innovative aoi systems - modus-hightech.deaoi inline-scanner for the selective and solder wave...

I n l i n e s y s t e m s O f f l i n e s y s t e m s C a m e r a s y s t e m sA O I - s o f t w a r e

Innovative AOI Systems Products

Edition 2016-17

expectation for production quality and production reliability. It all began 25 years ago with an engineering office with great experience in building test equipment. Modus became a high-tech business company with German design & development and in-house manufacturing of its test systems.

The first prototypes were built in the year 2000 at the headquarters in Willich. Today, there are more than 600 systems in service. This makes modus the Euro-pean market leader for scanner AOIs.

We believe the main reason for our success is based on a close and trusted relationship with our customers. Our application engineers and software development team always try to guarantee, where possible a fast reaction time to support and service questions. Our manufactu-ring proccess due to ISO 9000 incudes a CE- declarati-on of conformity.

Modus and its network of factory trained support partners ensure total customer support within Germany, Europe and at any other global locations.

About modusFor several decades now modus has been operating as a pioneering force in the AOI sector. Our objective is to develop fast scanner systems for industrial use. Modus develops, produces and sells automatic test and ins-pection systems (AOI) for production control of volume manufacturing.

The increasing miniaturization of electronic devices plus the escalating demands towards quality control and cost effectiveness makes it necessary to have inspection

units, which are fast, reliable and easy to set up.The modus inspection systems are available both as in-line and off-line. With the ultra-fast scan speed, 100% inspection of visible parts can be introduced into a pro-duction line without any loss or reduction to the speed of the line.

Modus has many customers in the automotive, industrial and consumer electronics sectors. Several customers manufacture small batch/high variety, they have a high

The two general managers Klaus Franck und Gerald Landt subject to amendments and errors

Content „ „Quality is an important factor to stand one’s ground in the future.

Technology Page 4-5

AOI-prozesses Page 6-9

Inline systems Page10-27

Offline systems 8-33

Camera systems Page 34-39

Software Page 40

AOI-accesories Page 41

Services Page 42

Service contracts Page 43

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Winning head start because of protected system by utility model

T e c h n o l o g y

The latest generation of the modus scanner, the MLD1200 captures the images in one pass, one or both sides of the PCB up to 420 mm x 550 mm in a timeframe of 3 to 25 seconds maximum. This applies for all processes, conformal coating, post placement, post reflow or post wave inspec-tion with a scanning resolution of 1200 dpi and a structure resolution of 21 μm.

Multi-LED-illuminationThe modus systems use a technological break-through of a parallax free scanner unit with eight Multi-LED light sources. The LED strips with special lenses give a homo-geneous light. Whereas the application of different colors under a certain illumination angle makes it possible to have a clearer inspection and definition of the solder joints, THT components and conformal coatings on the PCB´s. Double Scanner

technical pinciple

View without parallax errorA custom designed lens gives a parallax and distortion free picture because the streams of light fall absolutely parallel from the test object on to the CCD. The place-ment or CAD data which is imported from GERBER files is the basis for the test program. In this way, it is impos-sible for parallax errors to arise, especially in the case of

the small components. Incorrect solder joints and terminations are found easily. The identification of these poor process errors helps to in-crease production yields and guarantee increased quality. The modus protected technology is an innovative proprie-tary development, it is utilised in all our scanner systems.

*special lens system, protected by

utility model No.: 202 010 004 039.6

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Process Quality Control with the modus CC AOI

AOI-prozesses

Since 2007 modus manufacture conformal coating inspection Systems, even the demand on market was low. Up to now modus sold a bunch of so called CC AOI Systems with the latest technology.

The integrated UV-LED cluster used for inspection of conformal coatings which contains UV-trace. The UV-light generate fluorescence light, this will be used for optical inspection, where it detect also foreign objects on surface.The modusAOI software detect foreign objects down to 70µm and recognized errors sets, due to PCB surface impurities

Inline-scanner technology for the conformal coating inspection

Feature and Benefits• easy to use and program test plans

• full inline / offline solution for Top / Bottom inspec-tion in onetime

• Inspection according IPC-A-610 and -HDB-K630

• full error statistic included

• process control according „Industry 4.0“

• custom designed solutions for process handling

• software adaption according customers require-ment

• high reliability

• low maintenance cost

• easy to upgrade machine features

• several options for board handling

• closed loop -> semi automated

• optional full automated closed loop. Depending on dispensing machine

• adaption to several MES-Systems

Example: Coating adjustment with closed loop to the AOI result

Thickness calibration prinzip

Conformal coating landscape image

Conformal coating thickness colortable

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Process optimization with the modus THT AOI

