innovative - sodec / ewm : partenaire intégrateur ... · pdf file2 innovation out of...
TRANSCRIPT
2
Innovation out of tradition
Complete portfolio for automated welding
For EWM, automated welding is an integrated technology with a comprehensive production system. All the components are consistently and precisely geared towards achieving reproduc-ible and durable top joining quality, to saving resources and to keeping labour costs as low as possible.The advantages for you as a customer are obvious: you have a single contact due to a comprehen-sive product portfolio – power source, wire feed, welding consumables and accessories.In addition, we take on technological responsibility for the entire welding process.
Integrated in the system: module for module to achieve high-level process reliability
Latest digital welding power sources such as Phoe-nix®, Tetrix®, alpha Q® and forceTig® are the basic modules of each EWM system for automated welding. Depending on the type, they offer the pulse and standard MIG/MAG welding, coldArc®/pipe-Solution®/rootArc®/forceArc®, TIG (AC/DC) and plasma welding processes. Even brazing is an integral part of the range of processes. The EWM power sources can be lifted by crane and are stackable. Their modular construction is extremely maintenance-friendly. Due to their long duty cycle, the machines are exceptionally well suited for multi-shift and continuous operation. Thanks to its high degree of efficiency, the pri-mary cycled power unit of the inverter also stands out in terms of eco friendliness and cost-effectiveness.
The welding consumables offered by EWM – solid wire and cord wire electrodes, stick electrodes and welding rods – complete the comprehensive portfolio. For cost-effective production, we offer wire electrodes in a container (250 kg, 350 kg, 500 kg) and supply the appropriate feed accessories.
All our consumables are perfectly harmonised with the EWM welding machines and torches. They are produced to specification and pass through an inten-sive quality control, in which we analyse each indi-vidual batch and examine them carefully in sample welding.
We are a reliable partner in developing solutions for your individual welding requirements and offer a comprehensive range of services. And of course we will assist you before and after you have bought an EWM machine. This support includes process test and optimisation, system planning, project planning and construction, on-site installation and commis-sioning, training and maintenance and servicing.
Welding power sources
Welding consumables
Services
3
System components
Programming the joining process is done in no time at all with the operating panel – all the parameters and system statuses relevant to the process are shown on the display. Your advantage: the panel is only needed for programming – not for operation, i.e. one panel can be used for several power sources.
The wire feeds are compact, universal and ultra-light. A lower weight means that the robot is able to work faster and also has lower investment costs. Another advantage is the faster switching of wire feed rollers – entirely without tools. All connections are easily ac-cessible outside the machines for rapid maintenance.
Cooling modules with a twelve-litre tank capacity ef-fectively reduce operating temperatures, thus achiev-ing a longer duty cycle and greater cost-effectiveness.
The highly flexible connection hose packages are characterised by their particular durability and can withstand high bending and torsional forces. The gas hoses are diffusion-safe according to EN 559.
The optional interfaces (RINT, BUSINT) and the software (PC300.NET) ensure full interaction between movement sequences and welding processes.RINT, BUSINT: For compatibility with the various robot manufacturers EWM offers individual interfaces and cable sets for easy implementation.With the PC300.NET software, all the welding ma-chines can be easily controlled and operated. For quality assurance: Analyzer – a software for ana-lysing control data, QDOC 9000 – a software for welding data documentation, and WELDQAS and QST – network-enabled systems for monitoring and documenting welding data
For detailed information see pages 6 and 7!
EWM torches complete the process chain in automated welding. They guarantee process reliability and long service life in large production runs. We offer the entire system range: from automation torches for machines, torch systems with accessories for robot applications to torch changing and cleaning stations.
Cooling modules
Connection hose packages
Software and interfaces
Welding torches
Operating panels
Wire feeds
4
alpha Q®
Phoenix®
Plasma
Tetrix® DC and AC/DC
Consistent and reproducible welding results
Reliable and durable
Top quality and absolutely state-of-the-art engineering.
EWM offers a wide range of power sources, covering the entire field of efficient arc welding. We provide the right welding proc-ess for each application: our customers can choose between MIG/MAG, TIG and plasma welding machines.
