Innovative Projects by Grassroots Innovators

LCIF Conclave, Kolkata-Lions Clubs International- 8th March 2014

©National Innovation Foundation-India

Multipurpose Processing machine

Innovator: Dharamvir Kamboj, Haryana

Multi-purpose processing unitMulti-purpose processing unit

Portable multipurpose unit is capable of processing various plants like aloe vera, gooseberries, to obtain gels, juices etc. or extracting essence (from Rose, Jasmine e.t.c.) and fruit juice/pulp from fruits/vegetables.

Can also be used as a big pressure cooker as and when required.

Portable multipurpose unit is capable of processing various plants like aloe vera, gooseberries, to obtain gels, juices etc. or extracting essence (from Rose, Jasmine e.t.c.) and fruit juice/pulp from fruits/vegetables.

Can also be used as a big pressure cooker as and when required.

Features/Utility:

Multi functional machine for producing multiple products

Low cost of production enabling common farmers to produce processed herbal products in the form of gel, juice, essence, etc.

Highly cost effective

Features/Utility:

Multi functional machine for producing multiple products

Low cost of production enabling common farmers to produce processed herbal products in the form of gel, juice, essence, etc.

Highly cost effective

Aloe-vera Processing

Amla Processing

Mango Processing

Rose & Jamun processing

It Can also process:- Grape, pineapple and many other fruits for

making juice- Extracts from leaves, fruits- Essence of all kinds of flowers- Tomato ketchup- Oil from few seeds/plants like amla, lemongrass

- Processing rate will vary for different fruits/leaves

Efficiency:

Machine has the capability to process around 40-200 Kgs of plant materials or fruits in an hour

Recognition: Awarded Indian Patent (367/DEL/2008)NIF State award in 2009Harayana Govt.IARI, Govt. of India

Customers:HPMC Patanjali-RamdevjiKenya processing Company100+ machines sold in different parts of India for various uses

Efficiency:

Machine has the capability to process around 40-200 Kgs of plant materials or fruits in an hour

Recognition: Awarded Indian Patent (367/DEL/2008)NIF State award in 2009Harayana Govt.IARI, Govt. of India

Customers:HPMC Patanjali-RamdevjiKenya processing Company100+ machines sold in different parts of India for various uses

Set-up Cost For Production Unit(single)

S.No Item Cost (Rs.)

1. Multipurpose Processing Unit75,000(40-50Kgs/Hr)

1,50,000 (150-200Kgs/Hr)Fruits

2.Hydro Machine(seed/juice

separator)50,000

3. Additional Machines/Utensils

1,00,000

4.Transportation Charges(approx) 20,000

5. Total(approx)2,45,000~3,20,00

0

* Training costs extra

Innovator’s Company

Food Processing Unit

(VLE/SHG/Federation)

Farmers/ local

vendor

Operations

Payment

Raw materials

buy-back guarantee

Procurement

Processing/Production

Quality Assurance

Workers for unit

processed products/concentrates/packaged product supply

Self Help Groups

sharing best-practices of farming

Sales through various channels

Machine, Technical Expertise, Training capacity building &

Maintenance

Food processing Business Model

Marketing Companies of

Processed products

Contractual payments

Social Investment/CSR

/Govt. Funds

Seed-Capital(80-85%)

Investment, Opportunity & Impact

Unit Set-up Cost: Rs. 2,45,000~ 3,20,000

One person can operate the machine

20-30 people/unit directly employed/daily laborers

(SHG members/village youth/women)unit

Electricity requirement: 1.5~2 KW

Area Requirement: one 15*20ft for processing &

another 10*15ft room for storage

* Training Cost Extra

Biomass Gassifier cum GensetRajsingh Dahiya

Bio-mass GassifierBio-mass Gassifier

Technology Description:This is a mechanism with the help of which any bio-mass waste/residue can be converted into inflammable gas (producer gas) which in turn can be used to run an engine, stoves and furnace etc. An Indian Patent has been filed for the Innovation. Many machines has been installed in and around Rajasthan, Haryana and Punjab.

Price: 3KW-Rs. 3,33,200-4,23,2005KW-Rs. 4,04,200-5,02,20010KW-Rs. 547,900-677,90020KW-Rs.7,46,500-8,96,500

Technology Description:This is a mechanism with the help of which any bio-mass waste/residue can be converted into inflammable gas (producer gas) which in turn can be used to run an engine, stoves and furnace etc. An Indian Patent has been filed for the Innovation. Many machines has been installed in and around Rajasthan, Haryana and Punjab.

Price: 3KW-Rs. 3,33,200-4,23,2005KW-Rs. 4,04,200-5,02,20010KW-Rs. 547,900-677,90020KW-Rs.7,46,500-8,96,500

Functionality:

A standby arrangement for getting regular power supply for agriculture or to run cottage industries in the absence of electricity or during power cut.The maintenance cost is negligible or little.The size of the system is made as per need/requirement.

Efficiency:

0.8-1.5Kgs of dry bio-waste can run an engine of about 1 KW for an hour.

Functionality:

A standby arrangement for getting regular power supply for agriculture or to run cottage industries in the absence of electricity or during power cut.The maintenance cost is negligible or little.The size of the system is made as per need/requirement.

Efficiency:

0.8-1.5Kgs of dry bio-waste can run an engine of about 1 KW for an hour.

Raw Materials:

It can generate electricity using various form biomass feedstock eg-Bamboo/Bamboo Waste-Stalks of Cotton, pulses etc-Coconut Shells-Maize Cobs-Branches & Twigs-Weeds like lantana camara-Appropriate briquettes of various agricultural residuesRice Husk, Saw-Dust and Fines-Certain Industrial wastes of paper mills, plywood industry etc.

Raw Materials:

It can generate electricity using various form biomass feedstock eg-Bamboo/Bamboo Waste-Stalks of Cotton, pulses etc-Coconut Shells-Maize Cobs-Branches & Twigs-Weeds like lantana camara-Appropriate briquettes of various agricultural residuesRice Husk, Saw-Dust and Fines-Certain Industrial wastes of paper mills, plywood industry etc.

Utility:

To operate pump sets in remote fields and homes for lifting water.To operate saw machines, flour mills, generate electricity by operating alternators.Alternate for continuous power supply which has wide application.

Capacity:

5 KW to 100KW

Utility:

To operate pump sets in remote fields and homes for lifting water.To operate saw machines, flour mills, generate electricity by operating alternators.Alternate for continuous power supply which has wide application.

Capacity:

5 KW to 100KW

Recognitions:IPR Status- patent filledNIF National award in 2009Rastrapati Bhawan Exhibition-2010

Customers:15+machines sold in different parts of IndiaReceived 150 machines order from Kenya recently

Recognitions:IPR Status- patent filledNIF National award in 2009Rastrapati Bhawan Exhibition-2010

Customers:15+machines sold in different parts of IndiaReceived 150 machines order from Kenya recently

Innovator”s Company

Biomass Gassifier cum

Genset Unit(VLE/SHG/Federation)

SHGs/Federatio

ns

Operations

Collection of biomass

Maintenance

Collection of bills

electricity

Village Households

Technical Expertise, Training capacity building &

Maintenance

Biomass-gassifier cum gen-set unit Business Model

Social Investment/CSR

/Govt. Funds(MNRE Subsidy)

Seed-Capital(80-85%)

Village EnterprisesPayment as per

wattage use

Potential major applications and users:Agarbatti/incense stick manufacturers Bamboo mat manufacturing industries Toothpick industries

Splitter : Lever system 40-50 kg strips per man-day Weight of machine: 9-10 kg Can split strips of length 1”-11’’ Thickness of strips adjustable

(minimum thickness is 0.5 mm) Stick Cutter :

5-6 kg sticks per man-day Weight : 200 gm Stick thickness achievable: 0.5-2 mm 5 high carbon steel blade system

Rolling Machine for Incense Stick:Capacity: 8/10 Kgs, 2000 sticks/KgManpower: 1 or 2 persons can operate the machine

Price: One Splitter(6500) + 10 Stick cutter (500)= Rs. 11500 +transportation+ any applicable tax.Price: Rolling Machine :Rs. 22,000 + transportation + applicable tax

Employment: (1+10+2) Thirteen men/women in their home itself.

Bamboo Splint Maker

“KAMAAL” GROWTH PROMOTER

Cow urine is also a base for preparing product. This is a tested & certified herbal product from Agricultural University and by farmers.

This saves the land erosion due to use of pesticides, chemical based fertilizers It is useful even for the weak fertile land having hard/ salt water for crop production It improves the water intake capacity of the land and fertility This is a 100% organic product Increased protection from insects Affordable & economical product Price: Kamaal-505- Rs.375/Lt, Kamaal Clamp-Rs.975/5Kgs.

Utility:It gives very effective results in saline soils alsoIncreases immunity/resistance in cropsEfficiency:Yield increases upto 15-20%Performance Parameters:Reduction in urea consumption upto 50%Reduction in water consumption upto 50%Functionality:Product (KAMAAL) should be applied after 20 – 25 days of planting / sowingBench marking (technical and market):The Product is being marketed by the Innovator through dealers in Haryana, Punjab, Rajasthan, etc.It is the first monopolistic (herbal) product in the market.

Recognition : ISO 9001:2008, IARI certified