AOI-prozesses

Typical modern production processes, consist mainly of a series of single steps. For example combi-nations of electronic and mechanical parts are assembled to become a module. The parts are inserted and adjusted, screws or locking devices are used to secure and warning labels are applied. To receive a flawless end product and at the same time reduce the costs for quality control and on-going maintenance, inspection is required to make sure faults do not arise. AOI (Automatic Optical Inspection) allows an economical test of various processes. Automatic and manual fabrication steps can therefore be verified using many diverse criteria. There is a demand for a flexible solution; it should provide a test with different requirements and without an elaborate and complicated test program.

For an integrated, post-wave inspection solution in the production process, the development of a new optical test system for mounting under a conveyor was develo-ped. The modus AOI MLD1200-IUA checks solder joints and parts directly after wave or selective soldering. The reliable identification of open or incomplete solder joints, solder bridges, missing pins as well as the shape of the solder joint from the wave-solder side reduces test and in-field failures. The modus AOI offers the additional benefit that expen-sive flip stations are not required. The gain of space allows simultaneous inspection of the boards from above and from below. At the repair station, the fault data is displayed, the repair is documented and fault condition

AOI inline-scanner for the selective and solder wave process confirmed. This information, fed back through SPC data can help to improve and optimize process control. Trace-ability using Barcode or Data-Matrix codes is supported and can be collected by the AOI from above as well as from below with the modus double-sided system. The modus S1-IDA is available as either in-line or off-line. They have been developed over the years based on customer needs and requests and they are offered exclusively by modus High-Tech. Modus AOI systems, saves time, space and therefore money. The typical pay-back period is between eight to twelve months.

AOI Camera systemsOptical inspection with the modus MCSIO allows for inexpensive and flexible test of the individual pro-duction processes.

A combination of the 42 megapixel HD (high-defini-tion) system camera with the powerful and reliable modus AOI-software means validation of mechanical assemblies, presence, position and interchange of plugs, stickers, fixings, reading of barcodes and data-matrix-codes can be checked thoroughly.

The system is suitable for frequent changes of performance requirements. The flexible setup allows the unit to be used for batch testing/inspection as a standalone or can be mounted for in an inline ope-ration. To have an even higher resolution or test area, several cameras can be activated and/or combined for a test program. The optional integration in a function test, recording the inspection results (traceability) and the integrated capture of barcode and data-matrix codes allows an optimal observation and optimization of the process (closed-loop).

Example: Production process of a modern THT technology.

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Characteristics• Triple system for triple-sided simultaneous ins-

pection printed circuit boards.

• Automatic cleaning of the inspection area BOT by air knife

• Combination of diverse inspection tasks such as

SMD placement, THT solder joints, conformal coating and full screening for solder bead (sol-der balls).

• Capture of barcode and data-matrix codes in any position and quantity on the multi PCB.

Triple THT Inspection modusAOI S1-ITM-R

Example: production process of a mo-dern assembly group manufacturing.

Inline systemsOffline systems Camera systemsA O I - S o f t w a r e

The triple AOI system is designed for simultaneously inspection at the back conveyor and from top and bottom before the oven.It has three multi-LED illuminated scanner units as well as the patented special lenses which gene-rate parallax free images. The System includes modus control units with the modus software.The transport module provides a system length of 1200mm [ 47.2 in. ]

Technical information

Scan Unit Resolution: 600 – 1200 dpi, 42µm-21µmRGB-color filter on CCD-line sensor,Color depht 3 x 12 bit internal, 3 x 8 bit externalLight source: multi-LED-illuminationOption: UV LED Cluster 365nm focusedSolder meniscus control with blue-red-white LED cluster with different illumination anglesOptional adjustable illumination profilesTriggered light controlTelecentric lens for the parallax free imageRectified image because of ortogonal calibration

System-PC Intel I5 3.3 GHz, 16 GB RAM, DVD-writer, Network interface 2 x 1Gb / s, I/O module, 2 x 3TB harddisk,1 x SSD harddisk, Windows7 professionel 64Bit, keyboard, mouse, mini keyboard, 19‘‘ TFT-monitor

Operating Range Operation range 420 mm x 540 mm [16.5 in. x 21.2 in.] Clearance BOT max 40mm, TOP up to 100mm [ 1.8 in. 3.9 in.]

