuration Tool Software and OptiLink

The default configuration is set for 2 Beam T-Type muting of a Safe2 or Safe4 safety light curtain. Other muting type settings can be selected with the confiugration tool software and

downloaded with the OptiLink. The safety software is supplied with the OptiLink or available on http://csa.cedes.com (Product SafeCIS 3).

Settings

Muting Type Safety Light Curtain Comments

2 Beam, T-Type

2 Beam, L-Type

4 Beam, T-Type

2 Beam, T-Type Enable

Safe2 or Safe4 Safe400

Other Safety Sensor

Default ✔ ✔ ✔ ✔ Default Setting

Selectable ✔ ✔ ✔ ✔

Selectable ✔ N/A ✔ N/A

Selectable ✔ N/A ✔ N/A

Configurable with SafeCIS 3 Safety Software and download with OptiLink

Inputs Outputs Safety

IN1 IN2 Info1 Info2 Stop delay Device Monitor

Default Start None Safety Output Lockout No

Selectable Test Input

Start

Start EDM

Start Release

See SafeCIS 3 Configuration

Software

See SafeCIS 3 Configuration

Software 0...120s

No, EDM,

Start Release

Additonal Settings Time Settings

M-Lamp monitored

Mute depend. Override active

Muted Light Curtain

Light Curtain interrupt. Monitored

T(sens) T(espe) T(mute) T(mdo) T(msdel)

Default No Yes OSSD Yes 4 s 5 s 5 min 60 s 0.05 s

Selectable Yes No

Yes No

OSSD GS Micro400

Yes No

0 - 10 s 0 - 10 s 0 - 4’320 min 0 - 1275 s 0 - 2.55s



SafeCIS 3 configuration software

For detailed description about muting features and settings, refer to Doc 5 105 784 Manual Configuration tool software(Controller).

Step 8 Download with OptiLink In case the default configuration (see above) will not be used, the created configuration has to be downloaded with the OptiLink (104 595) to the SafeCIS 3 controller.

1) Clip the sucction head cap into the black fastener

2) Connect the USB plug into your computer 3) Start the configuration software 4) Create or load a configuration file

Download the configuration (Menu File – download)



7.1. Muting with Safe400

For muting a Safe400 safety light curtain use the configuration tool software to create a configuration accordingly and download it to the

SafeCIS 3 controller according Step 8.

7.2. 2 Beam or 4 Beam Muting

The SafeCIS 3 offers 2 beam and 4 beam muting according chapter 3. The controller box is delivered by default with the 2-Beam T-Type muting. Another muting can be selected with the configuration tool software and downloaded with the OptiLink.

8. Adjustment

8.1. Adjustment of the safety light curtain

Ligh

tcur

tain

Tx

Ligh

tcur

tain

Rx

Step 9 Position the emitter and receiver light curtain at the same height on the mounting column. Fully tighten the light curtain mounting screws.

Step 10 1) Preassemble the column with the floor

mounting plate on the floor. 2) Adjust with the floor plate adjustment screws

the position of the mounting column after mounting of a light curtain.

3) When the light curtain indicates uninterrupted protective field, fix the mounting screws on the floor plate.



8.2. Adjustment of Safe4 or Safe2 safety light curtain

Use the Integrated Laser Alignment System (ILAS) for easy verification. Touching the symbol turns the laser on or off. The green LED indicator on the receiver light curtain confirms the correct alignment.

(If no laser is available, see Step 10)

8.3. Adjustment of the light curtain Safe400

The Safe400 light curtain is alligned according

Step 10. A green LED indicator on either the emitter or receiver light curtain confirms the correct alignment.

8.4. Adjustment of the muting sensors and retro-reflectors

Note: The image shows an example of a muting sensor. Normally the sensors are mounted on the side of the muting station and the reflectors on the other side.

Step 11 1) For the corresponding muting type, check

chapter 3 for sensor positions. 2) Thighten the cantilever screw when

positoned at correct height and th muting sensors at proper distance to the light curtain (see chapter 3)

3) Adjust the reflectors and muting sensors to each other. Check the status LED’s on the opto-retroreflective sensor for correct operation.

Caution ▪ A pallett should not interrupt the light curtain

nor the muting sensors. The light curtain and muting sensors should be interupted by the transported goods only.

▪ For a correct muting sequence the muting sensors must be interrupted with a time difference >50ms.



9. Indication

9.1. Safety light curtain

The green LED on the receiver light curtain indicates under normal operation if the protective field is uninterrupted. See corresponding light curtain manual.

Safe4, Safe2

Emitter LED = green on Normal operation POWER

Emitter

Power on(orange) POWER

Receiver

Power on(orange)

Output active(green)

Output inactive (red)

OKNormal operation (green)

TEST Test input(red)

OptiLink(IR light)

OptiLink(IR light)

Receiver LED = green on Protection field uninterrupted

LED = red on Protection field interrupted.