Many innovative welding processes can be carried out using this multi-talented sys-tem and you will always achieve the greatest cost-effectiveness and quality. Processes: coldArc®, pipeSolution®, forceArc®, MIG/MAG pulse and standard.
The Phoenix pulse machines offer outstanding welding qualities in the whole power range. Processes: rootArc®, forceArc®, MIG/MAG pulse and standard
Our flexible and innovative TIG power sources with system components and processes stand for convenient and cost-effective tungsten inert gas welding. With the most uni-versal and cleanest of all the welding processes, you will achieve the best, reliable results in your production process. Processes: activArc®, TIG DC and AC
The versatility of microplasma and Tetrix plasma is impressive: irrespective of whether they have DC plus pole, DC minus pole or AC, with their precise plasma arcs the ma-chines provide targeted and concentrated heat input, high welding speeds, small heat-affected zones, high dimensional stability and deep fusion penetration.
The innovative EWM inverter technology is characterised by particularly low energy con-sumption, great power reserves and high duty cycles, irrespective of line lengths and mains voltage fluctuations.
We focus on top quality and are internationally recognised technology leaders. EWM welding machines are produced with a high degree of vertical integration, ensuring quality and sales results. This gives us the security to offer a manufacturer’s warranty of up to five years for some components.
Arc welding machines - from MIG/MAG to Plasma
5
forceArc®
pipeSolution®
rootArc®
activArc®
forceTig®
superPuls®
coldArc®
PATENTED
PATENTED
PATENTED
PATENTED
PATENTED
Trend-setting, international award winner – from the specialist to the all-rounder
Perfect welding and brazingHeat-reduced, low-spatter short arcs for high dimensional stability welding and brazing of thin metal sheets and root welding with excellent gap-bridging capabilities.
Cost-effective weldingHeat-reduced, directionally stable, powerful arc with deep fusion penetration for the upper power range.
Welding at MAG speed with TIG safetyPowerful arc for rapid, secure welding with and without air gaps in all positions.
The new short arcShort arc with easy weld modelling capabilities for trouble-free gap-bridging and posi-tional welding.
activArc – simple, cost-effective and reliablePrecise, focussed TIG arc with high plasma pressure, targeted heat input and deep fusion penetration.
forceTig – the innovative EWM TIG high-performance joining processExtremely concentrated arc with very high energy density in the weld pool.This process results in specifically narrow, smooth seams at a high joining speed and in braz-ing is a cost-effective alternative to laser technologies. The process is also extremely well suited to welding thick metal sheets due to its excellent fusion penetration qualities.
Competent welding of CrNi, Aluminium and copperControlled, short circuit-free pulse arc for all positions, preferable for the transitional arc area.
The combination of EWM welding processes offers a multitude of possibilities.
The results of EWM’s research and development are new welding processes winning international award. In the interplay with the power source and robot, they extend the range of applications of every automated welding system enormously – in terms of quality and cost-effectiveness. New trend-setting products and techniques are the result.
The future of welding
Innovative processes and combinations of processes
process switching
pulse
6
Secint X10
Secint X10
PC300.NET
Analyzer
Software
PC300.NET welding parameter software
Analyzer Software
Welding parameter software
• EasytooperatewithWindowsuserinterface• Structuredoperatingmenusandlevelsformodification,specificationandprogram-
mingofallweldingparameters• Managementof256JOBsinonedatabasewithconvenientsearchfunctionalities• TransferofJOBstoandfromweldingmachine• Onlinedataexchange,i.e.dataisdisplayedinPC300anddirectlyappliedtotheweld-
ingprocess(idealfortrainingandtestwelding)• Built-inpasswordprotectiontoprotectagainstunauthorisedchange• Displayoftheactualweldingvoltage,weldingpower,wirefeedspeed,WFmotor
armaturecurrentandweldingenergyvaluesondigitalscreenswithbarchartandholdfunction
• ConnectiontostandardserialCOMinterfaceontheweldingmachine• Specificationsformonitoringweldingdata• Constantupdatingbystandardweldingparameterupdatefunction• PerfectfordatabackupduetoeasydataexchangebetweenpowersourceandPC
Software for analysing control data
• CanbeusedforBUSINTX11fieldbusinterfaceswithalphaQ®,PHOENIX®andTETRIX®weldingsystems
• CanbeusedforRINTX12analogue/digitalinterfaceswithalphaQ®,PHOENIX®andTETRIX®weldingsystems
• Displayofthecurrentdataprofile(onlyBUSINTX11)withnoreferencetotime• Alldriveandstatussignalsusedaredisplayedincompressedformatandasalogicdia-
gramwithtimereference• Loggedsignalsequencesarestoredandcanbedisplayedagain• Signaleditor• Additionalinformationonthefieldbusandweldingmachinestatus(onlyBUSINTX11)• Displayofmachinetype,powercategoryandprocesscontrolsoftwareversion
7
Pcint X10
QAS1 Stationbox
QDOC 9000
WELDQAS WELDQAS STATION
QDOC 9000 welding data documentation software
WELDQAS system for monitoring and documenting welding data
Welding data documentation software
• EasytooperatewithWindowsuserinterface• Qualitycontroloftheweldingproduction• Suitableforcreatingweldinginstructions• Alsoidealforweldingtaskswithcompulsorydocumentation• Recordinganddocumentationofthefollowingweldingdata: -Weldingvoltage -Weldingcurrent -Wirefeedmotorarmaturecurrent -Wirefeedspeed• Importanttoolinweldingtraining
Network-enabled system for monitoring and documenting welding data for the digital alpha Q®, PHOENIX® and TEXTRIX® machines
• Simultaneousoperationof2weldingmachineswithonesystem• EMCanddust-proofhousingwithPCunitandcolourscreen• Easy-to-operatesoftwarewithWindowsoperatingsystemandintegratedorexternal
keyboard• Recording,monitoringanddocumentationofthefollowingweldingdata: -Weldingvoltage -Weldingcurrent -WFmotorarmaturecurrent -Gasflowvolume(option)• Possibleconnection:externalkeyboard,mouse,printer,networkconnection• ThebundledWELDQASmonitoringanddocumentationsoftwarecanalsorunonanad-
ditionalPC
8
Quadrigo MM
Quadrigo MM
Quadrigo MM
Quadrigo Visu
Quadrigo MM Quadrigo Master Quadrigo Visu
QST Systems – integrated quality assurance
Achieve the quality standards with minimum expenditure on staff and equipment
- PQS system connection
- Inline process analysis and optimisation
- Quality assessment
- Inline monitoring
- Inline documentation
- Statement of financial performance
PQS-ARC software HIGHLIGHTS
Outlay quickly redeemed by lowering the operating costs and costs per unit
Compatible with any welding control system on the market
Intuitive, easy-to-use user guide
Rapid, reliable process optimisation
for MIG/MAG welding and brazing
Q-Save quality assurance technology
HAR
DWAR
ECO
NFI
GURA
TIO
N E
XAM
PLE
Rotary table with 2 robots Rotary table with 2 robots
9
1
2
3
4
5
6
PQS ARC – INLINE quality assurance
This is how it’s done
The universal QUADRIGO MM measuring modules allow for maximum flexibility and independence.Designed as built-in module, the QAUDRIGO MM can easily be integrated into exist-ing switchboards or control panels.
Mastering the process is the precondition for consistent quality. PQS actively sup-ports the user in assessing the current process situation, identifying the correct welding parameters and optimising the process quickly and efficiently.
Preparation of the PQS inline quality monitoring by means of a targeted removal of test parts and (destructive) standard testing. Measuring values are directly stored and assigned to each component and joint. All process data recorded by PQS is available.
Standard random sampling is replaced by an automated, verifiable solution. Reli-able monitoring with maximum error detection.
PQS also records all analogue process data (e.g. current, voltage, power and route) as signal curves. All production data, monitoring and test results are documented, thus creating the precondition for auditable quality analysis.
In addition to detailed information, continuous monitoring and documentation, PQS provides dramatically lower equipment and labour costs.
PQS system connection
Inline process analysis and optimisation
Quality assessment
Inline monitoring
Inline documentation
Statement of financial performance
10
Trolly 70-2 ROB
cool82 U44 RK1, RK 2, RK 3cool82 U45cool82 U45 Rob 2
M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF
M Drive 4 Rob
Highspeed 1000
alpha Q 352 Phoenix 352
alpha Q 352 RCPhoenix 352 RC
alpha Q 552Phoenix 552
Phoenix 552 RC Tandem alpha Q 552 RC Phoenix 552 RC
Phoenix 1002 RC Phoenix 1002 UP
Phoenix 452Phoenix 452 RC
Palette ROBFW2 wheel set Option: stackable
Standard intermediate
hose packageRipple hose intermediate
hose package
Mounting consoles
for Rob 2 / Rob 3
Reliable, sustainable investments that preserve resources
Modular concept – the complete programme for cost-effective, automated MIG/MAG welding at a glance: the EWM system range offers the latest components for every application. Not only can you organise your production process cost-effectively, but you can also play your part in protecting the environment at the same time. The durability of machines and components and lower energy consumption thanks to fully digital inverter technology with a high degree of efficiency and energy-saving stand-by operation are just two aspects among many.The high value of innovative welding technology from the EWM modular system does not just lie in the synergy of efficient develop-ment and production. Any modification of the components, by reorganising the flow of production or extending the product range, is to the user’s advantage. Because at EWM, modular means all components are interchangeable and replaceable. We can therefore offer our users a reliable investment, creating confidence in the long-term!
COO
LIN
G M
ODU
LES
HO
SE P
ACKA
GES
WIR
E FE
EDS
O
PTIO
NS
MIG/MAG system overview
Modular high-performance MIG/MAG components for automation PO
WER
SO
URC
ES
In addition to the power sources and components for automation illustrated here, EWM offers other power sources for manual welding, which can also be used extremely efficiently for the automation process.
11
ATCASERINTX 12 BUSINTX 11
PC300.NETPQS WELDQAS
9000
Analyzer
MTR 360 G MTR 500 W MIG ROB
500 MF
Phoenix RC
alpha Q RCRC 300
EWM AMT
torch
INTE
RFAC
ESSO
FTW
ARE
OPE
RATI
NG
PAN
ELS
TORC
HES
Automation MechanisationMIG
12
Trolly 70-2 ROB
cool82 U44 cool82 U45
T Drive 4 Rob 3
Palette ROB
T Drive 4 Rob 2
Tetrix 352 RC; Synergic
Tetrix 352 RC KD
Tetrix 352 AC/DC RC
Tetrix 452 RC
Tetrix 452 Synergic
Tetrix 452 RC KD
Tetrix 552 RC
Tetrix 552 Synergic
Tetrix 552 RC KD
Tetrix 1002 RC
RK1, RK2, RK3
EWM is a pioneer: universal, versatile, up-to-date and cost-effective
TIG welding systems – a cornerstone of profit when it comes to top-quality mechanised or automated joining processes. The TIG process is the most universal and the “cleanest” of all the welding processes. Virtually any metallic material can be joined using this process, creating homogeneous, safe, smooth and totally spatter-free seams. These qualities make it the ideal choice for welding root passes and particularly high-grade materials.With the versatility of its systems, EWM leaves nothing to chance, offering the latest components and suitable process variants for each TIG automation level to provide cost-effective solutions. With activArc®, the latest TIG process from EWM’s Research Department, you will achieve a level of quality not considered possible even a short time ago.
In addition to the power sources and components for automation illustrated here, EWM offers other power sources for manual welding, which can also be used extremely efficiently for the automation process.
TIG system overview
Compositions for top quality
FW2 wheel set Option: stackable
Standard intermediate
hose package
Ripple hose intermediate
hose package
Mounting consoles
for ROB2 / ROB3
COO
LIN
G M
ODU
LES
HO
SE P
ACKA
GES
WIR
E FE
EDS
OPT
ION
SPO
WER
SO
URC
ES
13
ATCASERINTX 12
PC300.NET WELDQAS 9000 Analyzer
ABITIG 400 W KD PP ABITIG 400 WABITIG MT 200 G /
300 W / 500 W
RC 300
BUSINTX 11
TIG system overview
Compositions for top qualityAutomation Mechanisation
TIG
INTE
RFAC
ESSO
FTW
ARE
OPE
RATI
NG
PAN
ELTO
RCH
ES
14
cool71 U43
Palette ROB
Tetrix 150 Plasma Synergic
Tetrix 352 RC Plasma
Tetrix 352 RC Plasma KD
Tetrix 350 AC/DC Plasma Synergic
Tetrix 552 RC Plasma
Tetrix 552 RC Plasma KD
T Drive 4 Rob 3T Drive 4 Rob 2
RK1, RK2, RK3
EWM is a technology leader: innovative, global, individual and universal
Automated joining with EWM plasma systems and components is the key discipline in every fusion welding process. Plasma welding is closely related to TIG welding, but works with even more focussed arcs. In addition to a higher welding rate, the result is higher arc stability even when lengths are modified or edges are misaligned at the joint. Other positive features: molten pool and heat-affected zone are extremely small – high dimensional stability, weld reinforcement and root-side drop through are so marginal that post-weld work is often dispensed with altogether and deep fusion penetration enables joining on the butt joint up to a panel thickness of ten millimetres.The high arc stability of EWM microplasma systems continues even at currents of 0.1 amp. The thinnest foils, light gauge metal and screen plates of the highest quality can therefore be reliably produced.
COO
LIN
G M
ODU
LES
HO
SE P
ACKA
GES
WIR
E FE
EDS
OPT
ION
SPO
WER
SO
URC
ES
In addition to the power sources and components for automation illustrated here, EWM offers other power sources for manual welding, which can also be used extremely efficiently for the automation process.
Plasma system overview
Top quality with high welding speeds
Standard intermediate
hose package
Ripple hose intermediate
hose package
Mounting console
for ROB2 / ROB3
15
ATCASERINTX 12
PC300.NET WELDQAS 9000 Analyzer
PWM 350-S180 PWM 400Plasma Drive Master
Abiplas CT150;CT250
PWM 150-ROB-20
PWM 150-ROB-20
RC 300
BUSINTX 11
Automation MechanisationPlasma
INTE
RFAC
ESSO
FTW
ARE
OPE
RATI
NG
PAN
ELTO
RCH
ES
16
alpha Q 352
Phoenix 352
alpha Q 352 RC
Phoenix 352 RC
Phoenix 1002 RC
Phoenix 1002 UP
alpha Q 552
Phoenix 552
Phoenix 552 RC Tandem
alpha Q 552 RC
Phoenix 552 RC
Phoenix 452
Phoenix 452 RC
AMT 300 G; AMT 450 WAMT 550 W
MIG ROB A 500 MIG ROB W 500 TS
MTR 242 WMTR 500 W
MIG ROB 242 W PP MIG ROB 500 W PP
MIG ROB 500 MF
MIG ROB 800 W Tandem
MTR 360 G MTR 500 G
MIG ROB 652 W
Compatible, powerful and cost-effective – EWM all in one
State-of-the-art, complex manufacturing systems need to offer exceptional performance – to overcome every economic obstacle. Requirements that can only be met by a high degree of flexibility and quality down to the last detail: module by module, component by component, EWM machines and accessories show how this can be achieved.
Technical data
An overview
TCP reliability, various torch neck shapes, high-level of stability and reproducibility
TCP reliability, various torch neck shapes, high-level of stability and reproducibility
• Gas-cooled• Flexible
• Water-cooled• Flexible – automatic torch neck switching system
• Gas-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive
MIG
TORC
HES
MIG
TORC
HES
MIG
/MAG
PO
WER
SO
URC
ES
Duty cycle (100%)
Duty cycle (100%)
5-550 A
25° 40°
550 A 550 A520 A 450 A 420 A
3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A
360 / 500 A with CO2290 / 400 A with M21 mixed gas
420 / 450 A with CO2370 / 400 A with M21 mixed gas
500 A with CO2400 A with M21 mixed gas
2 x 400 A with CO22 x 350 A with M21 mixed gas
• Gas-/water-cooled• High performance with compact design• Excellent accessibility
360 / 500 A with CO2290 / 400 A with M21 mixed gas
650 A with CO2550 A with M21 mixed gas
5-450 A
25° 40°
450 A450 A 420 A3x400 V (-25%-+20%)
15,9 kVA20,7 kVA3x35 A
Long duty cycle for multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)
Processes: MIG/MAG, coldArc®, forceArc®, pipeSolution®, rootArc®, pulse
780 x 375 x 625 mm78,5 kg
5-350 A
25° 40°
350 A 350 A3x400 V (-25%-+20%)
10,6 kVA13,9 kVA3x25 A
10-1000 A
25° 40°
1000 A 1000 A900 A 750 A
3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A
780 x 375 x 1110 mm177 kg
Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeight
320 / 550 A with CO2280 / 500 A with M21 mixed gas
320 / 550 A with CO2280 / 500 A with M21 mixed gas
• Water-cooled• Flexible – automatic torch neck switching system
• Water-cooled• Flexible – automatic torch neck switching system• Push/pull design
• Water-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive
• Gas-/water-cooled• High performance with compact design• Excellent accessibility
17
ABITIG 400 WABITIG MT 200 G/300 W/500 W ABITIG 400 W KD ABITIG 400 W KD PP
Tetrix 352 Synergic
Tetrix 352 AC/DC Synergic
Tetrix 352 RC; AC/DC RC
Tetrix 352 RC KD
Tetrix 352 AC/DC RC KD
Tetrix 1002 RC
Tetrix 552 Synergic
Tetrix 552 RC
Tetrix 552 RC KD
Tetrix 452 Synergic
Tetrix 452 RC
Tetrix 452 RC KD
TIG
POW
ER S
OU
RCES
5-550 A
25° 40°
550 A 550 A520 A 450 A 420 A
3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A
200 / 300 / 500 A DC (100%)140 / 210 / 350 A AC (100%)
400 A DC (100%)320 A AC (100%)
400 A DC (100%)320 A AC (100%)
5-450 A
25° 40°
450 A450 A 420 A3x400 V (-25%-+20%)
15,9 kVA20,7 kVA3x35 A
Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)
Processes: TIG (DC; AC/DC), activArc®
780 x 375 x 625 mm78,5 kg
5-350 A
25° 40°
350 A 350 A3x400 V (-25%-+20%)
10,6 kVA13,9 kVA3x25 A
87,5 kg
10-1000 A
25° 40°
1000 A 1000 A900 A 750 A
3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A
780 x 375 x 1110 mm177 kg
Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeightWeight Tetrix AC/DC
• Gas-/water-cooled• High performance with compact design• Excellent accessibility
• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system
• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system• Cold wire feed
• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system• Cold wire feed
TIG
TORC
HES
Duty cycle 400 A DC (100%)320 A AC (100%)
AutomationMechanisation
18
PWM100 / PWM 150 PWM 150 - ROB 20 AbiPlas 150 CT / 250 CT
PWM 400 PWM 350 - S 90 PWM 350 - S 180
Tetrix 150 Plasma Synergic
forceTig 352 AC/DC
Tetrix 552 RC Plasma
Tetrix 552 RC Plasma KD
forceTig 1002
Tetrix 352 RC Plasma
Tetrix 352 RC Plasma KD
Tetrix 350 AC/DC-Plasma Synergic
forceTig 552
Technical Data
An overview
PLAS
MA
POW
ER S
OU
RCES
FORC
ETIG
PO
WER
SO
URC
ES
Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional), Processes: Plasma, TIG (DC; AC/DC), activArc®
Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)
Processes: TIG (DC; AC/DC), forceTig® and activArc®
5-350 A
25° 40°
350 A 350 A
5-80 A3x400 V (-25%-+20%)
10,6 kVA3x25 A
780 x 375 x 1110 mm177 kg
5-350 A
25° 40° 350 A 325 A 260 A 260 A
5-25 A3x400 V (-25%-+20%)
11,9 kVA3x25 A
660 x 335 x 745 mm87,5 kg
5-150 A
25° 40°
150 A 150 A
5-25 A3x400 V (-25%-+20%)
5,9 kVA3x35 A
660 x 335 x 850 mm83 kg
5-350 A
25° 40°
350 A 350 A3x400 V (-25%-+20%)
10,6 kVA13,9 kVA3x25 A
780 x 375 x 625 mm87,5 kg
Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Pilot currentMains voltage (tolerance)Max. Plasma connected loadMains fuseDimensionsWeight
Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeight
100 / 150 A DC (60%) 150 A DC (100%) 350 A DC (100%)
• Water-cooled• High performance with compact design• Excellent accessibility
• Water-cooled• High performance with compact design• Excellent accessibility
• Water-cooled• TCP reliability• High performance with compact design• Cold wire can be very easily reproduced
• Water-cooled• TCP reliability• High performance with compact design• Cold wire feed
FORC
ETIG
TORC
H
Duty cycle 400 A DC (100%)
10-1000 A
25° 40°
1000 A 1000 A900 A 750 A
3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A
780 x 375 x 1110 mm177 kg 800 A DC (100%)
• Robust assembly of torch• Closed cooling circuit• Screw-in electrode, a de-
fined calibrated geometry ensures that adjusting elec-trodes with a setting gauge is not necessary whenever they are changed
forceTig torch
5-550 A
25° 40°
550 A 550 A520 A 450 A 420 A
5-80 A3x400 V (-25%-+20%)
22,2 kVA3x35 A
780 x 375 x 1110 mm177 kg
5-550 A
25° 40°
550 A 550 A520 A 450 A 420 A
3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A
780 x 375 x 625 mm78,5 kg
PLAS
MA
TORC
HES
19
RK1 RK2 RK3
Phoenix RC, alpha Q RC
cool82 U44 cool82 U45; U45 Rob 2
Trolly 70-2 ROB
RINTX 12
M Drive 4 Rob 2
T Drive 4 Rob 2
M Drive 4 Rob 3
T Drive 4 Rob 3
M Drive
ROB Highspeed 1000
M Drive
ROB Masterfeeder
ATCASE
Palette ROB
BUSINTX 11
AutomationMechanisation
• Cost-effective solution: panel is only required for programming, not for operation• Well laid-out operating interface displaying all parameters and system statuses relevant to the process
• Portable, mobile tablet PC for operating and programming welding machines• Easy to operate using MS Windows and colour touch screen• Connection to standard PC interface on the welding machine
• Universal use for standard and push/pull torches
WIR
E FE
EDS
Wire speedDimensions (mm) L x W x HWeight (approx.)
0,5 – 30 m/min690 x 281 x 235
17 kg
0,5 – 24 m/min407 x 281 x 229
12 kg
• Only 6.5 kg – particularly light, compact machine, ideal for hollow shaft robots
• 30 m/min wire speed for high deposition rates
• Master/slave wire feed system for the most stringent requirements of consistent and reproducible wire speed
Small, light, easy to handle, rollers can be changed without tools
alpha Q / Phoenix Tetrix
0,5 – 24 m/min 0,3 – 10 m/min407 x 201 x 229
9,8 kg
alpha Q / Phoenix Tetrix
0,5 – 24 m/min 0,1 – 5 m/min348 x 229 x 253
6,5 kg
Dimensions (mm) L x W x H Weight (approx.)
Powerful reverse cooling unit with compressor
285 x 315 x 115 2,5 kg
229 x 139 x 270,88 kg
Large 12-litre tank for long duty cycle, also in reinforced version, easy to assemble without tools
OPE
RATI
NG
PAN
ELS
Transport vehicle for robot use Transport pallet for robot use
COO
LIN
G U
NIT
STR
ANSP
ORT
VEH
ICLE
S
Flow volumeCooling capacityTank capacity (approx.)Max. output pressureDimensions (mm) L x W x HWeight (approx.)
Dimensions (mm) L x W x HWeight (approx.)
5 l/min1600 W (1 l/min)12 l3,5 bar650 x 370 x 25025 kg
20 l/min1600 W (2 l/min)12 l4,5 bar650 x 370 x 25025 kg
900 W 6 l 565 x 440 x 34542 kg
2000 W 15 l 750 x 450 x 50085 kg
3200 W 15 l 750 x 450 x 50085 kg
785 x 495 x 20028,5 kg
785 x 495 x 20028,5 kg
Transport vehicle for robot use
785 x 495 x 2005,2 kg
• Analogue control voltage operation, digital program operation
• Connection to all current field bus systems
INTE
RFAC
ES
Dimensions (mm) L x W x HWeight (approx.)
235 x 130 x 100ca. 1 kg
235 x 130 x 100ca. 1 kg
Integration in the switch cabinet For mounting on the welding machine
RK1, RK2, RK3 reverse cooling unit
FW2 wheel set
RC 300 tablet PC
© E
WM
HIG
HTE
C W
ELD
ING
Gm
bH 2
010
· WM
.065
8.01
· 10.
2010
· Sub
ject
to ch
ange
with
out n
otic
e
For more information please visit our website at www.ewm-group.com
EWMSchweißtechnik-Handels-GmbH
Sachsstraße28
50259Pulheim·Germany
Tel:+492234697-047·Fax:-048
www.ewm-group.com/handel·[email protected]
EWMSchweißtechnikHandelsGmbH
Heinkelstraße8
89231Neu-Ulm·Germany
Tel:+497317047939-0·Fax:-15
www.ewm-group.com/handel·[email protected]
EWMHIGHTECWELDINGs.r.o.
Tr.9.kvetna718/31
40753Jiříkov·CzechRepublic
Tel:+420412358-551·Fax:-504
www.ewm-group.com/cz·[email protected]
EWMHIGHTECWELDINGUKLtd.
Unit2BCoopiesWay
CoopiesLaneIndustrialEstate
Morpeth·Northumberland·NE616JN·GreatBritain
Tel:+441670505875·Fax:-514305
www.ewm-group.com/uk·[email protected]
EWMHIGHTECWELDING(Kunshan)Ltd.
10YuanshanRoad,Kunshan
New&High-techIndustryDevelopmentZone
Kunshan·Jiangsu·215300·People´sRepublicofChina
Tel:+8651257867-188·Fax:-182
www.ewm-group.com/cn·[email protected]
EWMHIGHTECWELDINGGmbHDr.Günter-Henle-Straße856271MündersbachGermanyTel:+492680181-0·Fax:-244www.ewm-group.com·[email protected]
EWMSchweißtechnik-Handels-GmbH
InderFlorinskaul14-16
56218Mülheim-Kärlich·Germany
Tel:+49261988898-0·Fax:-20
www.ewm-group.com/handel·[email protected]
EWMHIGHTECWELDINGGmbH
BranchSeesen
Lindenstraße1a
38723Seesen-Rhüden·Germany
Tel:+49538490798-0·Fax:-20
www.ewm-group.com/handel·[email protected]
EWMHIGHTECWELDINGSaless.r.o.
Prodejníaporadenskécentrum
Tyršova2106
25601BenešovuPrahy·CzechRepublic
Tel:+420317729-517·Fax:-712
www.ewm-group.com/cz·[email protected]
EWMHIGHTECWELDINGGmbH
Fichtenweg1
4810Gmunden·Austria
Tel:+43761277802-0·Fax:-20
www.ewm-group.com/at·[email protected]
EWMHIGHTECWELDINGFZCO
RegionalOfficeMiddleEast
JAFZAView18F1405·P.O.Box262851
JebelAliFreeZone·Dubai·UnitedArabEmirates
Tel:+97148810-592·Fax:-593
www.ewm-group.com/me·[email protected]
Sales,Consultancy,Service