Test Speed PCB-area 420 mm x 540 mm [16.5 in. x 21.2 in.] independent of the number of inspection parts: 25 seconds ( incl. calulation time )

Transport System and inline Integration

System independent interface definition for conveyer beltStandard-inline system with conveyer belt and soft stopDouble or tripple system for simultaneously inspection at the back conveyor and from top and buttom before the ovenVarious options and customized solutions can be realized

Dimensions and Weight

Width 1200 mm x depth 1450 mm, hight 1352 mm, weight 410 kg[ 47.2 in. x 57.03 in. x 53.18 in. - 902 lbs. ]

Connection Values and Setting Conditions

230 V / 50 Hz P1 or 110V / 60 HzPower consumption of scanner 750 WTemperature: 5° C - 35° CHumidity: 10 % - 80 % non-condensingImage similar

Scanning-area420 x 540 mm16.5 x 21.2 in.

Wave Soldering LiftmodusAOImodusAOI

12 13

Characteristics• Double system for double-sided simultaneous

inspection printed circuit boards.

• Combination of diverse inspection tasks such as SMD placement, THT solder joints, conformal coating and full screening for solder bead (solder

balls) and lost components from top only.


• Simultaneously display of all results of both sides.

Double-sided inspection modusAOI S1-IDN-R

Example: Production process of a modern assem-bly group manufac-turing.


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The transport module provides a system length of 1200mm [ 47.2 in. ] With or without back conveyor







System independent interface definition for conveyer beltStandard-inline system with conveyer belt and soft stopDouble system for simultaneously inspection at the top and buttom side of the PCB, option with or without back conveyorVarious options and customized solutions can be realized



Connection values and Setting conditions

230 V / 50 Hz P1 or 110V / 60 HzPower consumption of scanner 750 WTemperature: 5° C - 35° CHumidity: 10 % - 80 % non-condensing

Image similar


PlacerPrinter Soldering OvenmodusAOI modusAOImodusAOIPlacer

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balls) and lost components from top only.




Double-sided inspection modusAOI S1-IUN





Transport System and inline integration







The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The transport module provides a system length of 1200mm [ 47.2 in. ] With or without back conveyor. If necessary there is the possibility of a revison door for quick look at the production.

Image similar




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inspection printed circuit boards as option from the top or bottom.

• Combination of diverse inspection tasks such as SMD placement, THT solder joints, conformal

coating and full screening for solder bead (solder balls) and lost components from top only.



Double-sided inspection modusAOI S1-IDA S1-IOA / S1-IUA


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The ASYS transport module provides a system length of 1500mm/1590mm (59.1 in./62.6 in.) Two transport segments with 1060 mm and 530 mm [41.7 in./20.8 in.]







System independent interface definition for conveyer beltStandard-inline system with ASYS conveyer, belt with soft stop,clamps from above, double system for simultaneously inspection at the top and buttom side of the PCBVarious options and customized solutions can be realized


Inline system 1060 mm or 1590 mm x 1200 mm [59.0 in. or 62.6 in. x 47.2 in.] height 1300 mm [51.2 in.] , weight ca. 560 kg / 1232 lbs.


230 V / 50 Hz P1 or 110V / 60 HzPower consumption of scanner 750 WTemperature: 5° C - 35° CHumidity: 10 % - 80 % non-condensingImage similar




18 19




balls) and lost component from top only. All in one machine!



Double-sided inspection modusAOI MLD1200-IDN,IUN,ION


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The transport module provides a system length of 1200mm [ 47.2 in. ] With or without back conveyor


Scan Unit Max. resolution 600 – 1200 dpi, 42µm-21µmColor intensity 3 x 12 bit internal, 3x8 bit externalScan range 300 mm x 410 mm [11.8 in. x 15.8 in.]Fotoelectrical prinzip: CCD line sensor RGB 14600 pixels x 3Effective pixels: 859 megapixels, optical density: 3.0Light source switchable: multi-LED illumination- white, red, blue and UV LED 365 nm focused all in one scannerInterface: SCSI-II, 68 pinTelecentric lens for parallax free imageRectified image because of ortogonal calibration










Image similar




20 21




balls) and lost component from top only. All in one machine!



Double-sided inspection modusAOI MLD1200-IDN,IUN,ION


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The transport module provides a system length of 1200mm [ 47.2 in. ] With or without back conveyor. If necessary there is the possibility of a revison door for quick look at the production.












Image similar


Example: Production process of a modern assembly group manufacturing.


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balls) and lost component from top only.

• All in one machine!



Double-sided inspection modusAOI MLD1200-IDS,IUS,IOS


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The Seica transport module provides a system length of 1200mm [ 47.2 in. ]



System-PC Intel I5 3.3 GHz, 16 GB RAM, DVD-writer Network interface 2 x 1Gb / s, I/O module, 2 x 3TB harddisk1 x SSD harddisk, Windows7 professionel 64Bit, keyboard, mouse mini keyboard, 19‘‘ TFT-monitor

Operating Range Operation range 410 mm x 300 mm [15.8 in. x 11.8 in.] Clearance BOT max 50mm, TOP 50mm [1.6 in. 2.3 in.] optionalto 100mm [4 in.]



System independent interface definition for conveyer beltSeica inline system with conveyer belt and soft stopDouble system for simultaneously inspection at the top and buttom side of the PCBVarious options and customized solutions can be realized




230 V / 50 Hz P1 or 110V / 60 HzPower consumption of scanner 750 WTemperature: 5° C - 35° C Humidity: 10 % - 80 % non-condensing

Image similar




24 25

Image similar




balls) and lost component from top only.

• All in one machine!



Double-sided inspection modusAOI MLD1200-IDY,IUY,IOY


The double AOI system is designed for simultaneously inspection from top and bottom. The system has two multi-LED illuminated scanner units as well as the patented special lenses which generate parallax free images. It includes modus control units with the modus software.The YJLINK transport module provides a system length of 1200mm [ 47.2 in. ]




Operating Range Operation range 410 mm x 300 mm [15.8 in. x 11.8 in.] Clearance BOT max 50mm, TOP 50mm [1.6 in. 2.3 in.] optionalto 100mm [4 in.]



System independent interface definition for conveyer beltYJLINK-inline system with conveyer belt and soft stopDouble system for simultaneously inspection at the top and buttom side of the PCBVarious options and customized solutions can be realized


Inline system 1200 mm x 1200 mm [47.2 in. x 47.2 in.]height 1160 mm [45.7 in.], weight ca. 450 kg (990 lbs.)


230 V / 50 Hz P1 or 110V / 60 HzPower consumption of scanner 750 WTemperature: 5° C - 35° C Humidity: 10 % - 80 % non-condensing


SMD

Printer Placer Selectiv Solder Oven modusAOI Sorter


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Characteristics• Single system for inspection printed circuit

boards from the top side

• Combination of diverse inspection tasks such as SMD placement, THT solder joints, conformal coating and full screening for lost components!


Inspection direct on conveyormodusAOI iScan 420 T


The nearly maintenance-free modusAOI modular was specially developed for transport conveyor modules in production lines. Existing lines can easily be retrofitted with the scan unit, which ins-pects the test item without interruption while it is being conveyed to the next processing station. The scanner, sensors and computer are integrated in the housing.


Image similar




Operating Range Operation range 420 mm x 540 mm [16.53 in. x 21.65 in.] Clearance TOP max 40mm [ 1.57 in.]



System independent interface definition for conveyer belt nearly maintenance-freesystem for inspection the top side of the PCBVarious options and customized solutions can be realized






PlacerPrinter Soldering Oven

modularAOI

Placer

modularAOI

modularAOI

28 29




balls) and lost components from the top only.



Offline double-sided inspection modusAOI MLD1200-DS


The MLD1200-DS is a simultaneous double-sided offline AOI system (single-user mode) for the inspection of assembled printed circuit boards from above and below at the same time. It has two multi-LED illuminated image scanners as well as two patented special lenses for parallax free image scanning. It includes the modus control units with the modus software. With or without trolley.

Image similar

Scan Unit Max. resolution 600 – 1200 dpi, 42µm-21µmColor intensity 3 x 12 bit internal, 3x8 bit externalScan range 300 mm x 410 mm [11.8 in. x 16.1 in.]Fotoelectrical prinzip: CCD line sensor RGB 14600 pixels x 3Effective pixels: 859 megapixels, optical density: 3.0Light source: multi-LED illumination, standard white red and blue optional UV LED 365 nm focusedInterface: SCSI-II, 68 pinTelecentric lens for parallax free imageRectified image because of ortogonal calibration



Test Speed PCB-area 300 mm x 410 mm [11.8 in. x 15.8 in.] independent of the number of inspection parts: 25 seconds (incl. calulation time)

PCB JIG for fixingdevice under test

Double system with drawer and variable staircase like fixture (magnetically adjusted) Closing the drawer automatically starts the check. Ergonomic soldering frame fixture without drawer


Desktop system 760 mm x 590 mm [29.9 in. x 23.2 in.] height 490 mm [19.3 in., drawer included], weight ca. 80 kg (176 lbs)




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boards from the top side


balls) and lost components.


Offline single-side top inspection modusAOI MLD1200-OS


The MLD1200-OS is a single-sided offline AOI system (single-user mode) for the inspection of assembled printed circuit boards from above. It has one multi-LED illuminated image scanner as well as one patented special lens for parallax free image scanning. It includes the modus control unit with the modus software.With or without trolley.

Scan Unit Max. resolution 600 – 1200 dpi, 42µm-21µmColor intensity 3 x 12 bit internal, 3x8 bit externalScan range 300 mm x 410 mm [11.8 in. x 16.1 in.]Fotoelectrical prinzip: CCD line sensor RGB 14600 pixels x 3Effective pixels: 859 megapixels, optical density: 3.0Light source: multi-LED illumination, standard white red and blue optional UV LED 365 nm focused, Interface: SCSI-II, 68 pinTelecentric lens for parallax free imageRectified image because of ortogonal calibration





Single system with drawer and variable staircase like fixture (magnetically adjusted) Closing the drawer automatically starts the check. Ergonomic soldering frame fixture without drawer


Desktop system 760 mm x 590 mm [29.9 in. x 23.2 in.] height 490 mm [19.3 in., drawer included], weight ca. 80 kg (176 lbs)



Image similar


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boards from the bottom side


balls)


Offline single-side bot inspection modusAOI MLD1200-US


The MLD1200-US is a single-sided offline AOI system (single-user mode) for the inspection of assembled printed circuit boards from bottom. It has one multi-LED illuminated image scanner as well as one patented special lens for parallax free image scanning. It includes the modus control unit with the modus software.Because of the sideway glance it is easy to place a PCB.With or without trolley.

Image similar

Scan Unit Max. resolution 600 – 1200 dpi, 42µm-21µmColor intensity 3 x 12 bit internal, 3x8 bit externalScan range 300 mm x 410 mm [11.8 in. x 16.1 in.]Fotoelectrical prinzip: CCD line sensor RGB 14600 pixels x 3Effective pixels: 859 megapixels, optical density: 3.0Light source: multi-LED illumination, standard white red and blue optional UV LED 365 nm focusedInterface: SCSI-II, 68 pin, Telecentric lens for parallax free imageRectified image because of ortogonal calibration


Operating Range Operation range 300 mm x 410 mm [11.8 in. x 15.8 in.] Clearance BOT max 40mm [ 1.6 in.]



Single systemErgonomic soldering frame fixture without drawer


Desktop system 760 mm x 590 mm [29.9 in. x 23.2 in.]height 270 mm [10.6 in.], weight ca. 60 kg (132 lbs)




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Characteristics• Single system for the inspection of objects within

an inline application.( Camera cluster up to 8 )

• Combination of various inspection tasks such as SMD-THT-UV, bond inspection as well as laser solder inspection.

• Typical tests include confirmation of the mechanical assembly, presence, placement and orientation of plugs, stickers, fixings, reading of barcode and data-matrix codes.

Camera-inspection modusAOI MCS10-SEL


The MCS10 is a low-cost camera based AOI system. This solution allows for economical and flexible inline inspection of the several production processes. This small inexpensive system comes comple-te with a 10-42 megapixel, high-definition system camera and computer with the modus AOI-software.


Camera Unit C10-42 Resolution 10 - 42 megapixelsAspect ratio 3:2, resolution is depend on image sizeRGB-color filter on CCD-line sensor,Color intensity 24 bit, 3840 x 2748 pixels or 7716 x 5364 pixels

Light Source LED cluster white, red, blue and UV optionally

Lens 1:1,4 - 25,5 mm, other lenses optionally

Operating range with standard lens

Operation range 75 mm x 88 mm [2.95 in. x 3.46 in.]Minimum distance of camera 150 mm [5.9 in.]

Test Speed Image acquisition including analysis: 2 seconds typical

Software Professional test software modusAOI 9.10 or higherClearly arranged program with indication of error position and display of error- and comparing pictureIntuitive programming with graphical interfacePowerful and flexible test algorithmsIntegrated statistics, saving of data (traceability)Integration into function tests via open interfaces

System PC Intel I5 3.3 GHz, 8 GB RAM, DVD-RW, network adaptor 2 x 1 Gb/s, I/O card, 1 TB hard disc, Windows XP 64, keyboard, mouse, block keyboard, 19” TFT-screen


Camera unit 39 mm x 39 mm [1.54 in. x 1.54 in ] height 40 mm [1.57 in.], weight ca. 300 g (0.66 lbs)

Connected values and Setting conditions

230 V / 50 Hz P1 or 110 V / 60 Hzpower consumption PC: 300 Wpower consumption monitor: 120 W

Optionen Activation of several camera units (combining to a test plan)Automatically start of test by sensor or switchIntegrated capture of barcodes and data matrix codesCustomer specific function test (external software)

Image similar

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Camera Unit C10 Resolution 10 megapixelsAspect ratio 3:2, resolution depends on image sizeRGB-color filter on CCD-line sensorColor intensity 24 bit, 3840 x 2748 pixels

Light Source LED cluster white



Operation range 75 mm x 88 mm [2.95 in. x 3.46 in.]minimum camera distance to object 150 mm [5.9 in.]

Cycle Time Image acquisition including analysis: 2 seconds typical

Software Professional DMC reader software modusAOI 9.10 or higher.Clearly structured program with indication of error position, dis-played error and comparing pictureIntuitive programming with graphical interfacePowerful and flexible test algorithmsIntegrated statistics, data saving (traceability) etc.Integration into functionality testing via open interfaces

System PC Intel Core i5 2,83 GHz, 8 GB RAM, network , RS232, USB, adaptor 2 x 1 Gb/s, I/O card, 250GB SSD , Windows7 multi lan-guage, keyboard, mouse,TFT-screen


Camera unit 39 mm x 39 mm [1.54 in. x 1.54 in ] height 40 mm [1.57 in.], weight ca. 300 g (0.66 lbs)control unit dimension 260 x 200 x 89mm [ 10.3x7.9x3.5 in ]



Options Automatic start of test by sensor or switchGood / Bad indication with digital I/0 built in cardCustomer specific function test (external software)

Characteristics• Single DMC reading system for inline application.• All variances of even less printed or insuficently la-

sered codes, as well codes which are coated flurry or conterminated.

• Fast and reliable barcode reading including verifi-cation.

• Also avilable as offline configuration.

• Up to four camera modules with one control unit.• Easy to operate graphical user interface.• Clear display layout for failures and good bad devices.• The DMC classification can be assigned to statistics. • Training of non experienced users within short time.

• Test interface easy to operate.

Data Matrix Code Reader modusAOI ADM10-inline

The ADM10 is a hightech camera based DMC Code Reader system. This solution allows a flexible inline DMC reading of several production processes. The small cost effective system comes complete with a 10 megapixel, high-definition system camera including an embedded control unit with modus DMC-software and LED lighting.

38 39

Characteristics• Single system for the inspection of objects within

an offline application. ( One Piece Flow )

• Combination of various inspection tasks such as SMD-THT-UV, bond inspection as well as laser solder inspection.

• Typical tests include confirmation of the me-chanical assembly, presence, placement and orientation of plugs, stickers, fixings, reading of barcode and data-matrix codes.

Offline camera-inspection modusAOI MCS10


Optical inspection with the new stand-alone camera system allows for inexpensive and flexible testing of several production processes. Inspection with the high definition system camera (10-42 megapixels) is controlled and analysed with a Microsoft based computer and the proprietary modus AOI-software.

Image similar


Camera Unit C10-42 Resolution 10 - 42 megapixelsAspect ratio 3:2, resolution is depend on image sizRGB-color filter on CCD-line sensor,Color intensity 24 bit, 3840 x 2748 pixels or 7716 x 5364 pixels

Light source LED cluster white and red



Operation range 75 mm x 88 mm [2.95 in. x 3.46 in.]Minimum distance of camera 150 mm [5.9 in.]

Test Speed Image acquisition including analysis: 2 seconds typical

Software Professional test software modusAOI 9.10 or higherClearly arranged program with indication of error position and display of error- and comparing pictureIntuitive programming with graphical interfacePowerful and flexible test algorithmsIntegrated statistics, saving of data (traceability)Integration into function tests via open interfaces

System PC Intel I5 3.3 GHz, 8 GB RAM, DVD-RW, network adaptor 2 x 1 Gb/s, I/O card, 1 TB hard disc, Windows XP 64, keyboard, mouse, block keyboard, 19” TFT-screen


Camera unit 39 mm x 39 mm [1.54 in. x 1.54 in.]height 40 mm [1.57 in.], weight ca. 300 g (0.66 lbs)



Optionen Activation of several camera units (combining to a check plan)Automatically start of test by sensor or switchIntegrated capture of barcodes and data matrix codesCustomer specific function test (external software)

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Innovative AOI-Software Accessories and spare parts

A O I - S o f t w a r e AOI-accesories

FeaturesUser administration (blocking of functions), adaption of the GUI

Internal reading of barcodes with the scanner/camera or external

Multilingual

Automatic data backup while writing

Exact copy interline capability

p p

p

p

p

UPS Interruption-free power supply 1000 VA, included integration into transporting module

modusBC-L Runtime license to capture linear barcodes

modusBC-D Runtime license to capture 2D data matrix codes

modusBC-LD Runtime license to capture linear barcodes and 2D data matrix codes

External 1D bar-code scanner

Sick barcode scanner CLV414-3010 grid90 ° redirectionShort distanceMounting via magnetic foilConnection mode AMS 40-013Reflected light sensor WT12-2P110

Handheld bar-code reader

for linear barcodes

Handheld bar-code reader

for data matrix codes

Mobile transport trolley

for modusAOI off-line systems

modusAOI sys-tem unit 80XXR

Intel I5 3.3 GHz, 16 GB RAM, DVD-writer, Network interface 2 x 1Gb / s, I/O module, 2 x 3TB Harddisk,1 x SSD Harddisk, Windows7 professionel 64Bit, Keyboard, Maus, Mini keyboard, 19‘‘ TFT-Monitor

modus scanning unit

Max. resolution 600 – 1200 dpi, Color intensity 3 x 12 bit interior, 3 x 8 bit externalScan range 300 mm x 410 mm [11.8 in. x 16.1 in.]Fotoelectrical conversion: CCD line sensor 14600 pixels x 3, Optical density: 3.0Effective pixels: 859 megapixels with 300 mm x 410 mm [11.8 in. x 16.1 in.]Light source: multi-LED illumination, standard white red and blue, optional UV 365 nm focusedInterface: SCSI-II, 68 pin, Power supply: 230 V, 50 Hz / 100 – 120 VTelecentric lens for parallax free imageRectified image because of ortogonal calibration

modus scanning unit S1

Resolution: 600 – 1200 dpi, 42µm-21µmScan area: 420x550mm [16.5 in. x 21.6 in.]RGB-color filter on CCD-line sensor,Color depht 3 x 12 bit internal, 3 x 8 bit external, Light source: multi-LED-illuminationOption: UV LED Cluster 365nm focusedSolder meniscus control with blue-red-white LED cluster with different illumination anglesOptional adjustable illumination profilesTriggered light controlTelecentric lens for the parallax free imageRectified image because of ortogonal calibration

The latest intuitive software 9.10 supports all camera and image scanner systems from modus. Fast and high-precision image processing guarantees a reliable interpretation of the test object in a short space of time. Test programs can be exchanged between the different image scanner systems without compatibility problems, ensuring the highest degree of flexibility for our customers.

Test applications

Integrations possibilities

• Presence/Absence of (electronic) components and general objects: surface, position, tombstone, rotation, damage, presence, polarity, colour match and dimensions

• Find/distinguishing of objects with pattern-matching

• THT: control of soldering meniscus (quality); optimal soldering surface, “cold” soldering joint, short circuits

• Paste: surface, position, short circuit, splash

• Full surface solder ball detection, soldet splash, analysis of defections of size and quantity

• OCV/OCR

• Barcode/data-matrix-code

• Fiducial for complete scan, single cut-outs and individual components

• Logical links of defects

• Components, partitions, metering panel

• Testing of geometric parts on CAD-guidelines

• Interactive ruler

• Generation of the test plan by CAD data import

• Testing of ceramic substrates

• Feed-back to client specific systems (for example: tracking of printer, selective soldering facilities), good/bad selector

• ASYS conveyer belt (different operating modes)

• Rommel conveyer belt (different operating modes)

• Drawer system (blocker, automatic opening, scan when closing)

• After placer

• After selectiv soldering

• After paste printer

• S1-scanner

• Camera case

• Top / Bot system after wafe soldering

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Calculated securityThe new service and attendance system

S e r v i c e s Service contracts

More than 20 years of knowhow are incorporated into the technologies of the modus AOI-systems. Long lifecycle of the equipment as well as low downtime in the production process are the most important demands in today’s production lines. It is essential that the production staff is able to operate the equipment easily and efficiently.

Training Modus has developed a multi-stage program to support their customer’s training requirements. Instruction in groups or as individuals, for short or long periods, on-site or at the modus facility in Willich, Germany – special tailored programs are available.

Setup and startupEach customer, each manufacturer and each production process has different requirements; therefore modus provides a maximum of flexibility and professionalism to meet these requirements. The modus units are custo-mised and ready to run when delivered and therefor customers can install the system into the line straight away. The service and support team at modus trains the equipment operators and together, the approval and signoff of the equipment is completed.

CertificationBesides the support, which is guaranteed by our own technical staff, modus has also built up a certification program for its service partners. The certified partners are trained and assessed to the very highest standards before they achieve the official status “Modus Certificated Service Partner”.

Certified Service-Partner:

Premium Plus service contractUnlimited telephone support Reaction within 8 hours during modus wor-king hours.

Unlimited remote support Reaction within 8 hours during modus wor-king hours.

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Premium service contractTelephone support max. 12 x per month Reaction within 8 hours during modus wor-king hours.

Remote support max. 12 x per month Reaction within 8 hours during modus wor-king hours.

Yearly local service (look above)

Yearly local service (see above)

Local support max. 5 x per year Reaction within 48 hours during modus working hours

Unlimited local support Reaction within 24 hours during modus working hours

including call-out fee

including call-out feeincluding material

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Basic service contractTelephone support max. 6 x per month Reaction within 8 hours during modus wor-king hours.

Remote support max. 6 x per month Reaction within 8 hours during modus wor-king hours.

Yearly preventive maintenance call: Security inspection Cleaning (scanner glass, case, filter in the ventilation system) Inspection of the calibration and if necessary after calibration

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Local service on siteAlthough modus AOI-systems do not need a lot of preventive maintenance, it is recommended to organise a regular check up. It extends the lifetime and the reliability of the systems. Mechanical components may exhibit signs of natural aging. A once per year preventive maintenance call is advisable and reduces downtime. Three versions of service contracts are available for the customers.

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++modus: Germany, DACH, Poland

Accelonix: France, Spain, Portugal,Italy, U.K., ChinaGlobal Engineering: RussiaPremtronic: Malaysia, Indonesia, Phili- pines, ThailandQuiptech: Mexico, Hugary, Rumania,

Ukraine, Czech Republic,SlovaciaBergen Group: IndiaAcctronics: ChinaSeica Inc.: USA, CN, OEM SeicaSeica Proxima: ItalyEstanflux: Spain, PortugalKMC: Turkey

CertificatedService Partner

modus high-tech electronics GmbHHanns-Martin-Schleyer-Str. 22D-47877 WillichGewerbegebiet Münchheide II

Telefon: +49 (0) 2154 89 590-0 Telefax: +49 (0) 2154 89 [email protected]

www.modus-hightech.desubject to amendments and errors

innovative aoi systems - modus-hightech.deaoi inline-scanner for the selective and solder wave...

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