Safe400

LED = green on Protective field uninterrupted

LED = red on Protective field interrupted

9.2. Muting Sensor

Check the sensor manual for indication LED. The orange LED on the Allen-Bradley RightSight Sensor indicates correct allignment of an uninterrupted beam. If the red LED is off, the intensity is too low and the beam should be readjusted.



9.3. Muting box

Three indicators show the condition of the muting box.

Muting lamp off Safety Light Curtain is active

white on Safety Light Curtain is muted

white flashing Muting Sequence Error

Output status off OSSD output = off green on OSSD output = on

Reset / RestartKey Switch

Connectors

Muting Lamp

Lamp Output Status

Lamp Error Status

Note: Error status will be changed to green.

Error status off Lockout green on ok

Caution The status output are the driven from the SafeCIS 3 output info 1 and 2. The meaning of the indication can be changed according the configuration downloaded to the SafeCIS 3 (see chapter 7).

9.4. Muting Lamp

The muting lamp warns an operator in the event that the light curtain is muted. Depending on the risk analysis often a muting lamp, monitored by the SafeCIS 3 control unit (controller box), signals the muting procedure. The size and the brightness of the connected lamp must also be designed as required by the safety analysis. By default the muting lamp is not monitored in the Muting controller box. However, a connected lamp will still work but it will not be monitored. In case of changing the state to ‘monitored’ (see chapter 7) and the lamp is defective or not connected, the SafeCIS 3 controller will not initiate a muting condition. If an error in the muting sequence has occurred, the muting lamp will blink (ca. 1 Hz), indicating that the muting condition will not be initiated, or has been discontinued. The plug ‚Muting lamp’ offers to connect an additional muting lamp to the controller box.

Muting Lamp Meaning

Off Safety light curtain active

On Light curtain muted

Flashing Error in Muting sequence

Muting Lamp



10. Operating

The control of the muting is done with one spring return switch called Reset/Override. It triggers the start input of the SafeCIS 3 controller. The control signal on the Quick-QD M12 connector ‚PWR I/O’ – Pin 4 (Start) works in parallel to the key switch.

Caution Before restarting the muting operation, make sure nobody is in the hazardeous area.

10.1. Reset

The reset function switches on the OSSD safety outputs considering the safety light curtain is uninterrupted.

24V

Start 0V

24V

OSSD 0V

> 0.1 s

Reset function

10.2. Mute Dependent Override

Important safety notice An error in the muting signal sequence will discontinue the muting condition. If the safety light curtain is then interrupted the OSSD outputs will switch off. This normally leads to a stoppage of the movement of the material. The muting lamp will flash. For moving the material out of the protective field area in this situation (protective field interrupted), the start signal triggers the mute dependant override function.

The maximum activation time t(mdo)‡ for this override function is set to 1 minute by default. This time has to be considered on risk analysis of the application. The ‚Reset/Override’ switch has to be mounted at a location, where the dangerous area can be overseen. The mute dependant override function is auto-matically terminated after the mute dependant override time t(mdo) has elapsed, or when the safety light curtain is no longer interrupted.

24V

Start 0V

24V

OSSD 0V

> 0.1 s

Mute dependent override function

‡ Muting Dependant Override Time

Key Switch ‚Reset / Override’ Turn right (impuls) Reset Turn right (impuls) Mute dependent

override Turn right (10 sec) Power restart

Reset/Overide key switch on muting box is identical with the start signal from Connector ‚PWR I/O’ – Pin 4 (Start)



10.3. Lockout and Restart

The following fault conditions will lead to a lockout: • The connection to the Safe400 safety light

curtain emitter or receiver is interrupted. • Defect in the electronics of Safe400 light

curtain or the SafeCIS 3 controller. • Supply over- or undervoltage • Error in EDM or Start release

24V

OutputStatus 0V

24VErrorStatus 0V

24V

Start 0V

24V

OSSD 0V

> 0.1 s> 10 sec

Power-Up function

A lockout is indicated with LED ‚Error Status’ (= off) and with the output signal ‘Lockout’ of connector ‘PWR/IO’ (Pin 6). On the Safe400 light curtain it is indicated with the red blinking LED (emitter and receiver)

The lockout mode may be reseted by one of two methods:

• Power down, then Power up. If the fault is still present the module will lockout again.

• A start signal of 10 sec on switch ‚Reset/Override’ Assuming the cause of the lockout has been

eliminated, with activating the ‚Reset/Override’ switch for 10 seconds, the controller starts up. If the safety light curtain is interrupted, e.g. due a pallet, the controller goes into a safe off mode. The ‚Reset/Override’ switch has to be reactivated again to start to mute-dependent-override function (see Figure 13).

