innovative composite solutions. overview innovative composite solutions the company facilities...
TRANSCRIPT
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Innovative Composite Solutions
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Overview
Innovative Composite Solutions
→ the company
→ facilities
→ Composite Materials
→ Engineering and Development
→ Moulds and Prototyping
→ Production
→ Product Samples
→ Contacts
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The Company
Innovative Composite Solutions
The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously.DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts.
Our range of services and performance:
→ development engineering and manufacturing of composite products
→ mould design various moulds for manufacturing and special applications
→ prototype design one-off production up to serial transition
→ manufacturing small series and special parts, special knowledge in wet lamination
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Infrastructure
Innovative Composite Solutions
Location: Bruchsal, together with DG Flugzeugbau GmbH
Production Area: ca. 4.500 sqm
Staff: 60 in cooperation with DG Flugzeugbau GmbH
Lage: situated conveniently with motorway access
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Composite materials
Innovative Composite Solutions
- Glass Fibre (GFK)- Carbon Fibre (CFK)- Kevlar Fibre (KFK)- Basalt Fibre (BFK)- Resin (up to 285°C operating temperature)- several low temperature Pre-Pregs
We have all prevalent types of fabric and resin (also aviation certified) in stock.
highest rigidity high strength high energy absorption lowest structure weight
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Engineering & Development
Innovative Composite Solutions
- active support right from the first idea
- indication of solution possibilities
- assistance in material selection
- Application of modern CAD-Software
- Processing of all prevalent CAD Formats:
→ 2D: DXF, DWG
→ 3D: IGES, STEP ....
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Moulds & Prototyping
Innovative Composite Solutions
- Rapid realization of your ideas by a sophisticated team
- accurate design according to your specification in
→ precision
→ thermal resistance
→ weight
→ surface quality
→ strength, rigidity
→ certification, quality
→ costs
- master form, prototype and serial mould construction
- access to modern multi-axis rotary cutter
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Production
Innovative Composite Solutions
- a professional team, well-rehearsed by longtime experience with substantiated know-how
- precision and quality standards from aircraft construction
- 4.500sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination
- In-house spray chamber 10x3m
- Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications
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Product samples high strength
Innovative Composite Solutions
Fuel tank made of fibre glass, double shell construction
- low weight
- high compressive strength
- perfectly processed
- certified for aviation
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Product samples
highest rigidity
Innovative Composite Solutions
Engine mount made from carbon fibre
Highest rigidity made at lowest weight
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Product Samples highest requirements
Innovative Composite Solutions
Final Product
Protective FRP-Casing for electric motor (F1-KERS-System):
Tolerance 0,005 mm, load capacities up to 300°C and highest stability
Client: Formular-1 Supplier
Developement
Prototype Part
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Product samples special solutions
Innovative Composite Solutions
Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine
Client: Heidelberger Druck
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Product Samples large scale mould construction
Innovative Composite Solutions
12 x 3 m mould (deep-drawing) for storefront manufacturing
design
Test setup
mould
final product
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Product Samples Wind Turbines: Prototype Manufacturing
Innovative Composite Solutions
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Product Samples Custom made Interior for Ambulance-Jets
Innovative Composite Solutions
Beams with mounting plate (Carbon Structure)
ready to use assembly Client: Spectrum Aeromed
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Product Samples Custom made Mountings for Jets (metrological investigation)
Innovative Composite Solutions
mounting for measuring probe
Mounting for silver iodide rods
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Product Samples Carbon Stairs for Ambulance Jets
Innovative Composite Solutions
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Contact
Innovative Composite Solutions
DG Kunststofftechnik GmbHOtto-Lilienthal-Weg 2 D-76646 Bruchsal – Germany
Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/30 20 - 199
E-mail: [email protected] / www.dg-kunststofftechnik.de
Manager: Holger Back
+49 (0) 7251/ 30 20-250
Sales Manager: Stefan Göldner
+49 (0) 7251/ 30 20-110
Technical Director: Dirk Ströbl
+49 (0) 7251/ 30 20-192
Design: Jelmer Wassenaar
+49 (0) 7251/ 30 20-150