• A start signal of min. 10 sec on connector ‚PWR I/O’ Pin 4

11. Trouble Shooting When the LED ‚Status Output’ and ‚Status Error’ are lightening indicates that the muting system is operating. A simple functional test can be performed interrupting each sensor for its own. Supposing that power is on, light curtain, muting sensors and the muting lamp are connected, the function of each sensor can be checked with the sensor LED indicator, Considering of correct operation of the light curtain and muting sensors, the muting lamp will

flash when interrupting one muting sensor for a few seconds. Check for the muting sequence according Timing diagram for 2 Sensor T-Type.



11.1. Error indications

Muting Lamp

Output Status

Error Status

Possible Reason Possible Solution

off on on Operating, safety light curtain active

on on on Operating, safety light curtain muted

x off on Operating, OSSD ouput off Reset Make sure, that the safety light curtain and muting senors are operating and uninterrupted

x x off Lockout Reset for 10 seconds See chapter 10.3

flashing on on Mute Sequence Error Make sure, that the muting sensor and the safety light curtain are uninterruupted. Check allignment of the safety light curtain and muting sensors Clean the muting sensors and safety light curtain

x = on / off or flashing

11.2. Error in Sequence

If an error in the muting sequence has occurred, the muting lamp will blink (ca. 1 Hz), indicating that the muting condition will not be initiated, or has been discontinued. Make sure, that the muting sensor and the safety light curtain are uninterruupted. Check allignment of the safety light curtain and muting sensors. Eventually the muting sensors and safety light curtain have to been cleaned.

11.3. Lockout

A non iluminated LED ‚error status’ indicates a lockout as described in chapter 10.3. The reason for the lockout can be analyised with the OptiLink (part no. 104565) and the safety software (chapter 7)

12. Application Restrictions

The application is not intended for the following usage:

• In an explosive environnement (EX), • in radioactive areas • outside of a temperature range of 0 …

55°C.

Further restrictions see technical specification of the safety light curtain and SafeCIS 3 Safety Controller.



13. Technical data

General data Temperature range Environment temp.: 0 ... +55°C

Stock temp.: -25 ... +70°C Enclosure rating according EN 60529

IP65

Net weight SafeCIS 3 130 g Muting box 1.7 kg

Housing dimensions 111 x 22,5 x 125 mm (incl. plugs) Approvals According SafeCIS 3 Interfaces I/O (24V), OptiLink

Weight and packaging

Dispatch packaging SafeCIS 3 280x 200 x 70mm Muting box 300x 200x 200mm

Dispatch weight SafeCIS 3 350 g Muting box 2.3 kg

OSSD semi conductor outputs (PNP)

Voltage UN - 2 V

Current Max 400 mA short-circuit protected and with cross-fault detection

Leakage current IMAX Off ≤ 0.1 mA (CLOAD ≤ 3.3 uF) Max. response time t(C) with UN protective mode ≤ 15 ms

Response time total t(tot LC OSSD)

For light curtain and controller see Configuration Control Document e.g. Safe400 /550-P3 -> 10ms

Output S1-S4 (SafeCIS 3 GPIO1 – GPIO4)

Nominal voltage UN – 2 V (coded) (Short-circuit protected)

Current max 100 mA (short-circuit protected)

Leakage current IMAX Off ≤ 0.05 mA (CLOAD ≤ 100 nF)

Status Outputs (PNP), SafeCIS 3 Info 1, Info 2

Voltage UN – 2 V

Current max 100 mA (short-circuit protected)

Leakage current IMAX Off ≤ 0.05 mA (CLOAD ≤ 4.7 uF)

Inputs (SafeCIS 3)

Power supply UN +24 VDC (EN 60204-1) at 5 % residual ripple 0.85 ... 1.15 UN Current consumption < 700 mA

Rush-In current: max 3.0 A (30 ms)Controller protection (external)

5 A slow

Control current into: IN 1, IN 2

2 mA each (min.) (in accordance with EN 61131-2)

Minimum voltage at: IN 1, IN 2

11 VDC at activated controller (EN 61131-2)

Start pulse duration Min. Max.

50 ms 5s

Mute sensor time delay > 50 ms Test pulse duration (min.) response time x 2 Control current into: GPIO1 – GPIO4 7 mA

Safety Prevention Lamp Minimum current at Lamp

8 mA with lamp switched on 0.9 A with lamp switched on

Safety Related Parameter

Probability of a dangerous failure per hour PFH

9.0 E-10 1/h SafeCIS 3 Main M. 3.0 E-10 1/h SafeCIS 3 Ext 4.0 E-9 1/h Safe400

14. Approvals and conformity

The Muting Station is based on the SafeCIS 3 Safety Controller. Relevant safety conformity and approvals may be found on the SafeCIS 3 and safety light curtain documentation.



Notes: