innovations technology to take you forward. - saro...

_INNOVATIONS

Technology to take you forward.

Product innovations Edition 2010-1

Turning, drilling, threading and milling

In these catalogues, catalogue supplements and this first edition of the new products brochure 2010, “Technology to take you forward”, you will find the full range of tools of our three excellent brands – Walter, Walter Titex and Walter Prototyp.

They contain all the precision tools you need in your production facilities for turning, boring, milling and threading.

We will be pleased to send you any of our catalogues, catalogue supplements and brochures on request.

= the full range of tools

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Tool innovations

Tool innovations

Tool innovations

Technology to take you forward.

Engineering what you envision takes tools. Tools for turning, milling, drilling and threading. But it also takes heart and soul. From the initial inspiration to the final application. We’re driven to find out what our customers want and committed to make it happen. We concentrate on the applications and what you need them to do. We help you engineer the engineering. To us, perfection is practical. It’s the most productive and efficient way to achieve results, and the only way to turn vision into reality.

Expect more. Engineer what you envision.

Turning visions inTo rEaliTy.

Turning

Drilling & ThrEaDing

Milling

Walter 3ISO indexable inserts 4 and 12ISO turning toolholders 6 and 19Grooving 10 and 22Order information 24

Walter Titex 41Solid carbide drills 42PCD drill 46Order information 48

Walter 55Boring tools 56Reaming inserts 58Indexable & Point Drills 60Order information 66

Walter Prototyp 75Solid carbide thread milling cutters 76HSS thread former 79Solid carbide taps 82Order information 84

Walter Prototyp 97Solid carbide end mills 98Order information 104

Walter 125Cutting tool materials 126 and 140Face, shoulder, slot and copy mills 128 and 142Order information 152

Alphanumeric index 170

_TOOl InnOvATIOnS In TuRnInG

higher speed, more success.


Turning

ISO TuRnInG

nrr geometry – a winner for heavy-duty roughing.

4

Chip guide – reduces friction

Straight cutting edge design – maximum insert thickness

Shouldered negative protective chamfer – for stability

nRR indexable insert geometry

aPPlicaTions

Forged parts with variable material removal –and ‘first pass’ machining. Casting skins as often encountered in the power –generation industryHeaviest roughing with high feed rates –High powered lathes to give maximum cutting rates –Typical components: marine engine crankshafts, generator –shafts, railway wheels, etc.

ThE inDExablE insErTs

Single-sided indexable insert for heavy-duty roughing –Tough cutting edge design with protective chamfer –Chip guide to reduce friction –Straight cutting edge for maximum stability –Basic shapes: C, S and T –Tiger·tec – ® cutting materials: WPP10, WPP20, WPP30 and WAK30 for steel and cast iron machining

NEW2010

your aDvanTagEs

Shouldered negative protective chamfer to reduce cutting –pressure thereby lengthening tool life Extremely heavy-duty – Tiger·tec® WAK30 cutting materi-als, preventing indexable insert breakages and thereby saving tool costs, even under extreme conditionsChip guides, which reduce the friction surfaces and –thus reduce the machining temperature – which in turn increases tool life

5Walter – Turning

rotor shaft 6 m in length – roughing through cast skin

cutting data

competitor Walter NRRvc 60 m/min 60 m/minf 1.2 mm 1.2 mmap 8 - 20 mm 8 - 20 mm

comparison of tool life per cutting edge [min]

Workpiece material: 42CrMo4 / 800 n/mm2

(1.7225)indexable insert: SnMM250924-nRRcutting tool material: WAK30Tool: PSBnl4040S25lead angle: 75°

0 6030 90 120 150 [min]

Competitors 85

Tiger·tec® Steel 125

+55 %

Notes:no insert breakage – to end of tool life of 2 h and 5 min, reliability and long life with Walter WAK30 Tiger·tec® cutting tool material.

nrr chiP brEaking rangE

The nRR geometry is used for the heaviest roughing applications on forged skins. It covers the range of applications above the nRF geometry, which was designed for universal roughing. Between them, these two geometries cover the full sphere of roughing applications.

T – basic shape nRR

S – basic shape nRR

C – basic shape nRR

Machining conditions

16

20

10

6.3

4.0

2.5

1.6

1.0

0.63

0.4

0.25

0.16

0.10.025

0.040.063

0.10.16

0.250.4

0.631.0

1.6

ap [mm] Depth of cut

f [mm]Feed

2.5

NRF

NRR

WalterCaptoTM

Walter Capto™ C8: 80 mm

ISO TuRnInG

Walter capto™: the new c8 size – capable of withstanding huge forces.

6

Walter Capto™ C8

80 mm

The Walter Capto™ range has been expanded to include the C8 size. This means the high-precision tool-change system is now available in sizes C3, C4, C5, C6 and C8, finished in accordance with ISO 26623.

ThE inTErfacE

Walter Capto™ C8 – manufactured for difficult –machining applicationsOvercome highest cutting forces with Walter Capto™, –which has an 80 mm collar diameter on C8 toolsRepeat tool change accuracy of +/- 0.002 mm –

aPPlicaTions

large vertical lathes –For wheel machining in the railway industry –In the power generation and wind energy industries for the –machining of rotor hubs, tower bearings, turbine shaftsIn the aerospace industry on turning and milling centres –

NEW2010

your aDvanTagEs

Time savings on tool change in comparison with –conventional square shanksTools can be preset – particularly important for –large and expensive componentsHigher forces can be transferred via the poly- –gonal form of the Walter Capto™ interface, both in turning and milling machining





7Walter – Turning

accEssoriEs for WalTEr caPTo™ Tools:

A new addition to the range of accessories for Walter Capto™ tools is a brass coolant nozzle, designed for coolant pressures of up to 80 bar.

ThE WalTEr caPTo™ c8 aDaPTors:

HSK Adaptor: C8-391.410… Extensions/reductions: C8-391.01…C8-391.02…

Weldon adaptors: C8-391.20…

Transverse shaft adaptor: C8-ASH… Walter nCT adaptor: A100M.8… Clamping units: Type 2090…

ThE WalTEr caPTo™ c8 Turning Tools:

Walter Turn clamping system Walter Turn lever type clamping Walter Turn 45°

Coolant nozzle: FS14… HP

The full Walter Capto™ range for sizes C3, C4, C5, C6 can be found in the general Walter catalogue. Order-ing information for the Walter Capto™ C8 tools is on p. 33 and 34.

ISO TuRnInG

Walter Turn boring bars – a major development for small diameters.

8

The Walter Turn boring bar range has been expanded to include the machining of small diameters in the range of 6 - 16 mm.

ThE Tool

Design of the boring bar –Steel shank•Solid carbide shank•

Shank design –Round shank•Round shank with clamping flats•

Internal coolant supply on all tools –Reliable TORX PluS – ® screw clampingPositive ISO insert types C, D, T and W –

ThE aDaPTor slEEvE – ak600

Easy handling thanks to automatic location of the –centre height by the AK600… adaptor sleeves for boring bars with a spring-loaded ballRound shank boring bars are completely enclosed –offering higher stabilityExternal diameters: 25, 32, 40 mm –Internal diameters for boring bars: –6, 8, 10, 12, 16, 20 mm

your aDvanTagEs

The AK600 adaptor sleeve ensures precise –adjustment to centre height for vibration-free machiningAutomatic alignment of the centre height also –saves time during tool changelow risk of vibration occurring due to optimum –angle of inclination and sharper microgeometry of the indexable insertsSolid carbide and steel boring bars can be –clamped in the same adaptor sleeve

Internal coolant supply

Available with solid carbide or steel shank

Optimised angle of inclination

NEW2010

AK600 adaptor sleeve with location of centre height

location groove for alignment to centre height

9Walter – Turning

TCGT06T1…-PF2 WXn10

ThE coolanT aDaPTor – k600

For sealing boring bars with clamping flats –Easy connection to the machine –no screw thread is needed –Easy to shorten the boring bar –Can be used as standard up to 80 bar coolant pressure –

ThE inDExablE insErT

new to the range for the machining of small diameters below –8.5 mm – the TCGT06T1… and the TCMT06T1… indexable insertsSpecially-developed cutting tool material WSM21 for the –machining of smaller diameters, which protects against microscopic chippingGeometry variants: –

PF2 “The sharp one”• PF4 “The fine one”•TCMT06T1…-PF4 WSM21

GROOvInG

g1042 deep parting blades with self-clamping.

10

ThE Tool

Deep parting blades for double-edged GX grooving system –Optimised insert seat design –4-point clamping –new clamping system for holding the insert –neutral tool design –Blade height 32 mm –

aPPlicaTions

For grooving and parting off on all types of lathes –For parting off with blade overhang of up to 60 mm –For parting off operations up to diameter 46 mm –(cutting depth 23 mm) with double-ended inserts

your aDvanTagEs

Deep parting blade for double-ended insert –Maximum stability between insert and tool –by means of 4-point clampingTwo insert seats in the tool body –Tool projection adjustable (maximum stability) –

NEW2010

new insert seat design with 4-point clamping

Self-clamping for GX range insert

Deep parting blades Type: G1042

neutral tool design

Double-ended GX insert

11Walter – Turning

insErT changE

1. Insert the wrench 2. Open the clamp 3. Remove the old insert

4. Insert the new insert 5. Close the clamp

Functioning of the insert seat when clamping the insert

oPTiMuM 4-PoinT claMPing EnsurED by DoublE joinT in ThE claMPing fingEr

Joint 1 Joint 2

Wrench FS1494

12

ISO TuRnInG

Walter sky·tec™ – new nfT, nMT, nrT geometries: unique for titanium machining.

Walter Sky·tecTM geometries in WS10 Types: nFT, nMT, nRT

aPPlicaTions

For machining drive train parts, rings, fittings and screws –in the aerospace industry Ti6Al4v is the most common material, but these indexable –inserts are also used to work other titanium alloys of the ISO S material groupRange of applications of Sky·tec – TM geometries:

nfT:• finishing with extremely high precision and cutting speednMT:• machining of unstable components or internal machining; low cutting pressure thanks to double positive geometry with extremely wide chip breaking rangenrT:• roughing for high metal removal rates

graDEs

Ws10 – (ISO S10): highest possible resistance to crater wear; this uncoated cutting material is first choice in 75 % of applications.WsM 20 – (ISO S20/M20): Tiger·tec® PvD Al2O3-coated cutting material for maximum process reliability. In titanium alloy machining, this grade is used where conditions are unfavourable, e.g. heavily interrupted cuts, unstable clamping, or unstable components


ISO indexable inserts with three geometries: –nfT:• finishingnMT:• medium machiningnrT:• roughing operations

Indexable inserts with negative basic shapes C, D, S and v –nMT and nRT indexable inserts are precision sintered –nFT finishing inserts are available in a precision sintered – version or periphery ground

your aDvanTagEs

Sky·tec – TM geometries set a new standard for metal removal rates in the machining of titanium components and titanium alloys, e.g. Ti6Al4vChip breaking problems in titanium machining are a thing –of the past

Extremely long tool life thanks to the latest Sky·tec – TM geometries, which are resistant to crater wearThe combination of new cutting material grades and new –geometries results in maximum process reliability

– nfTFully ground circumference version, extremely accurate

– nMTCurved cutting edge, low cutting pressure

– nrTStable macrogeometry, high metal removal rates

Ordering information can be found from page 24 onwards.

75°

95°


ThE nfT gEoMETry

Thanks to this newly developed design, the nFT geometry with basic shape C automatically reduces cutting material costs by 50 %. The 80° corner of a CnMG indexable insert has been assigned the nFT finishing geometry and the 100° corner the nRT roughing geometry. As a result, a CnMG . . . –nFT indexable insert offers 8 fully effective edges in the respective, optimum geometry.

basic shape c, nfT geometry: roughing geometry –nrT on 100° corner

Walter – Turning

Turbine housing Ø 1,800 mm – Ti6al4v cutting data

competitor WS10vc 55 m/min 55 m/minf 0.4 mm 0.5 mmap 2.3 mm 2.3 mm

Tool lifeapprox. 3 cutting edges per component required

1 cutting edge per component required

Tool life [min] comparison

0 2010 4030 6050

Competitor 19

WS10 52

+180 %

Workpiece material: Ti6Al4v (3.7165)indexable insert: SnMG120412-nRTcutting tool material: WS10Tool: C6-PSKnl27140-12

basic shape c, nfT geometry: finishing geometry –nfT on 80° corner

note: nRT geometry has very good chip breaking properties throughout the entire life of the tool, i.e. no cratering of the indexable insert

[min]

14

ISO TuRnInG

Walter WsM10, WsM20 and WsM30 – stable, reliable, unique.

Sharp cutting edges

PvD Al2O3 coating

High cutting edge stability

Indicator coating


Wear resistance

Toughness

good medium unfavourable

The ordering information for WSM10 can be found from page 24 onwards.

Walter WSM10 / WSM20 / WSM30 Geometry: nM4

With this world first development, it is now possible, for the first time ever, to deposit aluminium oxide (Al2O3) in a PvD process to carbide indexable inserts.

ThE cuTTing Tool MaTErial

Increased resistance to wear and temperature compared –to all previous PvD coatings, thanks to PvD aluminium oxideMaximum process reliability thanks to the low coating – temperature of the PvD coating very smooth cutting surfaces and sharp cutting edges –thanks to the Tiger·tec® coating processExcellent toughness, as with current PvD coatings –

your aDvanTagEs

A process reliability that has never before been achieved. –This is due to a micrograin substrate, combined with the Tiger·tec® coatingMaximum hot hardness thanks to the temperature- – resistant Al2O3 coating, resulting in maximum wear resistanceSharp cutting edges – thanks to the PvD coating – – ensure burr-free components and a reduction to the formation of built-up edgeOutstanding wear detection thanks to the – Tiger·tec® indicator coating

WSM30

WSM20

WSM10

Wear resistance

Toughness

Previous PvD grades

WSM PVD Al203


stainless steel sealing plug – multi-spindle machine

shaft finishing – inconel 718 – 46 hrc

cutting data

competitor WSM20vc 170 m/min 190 m/minf 0.18 mm 0.18 mmap 0.5 mm 0.5 mm

cutting data

competitor WSM10vc 60 m/min 70 m/minf 0.2 mm 0.2 mmap 0.2 mm 0.2 mm

Tool life comparison [min]

0 105 15 20 25

Competitor 15

WSM10 25

+65 %

Workpiece material: X6CrniMoTi17-12-2(1.4571)

indexable insert: DCMT 11T304–PF4cutting tool material: WSM20Tool: SDJCl1616H11coolant: Emulsion with 6 bar pressure

Workpiece material: Inconel 718 – 46HRC (2.4668)

indexable insert: CnMG 120408–nM4cutting tool material: WSM10Tool: PClnR2020K12coolant: Emulsion with 6 bar pressure

aPPlicaTions

The new WSM10/20/30 – Tiger·tec® grades are ideally suited for the aerospace, oil and gas, food and medical industriesWSM10, WSM20 and WSM30 grades are multigrade cutting –materials enabling the number of different indexable inserts used in production to be reduced because they are compat-ible with an extremely wide variety of materials.

WsM10 – the latest addition to the WsM range

WSM10 is the ideal cutting tool material not only for – finishing but also medium machining involving mainly uninterrupted cutsHighly wear-resistant substrate for extremely long tool –life and maximum productivityGreater toughness in comparison to conventional cutting –tool materials thanks to the unique combination of a PvD Al2O3 coating and the Tiger·tec® process

ISO MPrimary application

stainless steels

Austenitic stainless steels such –as pipes in 1.4571Duplex steels, e.g. valve for the –chemical industry

ISO SPrimary application

high temperature alloys

nickel-based alloys e.g. turbine –discs in Inconel 718 Cobalt-based alloys e.g. for –vapour and acid fittings

ISO PSecondary application

steel

Machining on automatic bar –feed machines, multi-spindle machines Interrupted cuts with short – cutting times

[min]

number of components comparison

0 200 400 600

Competitor 400

WSM20 600

+50 %

16

ISO TuRnInG

Walter nrf – two geometries in one roughing insert.

v chip former on the insert radius

Reinforced double groove at the main cutting edge

Indexable insert geometry nRF

Ordering information: see Walter Supplementary Catalogue 2009.

ThE nrf gEoMETry

The most universal geometry for roughing steel materials –reinforced double groove (main cutting edge) –

· Double groove ensures that the chip is formed twice, and results in curled chips

· Reinforced design of the main cutting edge for roughing with large cut depths and feeds

· apmax: 15 mm, fmax: 1.2 mmv chip former (insert radius) –

· Perfect chip breaking even with small cut depths and large fluctuations in material removal

· Profile machining without chip breaking problems · apmin: 0.8 mm, fmin: 0.25 mm

curved cutting edge – · low cutting forces · Soft chip flow even with large cut depths · low power requirements, beneficial for use on low

power lathesBasic shapes: CnMM, DnMM, SnMM, TnMM, WnMM –

aPPlicaTions

Extended field of application compared to current –roughing inserts, since not only heavy roughing operations are covered but also problem-free finish turning of profiles during the final cutRoughing of forged parts, e.g. bearing races for wind –turbine gears, generator shafts, etc.very efficient, even with highly fluctuating levels of material –removal

your aDvanTagEs

Perfect chip breaking thanks to v chip former that – ensures simple chip removalThe number of geometries during production is –reduced, since the nRF geometry covers a wider range of applicationsStable main cutting edge with reinforced double –groove in combination with Tiger·tec® cutting tool materials achieves extremely long tool life

Curved cutting edge


Walter Tiger·tec® steel – increases productivity when turning steel.

Wear resistance

Toughness

good medium unfavourable

WPP30WPP20

WPP10

WPP05

WPP01

ap: 2.5 mm, f: 0.7 mm

ap: 10 mm, f: 1.0 mm

roughing ball bearing race for wind turbine gear

Perfect chip breaking thanks to double groove / v chip former

cutting data

cutting speed 140 m/minfeed 0.7 - 1.0 mm/revDepth of cut 2.5 - 10 mm


0 2 4 6 8 10

Competitor 4

Tiger·tec® Steel 9

+125 %

Workpiece material: 42CrMo4 (1.7225)rm: 950–1,100 n/mm²indexable insert: SnMM 190624–nRFcutting tool material: WPP 20lead angle: 75°


note: very good chip breaking properties

18

ISO TuRnInG

Walter Pf2 – the razor-sharp finishing geometry in WsM20.

Indexable insert geometry PF2


Periphery ground indexable insert for optimum surface – quality and low cutting forcesChip breaker that extends into the radius range –Positive indexable inserts in basic shapes C, D, R, T, v, W –Corner radii: 01, 02, 04 and 08 –

ThE cuTTing MaTErial graDEs

WsM20 – Tiger·tec® PvD-Al2O3 coating for finishing steel (ISO P20), stainless materials (ISO M20) and high temperature alloys (ISO S20)Wxn10 – PvD TiCnPluS coating for the machining of non-ferrous metals (ISO n10) and as an extended application also suitable for use with steel (ISO P10) and stainless materials (ISO M10)Wk1 – uncoated cutting material grade for machining non-ferrous metals (ISO n10)

aPPlicaTions

Finishing operations requiring greatest tolerance precision –and component qualityMachining of “sticky” materials with a tendency to form –a built up edge – a periphery ground, sharp edged insert is requiredFor small to medium cut depths and feeds –Machining of ISO P, ISO M, ISO S and ISO n materials –Secondary boring tools where small diameter tolerances –need to be maintained

your aDvanTagEs

Finishing operations with an extremely high tolerance –precision and surface qualityMaximum process reliability thanks to perfect chip – breakinguse in secondary boring tools where, due to the ISO G –tolerance, no pre adjustment or adjustable cartridges are requiredExtremely long tool life thanks to PvD aluminium oxide –coating on WSM20

Chip breaker extends far into the radius range

ISO G dimensional tolerance

Periphery ground to cutting edge

PvD Al2O3 coating



Walter Turn Toolholder with rigid clamping system – easy to use, universal use.

75° / Dcbn / longitudinal turning

75° / Dckn / facing

72°30' / Dvvn / Profiling

your aDvanTagEs

utmost stability thanks to three points of clamping –contactInsert screw easily accessable during inverted use –Outstanding function reliability even in dirty environ- –ments, e.g. machining of grey cast ironuser-friendly, as the TorxPlus screwdrivers can be –used for changing both the insert and the support plate

The Walter Turn range of rigid clamping solutions has been expanded. Turning toolholders for external machining operations now have an even wider field of application.

The product range is being expanded to enable in particular the economical use of the 100° corner on CnMG indexable inserts, e.g. for use of the new Sky·tec™ nFT geometry (see page 5).

ThE Tool

Easy-to-handle clamping system –Top clamping type D –For negative indexable inserts –External holder with –

square shanks 16 x 16 mm to 40 x 40 mm• Walter Capto™ interface C4–C6•

Insert screw can be operated from above or below –

aPPlicaTions

Suitable for roughing and finishing –First choice for any type of external machining application –up to 50 % longer tool life in interrupted cutting –

Replaceable clamp

Flush shim protects the indexable insert

TorxPlus insert screw – operated from either side


20

ISO TuRnInG

Walter Turn boring bars with rigid clamping system – stable processes, maximum profit.

Standard clamp

Strengthened clamp with carbide shoe Walter Turn boring bars with rigid clamping system

ThE Tool

Easy-to-handle clamping system –Round shank boring bars with 3 clamping flats allow – maximum flexibilityØ range 25–50 mm –Boring bars with Walter Capto™ interface in sizes C4–C6 –Internal coolant supply on all tools –Insert screw can be operated from above or below –

aPPlicaTions

The first choice for applications with interrupted cuts –Suitable for both roughing and finishing applications –Clamp types: –

standard clamp •for general machining of steel and cast iron materials as well as stainless steelsstronger clamp• with a carbide shoe, mainly for cast iron machining, to protect against erosion

WalterCaptoTM

WalterCaptoTM

WalterCaptoTM


95° / Dcln

93° / DDun

75° / Dskn

91° / DTfn

93° / Dvun

95° / DWln

claMPing funcTion

Replaceable clamp

Clamping through inclined face

your aDvanTagEs

High level of process reliability thanks to stable, negative –indexable inserts used in combination with the rigid clamping systemutmost stability thanks to three points of clamping –contactInsert screw easily accessable during inverted use –Different clamps can be used in the same tool –Stability and internal coolant supply ensure maximum –profit

TorxPlus insert screw – operated from either side


22

GROOvInG

gx range for parting off – with the best inserts for the best result.

ThE insErTs

Tiger·tec – ® grades WSM33, WSP43 and WPP23Optimised microgeometry –Double-ended insert –

cE4 – the universal one:Insert width: –

GX16: 2, 2.5, 3 mm•GX24: 3, 4, 5, 6 mm•

Right and left handed inserts available –lead angle 6° –

cf6 – the sharp one:Insert width: –

GX16: 2, 2.5, 3 mm•GX24: 3 mm•

Right and left handed inserts available –lead angle 6° –

aPPlicaTions

For parting off with minimal burr and pip –Parting off of diameters up to 42 mm or wall –thicknesses up to 21 mmCan be applied on any type of lathe –For all parting-off methods –

your aDvanTagEs

Economical double-ended inserts –The latest geometry technology –utmost stability of the cutting edges thanks to –optimised microgeometryMaximum process reliability thanks to – Tiger·tec® gradesSimple tool handling with modern tooling systems –(XlDE / G1011 / G1041)Second operation machining can be eliminated –One tooling system for grooving and parting off –

GX24 . . –CE4

XlDE monoblock toolholder

GX16 . . l–CF6

GX16 . . l–CE4

Ordering information can be found on page 31.


Walter parting blades g1041 with reinforced shank – maximum stability, maximum result.

Walter – Turning

Parting blades with reinforced shank Types: G 1041

ThE Tool

Reinforced parting blades –Available in heights of 26 mm and 32 mm –For GX16 and GX24 inserts –Available as right- and left-hand version –TorxPlus screw clamping –

aPPlicaTions

For grooving and parting off –For parting off operations with parting spindle where space –is limitedFor parting off operations with long tool projections with –low stability lossFor parting off with a steel blade in conjunction with a –stable screw clampFor use on lathes of all types –First choice when using parting blades –

your aDvanTagEs

High level of process reliability thanks to stable –tool designutmost stability thanks to screw clamping –Extremely high clamping force thanks to TorxPlus –screw and optimised tool head designlow risk of vibration thanks to reinforced shank –Reinforced steel blade in conjunction with ultramodern –Tiger·tec® insert grades ensure maximum performance and maximum profit

TorxPlus screw clamping

GX16insert

GX24insert

Reinforced shank

Optimised insert seat design

v-guide height32 mm and 26 mm

Ordering information can be found on page 37.

ORDER InFORMATIOn

24

L new addition to range

L Existing in range

iso indexable inserts cnMg / cngg / cnMM

Designationd

mml

mms

mmr

mm

P M K n S H

HC HC HC HC HW HC HW Bl BH

WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

CnMG 120404–nFT 12.7 12.9 4.76 0.4 L L L

CnMG 120408–nFT 12.7 12.9 4.76 0.8 L L L

CnGG 120404–nFT 12.7 12.9 4.76 0.4 L

CnGG 120408–nFT 12.7 12.9 4.76 0.8 L

CnMG 120408–nMT 12.7 12.9 4.76 0.8 L L L

CnMG 120412–nMT 12.7 12.9 4.76 1.2 L L L

CnMG 120408–nRT 15.875 16.1 6.35 0.8 L L L

CnMG 120412–nRT 15.875 16.1 6.35 1.2 L L L

CnMG 160612–nRT 19.05 19.3 6.35 1.2 L L L

CnMG 190616–nRT 19.05 19.3 6.35 1.6 L L L

CnMG 120404–nF4 12.7 12.9 4.76 0.4 L L L L L

CnMG 120408–nF4 12.7 12.9 4.76 0.8 L L L L L

CnMG 120412–nF4 12.7 12.9 4.76 1.2 L L L L L

CnMG 120404–nM4 12.7 12.9 4.76 0.4 L L L L L L L L L L L





CnMG 120408–nR4 12.7 12.9 4.76 0.8 L L L L L L L

CnMG 120412–nR4 12.7 12.9 4.76 1.2 L L L L L L L

CnMG 160608–nR4 15.875 16.1 6.35 0.8 L L L L L L L

CnMG 160612–nR4 15.875 16.1 6.35 1.2 L L L L L L L

CnMG 190612–nR4 19.05 19.3 6.35 1.2 L L L L L L L

CnMG 190616–nR4 19.05 19.3 6.35 1.6 L L L L L L L

CnMM 190612–nRR 19.05 19.3 6.35 1.2 L L L L

CnMM 190616–nRR 19.05 19.3 6.35 1.6 L L L L

CnMM 190624–nRR 19.05 19.3 6.35 2.4 L L L L

CnMM 250924–nRR 25.4 25.8 9.52 2.4 L L L L

CnMG 250924–nM6 25.4 25.8 9.52 2.4 L L

ORDER InFORMATIOn



L Existing in range

iso indexable inserts DnMg / Dngg

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

DnMG 150604–nFT 12.7 15.5 6.35 0.4 L L L

DnMG 150608–nFT 12.7 15.5 6.35 0.8 L L L

DnGG 150604–nFT 12.7 15.5 6.35 0.4 L

DnGG 150608–nFT 12.7 15.5 6.35 0.8 L

DnMG 150608–nMT 12.7 15.5 6.35 0.8 L L L

DnMG 150612–nMT 12.7 15.5 6.35 1.2 L L L

DnMG 110404–nF4 9.525 11.6 4.76 0.4 L L L L L

DnMG 110408–nF4 9.525 11.6 4.76 0.8 L L L L L

DnMG 150404–nF4 12.7 15.5 4.76 0.4 L L L L L

DnMG 150408–nF4 12.7 15.5 4.76 0.8 L L L L L

DnMG 150412–nF4 12.7 15.5 4.76 1.2 L L L L L

DnMG 150604–nF4 12.7 15.5 6.35 0.4 L L L L L

DnMG 150608–nF4 12.7 15.5 6.35 0.8 L L L L L

DnMG 150612–nF4 12.7 15.5 6.35 1.2 L L L L L

DnMG 110404–nM4 9.525 11.6 4.76 0.4 L L L L L L L

DnMG 110408–nM4 9.525 11.6 4.76 0.8 L L L L L L L

DnMG 150404–nM4 12.7 15.5 4.76 0.4 L L L L L L L

DnMG 150408–nM4 12.7 15.5 4.76 0.8 L L L L L L L

DnMG 150412–nM4 12.7 15.5 4.76 1.2 L L L L L L L

DnMG 150604–nM4 12.7 15.5 6.35 0.4 L L L L L L L

DnMG 150608–nM4 12.7 15.5 6.35 0.8 L L L L L L L

DnMG 150612–nM4 12.7 15.5 6.35 1.2 L L L L L L L

DnMG 150608–nR4 12.7 15.5 6.35 0.8 L L L L L L L

DnMG 150612–nR4 12.7 15.5 6.35 1.2 L L L L L L L

DnMG 150616-nM5 12.7 15.5 6.35 1.6 L L

ORDER InFORMATIOn

26

iso indexable inserts snMg / snMM

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

SnMG 120412–nRT 12.7 12.7 4.76 1.2 L L L

SnMG 150612–nRT 15.875 15.875 6.35 1.2 L L L

SnMG 150616–nRT 15.875 15.875 6.35 1.6 L L L

SnMG 190616–nRT 19.05 19.05 6.35 1.6 L L L

SnMG 120404–nF4 12.7 12.7 4.76 0.4 L L L L L

SnMG 120408–nF4 12.7 12.7 4.76 0.8 L L L L L

SnMG 120412–nF4 12.7 12.7 4.76 1.2 L L L L L

SnMG 120408–nM4 12.7 12.7 4.76 0.8 L L L L L L L L L L L

SnMG 120412–nM4 12.7 12.7 4.76 1.2 L L L L L L L L L L L

SnMM 190612–nRR 19.05 19.05 6.35 1.2 L L L L

SnMM 190616–nRR 19.05 19.05 6.35 1.6 L L L L

SnMM 190624–nRR 19.05 19.05 6.35 2.4 L L L L

SnMM 250716–nRR 25.4 25.4 7.94 1.6 L L L L

SnMM 250724–nRR 25.4 25.4 7.94 2.4 L L L L

SnMM 250916–nRR 25.4 25.4 9.52 1.6 L L L L

SnMM 250924–nRR 25.4 25.4 9.52 2.4 L L L L

SnMM 250932–nRR 25.4 25.4 9.52 3.2 L L L L

SnMG 250924–nM6 25.4 25.4 9.52 2.4 L L

iso indexable inserts TnMg / TnMM

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

TnMG 160404–nF4 9.525 16.5 4.76 0.4 L L L L L

TnMG 160408–nF4 9.525 16.5 4.76 0.8 L L L L L

TnMG 160412–nF4 9.525 16.5 4.76 1.2 L L L L L

TnMG 160404–nM4 9.525 16.5 4.76 0.4 L L L L L L L L L L

TnMG 160408–nM4 9.525 16.5 4.76 0.8 L L L L L L L L L L L

TnMG 160412–nM4 9.525 16.5 4.76 1.2 L L L L L L L L L L L

TnMM 270616–nRR 15.875 27.0 6.35 1.6 L L L L

TnMM 270624–nRR 15.875 27.0 6.35 2.4 L L L L

TnMG 270624–nM6 15.875 27.0 6.35 2.4 L L

iso indexable inserts vnMg / vngg

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

vnMG 160404–nFT 9.525 16.5 4.76 0.4 L L L

vnMG 160408–nFT 9.525 16.5 4.76 0.8 L L L

vnGG 160404–nFT 9.525 16.5 4.76 0.4 L

vnGG 160408–nFT 9.525 16.5 4.76 0.8 L

vnMG 160404–nM4 9.525 16.5 4.76 0.4 L L L L L L L L L L L

vnMG 160408–nM4 9.525 16.5 4.76 0.8 L L L L L L L L L L L


L Existing in range

ORDER InFORMATIOn



L Existing in range

iso indexable inserts WnMg / WnMM

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

05

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50

WnMG 060404–nF4 9.525 6.5 4.76 0.4 L L L L L

WnMG 060408–nF4 9.525 6.5 4.76 0.8 L L L L L

WnMG 080404–nF4 12.7 8.72 4.76 0.4 L L L L L

WnMG 080408–nF4 12.7 8.72 4.76 0.8 L L L L L

WnMG 080412–nF4 12.7 8.72 4.76 1.2 L L L L L

WnMG 060404–nM4 9.525 6.5 4.76 0.4 L L L L L L L L L L L



WnMG 080404–nM4 12.7 8.72 4.76 0.4 L L L L L L L L L L



WnMG 080408–nR4 12.7 8.72 4.76 0.8 L L L L L L L

WnMG 080412–nR4 12.7 8.72 4.76 1.2 L L L L L L L

WnMM 080412–nRF 12.7 8.72 4.76 1.2 L L

iso indexable inserts ccgT / ccMT

Designationd

mml

mms

mmr

mm

P M K n S H

HC HC HC HC HW HC Bl BH

WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Wcb

30

Wcb

50

CCGT 060201–PF2 6.35 6.45 2.38 0.1 L L L L

CCGT 060202–PF2 6.35 6.45 2.38 0.2 L L L L

CCGT 060204–PF2 6.35 6.45 2.38 0.4 L L L L

CCGT 09T301–PF2 9.525 9.67 3.97 0.1 L L L L

CCGT 09T302–PF2 9.525 9.67 3.97 0.2 L L L L

CCGT 09T304–PF2 9.525 9.67 3.97 0.4 L L L L

CCGT 09T308–PF2 9.525 9.67 3.97 0.8 L L L L

CCMT 060202–PF4 6.35 6.45 2.38 0.2 L L L L L L L L L L



CCMT 09T302–PF4 9.525 9.67 3.97 0.2 L L L L L L L L L L



CCMT 060204–PM5 6.35 6.45 2.38 0.4 L L L L L L L L L L L L L


CCMT 09T304–PM5 9.525 9.67 3.97 0.4 L L L L L L L L L L L L L

CCMT 09T308–PM5 9.525 9.67 3.97 0.8 L L L L L L L L L L L L L




ORDER InFORMATIOn

28

iso indexable inserts DcgT / DcMT

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Wcb

30

Wcb

50

DCGT 070201–PF2 6.35 7.75 2.38 0.1 L L L L

DCGT 070202–PF2 6.35 7.75 2.38 0.2 L L L L

DCGT 070204–PF2 6.35 7.75 2.38 0.4 L L L L

DCGT 11T301–PF2 9.525 11.63 3.97 0.1 L L L L

DCGT 11T302–PF2 9.525 11.63 3.97 0.2 L L L L

DCGT 11T304–PF2 9.525 11.63 3.97 0.4 L L L L

DCGT 11T308–PF2 9.525 11.63 3.97 0.8 L L L L

DCMT 070202–PF4 6.35 7.75 2.38 0.2 L L L L L L L L L L



DCMT 11T302–PF4 9.525 11.63 3.97 0.2 L L L L L L L L L L



DCMT 070204–PM5 6.35 7.75 2.38 0.4 L L L L L L L L L L L L

DCMT 070208–PM5 6.35 7.75 2.38 0.8 L L L L L L L L L L L L

DCMT 11T304–PM5 9.525 11.63 3.97 0.4 L L L L L L L L L L L L



iso indexable inserts rcMT / rcgT / rcMx

Designationd

mms

mm

P M K n S H


WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Ws

10

Wcb

30

Wcb

50RCMT 0602M0–PF4 6 2.38 L L L L L L L L L L

RCMT 0803M0–PF4 8 3.18 L L L L L L L L L L

RCMT 10T3M0–PF4 10 3.97 L L L L L L L L L L

RCMT 1204M0–PF4 12 4.76 L L L L L L L L L L

RCGT 0502M0–PF5 5 2.38 L

RCGT 0602M0–PF5 6 2.38 L L L

RCGT0803M0–PF5 8 3.18 L L L

RCGT 10T3M0–PF5 10 3.97 L L L

RCGT 1204M0–PF5 12 4.76 L

RCMX 160600–PR5 16 6.35 L

RCMX 200600–PR5 20 6.35 L

RCMX 250700–PR5 25 7.94 L

RCMX 320900–PR5 32 9.52 L


L Existing in range

ORDER InFORMATIOn



L Existing in range

iso indexable inserts scgT / scMT

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Wcb

30

Wcb

50

SCGT 09T304-PF2 9.525 9.525 3.97 0.4 L L

SCGT 09T308-PF2 9.525 9.525 3.97 0.8 L L

SCGT 120408-PF2 12.7 12.7 4.76 0.8 L L

SCMT 120412–PF4 12.7 12.7 4.76 1.2 L L

SCMT 09T304–PM5 9.525 9.525 3.97 0.4 L L L L L L L L L L L L L

SCMT 09T308–PM5 9.525 9.525 3.97 0.8 L L L L L L L L L L L L L

SCMT 120404–PM5 12.7 12.7 4.76 0.4 L L L L L L L L L L L L L



iso indexable inserts TcgT / TcMT

Designationd

mml

mms

mmr

mm

P M K n S

HC HC HC HC HW HC

WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M21

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M21

Ws

M30

TCGT 06T101–PF2 3.97 6.0 1.98 0.1 L L L L

TCGT 06T102–PF2 3.97 6.0 1.98 0.2 L L L L

TCGT 06T104–PF2 3.97 6.0 1.98 0.4 L L L L

TCGT 090201–PF2 5.56 9.0 2.38 0.1 L L L L

TCGT 090202–PF2 5.56 9.0 2.38 0.2 L L L L

TCGT 090204–PF2 5.56 9.0 2.38 0.4 L L L L

TCGT 110201–PF2 6.35 11.0 2.38 0.1 L L L L

TCGT 110202–PF2 6.35 11.0 2.38 0.2 L L L L

TCGT 110204–PF2 6.35 11.0 2.38 0.4 L L L L

TCGT 16T301–PF2 9.525 16.5 3.97 0.1 L L L L

TCGT 16T302–PF2 9.525 16.5 3.97 0.2 L L L L

TCGT 16T304–PF2 9.525 16.5 3.97 0.4 L L L L

TCGT 16T308–PF2 9.525 16.5 3.97 0.8 L L L L

TCMT 06T102–PF4 3.97 6.0 1.98 0.2 L L L

TCMT 06T104–PF4 3.97 6.0 1.98 0.4 L L L

TCMT 090202–PF4 5.56 9.0 2.38 0.2 L L L L L L L L L



TCMT 110202–PF4 6.35 11.0 2.38 0.2 L L L L L L L L L L



TCMT 110204–PM5 6.35 11.0 2.38 0.4 L L L L L L L L L L L L L

TCMT 110208–PM5 6.35 11.0 2.38 0.8 L L L L L L L L L L L L L

TCMT 16T304–PM5 9.525 16.5 3.97 0.4 L L L L L L L L L L L L L



ORDER InFORMATIOn

30


L Existing in range

iso indexable inserts vb . . / vc . .

Designationd

mml

mms

mmr

mm

P M K n S H


WPP

01

WPP

10

WPP

20

WPP

30

Ws

M10

Ws

M20

Ws

M30

Wa

M20

Wa

k10

Wa

k20

Wa

k30

Wx

n10

Wk

1

Ws

M10

Ws

M20

Ws

M30

Wcb

30

Wcb

50

vCGT 110301–PF2 6.35 11.0 3.18 0.1 L L L L

vCGT 110302–PF2 6.35 11.0 3.18 0.2 L L L L

vCGT 110304–PF2 6.35 11.0 3.18 0.4 L L L L

vCGT 160402–PF2 9.525 16.6 4.76 0.2 L L L L

vCGT 160404–PF2 9.525 16.6 4.76 0.4 L L L L

vCGT 160408–PF2 9.525 16.6 4.76 0.8 L L L L

vCMT 110302–PF4 6.35 11.0 3.18 0.2 L L L L L L L L L L





vBMT 110304–PS5 6.35 11.0 3.18 0.4 L L L L L L L L L L L






vCMT 110304–PM5 6.35 11.0 3.18 0.4 L L L L L L L L L L L L






ORDER InFORMATIOn


Walter cut inserts gx…

gx24 inserts with 0.8 mm corner radius P M

HC HC

Designations

mml

mmr

mm WPP

23

Ws

P43

Ws

M33

GX24-3E400n080-uF4 4 24 0.8 L L

GX24-3E500n080-uF4 5 24 0.8 L L

GX24-4E600n080-uF4 6 24 0.8 L L

gx single-sided inserts for parting off

GX16-1F200n020-CE4 2 16.6 0.2 L L

GX16-1F250n020-CE4 2.5 16.6 0.2 L L

GX24-2F300n020-CE4 3 24 0.2 L L

GX24-3F400n030-CE4 4 24 0.3 L L

GX16-1F200n020-CF6 2 16.6 0.2 L L

GX16-1F250n020-CF6 2.5 16.6 0.2 L L

GX24-2F300n020-CF6 3 24 0.2 L L


L Existing in range

Walter cut inserts gx…

Designationl

mms

mmr

mm

P M K S

HC HC HC HC

WPP23 WsM33 WsP43 WsM33 WsP43 WPP23 WsM33 WsP43

GX16-1E200n020–CE4 16.6 2.0 0.2 L L L L L L

GX24-2E400R6–CE4 24.6 3.0 0.2 L L L L L L L L

GX24-3E400R6–CE4 24.6 4.0 0.2 L L L L L L L L

GX24-2E400l6–CE4 24.6 3.0 0.2 L L L L L L L L

GX24-3E400l6–CE4 24.6 4.0 0.2 L L L L L L L L

GX24-2E300n020–CF6 24.0 3.0 0.2 L L L L L L

GX24-2E300R6–CF6 24.6 3.0 0.2 L L L L L L

GX24-2E300l6–CF6 24.6 3.0 0.2 L L L L L L

NEW2010

Walter nTs indexable inserts for threading

60° partial profile inserts P M

HC HC

Designationl

mm

mm

T/inchr

mm

x

mm

y

mm Wx

P20

Wx

M20

nTS-IR-16 AG60 16 0.5-3 48-8 0.05 1.2 1.7 L L

nTS-Il-16 AG60 16 0.5-3 48-8 0.05 1.2 1.7 L L

nTS-ER-16 AG60 16 0.5-3 48-8 0.08 1.2 1.7 L L

nTS-El-16 AG60 16 0.5-3 48-8 0.08 1.2 1.7 L L

nTS-IR-16 G60 16 1.75-3 14-8 0.16 1.2 1.7 L L

nTS-Il-16 G60 16 1.75-3 14-8 0.16 1.2 1.7 L L

nTS-ER-16 G60 16 1.75-3 14-8 0.27 1.2 1.7 L L

nTS-El-16 G60 16 1.75-3 14-8 0.27 1.2 1.7 L L

nTS-ER-22 n60 22 3.5-5 7-5 0.53 1.7 2.5 L L

nTS-El-22 n60 22 3.5-5 7-5 0.53 1.7 2.5 L L

nTS-IR-22 n60 22 3.5-5 7-5 0.3 1.7 2.5 L L

nTS-Il-22 n60 22 3.5-5 7-5 0.3 1.7 2.5 L L

lead

NEW2010

ORDER InFORMATIOn

32

Walter Turn Toolholder – rigid clamping system

Designationh=h1 mm

bmm

f mm

l1 mm

l2 mm s n

clamping torque

nm Type

DClnR/l1616H12 12 16 16 20 100 32.2 –6° –6° 95° 3.9Cn . . 1204 . .DCBnR/l2525M12 12 25 25 22 150 34.6 –6° –6° 75° 3.9

DCBnR/l3225P12 12 32 25 22 170 34.6 –6° –6° 75° 3.9

DCBnR/l2525M16 16 25 25 22 150 41.5 –6° –6° 75° 6.4Cn . . 1606 . .

DCBnR/l3232P16 16 32 32 22 170 41.6 –6° –6° 75° 6.4

DCBnR/l3232P19 19 32 32 27 170 46.1 –6° –6° 75° 6.4 Cn . . 1906 . .

DCKnR/l2525M12 12 25 25 32 150 21.1 –6° –6° 75° 3.9 Cn . . 1204 . .DCKnR/l3225P12 12 32 25 32 170 21.1 –6° –6° 75° 3.9

DCKnR/l3232P16 16 32 32 40 170 26 –6° –6° 75° 6.4 Cn . . 1606 . .

Designationamin mm

dg7 mm

f mm

l1 mm

l3 mm s n

clamping torque

nm Type

Dvvnn2020K16 16 20 20 10.6 125 47.8 –4° –13° 72.5° 3.0

vn . . 1604 . .Dvvnn2525M16 16 25 25 13.1 150 47.8 –4° –13° 72.5° 3.0

Dvvnn3225P16 16 32 25 13.1 170 47.8 –4° –13° 72.5° 3.0

shim for Walter Turn lever type clamp toolholders

Designation shim for

AP192–Cn2524 Cn . . 250924 . . R ≤ 2.4

AP191–Sn250924* Sn . . 250924 . . R ≤ 2.4

* Walter Turn lever type clamps fitted as standard with shim AP144–Sn2524 are designed for installation of Sn . . 2507 . . indexable inserts. Fitting shim AP 191–Sn240924 enables Sn . . 2509 . . indexable inserts to be clamped in the same tool.

★ new addition to range

Walter Turn Toolholder – lever type clamping

Designationh=h1 mm

b mm

f mm

l1 mm

l2 mm s n Type

PCln R/l 1616 H12 12 16 16 20 100 27.2 -6 -6 95 Cn . . 1204 . .

PCln R/l 4040 S25 25 40 40 50 250 50.0 -6 -6 95 Cn . . 2509 . .

Designationh=h1 mm

b mm

f mm

l1 mm

l2 mm s n Type

★ PRGCR/l 3232P20 20 32 32 40 170 0 0 RC . . 2006 . .

★ PRDCn3232P20 20 32 32 26 180 40 0 0 RC . . 2006 . .

★ PRDCn5050u32 32 50 50 41 350 55 0 0 RC . . 3209 . .

Designationh=h1 mm

b mm

f mm

l1 mm

l2 mm s n Type

★ PSDnn4040S25 25 40 40 21 250 48.8 -6 -6 45 Sn . . 2507 . .

Designationh=h1 mm

b mm

f mm

l1 mm

l2 mm s n Type

★ PTGnR/l 1616H16 16 16 16 20 100 20.2 -6 -6 91 Tn . . 1604 . .

ORDER InFORMATIOn



Walter capto™ toolholder – rigid clamping system

Designationdmmm

f mm

l1 mm s n

clamping torquenm Type

★ C8-DClnR/l-55080-12 12 80 55 80 -6 -6 95 3.9 Cn . . 1204 . .

★ C8-DClnR/l-55080-16 16 80 55 80 -6 -6 95 6.4 Cn . . 1606 . .

★ C8-DClnR/l-55080-19 19 80 55 80 -6 -6 95 6.4 Cn . . 1906 . .

Designationdmmm

f mm

l1 mm s n


★ C8-DDJnR/l-55080-15 15 80 55 80 -7 -6 93 3.9 Dn . . 1506 . .

★ C4-DDunR/l-27050-15 15 40 27 50 -7 -6 93 3.9 Dn . . 1506 . .

★ C5-DDunR/l-35060-15 15 50 35 60 -7 -6 93 3.9 Dn . . 1506 . .

★ C6-DDunR/l-45065-15 15 63 45 65 -7 -6 93 3.9 Dn . . 1506 . .

★ C8-DDunR/l-55080-15 15 80 55 80 -7 -6 93 3.9 Dn . . 1506 . .

Designationdmmm

f mm

l1 mm s n


★ C4-DSDnn-00050-12 12 40 0.3 50 -6 -6 45 3.9 Sn . . 1204 . .

★ C5-DSDnn-00060-12 12 50 0.3 60 -6 -6 45 3.9 Sn . . 1204 . .

★ C6-DSDnn-00065-12 12 63 0.3 65 -6 -6 45 3.9 Sn . . 1204 . .

★ C6-DSDnn-00070-19 19 63 0.5 70 -6 -6 45 6.4 Sn . . 1906 . .

★ C8-DSDnn-00080-25 25 80 1 80 -6 -6 45 9.5 Sn . . 2507 . .

★ C8-DSRnR/l-45080-19 19 80 45 80 -6 -6 75 3.4 Sn . . 1906 . .

★ C8-DSRnR/l-45080-25 25 80 45 80 -6 -6 75 9.5 Sn . . 2507 . .

★ C8-DSKnR/l-55080-19 19 80 55 80 -6 -6 75 6.4 Sn . . 1906 . .

Designationdmmm

f mm

l1 mm s n


★ C8-DvJnR/l-55080-16 16 80 55 80 -13 -4 93 1.7 vn . . 1604 . .

NEW2010

ORDER InFORMATIOn

34


Walter capto™ toolholder – lever type clamping

Designationdmmm

f mm

l1 mm

l2 mm s n Type

★ C8-PClnR/l-55080-12 12 80 55 80 -6 -6 95 Cn . . 1204. .

★ C8-PClnR/l-55080-16 16 80 55 80 -6 -6 95 Cn . . 1606. .

★ C8-PClnR/l-55080-19 19 80 55 80 -6 -6 95 Cn . . 1906 . .

★ C8-PClnR/l-55080-25 25 80 55 80 -6 -6 95 Cn . . 2509 . .

Designationdmmm

f mm

l1 mm

l2 mm s n Type

★ C8-PSRnR/l-45080-19 19 80 45 80 -6 -6 75 Sn . . 1906 . .

★ C8-PSRnR/l-45080-25 25 80 45 80 -6 -6 75 Sn . . 2507 . .

★ C8-PSKnR/l-55080-19 19 80 55 80 -6 -6 75 Sn . . 1906 . .

Designationdmmm

f mm

l1 mm

l2 mm s n Type

★ C6-PRDCn-00065-25 25 63 12.5 65 40 0 0 RC . . 2507 . .

★ C8-PRSCR/l-55080-20 20 80 55 80 0 0 RC . . 2006 . .

★ C8-PRSCR/l-55080-25 25 80 55 80 0 0 RC . . 2507 . .

NEW2010

Walter Turn 45°

Designationdmmm

f mm

l1 mm s n


★ C8-DCMnn-00150-16 16 80 0 150 -6 -6 95 6.4 Cn . . 1606 . .

Designationdmmm

f mm

l1 mm s n

clamping torquenm

★ C8-DDMnl-00160-15 15 80 0 160 -6 -5 93 3.9 Dn . . 1506 . .

Designationdmmm

f mm

l1 mm s n


★ C8-DvMnl-00160-16 16 80 0 160 -14 -4 95 1.7 vn . . 1604 . .

NEW2010

ORDER InFORMATIOn



Walter Turn boring bars – rigid clamping system

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A25T-DCln R/l 12 12 32 25 17 23 300 31 -12 -6 95° 3.9

Cn . . 1204 . . A32T-DCln R/l 12 12 40 32 22 30 300 30 -10 -6 95° 3.9

A40T-DCln R/l 12 12 50 40 27 37 300 32 -15 -6 95° 3.9

A40T-DCln R/l 16 16 50 40 27 37 300 38 -16 -6 95° 6.4Cn . . 1606 . .

A50u-DCln R/l 16 16 63 50 35 47 350 38 -13 -6 95° 6.4

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A25T-DDun R/l 11 11 32 25 17 23 300 28 -12 -6 93° 1.7Dn . . 1104 . .

A32T-DDun R/l 11 11 40 32 22 30 300 30 -10 -6 93° 1.7

A32T-DDun R/l 15 15 40 32 22 30 300 30 -14 -6 93° 3.9

Dn . . 1506 . . A40T-DDun R/l 15 15 50 40 27 37 300 36 -11 -6 93° 3.9

A50u-DDun R/l 15 15 63 50 35 47 350 39 -8 -6 93° 3.9

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A25T-DSKn R/l 12 12 32 25 17 23 300 30 -11 -6 75° 3.9

Sn . . 1204 . . A32T-DSKn R/l 12 12 40 32 22 30 300 33 -9 -6 75° 3.9

A40T-DSKn R/l 12 12 50 40 27 37 300 34 -13 -6 75° 3.9

A40T-DSKn R/l 15 15 50 40 27 37 300 41 -14 -6 75° 6.4 Sn . . 1506 . .

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A25T-DTFn R/l 16 16 32 25 17 23 300 32 -12 -6 91° 1.7

Tn . . 1604 . . A32T-DTFn R/l 16 16 40 32 22 30 300 33 -10 -6 91° 1.7

A40T-DTFn R/l 16 16 50 40 27 37 300 36 -8 -6 91° 1.7

A40T-DTFn R/l 22 22 50 40 27 37 300 36 -13 -6 91° 3.9Tn . . 2204 . .

A50u-DTFn R/l 22 22 63 50 35 47 350 36 -10 -6 91° 3.9

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A40T-Dvun R/l 16 16 50 40 27 37 300 36 -9 -6 93° 3.0 vn . . 1604 . .

Designationamin mm

dg7 mm

f mm

h mm

l1 mm

l3 mm s n

clamping torque

nm Type

A25T-DWln R/l 06 06 32 25 17 23 300 31 -14 -6 95° 1.7Wn . . 0604 . .

A32T-DWln R/l 06 06 40 32 22 30 300 33 -11 -6 95° 1.7

A25T-DWln R/l 08 08 33 25 17 23 300 31 -12 -6 95° 3.9

Wn . . 0804 . . A32T-DWln R/l 08 08 40 32 22 30 300 33 -10 -6 95° 3.9

A40T-DWln R/l 08 08 50 40 27 37 300 36 -13 -6 95° 3.9

A50u-DWln R/l 08 08 63 50 35 47 350 36 -11 -6 95° 3.9

A40T-DWln R/l 10 10 50 40 27 37 300 34 -16 -6 95° 6.4 Wn . . 1006 . .

ORDER InFORMATIOn

36


Walter Turn boring bars – screw clamping, positive basic shape

Designationaminmm

dg7 mm

f mm

h mm

l1 mm s n

clamping torque

nminsert screw Type

★ A08H-SClCR/l 06 06 10.0 08 5.0 7.0 100.0 -14° 0° 95° 0.9 FS2066 CC..0602..

★ A08H-SClCR/l 06-R 06 10.0 08 5.0 100.0 -14° 0° 95° 0.9 FS2066 CC..0602..

★ A10K-SClCR/l 06 06 12.0 10 6.0 9.0 125.0 -11° 0° 95° 0.9 FS2061 CC..0602..

★ A10K-SClCR/l 06-R 06 12.0 10 6.0 125.0 -11° 0° 95° 0.9 FS2061 CC..0602..

★ E08K-SClCR/l 06-R 06 10.0 08 5.0 125 -10° 0° 95° 0.9 FS2066 CC..0602..

★ E10M-SClCR/l 06-R 06 12.0 10 6.0 150 -7° 0° 95° 0.9 FS2061 CC..0602..

★ E12Q-SClCR/l06-R 06 16.0 12 9.0 180 -3° 0° 95° 0.9 FS2061 CC..0602..

★ E16R-SClCR/l 09-R 09 20.0 16 11.0 200 0° 0° 95° 3.0 FS2062 CC..09T3..

Designationaminmm

dg7 mm

f mm

h mm

l1 mm s n

clamping torque

nminsert screw Type

★ A10K-SDuCR/ l07 07 13.0 10 7.0 9.0 125.0 -9° 0° 93° 0.9 FS2061 DC..0702..

★ A10K-SDuCR/l 07-R 07 15.0 10 9.0 125.0 -7° 0° 93° 0.9 FS2061 DC..0702..

★ A16R-SDuCR/l 07-X 07 22.0 16 13.0 15.0 200.0 -3° 0° 93° 0.9 FS2061 DC..0702..

★ A20S-SDuCR/l 07-X 07 27.0 20 15.0 18.0 250.0 -2° 0° 93° 0.9 FS2061 DC..0702..

★ A25T-SDuCR/l 07-X 07 33.0 25 18.0 23.0 300.0 0° 0° 93° 0.9 FS2061 DC..0702..

★ A32T-SDuCR/l 11-X 11 40.0 32 22.0 30.0 300.0 -7° 0° 93° 3.0 FS2060 DC..11T3..

★ E10M-SDuCR/l 07-R 07 15.0 10 9.0 150.0 -5° 0° 93° 0.9 FS2061 DC..0702..

★ E12Q-SDuCR/l 07-R 07 18.0 12 11.0 180.0 -5° 0° 93° 0.9 FS2061 DC..0702..

★ E16R-SDuCR/l 07-R 07 22.0 16 13.0 200.0 -5° 0° 93° 0.9 FS2061 DC..0702..

Designationaminmm

dg7 mm

f mm

h mm

l1 mm s n

clamping torque

nminsert screw Type

★ A06F-STFCR/l 06 06 8.5 06 4.5 5.0 80.0 -12° 0° 91° 0.6 FS2147 TC..06T1..

★ A06F-STFCR/l 06-R 06 8.5 06 4.5 80.0 -10° 0° 91° 0.6 FS2147 TC..06T1..

★ A08H-STFCR/l 06 06 11.0 08 5.9 7.0 100.0 -10° 0° 91° 0.6 FS2148 TC..06T1..

★ A08H-STFCR/l 06-R 06 11.0 08 5.9 100.0 -6° 0° 91° 0.6 FS2148 TC..06T1..

★ A10K-STFCR/l 09 09 13.0 10 7.0 9.0 125.0 -9° 0° 91° 0.9 FS2149 TC..0902..

★ A10K-STFCR/l 09-R 09 13.0 10 7.0 125.0 -8° 0° 91° 0.9 FS2149 TC..0902..

★ E06H-STFCR/l 06-R 06 8.5 06 4.5 100.0 -10° 0° 91° 0.6 FS2147 TC..06T1..

★ E08K-STFCR/l 06-R 06 11.0 08 5.9 125.0 -10° 0° 91° 0.6 FS2148 TC..06T1..

★ E10M-STFCR/l 09-R 09 13.0 10 7.0 150.0 -8° 0° 91° 0.9 FS2149 CC..09T3..

★ E12Q-STFCR/l 09-R 09 16.0 12 9.0 180.0 -6° 0° 91° 0.9 FS2149 CC..09T3..

★ E16R-STFCR/l 11-R 11 20.0 16 11.0 200.0 -5° 0° 91° 1.0 FS2061 TC..1102..

Designationaminmm

dg7 mm

f mm

h mm

l1 mm s n

clamping torque

nminsert screw Type

★ A10K-SWlCR/l 04 04 13 10 7.0 9.0 125.0 -10° 0° 95° 0.9 FS2067 WC..0402..

★ A12M-SWlCR/l 04 04 16 12 9.0 11.0 150.0 -7° 0° 95° 0.9 FS2067 WC..0402..

★ A16R-SWlCR/l 04 04 20 16 11.0 15.0 200.0 -5° 0° 95° 0.9 FS2067 WC..0402..

★ A20S-SWlCR/l 06 06 20 20 13.0 18.0 250.0 -6° 0° 95° 3.0 FS2062 WC..06T3..

NEW2010

ORDER InFORMATIOn



reinforced parting blades

Designation sTmax

mmh3

mmb

mml

mms1

mm Type

★ G1041.26R/l–2T16GX16 2 16 26 8 110 1.6 GX16–1E2/F2 . .

★ G1041.26R/l–3T16GX16 3 16 26 8 110 2.4 GX16–1E3/F3 . .

★ G1041.26R/l–3T23GX24 3 23 26 8 110 2.4 GX24–1E3/F3 . .

★ G1041.32R/l–2T23GX16 2 23 32 8 110 1.6 GX16–1E2/F2 . .

★ G1041.32R/l–3T23GX24 3 23 32 8 110 2.4 GX24–1E3/F3 . .

★ G1041.32R/l–3T32GX24 3 32 32 8 110 2.4 GX24–1E3/F3 . .

★ G1041.32R/l–4T32GX24 4 32 32 8 110 3.4 GX24–1E4/F4 . .

Walter cuT grooving toolsDeep parting blades for gx cutting inserts with self-clamping

Designation WsPs

mmTmax

mmh3

mml

mmh = h1

mm key Type

★ G1042.32n3T50GX24 GX24 3 50 32 150 24.6 FS1494 GX24-2E3/F3 . .

★ G1042.32n4T50GX24 GX24 4 50 32 150 24.6 FS1494 GX24-3E4/F4 . .

★ G1042.32n5T60GX24 GX24 5 60 32 150 24.6 FS1494 GX24-3E5/F5 . .

★ G1042.32n6T60GX24 GX24 6 60 32 150 24.6 FS1494 GX24-4E6/F6 . .

NEW2010

NEW2010

Walter capto™ boring bars – rigid clamping system

Designationamin mm

dmm

dm mm

f mm

l1 mm

l3 mm s n

clamping torque

nm Type

C4–DCln R/l–17090-12 12 32 25 40 17 90 68 -12 -6 95 3.9

Cn . . 1204 . . C5–DCln R/l–17090-12 12 32 25 50 17 90 66 -12 -6 95 3.9

C6–DCln R/l–17100-12 12 32 25 63 17 100 72 -12 -6 95 3.9

C6–DCln R/l–27140-16 16 50 40 63 27 140 114 -16 -6 95 6.4 Cn . . 1606 . .

Designationamin mm

dmm

dm mm

f mm

l1 mm

l3 mm s n

clamping torque

nm Type

C4–DDun R/l–17090-11 11 32 25 40 17 90 68 -12 -6 93 1.7Dn . . 1104 . .

C5–DDun R/l–17090-11 11 32 25 50 17 90 66 -12 -6 93 1.7

C4–DDun R/l–27080-15 15 50 40 40 27 80 59 -11 -6 93 3.9

Dn . . 1506 . . C5–DDun R/l–27140-15 15 50 40 50 27 140 118 -11 -6 93 3.9

C6–DDun R/l–27140-15 15 50 40 63 27 140 114 -11 -6 93 3.9

Designationamin mm

dmm

dm mm

f mm

l1 mm

l3 mm s n

clamping torque

nm Type

C4–DWln R/l–13075-06 06 27 20 40 13 75 52 -17 -6 95 1.7 Wn . . 0604 . .

C4–DWln R/l–17090-08 08 33 25 40 17 90 68 -12 -6 95 3.9Wn . . 0804 . .

C5–DWln R/l–17090-08 08 33 25 50 17 90 66 -12 -6 95 3.9

C6–DWln R/l–27140-10 10 50 40 63 27 140 114 -16 -6 95 6.4 Wn . . 1006 . .

ORDER InFORMATIOn

38


Extensions / reducers – Walter capto™

Designation

sizeof

mach.sizetool

D1mm

D2mm

x1mm

x2mm kg

★ C8-391.01-80 100A C8 C8 80 80 100 3.6

★ C8-391.01-80 125A C8 C8 80 80 125 4.6

★ C8-391.01-80 065 C8 C8 80 80 65 2.3

★ C8-391.02-50 045 C8 C5 80 50 45 10 1.8

★ C8-391.02-63 055 C8 C6 80 63 55 20 2

★ C8-391.02-63 080A C8 C6 80 63 80 53.1 2.5

★ C8-391.02-63 120A C8 C6 80 63 120 12 4

★ C8-391.02-50 080A C8 C5 80 50 80 49.3 2.2

Weldon shank adaptors – Walter capto™

Designation sizeD1

mmD2mm

D3mm

x1mm

x2mm

x3mm kg

★ C8-391.20-16 070 C8 80 16 48 70 32.5 46 2.3

★ C8-391.20-20 070 C8 80 20 52 70 35 45 2.4

★ C8-391.20-25 080 C8 80 25 65 80 53.7 56 2.3

★ C8-391.20-32 080 C8 80 32 72 80 53.7 56 2.9

★ C8-391.20-40 110 C8 80 40 90 110 79 80 4.5

NEW2010

hsk basic holder – Walter capto™

Designation sizehsk size

D1mm

D2mm

x1mm

x2mm kg

★ C3-390.410-63 075C C3 63– A 63 32 75 49 1.4

★ C4-390.410-100 090A C4 100– A 100 40 90 61 4.1

★ C4-390.410-63 080C C4 63– A 63 40 80 54 1.6

★ C5-390.410-100 100A C5 100– A 100 50 100 71 3

★ C5-390.410-63 090C C5 63– A 63 50 90 64 1.5

★ C6-390.410-100 110A C6 100– A 100 63 110 81 3.6

★ C8-390.410-100 120A C8 100– A 100 80 120 91 4.7

NEW2010

NEW2010

boring bar adaptor ak600

DesignationD1

mmD2mm

l1 mm

l mm

★ AK600.25.061.06 25 6 5 61

★ AK600.25.061.08 25 8 5 61

★ AK600.32.085.06 32 6 5 85

★ AK600.32.085.08 32 8 5 85

★ AK600.40.105.06 40 6 5 105

★ AK600.40.105.08 40 8 5 105

coolant adaptor k600

Designationdg7mm

d1mm

l mm

★ K600.06.25.054 6 5.4 25

★ K600.08.28.066 8 6.6 28

★ K600.25.44.137 25 13.7 44

NEW2010

NEW2010

For further boring bar adaptors see general catalogue page 750.

ORDER InFORMATIOn


radial adaptor for square shanks – Walter capto™

Designation sizeh3

mmb2

mmD1

mmDmmm

h1mm

l1mm

l2mm kg

★ C5-ASHA-38058-20M C5 20 23 90 50 38 38 85 1.4

★ C6-ASHA-38060-20M C6 20 23 90 63 38 40 60 1.9

★ C6-ASHA-45071-25M C6 25 30 110 63 45 45 71 2.6

★ C6-ASHA-50071-32M C6 32 X 130 63 50 45 71 3.6

★ C8-ASHA-55085-32M C8 32 40 142 80 55 53 85 5

clamping units – Walter capto™ Type 2090

Designation sizel1

mml2

mml3

mmb1

mmh1

mmh2

mm

★ C8-R/lC2090-50088 C8 100 50 88 146 133 133

coolant nozzles - Walter capto™

capto sizes

standard coolant nozzle up to 30 bar

brass high-pressure coolant

nozzle up to 80 bar

inserts for changing the nozzles

Wrench for insert

★ C3+C4 FS1477 FS1477HP FS1477HEX FS2158 (SW5)



accessories – Walter capto™ c8

★ C8-WDT-01 Fixture dismantling, polygon socket

★ C8-CP-01 Capto cover plug

★ C8-PMu-01 Tool measuring device

★ C8-MAS-11 Axial measurement gauge

★ C8-MAS-01 Centre height gauge

★ C-TK-02 Torque wrench 40-200 nm

NEW2010

NEW2010

NEW2010

NEW2010

axial adaptor for square shanks – Walter capto™

Designation sizeh3

mmb1

mmb2

mmD1

mmDmmm

fmm

h1mm

h2mm

l1mm

l2mm

l3mm

l4mm kg

★ C8-ASH R/l-40140-32 C8 32 40 40 110 80 8 55 30 140 130 30 35 5.1

★ C8-ASH R/l 3-45150-32 C8 32 120 80 20 150 30 36 7.5

★ C8-ASH R/l 45-50135-32 C8 32 45 140 80 17 32 40 135 6.5

NEW2010


Turning


Milling








_TOOl InnOvATIOnS In DRIllInG

Extremely innovative, extremely productive.


Drilling & Threading

Special flute geometry and polished flutes for reliable chip evacuation combined with a high level of process reliability

42

your aDvanTagEs

Optimised flute geometry for reliable chip removal for –small diameters and large drilling depthsHigh level of process reliability without pecking –Much greater productivity in comparison to HSS drilling –and reaming tools, single lip drills, and solid carbide drills with pecking

SOlID CARBIDE DRIllS

Walter Titex x·treme DM20 and DM25,x·treme Pilot 150.

Matched coolant channels for optimum cooling at the cutting edge

AMP coating for high wear resistance and maximum tool life

X·treme Pilot 150: diameter tolerance matched to

X·treme DM20 and DM25

X·treme DM20, DM25 and Pilot 150 Types: A6789AMP / A6889AMP / A6181AMl

ThE Tool

Solid carbide micro high performance drill with –internal coolingAMP coating on X·treme DM20 and DM25 –‡ tip coatingAMl coating on X·treme Pilot 150 –Drilling depth 20 x d and 25 x d –Ø range 2–2.9 mm –Shank in accordance with DIn 6535 HA –

aPPlicaTions

For material groups P, K, M, n, S –Can be used with emulsion and oil –For use in general engineering, the automotive industry, –mould and die making and the energy industry

Test workpiece: drilling of coolant ducts

cutting data

current X·treme DM20vc 60 m/min 60 m/minn 9,555 rpm 9,555 rpmf 0.06 mm/rev 0.06 mm/revvf 573 mm/min 573 mm/min

Tool life

0 10 20 30 40

+35 %

Workpiece material: 1.2713, 55niCrMov6Tool: X·treme DM20 A6789AMP–2Diameter: 2 mmhole depth: 20 x d

50

Current

X·treme DM20

Tool life [m]

1,5xd

1,5xd

1,5xd

1,5xd

1,5xd

1,5xd

1,5xd

1,5xd

43Walter Titex – Drilling


Walter Titex x·treme DM technology.

Walter Titex recommends the following drilling strategy in order to increase tool life and reliability:

1. Pilot hole 1.5 x d using X·treme Pilot. Diameter tolerances have been matched to the X·treme DM deep-hole drill.

2. Insert X·treme DM tool into the hole at max. 500 rpm.

3. Increase cutting speed and feed rate to the recommended TEC-CCS values. Continue to drill down with no pecking or dwell period.

4. After reaching the drilling depth, reduce spindle speed to a max. of 500 rpm or stop the spindle. Retract drill from the drill hole.

exit

exit

approach20–70 bar

A good filter grade is important when using these tools. A filter grade of < 20 µm is recommended.filter

1.5 x d

1.5 x d

44


Walter Titex x·treme ci – high performance drilling in cast iron materials.

ThE Tool

Solid carbide high performance drill with internal cooling –XPl coating –Dimensions in accordance with DIn 6537 l ‡ 5 x d –Ø range 3–20 mm –Shank in accordance with DIn 6535 HA –

aPPlicaTions

For ISO material group K, e.g. GG25, GGG40, GJv450, ADI800 –Can be used with emulsion, minimum quantity lubrication –and dry machiningFor use in general engineering, the automotive industry, –mould and die making and the energy industry

your aDvanTagEs

Increase in productivity due to 50 % higher work values –in comparison to conventional solid carbide drillsBest finish for blind holes and through bores due to – special facet ‡ no chipping at the hole exitHigh level of process reliability thanks to very even wear –behaviour when machining cast iron materials

bearing cap: drilling of flange holes

cutting data

X·treme CIvc 120 m/minn 2,065 rpmf 0.5 mmvf 1,032 mm/min

flank face wear after 310 m drill travel

0 0.1 0.2 0.3 0.50.4

X·treme CI

Current

–33 %

Workpiece material: GJS–400Tool: A3382XPlDiameter: 18.5 mmhole depth: 60

X·treme CI Type: A3382XPl

Point geometry for extremely long tool life

Facet for best hole quality and a high level of process stability

XPl coating for extremely long tool life in cast iron machining

Shank DIn 6535 HA

Matched flute for optimum chip removal



Walter Titex x·treme D8 and D12 – the new dimension in drilling depths 8 x d and 12 x d.

ThE Tool

Solid carbide high – performance drill with internal coolingDPP coating –‡ tip coatingDrilling depth 8 x d and –12 x dØ range 3–20 mm –Shank in accordance with –DIn 6535 HA4-chamfer design –

aPPlicaTions

For the ISO material –groups P, K (M, n, S)Can be used with emulsion –and minimum quantity lubricationFor use in general engi- –neering, the automotive industry, mould and die making and the energy industry

your aDvanTagEs

Drilling without pecking –down to a drilling depth of 12 x dOptimum alignment and –excellent surface fin-ish on the component thanks to matched ar-rangement of 4 lands50–100 % higher –productivity in com-parison to conven-tional solid carbide drills thanks to the use of high cutting parametersMaximum process reli- –ability thanks to reliable chip evacuation

X·treme D8 and D12 Types: A6489DPP / A6589DPP

Point geometry for extremely high cutting rate

4 lands for optimum hole finish

DPP coating for extremely long tool life

Polished flute for reliable chip evacuation

Exhaust manifold: drilling of mounting hole

cutting data

current X·treme D8vc 180 m/min 160 m/minn 6,366 rpm 5,658 rpmf 0.2 mm/rev 0.25 mm/revvf 1,273 mm/min 1,415 mm/min

Workpiece material: En–GJS–XSiMo 4.10 (GGG Si Mo)Tool: A6489DPP–9 Diameter: 9 mmhole depth: 80 mm

Drill travel with 10 % higher cutting parameters

0 10 20 30 40 50

+35 %

60

Current

X·treme D8

Drill travel [m]

46

PCD DRIllS

Walter Titex PcD rivet countersinks and twist drills for composite materials.

ThE Tools

Drilling and reaming tools and rivet countersinks with helical –PCD drill pointOptimised for composite materials –Geometry for reducing the cutting force, thereby avoiding –delamination (frayed hole exit)Multiple reconditioning –

aPPlicaTions

For a wide variety of CFRP materials –GFRP materials –For use on abrasive materials in the aerospace industry –and all composite material machining industries For bores or rivet holes with countersink where high quality –is requiredSuitable for fully or semi-automated production processes –(CnC and power feed)

your aDvanTagEs

High tool life, especially in comparison with PCD coated –toolsProcess stability even at high cutting parameters –High process stability due to the PCD sinter technology; –no tool failure caused by failed solder jointsEvery tool diameter between 2.0 mm and 6.4 mm –availableReduction of typical application problems such as – delamination and burrsRegrinding service to reduce tool costs –

PCD rivet countersinks PCD twist drills

Custom-designed point geometry for PCD drill points

Component-defined chamfer step

Tungsten carbide drill body

180

160

140

120

100

80

60

40

20

0

-205.17 36.220.7 51.7 56.810.3 41.325.815.5 46.531.0


ThE MaTErial

various composite – materials for the aero-space industry Pre-impregnated fibres –in different directions (0°/90°, 45°)liners with linen fabric –

ThE holEs

Good quality at hole exit –after e.g. 600 holes drilledOnly very little delamina- –tion or fine fibres visible at hole exit Good quality surface in –the hole

Hole surface

Fz hole 1 - 15 Fz hole 586 - 600

Axial force comparison per row for the first and last holes (586 - 600 hole)

Hole exit 1st hole

Permitted diameter for delamination 8.35 mm with a tool diameter of 6.35 mm

Hole exit 600th hole

ThE forcEs

Minimised axial force –for reduced tendency to delaminate Moderate increase in –force up to end of tool life

Why PcD?

Significant improve- –ment in tool lifeImproved hole quality –Higher cutting para- –meters Sharper cutting edge –Reduced thermal –impactOptimum thermal – conductivity of the cutting tool materialMinimised risk of – delaminationDry machining possible –Repeated regrinding –possible

ORDER InFORMATIOn

48

x·treme ci a3382xPl

d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A3382XPL...

3,000 6 66 28 36 -3

3,100 6 66 28 36 -3.1

3,175 1/8In 6 66 28 36 -1/8In

3,200 6 66 28 36 -3.2

3,300 6 66 28 36 -3.3

3,400 6 66 28 36 -3.4

3,500 6 66 28 36 -3.5

3,572 9/64In 6 66 28 36 -9/64In

3,600 6 66 28 36 -3.6

3,700 6 66 28 36 -3.7

3,800 6 74 36 36 -3.8

3,900 6 74 36 36 -3.9

3,969 5/32In 6 74 36 36 -5/32In

4,000 6 74 36 36 -4

4,100 6 74 36 36 -4.1

4,200 6 74 36 36 -4.2

4,300 6 74 36 36 -4.3

4,366 11/64In 6 74 36 36 -11/64In

4,400 6 74 36 36 -4.4

4,500 6 74 36 36 -4.5

4,600 6 74 36 36 -4.6

4,650 6 74 36 36 -4.65

4,700 6 74 36 36 -4.7

4,763 3/16In 6 82 44 36 -3/16In

4,800 6 82 44 36 -4.8

4,900 6 82 44 36 -4.9

5,000 6 82 44 36 -5

5,100 6 82 44 36 -5.1

5,159 13/64In 6 82 44 36 -13/64In

5,200 6 82 44 36 -5.2

5,300 6 82 44 36 -5.3

5,400 6 82 44 36 -5.4

5,500 6 82 44 36 -5.5

5,550 6 82 44 36 -5.55

5,556 7/32In 6 82 44 36 -7/32In

5,600 6 82 44 36 -5.6

5,700 6 82 44 36 -5.7

5,800 6 82 44 36 -5.8

5,900 6 82 44 36 -5.9

5,953 15/64In 6 82 44 36 -15/64In

6,000 6 82 44 36 -6

6,100 8 91 53 36 -6.1

6,200 8 91 53 36 -6.2

6,300 8 91 53 36 -6.3

6,350 1/4In 8 91 53 36 -1/4In

6,400 8 91 53 36 -6.4

6,500 8 91 53 36 -6.5

6,600 8 91 53 36 -6.6

6,700 8 91 53 36 -6.7

6,747 17/64In 8 91 53 36 -17/64In

6,800 8 91 53 36 -6.8

6,900 8 91 53 36 -6.9

7,000 8 91 53 36 -7

7,100 8 91 53 36 -7.1

7,144 9/32In 8 91 53 36 -9/32In

x·treme DM20 a6789aMP

d1 mmh7

d2 mmh6

l1 mm

l2 mmmax.

order code

A6789AMP...

2,000 3 89 47 -2

2,100 3 89 49 -2.1

2,200 3 89 52 -2.2

2,300 3 96 54 -2.3

2,400 3 96 56 -2.4

2,500 3 96 59 -2.5

2,600 3 106 61 -2.6

2,700 3 106 63 -2.7

2,800 3 106 66 -2.8

2,900 3 106 68 -2.9

x·treme Pilot 150 a6181aMl

d1 mmp7

d2 mmh6

l1 mm

l2 mmmax.

order code

A6181AML...

2,000 3 57 10 -2

2,100 3 57 11 -2.1

2,200 3 57 11 -2.2

2,300 3 59 12 -2.3

2,400 3 59 12 -2.4

2,500 3 59 13 -2.5

2,600 3 62 13 -2.6

2,700 3 62 14 -2.7

2,800 3 62 14 -2.8

2,900 3 62 15 -2.9

x·treme DM25 a6889aMP

d1 mmh7

d2 mmh6

l1 mm

l2 mmmax.

order code

A6889AMP...

2,500 3 106 71 -2.5

2,600 3 121 74 -2.6

2,700 3 121 77 -2.7

2,800 3 121 80 -2.8

2,900 3 121 83 -2.9

ORDER InFORMATIOn



d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A3382XPL...

7,200 8 91 53 36 -7.2

7,300 8 91 53 36 -7.3

7,400 8 91 53 36 -7.4

7,500 8 91 53 36 -7.5

7,541 19/64In 8 91 53 36 -19/64In

7,800 8 91 53 36 -7.8

7,900 8 91 53 36 -7.9

7,938 5/16In 8 91 53 36 -5/16In

8,000 8 91 53 36 -8

8,100 10 103 61 40 -8.1

8,200 10 103 61 40 -8.2

8,300 10 103 61 40 -8.3

8,334 21/64In 10 103 61 40 -21/64In

8,400 10 103 61 40 -8.4

8,500 10 103 61 40 -8.5

8,600 10 103 61 40 -8.6

8,700 10 103 61 40 -8.7

8,731 11/32In 10 103 61 40 -11/32In

8,800 10 103 61 40 -8.8

9,000 10 103 61 40 -9

9,128 23/64In 10 103 61 40 -23/64In

9,200 10 103 61 40 -9.2

9,300 10 103 61 40 -9.3

9,500 10 103 61 40 -9.5

9,525 3/8In 10 103 61 40 -3/8In

9,600 10 103 61 40 -9.6

9,800 10 103 61 40 -9.8

9,922 25/64In 10 103 61 40 -25/64In

10,000 10 103 61 40 -10

10,100 12 118 71 45 -10.1

10,200 12 118 71 45 -10.2

10,300 12 118 71 45 -10.3

10,319 13/32In 12 118 71 45 -13/32In

10,400 12 118 71 45 -10.4

10,500 12 118 71 45 -10.5

10,716 27/64In 12 118 71 45 -27/64In

10,800 12 118 71 45 -10.8

11,000 12 118 71 45 -11

11,100 12 118 71 45 -11.1

11,113 7/16In 12 118 71 45 -7/16In

11,200 12 118 71 45 -11.2

11,500 12 118 71 45 -11.5

11,509 29/64In 12 118 71 45 -29/64In

11,700 12 118 71 45 -11.7

11,800 12 118 71 45 -11.8

11,906 15/32In 12 118 71 45 -15/32In

12,000 12 118 71 45 -12

12,100 14 124 77 45 -12.1

12,200 14 124 77 45 -12.2

12,300 14 124 77 45 -12.3

12,303 31/64In 14 124 77 45 -31/64In

12,500 14 124 77 45 -12.5

12,600 14 124 77 45 -12.6

12,700 14 124 77 45 -12.7

12,700 1/2In 14 124 77 45 -1/2In


d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A3382XPL...

13,000 14 124 77 45 -13

13,300 14 124 77 45 -13.3

13,494 17/32In 14 124 77 45 -17/32In

13,500 14 124 77 45 -13.5

14,000 14 124 77 45 -14

14,288 9/16In 16 133 83 48 -9/16In

14,500 16 133 83 48 -14.5

15,000 16 133 83 48 -15

15,300 16 133 83 48 -15.3

15,500 16 133 83 48 -15.5

15,875 5/8In 16 133 83 48 -5/8In

16,000 16 133 83 48 -16

16,500 18 143 93 48 -16.5

17,000 18 143 93 48 -17

17,500 18 143 93 48 -17.5

18,000 18 143 93 48 -18

18,500 20 153 101 50 -18.5

19,000 20 153 101 50 -19

19,050 3/4In 20 153 101 50 -3/4In

20,000 20 153 101 50 -20

ORDER InFORMATIOn

50

x·treme D8 a6489DPP

d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6489DPP...

3,000 6 74 34 36 -3

3,100 6 74 34 36 -3.1

3,175 1/8 In 6 74 34 36 -1/8In

3,200 6 74 34 36 -3.2

3,300 6 74 34 36 -3.3

3,400 6 74 34 36 -3.4

3,500 6 74 34 36 -3.5

3,572 9/64 In 6 74 34 36 -9/64In

3,600 6 74 34 36 -3.6

3,700 6 74 34 36 -3.7

3,800 6 85 45 36 -3.8

3,900 6 85 45 36 -3.9

3,969 5/32 In 6 85 45 36 -5/32In

4,000 6 85 45 36 -4

4,100 6 85 45 36 -4.1

4,200 6 85 45 36 -4.2

4,300 6 85 45 36 -4.3

4,366 11/64 In 6 85 45 36 -11/64In

4,400 6 85 45 36 -4.4

4,500 6 85 45 36 -4.5

4,600 6 85 45 36 -4.6

4,700 6 85 45 36 -4.7

4,763 3/16 In 6 97 57 36 -3/16In

4,800 6 97 57 36 -4.8

4,900 6 97 57 36 -4.9

5,000 6 97 57 36 -5

5,100 6 97 57 36 -5.1

5,159 13/64 In 6 97 57 36 -13/64In

5,200 6 97 57 36 -5.2

5,300 6 97 57 36 -5.3

5,400 6 97 57 36 -5.4

5,500 6 97 57 36 -5.5

5,556 7/32 In 6 97 57 36 -7/32In

5,600 6 97 57 36 -5.6

5,700 6 97 57 36 -5.7

5,800 6 97 57 36 -5.8

5,900 6 97 57 36 -5.9

5,953 15/64 In 6 97 57 36 -15/64In

6,000 6 97 57 36 -6

6,100 8 106 66 36 -6.1

6,200 8 106 66 36 -6.2

6,300 8 106 66 36 -6.3

6,350 1/4 In 8 106 66 36 -1/4In

6,400 8 106 66 36 -6.4

6,500 8 106 66 36 -6.5

6,600 8 106 66 36 -6.6


d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6489DPP...

6,700 8 106 66 36 -6.7

6,747 17/64 In 8 106 66 36 -17/64In

6,800 8 106 66 36 -6.8

6,900 8 106 66 36 -6.9

7,000 8 106 66 36 -7

7,100 8 116 76 36 -7.1

7,144 9/32 In 8 116 76 36 -9/32In

7,200 8 116 76 36 -7.2

7,300 8 116 76 36 -7.3

7,400 8 116 76 36 -7.4

7,500 8 116 76 36 -7.5

7,541 19/64 In 8 116 76 36 -19/64In

★ 7,600 8 116 76 36 -7.6

7,700 8 116 76 36 -7.7

7,800 8 116 76 36 -7.8

★ 7,900 8 116 76 36 -7.9

7,938 5/16 In 8 116 76 36 -5/16In

8,000 8 116 76 36 -8

8,100 10 139 95 40 -8.1

8,200 10 139 95 40 -8.2

8,300 10 139 95 40 -8.3

★ 8,334 21/64 In 10 139 95 40 -21/64In

8,400 10 139 95 40 -8.4

8,500 10 139 95 40 -8.5

8,600 10 139 95 40 -8.6

8,700 10 139 95 40 -8.7

8,731 11/32 In 10 139 95 40 -11/32In

8,800 10 139 95 40 -8.8

★ 8,900 10 139 95 40 -8.9

9,000 10 139 95 40 -9

9,100 10 139 95 40 -9.1

★ 9,200 10 139 95 40 -9.2

9,128 23/64 In 10 139 95 40 -23/64In

9,300 10 139 95 40 -9.3

9,400 10 139 95 40 -9.4

9,500 10 139 95 40 -9.5

9,525 3/8 In 10 139 95 40 -3/8In

★ 9,600 10 139 95 40 -9.6

9,700 10 139 95 40 -9.7

9,800 10 139 95 40 -9.8

★ 9,900 10 139 95 40 -9.9

9,922 25/64 In 10 139 95 40 -25/64In

10,000 10 139 95 40 -10

10,100 12 163 114 45 -10.1

10,200 12 163 114 45 -10.2

10,300 12 163 114 45 -10.3


ORDER InFORMATIOn



d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6489DPP...

10,319 13/32 In 12 163 114 45 -13/32In

★ 10,400 12 163 114 45 -10.4

10,500 12 163 114 45 -10.5

★ 10,600 12 163 114 45 -10.6

★ 10,700 12 163 114 45 -10.7

10,716 27/64 In 12 163 114 45 -27/64In

10,800 12 163 114 45 -10.8

★ 10,900 12 163 114 45 -10.9

11,000 12 163 114 45 -11

★ 11,100 12 163 114 45 -11.1

11,113 7/16 In 12 163 114 45 -7/16In

11,200 12 163 114 45 -11.2

★ 11,300 12 163 114 45 -11.3

★ 11,400 12 163 114 45 -11.4

11,500 12 163 114 45 -11.5

★ 11,509 29/64 In 12 163 114 45 -29/64In

★ 11,600 12 163 114 45 -11.6

★ 11,700 12 163 114 45 -11.7

11,800 12 163 114 45 -11.8

★ 11,900 12 163 114 45 -11.9

11,906 15/32 In 12 163 114 45 -15/32In

12,000 12 163 114 45 -12

12,303 31/64 In 14 182 133 45 -31/64In

12,500 14 182 133 45 -12.5

12,700 14 182 133 45 -12.7

12,700 1/2 In 14 182 133 45 -1/2In

13,000 14 182 133 45 -13

13,494 17/32 In 14 182 133 45 -17/32In

13,500 14 182 133 45 -13.5

14,000 14 182 133 45 -14

14,288 9/16 In 16 204 152 48 -9/16In

14,500 16 204 152 48 -14.5

15,000 16 204 152 48 -15

15,500 16 204 152 48 -15.5

★ 15,875 5/8 In 16 204 152 48 -5/8In

16,000 16 204 152 48 -16

★ 16,500 18 223 171 48 -16.5

17,000 18 223 171 48 -17

17,500 18 223 171 48 -17.5

18,000 18 223 171 48 -18

★ 18,500 20 244 190 50 -18.5

19,000 20 244 190 50 -19

★ 19,050 3/4 In 20 244 190 50 -3/4In

★ 19,500 20 244 190 50 -19.5

20,000 20 244 190 50 -20


ORDER InFORMATIOn

52


d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6589DPP...

3,000 6 92 54 36 -3

3,100 6 92 54 36 -3.1

3,175 1/8 In 6 92 54 36 -1/8In

3,200 6 92 54 36 -3.2

3,300 6 92 54 36 -3.3

3,400 6 92 54 36 -3.4

3,500 6 92 54 36 -3.5

3,572 9/64 In 6 92 54 36 -9/64In

3,600 6 92 54 36 -3.6

3,700 6 92 54 36 -3.7

3,800 6 102 64 36 -3.8

3,900 6 102 64 36 -3.9

3,969 -5/32In 6 102 64 36 -5/32In

4,000 6 102 64 36 -4

4,100 6 102 64 36 -4.1

4,200 6 102 64 36 -4.2

4,300 6 102 64 36 -4.3

4,366 -11/64In 6 102 64 36 -11/64In

4,400 6 102 64 36 -4.4

4,500 6 102 64 36 -4.5

4,600 6 102 64 36 -4.6

4,700 6 102 64 36 -4.7

4,763 -3/16In 6 121 83 36 -3/16In

4,800 6 121 83 36 -4.8

4,900 6 121 83 36 -4.9

5,000 6 121 83 36 -5

5,100 6 121 83 36 -5.1

5,159 -13/64In 6 121 83 36 -13/64In

5,200 6 121 83 36 -5.2

5,300 6 121 83 36 -5.3

5,400 6 121 83 36 -5.4

5,500 6 121 83 36 -5.5

★ 5,550 6 121 83 36 -5.55

5,556 -7/32In 6 121 83 36 -7/32In

5,600 6 121 83 36 -5.6

5,700 6 121 83 36 -5.7

5,800 6 121 83 36 -5.8

5,900 6 121 83 36 -5.9

6,000 6 121 83 36 -6

6,100 8 148 110 36 -6.1

6,200 8 148 110 36 -6.2

6,300 8 148 110 36 -6.3


d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6589DPP...

6,350 -1/4In 8 148 110 36 -1/4In

6,400 8 148 110 36 -6.4

6,500 8 148 110 36 -6.5

6,600 8 148 110 36 -6.6

6,700 8 148 110 36 -6.7

6,747 -17/64In 8 148 110 36 -17/64In

6,800 8 148 110 36 -6.8

6,900 8 148 110 36 -6.9

7,000 8 148 110 36 -7

7,100 8 148 110 36 -7.1

7,144 -9/32In 8 148 110 36 -9/32In

7,200 8 148 110 36 -7.2

★ 7,300 8 116 76 36 -7.3

7,400 8 148 110 36 -7.4

7,500 8 148 110 36 -7.5

7,541 -19/64In 8 148 110 36 -19/64In

7,800 8 148 110 36 -7.8

★ 7,900 8 116 76 36 -7.9

7,938 -5/16In 8 148 110 36 -5/16In

8,000 8 148 110 36 -8

8,100 10 180 138 40 -8.1

8,200 10 180 138 40 -8.2

8,300 10 180 138 40 -8.3

8,400 10 180 138 40 -8.4

8,500 10 180 138 40 -8.5

8,600 10 180 138 40 -8.6

8,700 10 180 138 40 -8.7

8,731 -11/32In 10 180 138 40 -11/32In

8,800 10 180 138 40 -8.8

9,000 10 180 138 40 -9

9,128 -23/64In 10 180 138 40 -23/64In

★ 9,200 10 139 95 40 -9.2

9,300 10 180 138 40 -9.3

9,500 10 180 138 40 -9.5

9,525 -3/8In 10 180 138 40 -3/8In

★ 9,600 10 139 95 40 -9.6

9,700 10 180 138 40 -9.7

9,800 10 180 138 40 -9.8

★ 9,922 25/64 In 10 180 138 40 -25/64In

10,000 10 180 138 40 -10

10,100 12 206 158 45 -10.1

10,200 12 206 158 45 -10.2


ORDER InFORMATIOn



d1 mmm7

Øinches/

no.

d2 mmh6

l1 mm

l2 mmmax.

l4 mm

order code

A6589DPP...

10,300 12 206 158 45 -10.3

10,319 -13/32In 12 206 158 45 -13/32In

★ 10,400 12 163 114 45 -10.4

10,500 12 206 158 45 -10.5

10,716 -27/64In 12 206 158 45 -27/64In

10,800 12 206 158 45 -10.8

11,000 12 206 158 45 -11

★ 11,100 12 163 114 45 -11.1

11,113 -7/16In 12 206 158 45 -7/16In

11,200 12 206 158 45 -11.2

11,500 12 206 158 45 -11.5

★ 11,509 29/64 In 12 163 114 45 -29/64In

★ 11,700 12 163 114 45 -11.7

11,800 12 206 158 45 -11.8

11,906 -15/32In 12 206 158 45 -15/32In

12,000 12 206 158 45 -12

★ 12,100 14 230 182 45 -12.1

★ 12,200 14 230 182 45 -12.2

★ 12,300 14 230 182 45 -12.3

12,303 -31/64In 14 230 182 45 -31/64In

12,500 14 230 182 45 -12.5

★ 12,600 14 230 182 X -12.6

12,700 14 230 182 45 -12.7

12,700 -1/2In 14 230 182 45 -1/2In

13,000 14 230 182 45 -13

★ 13,494 17/32 In 18 223 171 48 -17/32In

13,500 14 230 182 45 -13.5

14,000 14 230 182 45 -14

14,288 -9/16In 16 260 208 48 -9/16In

14,500 16 260 208 48 -14.5

15,000 16 260 208 48 -15

15,500 16 260 208 48 -15.5

15,875 5/8 In 16 204 152 48 -5/8In

16,000 16 260 208 48 -16

★ 16,500 18 223 171 48 -16.5

17,000 18 285 234 48 -17

17,500 18 285 234 48 -17.5

18,000 18 285 234 48 -18

★ 18,500 20 244 190 50 -18.5

19,000 20 310 258 50 -19

★ 19,500 20 244 190 50 -19.5

20,000 20 310 258 50 -20


Turning


Milling








_TOOl InnOvATIOnS In DRIllInG

Extremely accurate, extremely efficient.



BORInG

Walter boring: new E47 universal geometry – excellent chip breaking, flexible and very economical.

56

ThE insErT

Indexable inserts in basic shape CC –Circumference-sintered design –Straight cutting edge –variable-width groove designed for different – cutting depthsProtective chamfer designed for the ISO – machining groupsvarious – Tiger·tec® cutting materials (PvD and CvD)

aPPlicaTions

The new E47 is suitable for all boring operations, –with and without interrupted cutThe WSM20 and WSM30 cutting materials are –multigrade cutting materials with PvD Tiger·tec® coating, which can be used with ISO M, S and P machining groups WPP20 is a CvD – Tiger·tec® cutting material used mainly with steel but also with cast iron materials

E47- ThE univErsal onE

15° rake angle –Flexible universal geometry for almost all –cutting depthsFor materials of ISO machining groups –P, M, K and S

your aDvanTagEs

Higher process stability due to excellent chip breaking –across the full cutting depth rangeFor universal use: –

optimum use from small (0.2 mm) to deep •cutting depths for several ISO groups •

Increased productivity due to: –higher cutting data from • Tiger·tec®

higher tool life thanks to optimum geometry design•

new geometry with variable groove width for excellent chip breaking

Tiger·tec® cutting materials to increase

the cutting data

Straight cutting edge for accurate shaping

Fully circumference-sintered

NEW2010

57Walter – Drilling

chip breaking comparison

indexable insert: CCMT060204cutting speed: vc = 200 m/min feed rate: f = 0.2 mmhole Ø: 35 mm cutting depth: ap = 1 mm

E47 geometry

Competitor

insErTs can bE usED in ThE folloWing Tool sysTEMs:

WalTEr boringMEDiuM

Dc = 20 – 153 mm

Proven nCT modular system and new ScrewFit screw head system

Cartridges for CC..0602.., CC..09T3.. –and CC..1204.. - indexable insertsSteel tool body –Depending on tool lengths –

WalTEr boringMaxi

Dc = 150 – 640 mm

Modular design with bridgesCoupling: nCT 80 –Cartridges for CC..1204. - indexable inserts –Depending on tool lengths –

58

REAMInG

Walter P6500 reaming inserts – for maximum precision in fine machining.

58

ThE cuTTing insErTs

5 different insert sizes per chamfer –Several chamfer variants (E1/E5) –Double-edged (Size 00 only single-edged) –B88 geometry: ground chip breaker groove 6°, –sharp-ground cutting edgeClamping area with increased roughness for –high insert seating stability

nEW cuTTing MaTErial Wxk05

High-strength micrograin substrate (ISO - K05) –Wear-resistant PvD-TiAln coating –

aPPlicaTions

E1 is a universal chamfer for all steel and cast –iron materialsE5 is particularly suitable for web holes, with –unstable components, and also for higher material removal (only in special bodies)

your aDvanTagEs

Increased productivity due to substantially higher tool life –Ideal adaptation of the tool to the machining conditions –with 2 special chamfer variantsHigher process stability due to defined roughness in the –clamping area of the insert

Type: P6500

lasered roughening

Adjustment device for rail-mounted tools

NEW2010

30°3°

1.3

75°

15°

0.55

59Walter – Drilling 59Walter – Drilling

Machining example

cutting data

15H7 40H7vc 80 m/min 114 m/minf 0.12 mm/rev 0.12 mm/rev

Workpiece material: GG25component: Cylinder head, basic hole cutting tool material: WXK05Tool: Stepped reamer 15H7/40H7cutting insert: P6500-4R-B88-E5lead angle: 75°


0 200 400 600

Competitor 350

P6500 600

+70 %

sPEcial soluTions

Additional chamfer geometries and cutting tool materials are possible as special solutions for specific applications, such as Cermet cutting tool material for machining steel or PCD cutting tool material machining aluminium.

The chamfer geometries

cutting tool material

carbideWxk05

carbideWxk05

Materialsteel a b

cast iron a a

E1 E5

60

DRIllInG

Walter xtra·tec® insert Drill – very exact, very efficient, very economical.

ThE Tool

Solid drill featuring indexable inserts with four cutting edges –new: Ø range extended to 59 mm –Z = 1 effective –Drilling depth: 2 x D, 3 x D, 4 x D and – new 5 x DDiameter range: 16.5 - 59 mm –Ideal insert position ensures the forces are balanced out –during machiningOptimised chip clearance for better chip removal and tough –bodiesHard-nickel plated surface for protection against corrosion –and wear, and ensures a better flow of the chipsImproved handling and higher clamping and release torque –using TorxPlus screwsCylindrical collar for straightforward measurement of the –tool diameter

aPPlicaTions

For all steel and cast iron materials, as well as for stainless –materials and materials which are difficult to cut.For drilling, spot drilling on inclined or convex surfaces, –chain drillingIdeally suited for use in general mechanical engineering, –the automotive and mass production industries as well as in aerospace applications

your aDvanTagEs

Increase in productivity thanks to higher work values –low hole tolerance due to the optimum balance of forces –Cost reduction: –

4 real cutting edges•higher cutting parameters•saving on additional subsequent operations•

Excellent surface quality thanks to WIPER edge at the –hole diameterHigh level of process reliability thanks to positive locking –of the indexable insert

Additional indicator for position of the centre insert

Optimum arrangement of indexable inserts for balancing forces during machining

nickel-plated, helical flutes for optimum chip removal

Cylindrical collar for straightforward measurement of the tool diameter

xtra·tec® Insert Drill Types: B4212, B4213, B4214, B4215


new: fully sintered – version with corner radius at the hole diameterFully ground circum- –ference version: wiper edge at the hole diameter ensures excellent surface finishAvailable in various –Tiger·tec® cutting material grades for maximum cutting speeds

E 57 – the universal one13° rake angle –For medium machining –conditionsFor cast iron and steel, –including stainless and difficult to cut materials

new addition to range

E 67 – the special one13° rake angle –Special geometry for – optimum chip formationFor long-chipping materi- –als, e.g. St37, stainless and even difficult to cut materials, and aluminium

Precision chamfers to –optimise the contact area Indexable insert fully –sinteredEnsures optimum centring –of the toolIn very tough PvD cutting –material grade (coated with gold) for higher feed rates

a 57 – the stable one0° rake angle – For unfavourable – machining conditions mainly for cast iron and steel materials

ThE ouTEr insErT ThE cEnTrE insErT

gEoMETry varianTs

Cutting edge marking

Cutting edge 0° chip stiffening

phaseSharp pit geometry

Fully ground circumference

62

your aDvanTagEs

Significant increase in performance, particularly for –stainless steels High machining volume, even from low-performance –machines, thanks to positive, soft cutting actionlow hole tolerance yet high-quality surface finish thanks –to the extra landsThe ideal addition to the tried and tested single points –P6001 (steel) and P6002 (cast iron)

DRIllInG

Walter xtra·tec® Point Drill – P6003 – the solution for stainless steels.

new PvD monolayer

Optimised geometry

100° v-guide for max. repeatability and

concentricity

ThE singlE PoinT

Ground circumference, contact points and point thinning –Replaceable tip with extremely positive cutting edge geo- –metry, similar to solid carbide land on the circumference D – c 12 - 31.99 mm used in all – xtra·tec® Insert Drill bodies

P6003: Optimised geometry with new coating, intended especially –for stainless materials

P6004:Sharp geometry with completely new type of coating –

P6003 – ISO M/P/S P6001 – ISO P

63

your aDvanTagEs

Incredible increases in tool life compared to conventional –solutions Maximum process reliability thanks to optimum single –point in the tried and tested xtra·tec® Point Drill bodylow hole tolerance yet high-quality surface finish thanks –to the extra landsThe ideal addition to the tried and tested single points –P6001 (steel) and P6002 (cast iron)

Walter xtra·tec® Point Drill – P6004 black, sharp, aluminium.

Walter – Drilling

Sharp cutting edge

new type of layer

aPPlicaTions

P6003: For all stainless steels, difficult-to-cut materials and – long-chipping steelsFor use in general mechanical engineering, the energy –and aircraft industries

P6004:Especially for aluminium and aluminium alloys with or – without siliconFor use in general mechanical engineering, the automotive –and aircraft industries

P6002 – ISO K P6004 – ISO n

100° v-guide for max. repeat-

ability and concentricity

64

your aDvanTagEs

Ideal tool for deep holes (over 7 x D – c) offering maximum performanceHigh level of process reliability thanks to positive locking –of the indexable insert while in use, and when retracting from long holeslow power requirements thanks to highly positive – geometry means it can also be used on low-performance machines

DRIllInG

Walter xtra·tec® Point Drill – b4010 – cannot be beaten on length!

ThE Tool

Solid drill with replaceable tip –Ø 18-24 mm –For holes with up to 10 x D – c depthFor P60 exchangeable single points. –Internal coolant supply ensures direct cooling at the –single point and optimum chip removalOptimum fixturing of the single point thanks to –proven systemHard-nickel plated surface provides protection –against corrosion and wear, as well as better chip removalThe optimum addition to the current – xtra·tec® Point Drill programme

aPPlicaTions

For all steel and cast iron workpieces, stainless –steels and difficult to cut materials, as well as non-ferrous metalsFor particularly deep holes –For use in general mechanical engineering, –the energy and automobile industries

Optimum fixturing of the single point

Dc = 12 - 31.75 mm

xtra·tec® Point Drill Type: B4010

Hard-nickel plated surface

Hole depth 10 x Dc


xtra·tec® Point Drill Types: B4011. B4012C, B4013, B4015, B4017, B4010

10 x Dc1.3 x Dc 2.5 x Dc 3 x Dc 5 x Dc 7 x Dc

ORDER InFORMATIOn

66

xtra·tec® insert Drill b4212

DesignationDc mm

d1 mm

d2 mm

x1 mm

x2 mm

lc mm kg

no. of indexable

inserts Type

B4212.F32.36.Z1.072R–6 36 32 40 104 60 072 0.9 2

P484 . P–6RP484 . C–6R

B4212.F40.37.Z1.074R–6 37 40 50 114 70 074 1.3 2

B4212.F40.38.Z1.076R–6 38 40 50 116 70 076 1.4 2

B4212.F40.39.Z1.078R–6 39 40 50 118 70 078 1.4 2

B4212.F40.40.Z1.080R–6 40 40 50 120 70 080 1.4 2

B4212.F40.41.Z1.082R–6 41 40 50 122 70 082 1.4 2

B4212.F40.42.Z1.084R–6 42 40 50 124 70 084 1.5 2

B4212.F40.43.Z1.086R–7 43 40 50 126 70 086 1.5 2

P484 . P–7RP484 . C–7R

B4212.F40.44.Z1.088R–7 44 40 50 128 70 088 1.5 2

B4212.F40.45.Z1.090R–7 45 40 50 130 70 090 1.5 2

B4212.F40.46.Z1.092R–7 46 40 50 132 70 092 1.6 2

B4212.F40.47.Z1.094R–7 47 40 50 134 70 094 1.7 2

B4212.F40.48.Z1.096R–7 48 40 50 136 70 096 1.7 2

B4212.F40.49.Z1.098R–7 49 40 50 138 70 098 1.8 2

B4212.F40.50.Z1.100R–7 50 40 50 140 70 100 1.8 2

B4212.F40.51.Z1.102R–8 51 40 50 142 70 102 1.9 2

P484 . P–8RP484 . C–8R

B4212.F40.52.Z1.104R–8 52 40 50 144 70 104 1.9 2

B4212.F40.53.Z1.106R–8 53 40 50 146 70 106 1.9 2

B4212.F40.54.Z1.108R–8 54 40 50 148 70 108 2.0 2

B4212.F40.55.Z1.110R–8 55 40 50 150 70 110 2.0 2

B4212.F40.56.Z1.112R–8 56 40 50 152 70 112 2.1 2

B4212.F40.57.Z1.114R–8 57 40 50 154 70 114 2.2 2

B4212.F40.58.Z1.116R–8 58 40 50 156 70 116 2.3 2

B4212.F40.59.Z1.118R–8 59 40 50 158 70 118 2.4 2


DesignationDc mm

d1 mm

d2 mm

x1 mm

x2 mm

lc mm kg

no. of indexable

inserts Type

B4213.F32.36.Z1.108R–6 36 32 40 140 60 108 1 2

P484 . P–6RP484 . C–6R

B4213.F40.37.Z1.111R–6 37 40 50 151 70 111 1.6 2

B4213.F40.38.Z1.114R–6 38 40 50 154 70 114 1.6 2

B4213.F40.39.Z1.117R–6 39 40 50 157 70 117 1.6 2

B4213.F40.40.Z1.120R–6 40 40 50 160 70 120 1.7 2

B4213.F40.41.Z1.123R–6 41 40 50 163 70 123 1.7 2

B4213.F40.42.Z1.126R–6 42 40 50 166 70 126 1.7 2

B4213.F40.43.Z1.129R–7 43 40 50 169 70 129 1.7 2

P484 . P–7RP484 . C–7R

B4213.F40.44.Z1.132R–7 44 40 50 172 70 132 1.8 2

B4213.F40.45.Z1.135R–7 45 40 50 175 70 135 1.8 2

B4213.F40.46.Z1.138R–7 46 40 50 178 70 138 1.9 2

B4213.F40.47.Z1.141R–7 47 40 50 181 70 141 2.0 2

B4213.F40.48.Z1.144R–7 48 40 50 184 70 144 2.1 2

B4213.F40.49.Z1.147R–7 49 40 50 187 70 147 2.1 2

B4213.F40.50.Z1.150R–7 50 40 50 190 70 150 2.2 2

B4213.F40.51.Z1.153R–8 51 40 50 193 70 153 2.2 2

P484 . P–8RP484 . C–8R

B4213.F40.52.Z1.156R–8 52 40 50 196 70 156 2.2 2

B4213.F40.53.Z1.159R–8 53 40 50 199 70 159 2.3 2

B4213.F40.54.Z1.162R–8 54 40 50 202 70 162 2.4 2

B4213.F40.55.Z1.165R–8 55 40 50 205 70 165 2.5 2

B4213.F40.56.Z1.168R–8 56 40 50 208 70 168 2.6 2

B4213.F40.57.Z1.171R–8 57 40 50 211 70 171 2.7 2

B4213.F40.58.Z1.174R–8 58 40 50 214 70 174 2.8 2

B4213.F40.59.Z1.177R–8 59 40 50 217 70 177 2.9 2

ORDER InFORMATIOn



DesignationDc mm

d1 mm

d2 mm

x1 mm

x2 mm

lc mm kg

no. of indexable

inserts Type

B4214.F32.36.Z1.144R-6 36 32 40 176 60 144 1.1 2

P484xP-6RP484xC-6R

B4214.F40.37.Z1.148R-6 37 40 50 188 70 148 1.7 2

B4214.F40.38.Z1.152R-6 38 40 50 192 70 152 1.7 2

B4214.F40.39.Z1.156R-6 39 40 50 196 70 156 1.8 2

B4214.F40.40.Z1.160R-6 40 40 50 200 70 160 1.9 2

B4214.F40.41.Z1.164R-6 41 40 50 204 70 164 1.9 2

B4214.F40.42.Z1.168R-6 42 40 50 208 70 168 2 2

B4214.F40.43.Z1.172R-7 43 40 50 212 70 172 2 2

P484xP-7RP484xC-7R

B4214.F40.44.Z1.176R-7 44 40 50 216 70 176 2.1 2

B4214.F40.45.Z1.180R-7 45 40 50 220 70 180 2.2 2

B4214.F40.46.Z1.184R-7 46 40 50 224 70 184 2.3 2

B4214.F40.47.Z1.188R-7 47 40 50 228 70 188 2.4 2

B4214.F40.48.Z1.192R-7 48 40 50 232 70 192 2.5 2

B4214.F40.49.Z1.196R-7 49 40 50 236 70 196 2.6 2

B4214.F40.50.Z1.200R-7 50 40 50 240 70 200 2.8 2

B4214.F40.51.Z1.204R-8 51 40 50 244 70 204 3 2

P484xP-8RP484xC-8R

B4214.F40.52.Z1.208R-8 52 40 50 248 70 208 3.1 2

B4214.F40.53.Z1.212R-8 53 40 50 252 70 212 3.2 2

B4214.F40.54.Z1.216R-8 54 40 50 256 70 216 3.2 2

B4214.F40.55.Z1.220R-8 55 40 50 260 70 220 3.3 2

B4214.F40.56.Z1.224R-8 56 40 50 264 70 224 3.4 2

B4214.F40.57.Z1.228R-8 57 40 50 268 70 228 3.6 2

B4214.F40.58.Z1.232R-8 58 40 50 272 70 232 3.8 2

B4214.F40.59.Z1.236R-8 59 40 50 276 70 236 3.9 2

ORDER InFORMATIOn

68


DesignationDc mm

d1 mm

d2 mm

x1 mm

x2 mm

lc mm kg

no. of indexable

inserts Type

B4215.F25.17.Z1.085R–2 17 25 32 110 56 85 0.4 2

P484 . P–2R P484 . C–2R

B4215.F25.18.Z1.090R–2 18 25 32 115 56 90 0.4 2

B4215.F25.19.Z1.095R–2 19 25 32 120 56 95 0.4 2

B4215.F25.20.Z1.100R–2 20 25 32 125 56 100 0.4 2

B4215.F25.21.Z1.105R–3 21 25 32 130 56 105 0.4 2

P484 . P–3R P484 . C–3R

B4215.F25.22.Z1.110R–3 22 25 32 135 56 110 0.4 2

B4215.F25.23.Z1.115R–3 23 25 32 140 56 115 0.5 2

B4215.F25.24.Z1.120R–3 24 25 32 145 56 120 0.6 2

B4215.F25.25.Z1.125R–4 25 25 32 150 56 125 0.6 2

P484 . P–4R P484 . C–4R

B4215.F32.26.Z1.130R–4 26 32 40 162 60 130 0.8 2

B4215.F32.27.Z1.135R–4 27 32 40 167 60 135 1.0 2

B4215.F32.28.Z1.140R–4 28 32 40 172 60 140 1.1 2

B4215.F32.29.Z1.145R–4 29 32 40 177 60 145 1.2 2

B4215.F32.30.Z1.150R–5 30 32 40 182 60 150 1.3 2

P484 . P–5R P484 . C–5R

B4215.F32.31.Z1.155R–5 31 32 40 187 60 155 1.3 2

B4215.F32.32.Z1.160R–5 32 32 40 192 60 160 1.4 2

B4215.F32.33.Z1.165R–5 33 32 40 197 60 165 1.5 2

B4215.F32.34.Z1.170R–5 34 32 40 202 60 170 1.6 2

B4215.F32.35.Z1.175R–5 35 32 40 207 60 175 1.7 2

★ B4215.F32.36.Z1.180R-6 36 32 40 212 60 180 1.3 2

P484xP-6RP484xC-6R

★ B4215.F40.37.Z1.185R-6 37 40 50 225 70 185 1.8 2

★ B4215.F40.38.Z1.190R-6 38 40 50 230 70 190 1.9 2

★ B4215.F40.39.Z1.195R-6 39 40 50 235 70 195 2 2

★ B4215.F40.40.Z1.200R-6 40 40 50 240 70 200 2.1 2

★ B4215.F40.41.Z1.205R-6 41 40 50 245 70 205 2.2 2

★ B4215.F40.42.Z1.210R-6 42 40 50 250 70 210 2.3 2

★ B4215.F40.43.Z1.215R-7 43 40 50 255 70 215 2.3 2

P484xP-7RP484xC-7R

★ B4215.F40.44.Z1.220R-7 44 40 50 260 70 220 2.4 2

★ B4215.F40.45.Z1.225R-7 45 40 50 265 70 225 2.5 2

★ B4215.F40.46.Z1.230R-7 46 40 50 270 70 230 2.6 2

★ B4215.F40.47.Z1.235R-7 47 40 50 275 70 235 2.8 2

★ B4215.F40.48.Z1.240R-7 48 40 50 280 70 240 2.9 2

★ B4215.F40.49.Z1.245R-7 49 40 50 285 70 245 3 2

★ B4215.F40.50.Z1.250R-7 50 40 50 290 70 250 3.1 2

★ B4215.F40.51.Z1.255R-8 51 40 50 295 70 255 3.2 2

P484xP-8RP484xC-8R

★ B4215.F40.52.Z1.260R-8 52 40 50 300 70 260 3.3 2

★ B4215.F40.53.Z1.265R-8 53 40 50 305 70 265 3.5 2

★ B4215.F40.54.Z1.270R-8 54 40 50 310 70 270 3.7 2

★ B4215.F40.55.Z1.275R-8 55 40 50 315 70 275 3.8 2

★ B4215.F40.56.Z1.280R-8 56 40 50 320 70 280 4 2

★ B4215.F40.57.Z1.285R-8 57 40 50 325 70 285 4.2 2

★ B4215.F40.58.Z1.290R-8 58 40 50 330 70 290 4.4 2

★ B4215.F40.59.Z1.295R-8 59 40 50 335 70 295 4.6 2


ORDER InFORMATIOn


xtra·tec® Point Drill b4010

DesignationDc mm

d1 mm

d2 mm

x1 mm

x2 mm

lc mm kg

no. of indexable

inserts Type

B4010.F20.18,0.Z02.180R 18 20 30 218 50 180 0.4 1 P 60 . . –D18 . . R

B4010.F20.20,0.Z02.200R 20 20 30 240 50 200 0.5 1 P 60 . . –D20 . . R

B4010.F25.22,0.Z02.220R 22 25 35 263 56 220 0.8 1 P 60 . . –D22 . . R

B4010.F25.24,0.Z02.240R 24 25 35 285 56 240 0.9 1 P 60 . . –D24 . . R

sleeve adapters for xtra·tec® insert Drill

DesignationDc mm

d2 mm

d3 mm

x1 mm

suitable for adaptor

FS2131 16.5 to 25 25 32 4 A170M…32.EX

FS2132 25.5 to 35 32 40 4 A170M…40.EX

FS2133 36 to 59 40 50 4 A170M…50.EX

ORDER InFORMATIOn

70

P484 . for xtra·tec® insert Drill

Designationcutting edges

lmm

smm

rmm

P M k s

HC HC HC HC

Wk

P25

Wk

P35

Ws

P45

Wx

P 4

5

Ws

P45

Wk

P25

Wk

P35

Ws

P45

Outer inserts

P4840P–6R–A57 4 11.75 4.9 0.7 11° 90° L L L L L L L

P4840P–7R–A57 4 14.03 5.56 0.8 11° 90° L L L L L L L

P4840P–8R–A57 4 16.5 5.56 1 11° 90° L L L L L L L

P4840P–6R–E57 4 11.75 4.9 0.7 11° 90° L L L L L L L

P4840P–7R–E57 4 14.03 5.56 0.8 11° 90° L L L L L L L

P4840P–8R–E57 4 16.5 5.56 1 11° 90° L L L L L L L

P4840P–2R–E67 4 5.52 2.38 0.3 11° 90° L L L L L

P4840P–3R–E67 4 6.5 2.8 0.4 11° 90° L L L L L

P4840P–4R–E67 4 7.8 3.36 0.5 11° 90° L L L L L

P4840P–5R–E67 4 9.56 4.12 0.6 11° 90° L L L L L

P4840P–6R–E67 4 11.75 4.9 0.7 11° 90° L L L L L

P4840P–7R–E67 4 14.03 5.56 0.8 11° 90° L L L L L

P4840P–8R–E67 4 16.5 5.56 1 11° 90° L L L L L

P4841P–2R–A57 4 5.52 2.38 0.3 11° 90° L L L L L L L

P4841P–3R–A57 4 6.5 2.8 0.4 11° 90° L L L L L L L

P4841P–4R–A57 4 7.8 3.36 0.5 11° 90° L L L L L L L

P4841P–5R–A57 4 9.56 4.12 0.6 11° 90° L L L L L L L

P4841P–6R–A57 4 11.75 4.9 0.7 11° 90° L L L L L L L

P4841P–7R–A57 4 14.03 5.56 0.8 11° 90° L L L L L L L

P4841P–8R–A57 4 16.5 5.56 1 11° 90° L L L L L L L

P4841P–2R–E57 4 5.52 2.38 0.3 11° 90° L L L L L L L

P4841P–3R–E57 4 6.5 2.8 0.4 11° 90° L L L L L L L

P4841P–4R–E57 4 7.8 3.36 0.5 11° 90° L L L L L L L

P4841P–5R–E57 4 9.56 4.12 0.6 11° 90° L L L L L L L

P4841P–6R–E57 4 11.75 4.9 0.7 11° 90° L L L L L L L

P4841P–7R–E57 4 14.03 5.56 0.8 11° 90° L L L L L L L

P4841P–8R–E57 4 16.5 5.56 1 11° 90° L L L L L L L

Centre inserts

P4841C–6R–A57 4 12.24 4.87 0.7 11° 90° L

P4841C–7R–A57 4 14.7 5.56 0.8 11° 90° L

P4841C–8R–A57 4 17.66 5.56 1 11° 90° L

P4841C–6R–E57 4 12.24 4.87 0.7 11° 90° L

P4841C–7R–E57 4 14.7 5.56 0.8 11° 90° L

P4841C–8R–E57 4 17.66 5.56 1 11° 90° L

P4840C–2R–E67 4 5.52 2.38 0.3 11° 90° L

P4840C–3R–E67 4 6.5 2.8 0.4 11° 90° L

P4840C–4R–E67 4 7.8 3.36 0.5 11° 90° L

P4840C–5R–E67 4 9.56 4.12 0.6 11° 90° L

P4840C–6R–E67 4 12.24 4.87 0.7 11° 90° L

P4840C–7R–E67 4 14.7 5.56 0.8 11° 90° L

P4840C–8R–E67 4 17.66 5.56 1 11° 90° L

P4840: fully ground circumference versionP4841: fully sintered version


NEW2010

ORDER InFORMATIOn


Tips for xtra·tec® Point Drill P6003 and P6004

P6003 P6003 P6004P M n


Dc mm

D1 mm

s mm

HC HC HC

WMP 35 WMP 35 Wnn 25

P60 . . –D12,00R* 2 12.00 3 3.6 L L L

P60 . . –D12,50R 2 12.50 3 3.6 L L L

P60 . . –D12,70R 2 12.70 3 3.6 L L

P60 . . –D13,00R 2 13.00 3 3.6 L L L

P60 . . –D13,20R 2 13.20 3 3.6 L L

P60 . . –D13,50R 2 13.50 3 3.6 L L L

P60 . . –D13,70R 2 13.70 3 3.6 L L

P60 . . –D14,00R 2 14.00 3 4.0 L L L

P60 . . –D14,30R 2 14.30 3 4.0 L L

P60 . . –D14,50R 2 14.50 3 4.0 L L L

P60 . . –D14,68R 2 14.68 3 4.0 L L

P60 . . –D15,00R 2 15.00 3 4.0 L L L

P60 . . –D15,50R 2 15.50 3 4.0 L L L

P60 . . –D15,70R 2 15.70 3 4.0 L L

P60 . . –D15,87R 2 15.87 3 4.0 L L

P60 . . –D16,00R 2 16.00 4 4.5 L L L

P60 . . –D16,26R 2 16.26 4 4.5 L L

P60 . . –D16,50R 2 16.50 4 4.5 L L L

P60 . . –D16,66R 2 16.66 4 4.5 L L

P60 . . –D17,00R 2 17.00 4 4.5 L L L

P60 . . –D17,45R 2 17.45 4 4.5 L L

P60 . . –D17,50R 2 17.50 4 4.5 L L L

P60 . . –D17,70R 2 17.70 4 4.5 L L

P60 . . –D18,00R 2 18.00 4 5.0 L L L

P60 . . –D18,24R 2 18.24 4 5.0 L L

P60 . . –D18,50R 2 18.50 4 5.0 L L L

P60 . . –D19,00R 2 19.00 4 5.0 L L L

P60 . . –D19,05R 2 19.05 4 5.0 L L

P60 . . –D19,25R 2 19.25 4 5.0 L L

P60 . . –D19,43R 2 19.43 4 5.0 L L

P60 . . –D19,50R 2 19.50 4 5.0 L L L

P60 . . –D19,70R 2 19.70 4 5.0 L L

P60 . . –D19,84R 2 19.84 4 5.0 L L

P60 . . –D20,00R 2 20.00 5 5.5 L L L

P60 . . –D20,24R 2 20.24 5 5.5 L L

P60 . . –D20,50R 2 20.50 5 5.5 L L L

P60 . . –D20,62R 2 20.62 5 5.5 L L

P60 . . –D21,00R 2 21.00 5 5.5 L L L

P60 . . –D21,50R 2 21.50 5 5.5 L L L

P60 . . –D21,83R 2 21.83 5 5.5 L L

*order example:P60 . . –D26,00R is available as P6003 in cutting material grade WMP 35 (ISO P and ISO M) ‡ P6003–D26,00r WMP35 or as P6004 in cutting material grade Wnn 25 (ISO n) ‡ P6004–D26,00r Wnn25


ORDER InFORMATIOn

72

Tips for xtra·tec® Point Drill P6003 and P6004

P6003 P6003 P6004P M n


Dc mm

D1 mm

s mm

HC HC HC

WMP 35 WMP 35 Wnn 25

P60 . . –D22,00R 2 22.00 5 6.0 L L L

P60 . . –D22,22R 2 22.22 5 6.0 L L

P60 . . –D22,50R 2 22.50 5 6.0 L L L

P60 . . –D23,00R 2 23.00 5 6.0 L L L

P60 . . –D23,39R 2 23.39 5 6.0 L L

P60 . . –D23,50R 2 23.50 5 6.0 L L L

P60 . . –D23,80R 2 23.80 5 6.0 L L

P60 . . –D24,00R 2 24.00 5 6.5 L L L

P60 . . –D24,50R 2 24.50 5 6.5 L L L

P60 . . –D25,00R * 2 25.00 5 6.5 L L L

P60 . . –D25,25R 2 25.25 5 6.5 L L

P60 . . –D25,40R 2 25.40 5 6.5 L L

P60 . . –D25,50R 2 25.50 5 6.5 L L L

P60 . . –D25,65R 2 25.65 5 6.5 L L

P60 . . –D26,00R 2 26.00 6 7.1 L L L

P60 . . –D26,50R 2 26.50 6 7.1 L L L

P60 . . –D27,00R 2 27.00 6 7.1 L L L

P60 . . –D27,50R 2 27.50 6 7.1 L L L

P60 . . –D28,00R 2 28.00 6 7.7 L L L

P60 . . –D28,50R 2 28.50 6 7.7 L L L

P60 . . –D28,57R 2 28.57 6 7.7 L L

P60 . . –D29,00R 2 29.00 6 7.7 L L L

P60 . . –D29,50R 2 29.50 6 7.7 L L L

P60 . . –D30,00R 2 30.00 6 8.0 L L L

P60 . . –D30,50R 2 30.50 6 8.0 L L L

P60 . . –D31,00R 2 31.00 6 8.0 L L L

P60 . . –D31,50R 2 31.50 6 8.0 L L L

P60 . . –D31,75R 2 31.75 6 8.0 L L

*order example:P60 . . –D26,00R is available as P6003 in cutting material grade WMP 35 (ISO P and ISO M) ‡ P6003–D26,00r WMP35 or as P6004 in cutting material grade Wnn 25 (ISO n) ‡ P6004–D26,00r Wnn25


ORDER InFORMATIOn


iso indexable insert boring tools ccMT – E47

Designationd

mml

mms

mmr

mm

P M k s

HC HC HC HC

WP

P20

Ws

M20

Ws

M30

Ws

M20

Ws

M30

WP

P20

Ws

M20

Ws

M30

CCMT 060202–E47 6.35 6.45 2.38 0.2 L L L L L L L L

CCMT 060204–E47 6.35 6.45 2.38 0.4 L L L L L L L L

CCMT 09T302–E47 9.525 9.67 3.97 0.2 L L L L L L L L

CCMT 09T304–E47 9.525 9.67 3.97 0.4 L L L L L L L L

CCMT 09T308–E47 9.525 9.67 3.97 0.8 L L L L L L L L

CCMT 120408–E47 12.7 12.9 4.76 0.8 L L L L L L L L

CCMT 120412–E47 12.7 12.9 4.76 1.2 L L L L L L L L

P6500 reaming insert


l1 x i2mm

smm rake angle chamfer

P

HC

Wx

k05

P6500-OCR-B88-E5 1 11 x 1.5 1 6° E5 L

P6500-OP-B88-E5 2 20 x 2.5 1.2 6° E5 L

P6500-1P-B88-E5 2 20 x 3.0 1.5 6° E5 L

P6500-2P-B88-E5 2 20 x 4.5 2.0 6° E5 L

P6500-4P-B88-E5 2 25 x 7.0 2.3 6° E5 L


NEW2010

NEW2010

Turning


Milling








_TOOl InnOvATIOnS In THREADInG

a new dimension in threading



76

SOlID CARBIDE THREAD MIllS

Walter Prototyp drilling thread mill TMD for aluminium and cast iron workpieces.

NEW2010

DIMENSION RANgEM: M6 – M16

ThE Tool

Solid carbide high-performance drilling thread mills for – cutting internal threads in short-chipping aluminium and cast iron materialsSpecial micrograin carbide with high toughness and – increased wear resistanceMaximum tool life from special hard material coatings – specially adapted to suit a wide range of applications:

grey cast iron: TAX•cast aluminium: nHC•

Helix angle R27 in combination with a special groove form –guarantee optimum chip evacuationCentral coolant supply with three Y-shaped exits for – maximum tool stability Three milling edges and a special drilling geometry for – optimum machining ratesCutting length and 90° shaft countersink angle suitable –for 2 x d deep threads

aPPlicaTions

Blind and through hole threads up to 2 x d –Cast iron workpieces, e.g. GG25 –Cast aluminium from 1 % silicon content –Short-chipping magnesium and copper alloys –Direct machining of precast core holes –For use in the general mechanical engineering –and automotive industries

PrErEquisiTE

Stable application conditions –BAZ or turning milling centre with thread milling option –3D CnC control –HSC machines preferred –Internal cooling –For use in hydraulic expansion, shrink-fit and precision –chucksBand filter recommended for dimensions < M8 –

Three milling edges for 2 x d deep threads

Front face cutting area with special drilling geometry

Drilling thread mill Type: H5075018

90° countersink angle

Hard material coatings suitable for a wide range of applications

Central coolant supply with three Y-shaped exits

your aDvanTagEs

Maximum cost efficiency with drilling, countersinking –and thread milling in a single working cycle, thereby eliminating the need for unproductive tool changes and travel pathsIncreased productivity by shortening processing times –by up to 50 %Space savings in the tool magazine –Reduction of number and variety of tools as it is used –for both blind hole and through hole threadsPrecise positioning of the core hole against the milled –threadOutstanding thread quality (surface finish, thread – tolerance)Optimum cutting data and CnC program available from –our “TEC+CCS” expert system

Helix angle R27

77Walter Protoyp – Threading

Drilling, countersinking and thread milling – a single work cycle without tool change.

1. Positioning over core hole

3. Moving to the start position of the thread milling cycle

4. Radial plung-ing into the thread 180° / 1/4 lead

5. Generating threads in re-verse rotation using 360° helix, grinding on retraction at 180° to centre

6. Resetting the tool to the start position

Machining sEquEncE of Drilling ThrEaD Mill

compressor housing: thread milling of blind hole and through hole M6

cutting data

current Drilling thread mill TMDn 10,000 rpm 16,000 rpmz 2 3vf (drilling) 1,400 mm/min 1,800 mm/minvf (thread milling) 1,200 mm/min 1,440 mm/min

Workpiece material: AlSi12Cu (3.2583)Tensile strength: approx. 450 n/mm2

Tool: TMD-Z3coating: nHChole type: Blind &

through holeThread depth: 12 mm (2 x d)coolant: Emulsion

comparison of tool life (number of threads)

0 20,000 40,000 60,000

Current 40,000

Drilling thread mill TMD 60,000

+50 %

The result: Optimum productivity from shorter machining time in combination with 50 % higher tool life.

2. Spot drilling, drilling, sinking the core hole and chip removal

Wear-resistant, tough micrograin carbide

78

SOlID CARBIDE THREAD MIllS

Walter Prototyp solid carbide thread mills for hard machining of M2 upwards.

DIMENSION RANgEM: M2 - M6

ThE Tool

Right handed solid carbide orbital thread mill for hard – machiningSpecial carbide for extremely high wear resistance –Stable basic construction with strong web design –Heat-resistant TiAln coating, small helix angle and –negative cutting edge for a long tool lifelarger shank diameter for vibration-free use –Short milling edge for reduced cutting forces –Design for 2 x d deep threads –

aPPlicaTions

High-tensile materials R – m = approx. 1,400-1,600 n/mm² For use in hardened steels up to 65 HRC –Blind and through hole threads up to 2 x d thread depth –For applications in mould and die making, general – mechanical engineering, the aerospace industry and the medical industry

PrErEquisiTE

Stable application conditions –Machining centre with 3D-CnC control –MQl or air an advantage –

sPEcial ThrEaD Milling sTraTEgy

your aDvanTagEs

Maximum process reli- –ability when producing smaller threads e.g. M2 up to a thread depth of 2 x dHigh cost efficiency –thanks to shorter production times and longer tool lifeSignificantly reduced –risk of tool breakageReduced use of coolant –thanks to advantageous machining with MQl or air blastOutstanding thread –quality (surface finish, thread tolerance, cylindricity)Thread milling strat- –egy, optimum cutting data and CnC program available from our “TEC+CCS” expert system

Orbital thread milling cutter Type: H5083008

large core diameter

Helix angleR15

Short milling insert part

Wear-resistant, tough solid carbide

large shank diameter

TiAln coating

1. Positioning over core hole

2. Radial plunging into the thread 180°/half the lead

3. Generate threads in re-verse rotation using helix

4. Reset the tool to the centre and retract


ThE Tool

universal HSS-E thread former, used for any material that –can be formedTin coating for ideal wear resistance –versions with lubrication grooves for deep threads (3.5 x d) –Innovative chamfer geometry (chamfer form C) for better –running-in and improved wear behaviourOptimised polygonal form reduces friction and increases –tool life

Tin coating

Optimised polygonal form

lubrication grooves

Innovative chamfer geometry (Chamfer form C)

HSS-E

DIMENSION RANgEM: M1 - M24 / Mf: M4 x 0.5 - M24 x 1.5 unc: unC2 - unC5/8 / unf: unF2 - unF5/8g: G 1/8 – G1

your aDvanTagEs

High level of process reliability, even for deep blind hole –and through hole threads, thanks to the non-chipping thread production process: no birdnesting, no chip removal problemsA very good thread surface, typical for thread forming –utmost machining reliability, particularly for small – dimensions, thanks to stable tool geometryFewer tool changes thanks to longer tool life –Reduction in tool diversity, since it can be used univer- –sally in a wide range of materials and for blind hole and through hole threadsHigh dynamic tensile strength of the formed thread –thanks to cold work hardening of the thread flanks and thread grooveReduced tooling costs thanks to the favourable price/ –performance ratio

lubrication grooves

Innovative chamfer geometry (chamfer form C)

support: M10 thread forming with high-speed attachment on operator stand machine

cutting data

vc 18 m/min

Tool edge life comparison (min)

0 50 100 150 200

Current 80

Protodyn S plus 183

+125 %

Workpiece material: St37 (1.0037 / S235JR)Tool: Protodyn S plus coating: Tinhole type: Blind holeThread depth: 20 mm (2 x d)coolant: Emulsion

Protodyn S plus Type: DP 20 61705

HSS THREAD FORMERS

Protodyn s plus – new thread former for general applications, with outstanding tool life.

80

HSS THREAD FORMERS

Protodyn s Eco plus – the next generation of high-performance thread formers.

ThE Tool

universal high-performance HSS-E thread former, used for –any material that can be formednew type of Tin hard material coating, perfected for thread –forming, with additional steam treatment for excellent tool life without cold weldingAlternative variant with graded TiCn multilayer coating, –intended in particular for carbon steels, and abrasive aluminium alloysversions with lubrication grooves and radial coolant exit –for deep threads (3.5 x d)Innovative chamfer geometry (chamfer forms C and E) for –better running-in and improved wear behaviourSpecial surface treatment combined with optimised poly- –gonal form reduces friction and enables use with minimum quantity lubrication (MQl)With or without axial coolant feed for chip removal from –core hole

PrErEquisiTE

Walter Prototyp thread formers are suitable for machining materials with a tensile strength of up to 1,200 n/mm² and at least 7 % elongation.

Reduced use of cooling lubricant thanks to the –possibility of MQl machiningvery cost efficient because it can be used for blind –hole and through hole threadsReduction in tool diversity, since it can be used – universally in a wide range of materials High dynamic tensile strength of the formed thread –thanks to cold work hardening of the thread flanks and thread groove

your aDvanTagEs

Maximum process reliability, even for deep blind hole and –through hole threads, thanks to the non-chipping thread production process: no bird-nesting, no chip removal problemsA very good thread surface, typical for thread forming –utmost machining reliability, particularly for small – dimensions, thanks to stable tool geometryFewer tool changes and optimum machine output – resulting from high forming speeds and significantly longer tool life

new type of Tin hard material coating

Optimised polygonal form

Redial internal cooling (axial as option)

lubrication grooves

DIMENSION RANgEM: M2 – M20 Mf: M8 x 1 – M16 x 1.5

Protodyn S ECO plus Type: EP 20 61745

Innovative chamfer geometry (chamfer forms C and E)

Special surface treatment


Protodyn s Eco plus

new, universal high-performance thread former, used for any material that can be formed.

Protodyn s Eco-inox

High-performance thread former particu-larly for machining stainless steels when using emulsion.

Protodyn Eco-lM

High-performance thread former with special geometry and extra-smooth surface for machining light metals which tend to cold weld.

Maximum machining reliability and profitability.

ProDucT ovErviEW: Eco ThrEaD forMEr

guide flange: M10 thread forming with vertical floating chuck

cutting data

current Protodyn S ECO plusvc 10 m/min 12 m/min


0 50 100 150 200

Competitor 143

Protodyn S ECO plus 210

+46 %

Workpiece material: 42CrMo4 (1.7225)Tool: Protodyn S ECO pluscoating: Tinhole type: Blind holeThread depth: 15 mm (1.5 x d)coolant: EmulsionSteam-tempered

surface

HSS-E

aPPlicaTions

Blind and through hole threads up to 3.5 x d –Steel and stainless steel –long-chipping aluminium –Aluminium alloys (Si: < 12 %) –long-chipping copper and copper alloys –Ductile iron –

82 Walter Protoyp – Threading

SOlID CARBIDE TAPS

Walter Prototyp Paradur hsc high performance solid carbide tap for blind hole threads in steel materials.

ThE Tool

High performance solid carbide tap for blind hole threads in –steel materialsSpecial micrograin carbide with high wear resistance and –cutting edge strength, optimised for toughnessGraded TiCn multilayer hard material coating for fastest – cutting speeds and a long tool lifeSpecial chamfer geometry and reduced helix create perfect –chip breaking even in the case of long-chipping, soft materialsHelix angle R15 and axial internal cooling guarantee optimum –chip evacuation Shank tolerance h6 for use in hydraulic expansion, shrink-fit –and precision chucksHigh-precision concentricity (radial runout less than 10 µm) –for outstanding thread quality

aPPlicaTions

Blind hole thread down to max. 2 x d thread depth –Steel materials with a tensile strength greater than –850 n/mm² to moderate hardness (≤ 55 HRC), e.g. C70, 42CrMo4, X40CrMov5-1 (1.2344)Cast iron materials, e.g. GGG40, GJv450, ADI800 –Can be used with emulsion or minimum quantity lubrication –(MQl)Mass production in the automotive industry and in general –mechanical engineering with focus on minimum production costs per thread and considerable increases in productivity

PrErEquisiTE

Stable application conditions –Modern machining centres or transfer lines –Synchronised tapping (rigid tapping) or stable conventional –tool adaptors (floating chuck)Internal cooling –

your aDvanTagEs

Minimum production costs per thread on account –of threefold faster cutting speeds in comparison to HSS-E tapsFewer tool changes and optimum machine efficiency –resulting from significantly longer tool lifeReduced use of cooling lubricant thanks to the possibility –of MQl machiningHigh level of process reliability thanks to perfect chip –breaking (no birdnesting)Outstanding thread quality –

Graded TiCn multilayer hard material coating

Special chamfer geometry (chamfer form C)

Axial internal cooling

DIMENSION RANgEM: M6 - M12Mf: M6 x 0.75 - M16 x 1.5

Paradur HSC Type: 8041056

Helix angle R15

83

Perfect: short chips

Walter Protoyp – Threading

WalTEr ProToTyP ProToTEx hsc – through hole threads in steel materials with maximum productivity

offset connecting rod: tapping of M 9 x 1.25 blind and through holes with minimum compensation

blind hole cutting data

current Paradur HSCvc [m/min] 15 40regrinds 0 0number of threads 450 4,500

Through hole cutting data

current Prototex HSCvc [m/min] 40 45regrinds 2 0number of threads 6,400 13,500

Machining time comparison

The result:Maximum productivity thanks to 3x cutting speed and considerably longer tool life.

0 20 40 60 100 [h]14080 120 160

Workpiece material: C70 (1.1231)Tensile strength: approx. 1,050 n/mm²Tool: Paradur HSC & Prototex HSCcoating: TiCnhole type: Blind & through holesThread depth: 14 mm (1.5 x d)coolant: Emulsionnumber of components:

150,000

Special micrograin carbide

Optimised spiral point form B

Increased number of flutes

Graded multilayer TiCn hard material coating

lubrication grooves on the shank

Special carbide

Prototex HSC Type: 8021006

Further information on this tool can be found in our supplement catalogue and in TEC+CCS.

Competitor

Competitor

Prototex HSC

Paradur HSC

97hourstime

saving

Through hole

blind hole

ORDER InFORMATIOn

84

Eco thread former for blind- and through holes

Protodyn Eco plus MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 61105

Tin

codeEP 20 61106

Ticn

M 2 0.4 45 6 11 2.8 2.1 5 -M2 -M2 M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 -M2.5 M 3 0.5 56 9 18 3.5 2.7 6 -M3 -M3 M 3.5 0.6 56 11 20 4 3 6 -M3.5 -M3.5 M 4 0.7 63 12 21 4.5 3.4 6 -M4 -M4 M 5 0.8 70 13 25 6 4.9 8 -M5 -M5 M 6 1 80 15 30 6 4.9 8 -M6 -M6 M 8 1.25 90 18 35 8 6.2 9 -M8 -M8 M 10 1.5 100 20 39 10 8 11 -M10 -M10

codeEP 20 66105

Tin

codeEP 20 66106

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M16 2 110 25 - 12 9 12 -M16 -M16

★ M 20 2.5 140 30 - 16 12 15 -M20 -M20

Din 2174 6gxcode

EP 20 63105Tin

codeEP 20 63106

Ticn


codeEP 20 68105

Tin

codeEP 20 68106

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M16 2 110 25 - 12 9 12 -M16 -M16


Protodyn s Eco plus MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 61705

Tin

codeEP 20 61706

Ticn


codeEP 20 66705

Tin

codeEP 20 66706

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M 16 2 110 25 - 12 9 12 -M16 -M16

★ M 20 2.5 140 30 - 16 12 15 -M20 -M20

ORDER InFORMATIOn


Protodyn s Eco plus, with short chamfer form E MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 61805

Tin

codeEP 20 61806

Ticn


codeEP 20 66805

Tin

codeEP 20 66806

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M 16 2 110 25 - 12 9 12 -M16 -M16

Din 2174 6gxcode

EP 20 63805Tin

codeEP 20 63806

Ticn

★ M 2 0.4 45 6 11 2.8 2.1 5 -M2 -M2 ★ M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 -M2.5 ★ M 3 0.5 56 9 18 3.5 2.7 6 -M3 -M3 ★ M 3.5 0.6 56 11 20 4 3 6 -M3.5 -M3.5 ★ M 4 0.7 63 12 21 4.5 3.4 6 -M4 -M4 ★ M 5 0.8 70 13 25 6 4.9 8 -M5 -M5 ★ M 6 1 80 15 30 6 4.9 8 -M6 -M6 ★ M 8 1.25 90 18 35 8 6.2 9 -M8 -M8 ★ M 10 1.5 100 20 39 10 8 11 -M10 -M10

codeEP 20 68805

Tin

codeEP 20 68806

Ticn

★ M 12 1.75 110 23 - 9 7 10 -M12 -M12★ M 14 2 110 25 - 11 9 12 -M14 -M14★ M 16 2 110 25 - 12 9 12 -M16 -M16

Protodyn s Eco plus MDin 2174 6gx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 63706

Ticn


codeEP 20 68705

Tin

codeEP 20 68706

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M 16 2 110 25 - 12 9 12 -M16 -M16


NEW2010

ORDER InFORMATIOn

86


Protodyn s Eco plus, with internal coolant supply, radial exit 90° MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 61745

Tin

codeEP 20 61746

Ticn

M 5 0.8 70 13 25 6 4.9 8 -M5 -M5 M 6 1 80 15 30 6 4.9 8 -M6 -M6 M 8 1.25 90 18 35 8 6.2 9 -M8 -M8 M 10 1.5 100 20 39 10 8 11 -M10 -M10

codeEP 20 66745

Tin

codeEP 20 66746

Ticn

M 12 1.75 110 23 - 9 7 10 -M12 -M12M 14 2 110 25 - 11 9 12 -M14 -M14M 16 2 110 25 - 12 9 12 -M16 -M16

★ M 20 2.5 140 30 - 16 12 15 -M20 -M20

Protodyn s Eco plus MfDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 21 66705

Tin

codeEP 21 66706

Ticn

M 8 1 90 18 - 6 4.9 8 -M8X1 -M8X1 M 10 1 90 20 - 7 5.5 8 -M10X1 -M10X1 M 12 1 100 21 - 9 7 10 -M12X1 -M12X1 M 12 1.5 100 21 - 9 7 10 -M12X1.5 -M12X1.5 M 14 1.5 100 21 - 11 9 12 -M14X1.5 -M14X1.5 M 16 1.5 100 21 - 12 9 12 -M16X1.5 -M16X1.5

Din 2174 6gxcode

EP 21 68705Tin

codeEP 21 68706

Ticn


Protodyn Eco plus, with internal coolant supply, axial exit MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 20 61115

Tin

codeEP 20 61116

Ticn

★ M 5 0.8 70 13 25 6 4.9 8 -M5 -M5 ★ M 6 1 80 15 30 6 4.9 8 -M6 -M6 ★ M 8 1.25 90 18 35 8 6.2 9 -M8 -M8 ★ M 10 1.5 100 20 39 10 8 11 -M10 -M10

codeEP 20 66115

Tin

codeEP 20 66116

Ticn

★ M 12 1.75 110 23 - 9 7 10 -M12 -M12★ M 14 2 110 25 - 11 9 12 -M14 -M14★ M 16 2 110 25 - 12 9 12 -M16 -M16

NEW2010

ORDER InFORMATIOn


Protodyn Eco plus, with internal coolant supply, axial exit Mf Din 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 21 66115

Tin

codeEP 21 66116

Ticn

★ M 8 1 90 18 - 6 4.9 8 -M8X1 -M8X1 ★ M 10 1 90 20 - 7 5.5 8 -M10X1 -M10X1 ★ M 12 1 100 21 - 9 7 10 -M12X1 -M12X1 ★ M 12 1.5 100 21 - 9 7 10 -M12X1.5 -M12X1.5 ★ M 14 1.5 100 21 - 11 9 12 -M14X1.5 -M14X1.5 ★ M 16 1.5 100 21 - 12 9 12 -M16X1.5 -M16X1.5

NEW2010

Protodyn s Eco plus, with internal coolant supply, radial exit 90° MfDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeEP 21 66745

Tin

codeEP 21 66746

Ticn



ORDER InFORMATIOn

88

Thread former hss-E for blind- and through holes

Protodyn plus MDin 2174 6hx ≤ M 1.4 : 5HX, ≥ M 1.6 : 6HX

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 20 61105

Tin

M 1 0.25 40 5.5 - 2.5 2.1 5 -M1 M 1.1 0.25 40 5.5 - 2.5 2.1 5 -M1.1 M 1.2 0.25 40 5.5 - 2.5 2.1 5 -M1.2 M 1.4 0.3 40 7 - 2.5 2.1 5 -M1.4 M 1.6 0.35 40 8 - 2.5 2.1 5 -M1.6 M 1.7 0.35 40 8 - 2.5 2.1 5 -M1.7 M 1.8 0.35 40 8 - 2.5 2.1 5 -M1.8 M 2 0.4 45 6 11 2.8 2.1 5 -M2 M 2.2 0.45 45 7 12 2.8 2.1 5 -M2.2 M 2.3 0.4 45 7 12 2.8 2.1 5 -M2.3 M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 M 2.6 0.45 50 8 14 2.8 2.1 5 -M2.6 M 3 0.5 56 9 18 3.5 2.7 6 -M3 M 3.5 0.6 56 11 20 4 3 6 -M3.5 M 4 0.7 63 12 21 4.5 3.4 6 -M4 M 5 0.8 70 13 25 6 4.9 8 -M5 M 6 1 80 15 30 6 4.9 8 -M6 M 7 1 80 15 30 7 5.5 8 -M7 M 8 1.25 90 18 35 8 6.2 9 -M8 M 10 1.5 100 20 39 10 8 11 -M10

codeDP 20 66105

Tin

M 12 1.75 110 23 - 9 7 10 -M12 M 14 2 110 25 - 11 9 12 -M14M 16 2 110 25 - 12 9 12 -M16M 18 2.5 125 30 - 14 11 14 -M18M 20 2.5 140 30 - 16 12 15 -M20M24 3 160 35 - 18 14.5 17 -M24

Din 2174 6gx code

DP 20 63105Tin

M 2 0.4 45 6 11 2.8 2.1 5 -M2 M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 M 3 0.5 56 9 18 3.5 2.7 6 -M3 M 3.5 0.6 56 11 20 4 3 6 -M3.5 M 4 0.7 63 12 21 4.5 3.4 6 -M4 M 5 0.8 70 13 25 6 4.9 8 -M5 M 6 1 80 15 30 6 4.9 8 -M6 M 8 1.25 90 18 35 8 6.2 9 -M8 M 10 1.5 100 20 39 10 8 11 -M10

codeDP 20 68105

Tin

M12 1.75 110 23 - 9 7 10 -M12

Din 2174 7gx code

DP 20 64105Tin

★ M 2 0.4 45 6 11 2.8 2.1 5 -M2 ★ M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 ★ M 3 0.5 56 9 18 3.5 2.7 6 -M3 ★ M 3.5 0.6 56 11 20 4 3 6 -M3.5 ★ M 4 0.7 63 12 21 4.5 3.4 6 -M4 ★ M 5 0.8 70 13 25 6 4.9 8 -M5 ★ M 6 1 80 15 30 6 4.9 8 -M6 ★ M 8 1.25 90 18 35 8 6.2 9 -M8 ★ M 10 1.5 100 20 39 10 8 11 -M10

codeDP 20 69105

Tin

★ M12 1.75 110 23 - 9 7 10 -M12


NEW2010

ORDER InFORMATIOn


Protodyn s plus MDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 20 61705

Tin

M 2 0.4 45 6 11 2.8 2.1 5 -M2 M 2.5 0.45 50 8 14 2.8 2.1 5 -M2.5 M 3 0.5 56 9 18 3.5 2.7 6 -M3 M 3.5 0.6 56 11 20 4 3 6 -M3.5 M 4 0.7 63 12 21 4.5 3.4 6 -M4 M 5 0.8 70 13 25 6 4.9 8 -M5 M 6 1 80 15 30 6 4.9 8 -M6 M 7 1 80 15 30 7 5.5 8 -M7 M 8 1.25 90 18 35 8 6.2 9 -M8 M 10 1.5 100 20 39 10 8 11 -M10

codeDP 20 66705

Tin

M 12 1.75 110 23 - 9 7 10 -M12M 14 2 110 25 - 11 9 12 -M14M 16 2 110 25 - 12 9 12 -M16M 18 2.5 125 30 - 14 11 14 -M18M 20 2.5 140 30 - 16 12 15 -M20M 24 3 160 36 - 18 14.5 17 -M24

Din 2174 6gxcode

DP 20 63705Tin


codeDP 20 68705

Tin

M12 1.75 110 23 - 9 7 10 -M12

Din 2174 7gxcode

DP 20 64705Tin


codeDP 20 69705Tin

M12 1.75 110 23 - 9 7 10 -M12

ORDER InFORMATIOn

90

Protodyn s plus MfDin 2174 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 21 61705

Tin

M 4 0.5 63 12 21 4.5 3.4 6 -M4X0.5M 5 0.5 70 13 25 6 4.9 8 -M5X0.5M 6 0.5 80 15 30 6 4.9 8 -M6X0.5M 6 0.75 80 15 30 6 4.9 8 -M6X0.75M 7 0.75 80 15 30 7 4.9 8 -M7X0.75

codeDP 21 66705

Tin

M 8 0.5 80 15 - 6 5.5 8 -M8X0.5 M 8 0.75 80 15 - 6 4.9 8 -M8X0.75 M 8 1 90 18 - 6 4.9 8 -M8X1 M 10 1 90 20 - 7 5.5 8 -M10X1 M 10 1.25 100 20 - 7 5.5 8 -M10X1.25 M 12 1 100 21 - 9 7 10 -M12X1 M 12 1.25 100 21 - 9 7 10 -M12X1.25 M 12 1.5 100 21 - 9 7 10 -M12X1.5 M 14 1.5 100 21 - 11 9 12 -M14X1.5 M 16 1.5 100 21 - 12 9 12 -M16X1.5 M 18 1.5 110 24 - 14 11 14 -M18X1.5 M 20 1.5 125 24 - 16 12 15 -M20X1.5 M 22 1.5 125 24 - 18 14.5 17 -M22X1.5 M 24 1.5 140 26 - 18 14.5 17 -M24X1.5

ORDER InFORMATIOn


Protodyn s plus uncDin 2184-1 2bx

d1-P

nom

d1

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 22 61705

Tin

no. 2-56 2.184 45 7 12 2.8 2.1 5 -UNC2no. 4-40 2.845 56 9 18 3.5 2.7 6 -UNC4no. 6-32 3.505 56 11 20 4 3 6 -UNC6no. 8-32 4.166 63 12 21 4.5 3.4 6 -UNC8no. 10-24 4.826 70 13 25 6 4.9 8 -UNC101/4-20 6.350 80 15 30 7 5.5 8 -UNC1/45/16-18 7.938 90 18 35 8 6.2 9 -UNC5/163/8-16 9.525 100 20 39 10 8 11 -UNC3/8

codeDP 22 66705

Tin

7/16-14 11.113 100 20 - 8 6.2 9 -UNC7/161/2-13 12.700 110 23 - 9 7 10 -UNC1/25/8-11 15.875 110 25 - 12 9 12 -UNC5/8

Protodyn s plus unfDin 2184-1 2bx

d1-P

nom

d1

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 23 61705

Tin

no. 2-64 2.184 45 7 12 2.8 2.1 5 -UNF2no. 4-48 2.845 56 9 18 3.5 2.7 6 -UNF4no. 6-40 3.505 56 11 20 4 3 6 -UNF6no. 8-36 4.166 63 12 21 4.5 3.4 6 -UNF8no. 10-32 4.826 70 13 25 6 4.9 8 -UNF101/4-28 6.350 80 15 30 7 5.5 8 -UNF1/45/16-24 7.938 90 18 35 8 6.2 9 -UNF5/163/8-24 9.525 100 20 39 10 8 11 -UNF3/8

codeDP 23 66705

Tin

7/16-20 11.113 100 20 - 8 6.2 9 -UNF7/161/2-20 12.700 110 21 - 9 7 10 -UNF1/25/8-18 15.875 110 21 - 12 9 12 -UNF5/8

Protodyn s plus gDin 2189 g-x

d1

nom

d1

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

codeDP 24 66705

Tin

★ G1/8 2.184 45 7 12 2.8 2.1 5 g1/8★ G1/4 2.845 56 9 18 3.5 2.7 6 g1/4★ G3/8 3.505 56 11 20 4 3 6 g3/8★ G1/2 4.166 63 12 21 4.5 3.4 6 g1/2★ G3/4 4.826 70 13 25 6 4.9 8 g3/4★ G1 6.350 80 15 30 7 5.5 8 g1

NEW2010


hss-E tap without internal cooling

Prototex Tini plus – through hole MDin 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mmn

code 20 21763

acn

M 2 0.4 45 8 - 2.8 2.1 5 2 -M2 M 2.5 0.45 50 9 - 2.8 2.1 5 2 -M2.5 M 3 0.5 56 10 - 3.5 2.7 6 2 -M3 M 3.5 0.6 56 12 - 4 3 6 3 -M3.5 M 4 0.7 63 13 - 4.5 3.4 6 3 -M4 M 5 0.8 70 16 - 6 4.9 8 3 -M5 M 6 1 80 15 23 6 4.9 8 3 -M6 M 8 1.25 90 18 29.5 8 6.2 9 3 -M8 M 10 1.5 100 20 33.5 10 8 11 3 -M10

Din 376 6hxcode

20 26763acn

M 12 1.75 110 23 - 9 7 10 4 -M12M 16 2 110 25 - 12 9 12 4 -M16M 20 2.5 140 30 - 16 12 15 4 -M20

ORDER InFORMATIOn

92

Prototex Tini plus – through hole Mf

~ Din 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mmn

code 21 21763

acn

M 6 0.75 80 15 23 6 4.9 8 3 -M6X0.75 M 8 0.75 90 18 29.5 8 6.2 9 3 -M8X0.75 M 8 1 90 18 29.5 8 6.2 9 3 -M8X1 M 10 1 100 20 33.5 10 8 11 3 -M10X1

Din 374 6hxcode

21 26763acn

M 12 1 100 21 - 9 7 10 4 -M12X1M 12 1.5 100 21 - 9 7 10 4 -M12X1.5M 14 1.5 100 21 - 11 9 12 4 -M14X1.5

Paradur Ti plus – blind hole M~ Din 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mmn

code 20 41663

acn

M 2 0.4 45 8 - 2.8 2.1 5 3 -M2 M 2.5 0.45 50 9 - 2.8 2.1 5 3 -M2.5 M 3 0.5 56 10 - 3.5 2.7 6 3 -M3 M 3.5 0.6 56 12 - 4 3 6 3 -M3.5 M 4 0.7 63 13 - 4.5 3.4 6 3 -M4 M 5 0.8 70 16 - 6 4.9 8 3 -M5 M 6 1 80 15 23 6 4.9 8 3 -M6 M 8 1.25 90 18 29.5 8 6.2 9 3 -M8 M 10 1.5 100 20 33.5 10 8 11 3 -M10

Din 376 6hxcode

20 46663acn

M 12 1.75 110 23 - 9 7 10 4 -M12M 16 2 110 25 - 12 9 12 4 -M16M 20 2.5 140 30 - 16 12 15 4 -M20

ORDER InFORMATIOn


Paradur Ti plus – blind hole Mf~ Din 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mmn

code 21 41663

acn

M6 0.75 80 15 23 6 4.9 8 3 -M6X0.75 M8 0.75 90 18 29.5 8 6.2 9 3 -M8X0.75 M8 1 90 18 29.5 8 6.2 9 3 -M8X1 M10 1 100 20 33.5 10 8 11 3 -M10X1

Din 374 6hxcode

21 46663acn

M 12 1 100 21 - 9 7 10 4 -M12X1M 12 1.5 100 21 - 9 7 10 4 -M12X1.5M 14 1.5 100 21 - 11 9 12 4 -M14X1.5

Paradur hsc – blind hole MfDin 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

n code81 41056

Ticn

M 6 0.75 80 15 - 6 4.9 8 3 -M6X0.75 M 8 1 90 20 - 8 6.2 9 3 -M8X1 M 10 1 90 25 - 10 8 11 3 -M10X1

Din 374 6hxcode

81 46056Ticn

M 12 1 100 20 - 9 7 10 3 -M12X1M 12 1.5 100 20 - 9 7 10 4 -M12X1.5M 14 1.5 100 21 - 11 9 12 4 -M14X1.5M 16 1.5 100 21 - 12 9 12 4 -M16X1.5

solid carbide taps

Paradur hsc – blind hole MDin 371 6hx

d1

mm

P

mm

l1js16mm

l2

mm

l3± 1mm

d2h9

mm

ah12mm

l4

mm

n code80 41056

Ticn

M 6 1 80 15 30 6 4.9 8 3 -M6M 8 1.25 90 20 35 8 6.2 9 3 -M8M 10 1.5 100 25 39 10 8 11 3 -M10

Din 376 6hxcode

80 46056Ticn

M 12 1.75 110 23 - 9 7 10 4 -M12

ORDER InFORMATIOn

94

solid carbide thread mills

Drilling thread mill TMD MP

mm

d1

mm

d3

mm

l2

mm

l6

mm

d4

mm

l4

mm

l5

mm

l1

mm

lk

mm

d2h6

mmz

codeh 50 75011

nhc

codeh 50 75018

Tax

★ M6 1.00 5.00 4.75 11.00 14.70 6.30 13.80 1.00 62 26 8 3 -M6 -M6★ M8 1.25 6.75 6.42 13.75 18.40 8.30 17.17 1.25 74 34 10 3 -M8 -M8★ M10 1.50 8.50 8.08 18.00 23.70 10.30 22.15 1.50 80 35 12 3 -M10 -M10★ M12 1.75 10.25 9.74 21.00 27.10 12.30 25.23 1.50 90 45 14 3 -M12 -M12★ M16 2.00 14.00 13.30 30.00 37.60 16.30 35.05 1.50 102 54 18 3 -M16 -M16


orbital thread mill for hard machining M-MfP

mm

d1

mm

l2

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2h6

mmz

codeh 50 83008

Tax

M2 0.40 1.55 0.8 4.600 0.98 57 21 6 3 -M2 M2.5 0.45 1.95 0.9 5.675 1.30 57 21 6 3 -M2.5 M3 0.50 2.30 1.0 6.750 1.60 57 21 6 3 -M3 M4 0.70 3.10 1.4 9.050 2.10 57 21 6 3 -M4M5 0.80 4.00 1.6 11.200 2.90 57 21 6 4 -M5M6 1.00 4.80 2.0 13.500 3.40 57 21 6 4 -M6

orbital thread milling cutter M-MfP

mm

d1

mm

l2

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2h6

mmz

codeh 50 87006

Ticn

M1.6 0.35 1.2 0.7 3.725 0.74 38 10 3 3 -M1.6 M2 0.4 1.55 1.2 4.6 0.98 57 21 6 3 -M2 M2.5 0.45 1.95 1.35 5.675 1.3 57 21 6 3 -M2.5 M3 0.5 2.3 1.5 6.75 1.6 57 21 6 3 -M3 M4 0.7 3.1 2.1 9.05 2.1 57 21 6 3 -M4 M5 0.8 4 2.4 11.2 2.9 57 21 6 3 -M5 M6 1 4.8 3 13.5 3.4 57 21 6 3 -M6 M8 1.25 6.4 3.75 19.7 4.7 63 21 8 3 -M8M10 1.5 8.2 4.5 22.3 6.16 72 32 10 4 -M10M12 1.75 9.5 5.25 26.7 7.13 72 32 10 5 -M12

NEW2010

Drilling. ThrEaDing. ExacTly!

ww

w.k

raas

-lac

hman

n.co

m

To produce the perfect thread, you need perfectly compatible high-performance tools. With this tool duo from Walter Titex and Walter Prototyp, you get twice the expertise, safe processes and maximum efficiency for your manufacturing needs.

Expect more. Engineer what you envision.

Turning


Milling








_TOOl InnOvATIOnS In MIllInG

conefit™ for optimum flexibility.


Milling

98

SOlID CARBIDE EnD MIll

Walter Prototyp Proto·max™sTsolid carbide high performance end mill for machining steel.

ThE Tool

Solid carbide high performance end mill specially –for machining steel materialsWith and without corner radius –Diameter range of 2 to 20 and 1/16" to 3/4" –From R = 0.2 up to 4 mm –Helix angle – = 45° and 50°Reinforced core diameter –large core diameter –3 and 4 cutting edges –Shank in accordance with DIn 6535 HA –With reduced neck (d – 3) and back cuttingTAZ coating –

aPPlicaTions

Primary application –ISO material group P Secondary application –ISO material group MFor roughing and finishing –When a high machining volume is required –Full grooves of 2xd – 1 (z=3) and 1.5xd1 (z=4)Pocket milling, inclined plunging and contour – millingFor use in general engineering, automotive – industries and mould and die making

your aDvanTagEs

Maximum machining volume of up to 50 % more in com- –parison with the usual 3- and 4-edge tools on the marketlarge feed up to 2xd – 1 in steel materialsuneven tooth spacing for low spindle stress –Soft cutting action and optimum chip evacuation –thanks to large helix angle Can be used for dry and wet machining –Increased tool life with the latest TAZ coating –Back cutting, reduces transitions with side end – machining on the workpieceHigh process stability thanks to stable core and – optimised microgeometry

Proto·max™sT high-performance end mill H4033217 metric H4036217 metric – with protection radius AH4033217 inch

Shank with special surface treatment for a better grip > Ø 10 mm

45° helix angle for a soft cutting action

Optimised microgeometry for stable cutting edge

3 cutting edges

NEW2010

Back cutting

99Walter Prototyp – Milling

Proto·max™sT high-performance end mill H4034217 metric H4038217 metric – with corner radius AH4034217 inch

Shank with special surface treatment for a better grip > Ø 10 mm

50° helix angle for optimum chip evacuation

Optimised microgeometry for stable cutting edge

4 cutting edges with uneven spacing

form insert

cutting data

current Proto·max™STØ 16 mm 16 mmz 4 4ae 16 mm 16 mmap 13 mm 22 mmvc 160 m/min 160 m/minn 3,180 rpm 3,180 rpmfz 0.08 mm 0.08 mmvf 1,018 mm/min 1,018 mm/min

Machined volume q [cm3/min]

0 100 200 300 400

Current

Proto·max™ST ap = 22 mm

+70 %

ap = 13 mm

Workpiece material: X33CrS16 (1.2085)Tensile strength: 1,000 n/mm2

Tool: Proto·max™ST H4034217-16

The result:High process stability and productivity due to reduced wear with higher metal removal rates

offset tooth geometry α < β

Back cutting

100

roughing Milling cuTTErs finishing EnD Mills

Walter Prototyp – Milling


Walter Prototyp conefit™ – Modular system for milling.

ThE Tool sysTEM

Modular solid carbide milling system with self- –centring thread (patent pending)Highest concentricity due to conical centring –The axial support face provides maximum rigidity –Ø range from 10 - 25 mm and – 3/8 - 1Wide range of high-performance, changeable –headsTAX-coated –Steel and solid carbide shanks in different designs –and with dimensions in mm and inches

aPPlicaTions

For the ISO material groups P, M, K, n, S –For roughing and finishing of all contours and –machining different shapesFor use in general engineering, the automotive –industry, energy industry, aerospace industry and mould and die making.

Different shanks

Ground taper with support face

An extremely wide variety of

geometries

Patent pending

thread

qmax hrKnurled profile

flashFast-feed milling cutter

al 45Aluminium machining

Tough guysHigh performance

universal milling cutterMultiple flute type

n 50al 45

Aluminium machining

101

finishing EnD Mills 3-D conTour Milling cuTTEr ProfilE Milling cuTTEr

Walter Prototyp – Milling

your aDvanTagEs

ConeFit™ is flexible and –can be used for any type of machining Modular design with – different shank variantsExtremely wide variety –of tool geometriesMaximum stability –and precision thanks to surface and taper contact with patented self-centring threadReduction in inventory –costs thanks to very flexible and universal tooling systemHighly productive –machining thanks to extremely high rigidity

Type a straight version with reinforced shank

Tough guysHigh performance

universal milling cutterball-nose end mill

n 40flash

High Feed milling cutterchamfer

milling cutter60° / 90° / 120°

corner rounding end mill

Type a straight version

Type b 89° version

Type c 85° version

SuBlInE üBER HEADlInE (1.1)

headline in grün (1.2), auch für umbrüche als 3- Zeiler möglich. headline in grün, auch für umbrüche als 3- Zeiler möglich.

102


Walter Prototyp sky·tec™ – solid carbide high performance end mill for machining aluminium in the aerospace industry.

ThE Tools

Solid carbide high performance end mill with different –corner radiiFrom R = 0.5–4 mm; 0.030''–0.187'' –Ø range from 12–25 mm and ½''–1'' –With internal cooling –Helix angle – = 25° and 30°Shank according to DIn 6535 HA with surface treatment –Reduced neck –latest CRn coating –

aPPlicaTions

Specially for the machining of aluminium integral – components in the aerospace industryDeveloped for milling with minimal lubrication –and wet machiningRoughing and finishing –

your aDvanTagEs

Sky – ·tec™ sets new standards in metal removal rate when machining aluminium structural partsThanks to its long reach, deep pockets can be machined –with standard toolsIt can produce the widest variety of contours thanks –to the different radiiPolished flutes –•forreliablechipevacuation •nobuilt-upedgeCan be used with minimum lubrication and emulsion –The different axial and radial exits mean the coolant and –lubricant is fed directly to the cutting zone utmost process reliability due to special shank treatment –for increased torque and transmission of power in the tool adapter

Special roughing profile raPax

Reduced neck

Axial and radial coolant ducts

sky·tec™ H608391. uncoated H6083914, CRn-coated


Shank with special surface treatment for a better grip

sky·tec™ H602691 sky·tec™ H602091

integral component: roughing of pockets

cutting data

current Sky·tec™vc 860 m/min 1,320 m/minn 11,000 rpm 21,000 rpmfz 0.2 mm/tooth 0.3 mm/toothvf 6,600 mm/min 18,900 mm/min

Metal removal rate comparison

0 2,000 4,000 6,000 8,000

Current

Sky·tec™ Q=7,087 cm³/min

+114%

Q=3,300 cm³/min

Workpiece material: AlZnMgCu1.5 (Alu7075)Tool: Sky·tec™ Al RAPAX G 30

H6083914-25-37-4Ø 25 mm, Z=3, R=4

ORDER InFORMATIOn

104

Proto·max™sT high-performance end mill

Proto·max™sT - 3-edge – metricd1

h9mm

l2

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2

h6mm

z codeh40 33217

TaZ

★ 2 5 7.5 1.92 57 21 6 3 -2

★ 3 7 10.5 2.9 57 21 6 3 -3

★ 4 9 15 3.8 57 21 6 3 -4

★ 5 11 16 4.75 57 21 6 3 -5

★ 6 13 19 5.7 57 21 6 3 -6

★ 8 18 25 7.6 63 27 8 3 -8

★ 10 22 30 9.5 72 32 10 3 -10

★ 12 26 36 11.4 83 38 12 3 -12

★ 16 34 42 15.2 92 44 16 3 -16

★ 20 42 52 19 104 54 20 3 -20

Proto·max™sT - 3-edge – inchesd1

h9inch

l2

inch

l3

inch

d3

inch

l1

inch

lk

inch

d2

h6inch

z codeah40 33217

TaZ

★ 1/16 0.164 0.246 0.059 2.000 0.582 0.250 3 -1/16

★ 3/32 0.227 0.340 0.089 2.500 1.437 0.250 3 -3/32

★ 1/8 0.289 0.434 0.119 2.500 1.437 0.250 3 -1/8

★ 3/16 0.414 0.622 0.178 2.500 1.437 0.250 3 -3/16

★ 1/4 0.539 0.809 0.237 3.000 1.437 0.375 3 -1/4

★ 5/16 0.664 0.997 0.297 3.000 1.437 0.375 3 -5/16

★ 3/8 0.829 1.243 0.356 3.000 1.437 0.375 3 -3/8

★ 7/16 0.954 1.431 0.416 3.500 1.717 0.500 3 -7/16

★ 1/2 1.079 1.431 0.475 3.500 1.717 0.500 3 -1/2

★ 5/8 1.329 1.535 0.594 3.500 1.594 0.625 3 -5/8

★ 3/4 1.579 1.890 0.713 4.000 1.969 0.750 3 -3/4

Proto·max™sT - 3-edge with protection radius – metricd1

h9mm

l2

mm

r

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2

h6mm

z codeh40 36217

TaZ

★ 2 5 0.08 7.5 1.92 57 21 6 3 -2

★ 3 7 0.08 10.5 2.9 57 21 6 3 -3

★ 4 9 0.08 15 3.8 57 21 6 3 -4

★ 5 11 0.16 16 4.75 57 21 6 3 -5

★ 6 13 0.16 19 5.7 57 21 6 3 -6

★ 8 18 0.16 25 7.6 63 27 8 3 -8

★ 10 22 0.25 30 9.5 72 32 10 3 -10

★ 12 26 0.25 36 11.4 83 38 12 3 -12

★ 16 34 0.25 42 15.2 92 44 16 3 -16

★ 20 42 0.4 52 19 104 54 20 3 -20

NEW2010

NEW2010

NEW2010


ORDER InFORMATIOn


Proto·max™sT - 4-edge – metricd1

h9mm

l2

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2

h6mm

z codeh40 34217

TaZ

★ 3 5 8.5 2.9 57 21 6 4 -3

★ 4 7 11 3.8 57 21 6 4 -4

★ 5 8 14 4.75 57 21 6 4 -5

★ 6 10 16 5.7 57 21 6 4 -6

★ 8 13 22 7.6 63 27 8 4 -8

★ 10 16 28 9.5 72 32 10 4 -10

★ 12 19 33 11.4 83 38 12 4 -12

★ 14 22 36 13.3 83 38 14 4 -14

★ 16 26 42 15.2 92 44 16 4 -16

★ 18 29 42 17.1 92 44 18 4 -18

★ 20 32 52 19 104 54 20 4 -20

Proto·max™sT - 4-edge – inchesd1

h9inch

l2

inch

l3

inch

d3

inch

l1

inch

lk

inch

d2

h6inch

z codeah40 34217

TaZ

★ 1/4 0.405 0.608 0.237 3.000 1.437 0.375 4 - 1/4

★ 5/16 0.506 0.760 0.297 3.000 1.437 0.375 4 - 5/16

★ 3/8 0.608 0.911 0.356 3.000 1.437 0.375 4 - 3/8

★ 7/16 0.709 1.063 0.416 3.500 1.717 0.500 4 - 7/16

★ 1/2 0.810 1.215 0.475 3.500 1.717 0.500 4 - 1/2

★ 5/8 1.013 1.519 0.594 3.500 1.594 0.625 4 - 5/8

★ 3/4 1.215 1.823 0.713 4.000 1.969 0.750 4 - 3/4

Proto·max™sT - 4-edge with corner radius – metricd1

h9mm

l2

mm

r

mm

l3

mm

d3

mm

l1

mm

lk

mm

d2

h6mm

z codeh40 38217

TaZ

★ 3 5 0.2 8.5 2.9 57 21 6 4 -3-0,2

★ 3 5 0.5 8.5 2.9 57 21 6 4 -3-0,5

★ 4 7 0.2 11 3.8 57 21 6 4 -4-0,2

★ 4 7 0.5 11 3.8 57 21 6 4 -4-0,5

★ 5 8 0.5 14 4.75 57 21 6 4 -5-0,5

★ 5 8 1 14 4.75 57 21 6 4 -5-1

★ 6 10 0.5 16 5.7 57 21 6 4 -6-0,5

★ 6 10 1 16 5.7 57 21 6 4 -6-1

★ 8 13 0.5 22 7.6 63 27 8 4 -8-0,5

★ 8 13 1 22 7.6 63 27 8 4 -8-1

★ 8 13 2 22 7.6 63 27 8 4 -8-2

★ 10 16 0.5 28 9.5 72 32 10 4 -10-0,5

★ 10 16 1 28 9.5 72 32 10 4 -10-1

★ 10 16 2 28 9.5 72 32 10 4 -10-2

★ 12 19 0.5 33 11.4 83 38 12 4 -12-0,5

★ 12 19 1 33 11.4 83 38 12 4 -12-1

★ 12 19 2 33 11.4 83 38 12 4 -12-2

★ 16 26 0.5 42 15.2 92 44 16 4 -16-0,5

★ 16 26 1 42 15.2 92 44 16 4 -16-1

★ 16 26 2 42 15.2 92 44 16 4 -16-2

★ 20 32 1 52 19 104 54 20 4 -20-1

★ 20 32 2 52 19 104 54 20 4 -20-2

★ 20 32 4 52 19 104 54 20 4 -20-4

NEW2010

NEW2010

NEW2010


ORDER InFORMATIOn

106

roughing milling cutters

qmax hr kordel f 40 - conefit™ – metricd1

h12mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 82 378

Tax

10 5.5 12.4 9.7 4 8 10 -E10-10

12 6.5 14.5 11.7 4 10 12 -E12-12

16 8.5 18.7 15.5 4 12 16 -E16-16

qmax hr kordel f 40 - conefit™ – inchesd1

h12inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 82 378

Tax

3/8 0.209 0.488 0.364 4 8 10 -E10-3/8

1/2 0.276 0.575 0.484 4 10 12 -E12-1/2

5/8 0.335 0.736 0.610 4 12 16 -E16-5/8

qmax hr kordel f 45 - conefit™ – metricd1

h12mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 85 378

Tax

12 6.5 14.5 11.7 5 10 12 -E12-12

16 8.5 18.7 15.5 6 12 16 -E16-16

20 11 21.3 19.3 6 16 20 -E20-20

25 13 25.6 24.2 8 20 25 -E25-25

qmax hr kordel f 45 - conefit™ – inchesd1

h12inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 85 378

Tax

3/8 0.209 0.488 0.364 6 8 10 -E10-3/8

1/2 0.276 0.575 0.484 6 10 12 -E12-1/2

5/8 0.335 0.736 0.610 6 12 16 -E16-5/8

3/4 0.413 0.839 0.728 6 16 20 -E20-3/4

★ 1 0.551 1.008 0.965 8 20 25 -E25-1


ORDER InFORMATIOn


flash 4 flutes - conefit™ – metricd1

h12mm

apf

mm

xf

mm

rf

mm

rers

mm

r

mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 94 718

Tax

10 0.3 1.70 5 1.99 1.5 5.5 12.4 9.7 4 8 10 -E10-10

12 0.8 2.25 6 2.1 1.5 6.5 14.5 11.7 4 10 12 -E12-12

16 1.0 3.10 8 2.747 2 8.5 18.7 15.5 4 12 16 -E16-16

20 1.3 4.00 10 3.072 2 11 21.3 19.3 4 16 20 -E20-20

25 1.6 5.00 12 4.206 3 13 25.6 24.2 4 20 25 -E25-25

flash 4 flutes - conefit™ – inchesd1

h12inch

apf

inch

xf

inch

rf

inch

rers

inch

r

inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 94 718

Tax

3/8 0.024 0.070 0.181 0.076 0.060 0.209 0.488 0.364 4 8 10 -E10-3/8

1/2 0.033 0.098 0.236 0.086 0.060 0.276 0.575 0.484 4 10 12 -E12-1/2

5/8 0.039 0.118 0.315 0.110 0.080 0.335 0.736 0.610 4 12 16 -E16-5/8

3/4 0.047 0.157 0.354 0.117 0.080 0.413 0.839 0.728 4 16 20 -E20-3/4

★ 1 0.063 0.220 0.472 0.174 0.130 0.551 1.193 0.965 4 20 25 -E25-1

flash 3 flutes - conefit™ – metricd1

h12mm

apf

mm

xf

mm

rf

mm

rers

mm

r

mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 93 718

Tax

10 0.3 1.70 5 1.99 1.5 5.5 12.4 9.7 3 8 10 -E10-10

12 0.8 2.25 6 2.1 1.5 6.5 14.5 11.7 3 10 12 -E12-12

16 1.0 3.10 8 2.747 2 8.5 18.7 15.5 3 12 16 -E16-16

20 1.3 4.00 10 3.072 2 11 21.3 19.3 3 16 20 -E20-20

flash 3 flutes - conefit™ – inchesd1

h12inch

apf

inch

xf

inch

rf

inch

rers

inch

r

inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 93 718

Tax

3/8 0.024 0.070 0.181 0.076 0.060 0.209 0.488 0.364 3 8 10 -E10-3/8

1/2 0.033 0.098 0.236 0.086 0.060 0.276 0.575 0.484 3 10 12 -E12-1/2

5/8 0.039 0.118 0.315 0.110 0.080 0.335 0.736 0.610 3 12 16 -E16-5/8

3/4 0.047 0.157 0.354 0.117 0.080 0.413 0.839 0.728 3 16 20 -E20-3/4


ORDER InFORMATIOn

108

shank mill

n 45 - conefit™ – metricd1

h10mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 29 148

Tax

10 5.5 12.4 9.7 3 8 10 -E10-10

12 6.5 14.5 11.7 3 10 12 -E12-12

16 8.5 18.7 15.5 3 12 16 -E16-16

20 11 21.3 19.3 3 16 20 -E20-20

25 13 25.6 24.2 3 20 25 -E25-25

n 45 - conefit™ – inchesd1

h10inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 29 148

Tax

3/8 0.209 0.488 0.364 3 8 10 -E10-3/8

1/2 0.276 0.575 0.484 3 10 12 -E12-1/2

5/8 0.335 0.736 0.610 3 12 16 -E16-5/8

3/4 0.413 0.839 0.728 3 16 20 -E20-3/4

★ 1 0.551 1.193 0.965 3 20 25 -E25-1

n 50 - conefit™d1

h10mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 21 138

Tax

10 5.5 12.4 9.7 6 8 10 -E10-10

12 6.5 14.5 11.7 6 10 12 -E12-12

16 8.5 18.7 15.5 6 12 16 -E16-16

20 11 21.3 19.3 8 16 20 -E20-20

25 13 25.6 24.2 8 20 25 -E25-25


h10inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 21 138

Tax

3/8 0.209 0.488 0.364 6 8 10 -E10-3/8

1/2 0.276 0.575 0.484 6 10 12 -E12-1/2

5/8 0.335 0.736 0.610 6 12 16 -E16-5/8

3/4 0.413 0.839 0.728 8 16 20 -E20-3/4

★ 1 0.551 1.008 0.965 8 20 25 -E25-1


ORDER InFORMATIOn


Tough guys n 50 - conefit™ – metric d1

h10mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 21 317

Tax

10 5.5 12.4 9.7 4 8 10 -E10-10

12 6.5 14.5 11.7 4 10 12 -E12-12

16 8.5 18.7 15.5 4 12 16 -E16-16

20 11 21.3 19.3 4 16 20 -E20-20

25 13 25.6 24.2 5 20 25 -E25-25

Tough guys n 50 - conefit™ – inchesd1

h10inch

l2

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 21 317

Tax

3/8 0.209 0.488 0.364 4 8 10 -E10-3/8

1/2 0.276 0.575 0.484 4 10 12 -E12-1/2

5/8 0.335 0.736 0.610 4 12 16 -E16-5/8

3/4 0.413 0.839 0.728 4 16 20 -E20-3/4

★ 1 0.551 1.008 0.965 5 20 25 -E25-1

al 45 - conefit™ – metricd1h9

mm

l2

mm

l3E

mm

d3

mm

z sW

mm

E codeh6E 25 11

10 5.5 12.4 9.7 2 8 10 -E10-10

12 6.5 14.5 11.7 2 10 12 -E12-12

16 8.5 18.7 15.5 2 12 16 -E16-16

20 11 21.3 19.3 2 16 20 -E20-20

25 13 25.6 24.2 2 20 25 -E25-25

al 45 - conefit™ – inchesd1h9

inch

l2

inch

l3E

inch

d3

mm

z sW

mm

E codeah6E 25 11

3/8 0.209 0.488 0.364 2 8 10 -E10-3/8

1/2 0.276 0.575 0.484 2 10 12 -E12-1/2

5/8 0.335 0.736 0.610 2 12 16 -E16-5/8

3/4 0.413 0.839 0.728 2 16 20 -E20-3/4

★ 1 0.551 1.193 0.965 2 20 25 -E25-1


ORDER InFORMATIOn

110

shank mill with corner radius

n 50 - conefit™ – metricd1h9

mm

l2

mm

r

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 23 138

Tax

10 5.5 0.5 12.4 9.7 6 8 10 -E10-10-0.5

10 5.5 1.0 12.4 9.7 6 8 10 -E10-10-1

12 6.5 0.5 14.5 11.7 6 10 12 -E12-12-0.5

12 6.5 1.0 14.5 11.7 6 10 12 -E12-12-1

12 6.5 1.5 14.5 11.7 6 10 12 -E12-12-1.5

16 8.5 0.5 18.7 15.5 6 12 16 -E16-16-0.5

16 8.5 1.0 18.7 15.5 6 12 16 -E16-16-1

16 8.5 2.0 18.7 15.5 6 12 16 -E16-16-2

20 11 1.0 21.3 19.3 8 16 20 -E20-20-1

20 11 2.0 21.3 19.3 8 16 20 -E20-20-2

20 11 4.0 21.3 19.3 8 16 20 -E20-20-4

25 13 1.0 25.6 24.2 8 20 25 -E25-25-1

25 13 2.0 25.6 24.2 8 20 25 -E25-25-2

25 13 4.0 25.6 24.2 8 20 25 -E25-25-4

n 50 - conefit™ – inchesd1h9

inch

l2

inch

r

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 23 138

Tax

3/8 0.209 0.020 0.488 0.364 6 8 10 -E10-3/8-0.020

3/8 0.209 0.040 0.488 0.364 6 8 10 -E10-3/8-0.040

1/2 0.276 0.020 0.575 0.484 6 10 12 -E12-1/2-0.020

1/2 0.276 0.040 0.575 0.484 6 10 12 -E12-1/2-0.040

1/2 0.276 0.060 0.575 0.484 6 10 12 -E12-1/2-0.060

5/8 0.335 0.020 0.736 0.610 6 12 16 -E16-5/8-0.020

5/8 0.335 0.040 0.736 0.610 6 12 16 -E16-5/8-0.040

5/8 0.335 0.080 0.736 0.610 6 12 16 -E16-5/8-0.080

3/4 0.413 0.040 0.839 0.728 8 16 20 -E20-3/4-0.040

3/4 0.413 0.080 0.839 0.728 8 16 20 -E20-3/4-0.080

3/4 0.413 0.160 0.839 0.728 8 16 20 -E20-3/4-0.160

★ 1 0.551 0.040 1.008 0.965 8 20 25 -E25-1-0.040

★ 1 0.551 0.080 1.008 0.965 8 20 25 -E25-1-0.080

★ 1 0.551 0.160 1.008 0.965 8 20 25 -E25-1-0.160


ORDER InFORMATIOn


Tough guys n 50 - conefit™ – metricd1h9

mm

l2

mm

r

mm

l3E

mm

d3

mm

z sW

mm

E codeh3E 20 317

Tax

10 5.5 0.5 12.4 9.7 4 8 10 -E10-10-0.5

10 5.5 1.0 12.4 9.7 4 8 10 -E10-10-1

10 5.5 1.5 12.4 9.7 4 8 10 -E10-10-1.5

10 5.5 2.0 12.4 9.7 4 8 10 -E10-10-2

12 6.5 1.0 14.5 11.7 4 10 12 -E12-12-1

12 6.5 1.5 14.5 11.7 4 10 12 -E12-12-1.5

12 6.5 2.0 14.5 11.7 4 10 12 -E12-12-2

12 6.5 3.0 14.5 11.7 4 10 12 -E12-12-3

16 8.5 1.0 18.7 15.5 4 12 16 -E16-16-1

16 8.5 2.0 18.7 15.5 4 12 16 -E16-16-2

16 8.5 3.0 18.7 15.5 4 12 16 -E16-16-3

16 8.5 4.0 18.7 15.5 4 12 16 -E16-16-4

20 11 1.0 21.3 19.3 4 16 20 -E20-20-1

20 11 2.0 21.3 19.3 4 16 20 -E20-20-2

20 11 3.0 21.3 19.3 4 16 20 -E20-20-3

20 11 4.0 21.3 19.3 4 16 20 -E20-20-4

25 13 1.0 25.6 24.2 5 20 25 -E25-25-1

25 13 2.0 25.6 24.2 5 20 25 -E25-25-2

25 13 3.0 25.6 24.2 5 20 25 -E25-25-3

25 13 4.0 25.6 24.2 5 20 25 -E25-25-4

Tough guys n 50 - conefit™ – inchesd1h9

inch

l2

inch

r

inch

l3E

inch

d3

inch

z sW

mm

E codeah3E 20 317

Tax

3/8 0.209 0.040 0.488 0.364 4 8 10 -E10-3/8-0.040

3/8 0.209 0.060 0.488 0.364 4 8 10 -E10-3/8-0.060

1/2 0.276 0.040 0.575 0.484 4 10 12 -E12-1/2-0.040

1/2 0.276 0.060 0.575 0.484 4 10 12 -E12-1/2-0.060

1/2 0.276 0.080 0.575 0.484 4 10 12 -E12-1/2-0.080

5/8 0.335 0.040 0.736 0.610 4 12 16 -E16-5/8-0.040

5/8 0.335 0.080 0.736 0.610 4 12 16 -E16-5/8-0.080

5/8 0.335 0.160 0.736 0.610 4 12 16 -E16-5/8-0.160

3/4 0.413 0.040 0.839 0.728 4 16 20 -E20-3/4-0.040

3/4 0.413 0.080 0.839 0.728 4 16 20 -E20-3/4-0.080

3/4 0.413 0.160 0.839 0.728 4 16 20 -E20-3/4-0.160

★ 1 0.551 0.040 1.008 0.965 5 20 25 -E25-1-0.040

★ 1 0.551 0.080 1.008 0.965 5 20 25 -E25-1-0.080

★ 1 0.551 0.160 1.008 0.965 5 20 25 -E25-1-0.160


ORDER InFORMATIOn

112

radius mill

n 40 - conefit™ – metricd1

h10mm

l2

mm

r

mm

l3E

mm

d3

mm

z sW

mm

E codeh8E 11 118

Tax

10 5.5 5 12.4 9.7 4 8 10 -E10-10

12 6.5 6 14.5 11.7 4 10 12 -E12-12

16 8.5 8 18.7 15.5 4 12 16 -E16-16

20 11 10 21.3 19.3 4 16 20 -E20-20

al 45 - conefit™ – metricd1h9

mm

l2

mm

r

mm

l3E

mm

d3

mm

z sW

mm

E codeh6E 23 11

10 5.5 1.0 12.4 9.7 3 8 10 -E10-10-1

10 5.5 2.5 12.4 9.7 3 8 10 -E10-10-2.5

12 6.5 1.0 14.5 11.7 3 10 12 -E12-12-1

12 6.5 2.5 14.5 11.7 3 10 12 -E12-12-2.5

16 8.5 2.5 18.7 15.5 3 12 16 -E16-16-2.5

16 8.5 4.0 18.7 15.5 3 12 16 -E16-16-4

20 11 2.5 21.3 19.3 3 16 20 -E20-20-2.5

20 11 4.0 21.3 19.3 3 16 20 -E20-20-4

25 13 4.0 25.6 24.2 3 20 25 -E25-25-4

al 45 - conefit™ – inchesd1h9

inch

l2

inch

r

inch

l3E

inch

d3

inch

z sW

mm

E codeah6E 23 11

3/8 0.209 0.060 0.488 0.364 3 8 10 -E10-3/8-0.060

3/8 0.209 0.100 0.488 0.364 3 8 10 -E10-3/8-0.100

1/2 0.276 0.060 0.575 0.484 3 10 12 -E12-1/2-0.060

1/2 0.276 0.100 0.575 0.484 3 10 12 -E12-1/2-0.100

5/8 0.335 0.100 0.736 0.610 3 12 16 -E16-5/8-0.100

5/8 0.335 0.160 0.736 0.610 3 12 16 -E16-5/8-0.160

3/4 0.413 0.100 0.839 0.728 3 16 20 -E20-3/4-0.100

3/4 0.413 0.160 0.839 0.728 3 16 20 -E20-3/4-0.160

★ 1 0.551 0.160 1.193 0.965 3 20 25 -E25-1-0.160


h10inch

l2

inch

r

inch

l3E

inch

d3

inch

z sW

mm

E codeah8E 11 118

Tax

3/8 0.209 0.188 0.488 0.364 4 8 10 -E10-3/8

1/2 0.276 0.250 0.575 0.484 4 10 12 -E12-1/2

5/8 0.335 0.313 0.736 0.610 4 12 16 -E16-5/8

3/4 0.413 0.375 0.839 0.728 4 16 20 -E20-3/4

★ 1 0.551 0.500 1.193 0.965 4 20 25 -E25-1


ORDER InFORMATIOn


Profiles

chamfer mill 60° - conefit™ – metricd1h9

mm

l2

mm

l3E

mm

d3

mm

d4

mm

z sW

mm

E codeh3E 58 518

Tax

60° 12 6.5 14.5 11.7 1.5 6 10 12 -E12-12

chamfer mill 60° - conefit™ – inchesd1h9

inch

l2

inch

l3E

inch

d3

inch

d4

inch

z sW

mm

E codeah3E 58 518

Tax

60° 1/2 0.280 0.575 0.484 0.177 6 10 12 -E12-1/2


mm

l2

mm

l3E

mm

d3

mm

d4

mm

z sW

mm

E codeh3E 58 318

Tax

90° 12 4.5 14.5 11.7 3 6 10 12 -E12-12

90° 16 6.5 18.7 15.5 3 8 12 16 -E16-16


inch

l2

inch

l3E

inch

d3

inch

d4

inch

z sW

mm

E codeah3E 58 318

Tax

90° 1/2 0.191 0.575 0.484 0.118 6 10 12 -E12-1/2

90° 5/8 0.256 0.736 0.610 0.118 8 12 16 -E16-5/8


mm

l2

mm

l3E

mm

d3

mm

d4

mm

z sW

mm

E codeh3E 58 118

Tax

120° 12 2.6 14.5 11.7 4.5 6 10 12 -E12-12


inch

l2

inch

l3E

inch

d3

inch

d4

inch

z sW

mm

E codeah3E 58 118

Tax

120° 1/2 0.110 0.575 0.484 0.118 6 10 12 -E12-1/2

ORDER InFORMATIOn

114

Profiles

corner rounding end mill - conefit™ – metricr

mm

d1

mm

l2

mm

l3E

mm

d3

mm

d4

mm

z sW

mm

E codeh3E 68 118

Tax

3 12 3 14.5 11.7 5 4 10 12 -E12-12-3

4 16 4 18.7 15.5 6 4 12 16 -E16-16-4

5 16 5 18.7 15.5 6 4 12 16 -E16-16-5

6 20 6 21.3 19.3 8 4 16 20 -E20-20-6

corner rounding end mill - conefit™ – inchesr

inch

d1

inch

l2

inch

l3E

inch

d3

inch

d4

inch

z sW

mm

E codeah3E 68 118

Tax

0.125 1/2 0.125 0.571 0.484 0.197 4 10 12 -E12-1/2-0.125

0.188 5/8 0.188 0.736 0.610 0.237 4 12 16 -E16-5/8-0.188

0.250 3/4 0.250 0.736 0.728 0.237 4 16 20 -E20-3/4-0.250

ORDER InFORMATIOn


adaptors – steel

E10 - conefit™ – metricE l3h

mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

10 5 9.6 — 65 16 A 40,000 AK610.Z16.E10.005

10 20 9.6 — 75 10 A 40,000 AK610.Z10.E10.020

10 50 9.6 89° 160 16 B 12,000 AK610.Z16.E10.050

10 36.5 9.6 85° 140 16 C 16,000 AK610.Z16.E10.036

E10 - conefit™ – inchesE l3h

inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

10 0.236 0.360 — 2.500 0.500 A 40,000 AK610.uZ13.E10.006

10 0.984 0.360 — 3.000 0.500 A 30,000 AK610.uZ13.E10.025

10 2.008 0.360 89° 6.500 0.625 B 12,000 AK610.uZ15.E10.051

10 1.496 0.360 85° 5.500 0.625 C 15,000 AK610.uZ15.E10.038


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

12 5 11.6 — 65 16 A 40,000 AK610.Z16.E12.005

12 22 11.6 — 100 12 A 31,000 AK610.Z12.E12.022

12 60 11.6 89° 170 16 B 10,000 AK610.Z16.E12.060

12 25.1 11.6 85° 140 16 C 16,000 AK610.Z16.E12.025


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

12 0.236 0.480 — 3.000 0.500 A 40,000 AK610.uZ13.E12.006

12 0.984 0.480 — 4.500 0.500 A 30,000 AK610.uZ13.E12.025

12 2.402 0.480 89° 7.500 0.625 B 10,000 AK610.uZ15.E12.061

12 0.827 0.480 85° 6.500 0.625 C 15,000 AK610.uZ15.E12.021

Type a Type b

Type c

ORDER InFORMATIOn

116

adaptors – steel


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

16 5 15.4 — 70 20 A 40,000 AK610.Z20.E16.005

16 25 15.4 — 110 20 A 31,000 AK610.Z20.E16.025

16 75 15.4 89° 190 20 B 11,000 AK610.Z20.E16.075

16 54.8 15.4 85° 170 25 C 18,000 AK610.Z25.E16.054


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

16 0.236 0.606 — 3.000 0.625 A 40,000 AK610.uZ15.E16.006

16 0.984 0.606 — 4.500 0.625 A 30,000 AK610.uZ15.E16.025

16 2.992 0.606 89° 7.500 0.750 B 10,000 AK610.uZ19.E16.076

16 0.827 0.606 85° 6.500 0.750 C 15,000 AK610.uZ19.E16.021


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

20 5 19.2 — 80 25 A 40,000 AK610.Z25.E20.005

20 30 19.2 — 120 20 A 34,000 AK610.Z20.E20.030

20 73.1 19.2 85° 180 32 C 20,000 AK610.Z32.E20.073


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

20 0.236 0.724 — 3.000 0.750 A 20,000 AK610.uZ19.E20.006

20 0.984 0.724 — 4.500 0.750 A 30,000 AK610.uZ19.E20.025

20 1.575 0.724 85° 6.500 1.000 C 20,000 AK610.uZ26.E20.040


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

25 5 24.1 — 80 32 A 30,000 AK610.Z32.E25.005

25 40 24.1 — 140 25 A 15,000 AK610.Z25.E25.040

25 45 24.1 85° 200 32 C 20,000 AK610.Z32.E25.045


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

25 0.236 0.961 — 3.500 1.000 A 30,000 AK610.uZ26.E25.006

25 2.480 0.961 — 6.500 1.250 A 20,000 AK610.uZ31.E25.063

25 0.236 0.961 85° 7.500 1.250 C 15,000 AK610.uZ31.E25.042

ORDER InFORMATIOn


adaptors – solid carbide


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

10 50 9.6 — 100 10 A 20,000 AK610.Z10.E10.050C

10 100 9.6 89° 155 16 B 15,000 AK610.Z16.E10.100C


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

10 2.008 0.360 — 4.000 0.500 A 25,000 AK610.uZ13.E10.051C

10 2.008 0.360 89° 6.500 0.625 B 20,000 AK610.uZ15.E10.051C


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

12 48 11.6 — 100 12 A 30,000 AK610.Z12.E12.048C

12 90 11.6 89° 150 16 B 15,000 AK610.Z16.E12.090C


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

12 1.260 0.480 — 4.000 0.500 A 30,000 AK610.uZ13.E12.032C

12 2.402 0.480 89° 7.500 0.625 B 15,000 AK610.uZ15.E12.061C


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

16 80 15.4 — 135 16 A 30,000 AK610.Z16.E16.080C

16 118 15.4 89° 175 20 B 10,000 AK610.Z20.E16.118C


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

16 2.008 0.606 — 5.500 0.750 A 30,000 AK610.uZ19.E16.051C

16 2.992 0.606 89° 7.500 0.750 B 10,000 AK610.uZ19.E16.076C

ORDER InFORMATIOn

118

set

conefit™ sET-E12-MulTi – metric

E code content remarks

12 COnEFIT-SET-E12-MulTI

H3E82378-E12-12 Qmax - Roughing end mill

H3E21138-E12-12 n 50 - Finishing end mill

H3E21317-E12-12 Tough Guys n50

H3E58318-E12-12 Chamfer mill 90°

AK610.Z12.E12.022 Holder type A

AK610.Z16.E12.025 Holder type C

FS2125-E12 Flat wrench

conefit™ sET-E12-MulTi – inches

E code content remarks

12 A-COnEFIT-SET-E12-MulTI

AH3E82378-E12-1/2 Qmax - Roughing end mill

AH8E11118-E12-1/2 n 40 - radius contour milling cutter

AH3E21317-E12-1/2 Tough Guys n50

AH3E58318-E12-1/2 Chamfer mill 90°

AK610.uZ13.E12.025 1/2" holder type A

AK610.uZ15.E12.021 5/8" holder type C

FS2125-E12 Flat wrench

adaptors – solid carbide


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

20 38 19.2 — 95 20 A 30,000 AK610.Z20.E20.038C


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

20 1.732 0.724 — 4.500 0.750 A 30,000 AK610.uZ19.E20.044C


mm

d3

mm

l1h

mm

d2h6

mm

Type Max. speed rpm

code

25 120 24.1 — 200 25 A 10,000 AK610.Z25.E25.120C


inch

d3

inch

l1h

inch

d2h6

inch

Type Max. speed rpm

code

25 2.480 0.961 — 6.500 1.250 A 20,000 AK610.uZ31.E25.063C

ORDER InFORMATIOn


Wrenches

flat wrench - conefit™

E sW Type code

10 8 Twin head FS2124-E10



20 16 Single head FS2127-E20

25 20 Single head FS2128-E25

Torque wrench - conefit™

D Torque range code

16 2-25 nm FS1384

16 10-100 nm FS1385

keys for torque wrench - conefit™

E sW D nm code

10 8 16 12 FS2135-E10-R

12 10 16 15 FS2136-E12-R

16 12 16 30 FS2137-E16-R

20 16 16 50 FS2138-E20-R

25 20 16 65 FS2141-E25-R

ORDER InFORMATIOn

120

sky·tec™ al 25 – metric

P norm xld1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

z codeh 60 2691

12 12 0.5 68 11.5 115 70 12 2 -12-12-0.5

12 12 2 68 11.5 115 70 12 2 -12-12-2

16 16 0.5 80 15.2 130 83 16 2 -16-16-0.5

16 16 2 80 15.2 130 82 16 2 -16-16-2

16 16 3 80 15.2 130 82 16 2 -16-16-3

20 20 0.5 88 19 140 90 20 2 -20-20-0.5

20 20 2 88 19 140 90 20 2 -20-20-2

20 20 3 88 19 140 90 20 2 -20-20-3

20 20 4 88 19 140 90 20 2 -20-20-4

25 25 0.5 92 23.75 150 94 25 2 -25-25-0.5

25 25 2 92 23.75 150 94 25 2 -25-25-2

25 25 3 92 23.75 150 94 25 2 -25-25-3

25 25 4 92 23.75 150 94 25 2 -25-25-4

sky·tec™ al 25 – inches

Extra longd1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

z codeah 60 2691

1/2 0.500 0.030 2.638 0.469 4.500 2.717 0.500 2 -1/2-0.500-0.030

1/2 0.500 0.060 2.638 0.469 4.500 2.717 0.500 2 -1/2-0.500-0.060

1/2 0.500 0.125 2.638 0.469 4.500 2.717 0.500 2 -1/2-0.500-0.125

1/2 0.500 0.187 2.638 0.469 4.500 2.717 0.500 2 -1/2-0.500-0.187

5/8 0.625 0.030 2.953 0.598 5.000 3.031 0.625 2 -5/8-0.625-0.030

5/8 0.625 0.060 2.953 0.598 5.000 3.031 0.625 2 -5/8-0.625-0.060

5/8 0.625 0.125 2.953 0.598 5.000 3.031 0.625 2 -5/8-0.625-0.125

3/4 0.750 0.030 3.386 0.717 5.500 3.465 0.750 2 -3/4-0.750-0.030

3/4 0.750 0.060 3.386 0.717 5.500 3.465 0.750 2 -3/4-0.750-0.060

3/4 0.750 0.125 3.386 0.717 5.500 3.465 0.750 2 -3/4-0.750-0.125

3/4 0.750 0.187 3.386 0.717 5.500 3.465 0.750 2 -3/4-0.750-0.187

1 1.000 0.030 3.638 0.961 6.000 3.717 1.000 2 -1-1.000-0.030

1 1.000 0.060 3.638 0.961 6.000 3.717 1.000 2 -1-1.000-0.060

1 1.000 0.125 3.638 0.961 6.000 3.717 1.000 2 -1-1.000-0.125

1 1.000 0.187 3.638 0.961 6.000 3.717 1.000 2 -1-1.000-0.187

ORDER InFORMATIOn


sky·tec™ al raPax g 30 – metric

Din 6527 ld1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

z codeh 60 8391

codeh 60 83914

crn

16 24 2 42 15.2 92 44 16 3 -16-24-2 -16-24-2

16 24 3 42 15.2 92 44 16 3 -16-24-3 -16-24-3

16 24 4 42 15.2 92 44 16 3 -16-24-4 -16-24-4

25 37 2 52 23.75 110 54 25 3 -25-37-2 -25-37-2

25 37 3 52 23.75 110 54 25 3 -25-37-3 -25-37-3

25 37 4 52 23.75 110 54 25 3 -25-37-4 -25-37-4

P norm l16 20 2 65 15.2 115 67 16 3 -16-20-2 -16-20-2

16 20 3 65 15.2 115 67 16 3 -16-20-3 -16-20-3

16 20 4 65 15.2 115 67 16 3 -16-20-4 -16-20-4

20 25 2 73 19 125 75 20 3 -20-25-2 -20-25-2

20 25 3 73 19 125 75 20 3 -20-25-3 -20-25-3

20 25 4 73 19 125 75 20 3 -20-25-4 -20-25-4

25 30 2 72 23.75 130 74 25 3 -25-30-2 -25-30-2

25 30 3 72 23.75 130 74 25 3 -25-30-3 -25-30-3

25 30 4 72 23.75 130 74 25 3 -25-30-4 -25-30-4

P norm xl20 20 2 88 19 140 90 20 3 -20-20-2 -20-20-2

20 20 3 88 19 140 90 20 3 -20-20-3 -20-20-3

20 20 4 88 19 140 90 20 3 -20-20-4 -20-20-4

25 25 2 92 23.75 150 94 25 3 -25-25-2 -25-25-2

25 25 3 92 23.75 150 94 25 3 -25-25-3 -25-25-3

25 25 4 92 23.75 150 94 25 3 -25-25-4 -25-25-4

sky·tec™ al raPax g 30 – inches

standardd1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

z codeah 60 8391

codeah 60 83914

crn

5/8 1.000 0.060 1.535 0.598 3.500 1.594 0.625 3 -5/8-1.000-0.060 -5/8-1.00-0.060

5/8 1.000 0.125 1.535 0.598 3.500 1.594 0.625 3 -5/8-1.000-0.125 -5/8-1.00-0.125

5/8 1.000 0.156 1.535 0.598 3.500 1.594 0.625 3 -5/8-1.000-0.156 -5/8-1.00-0.156

long 5/8 0.750 0.060 2.520 0.598 4.500 2.598 0.625 3 -5/8-0.75-0.060 -5/8-0.75-0.060

5/8 0.750 0.125 2.520 0.598 4.500 2.598 0.625 3 -5/8-0.75-0.125 -5/8-0.75-0.125

5/8 0.750 0.156 2.520 0.598 4.500 2.598 0.625 3 -5/8-0.75-0.156 -5/8-0.75-0.156

3/4 1.000 0.060 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.00-0.060 -3/4-1.00-0.060

3/4 1.000 0.125 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.00-0.125 -3/4-1.00-0.125

3/4 1.000 0.156 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.00-0.156 -3/4-1.00-0.156

3/4 1.000 0.187 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.00-0.187 -3/4-1.00-0.187

1 1.250 0.060 2.894 0.961 5.250 2.972 1.000 3 -1-1.250-0.060 -1-1.250-0.060

1 1.250 0.125 2.894 0.961 5.250 2.972 1.000 3 -1-1.250-0.125 -1-1.250-0.125

1 1.250 0.156 2.894 0.961 5.250 2.972 1.000 3 -1-1.250-0.156 -1-1.250-0.156

1 1.250 0.187 2.894 0.961 5.250 2.972 1.000 3 -1-1.250-0.187 -1-1.250-0.187

Extra long 1/2 0.500 0.125 1.388 0.469 4.500 0.000 0.500 3 -1/2-0.50-0.125 -1/2-0.50-0.125

1/2 0.500 0.187 1.388 0.469 4.500 0.000 0.500 3 -1/2-0.50-0.187 -1/2-0.50-0.187

3/4 0.750 0.060 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.75-0.060 -3/4-0.75-0.060

3/4 0.750 0.125 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.75-0.125 -3/4-0.75-0.125

3/4 0.750 0.156 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.75-0.156 -3/4-0.75-0.156

1 1.000 0.060 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.060 -1-1.000-0.060

1 1.000 0.125 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.125 -1-1.000-0.125

1 1.000 0.156 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.156 -1-1.000-0.156

ORDER InFORMATIOn

122

sky·tec™ al 30 – metric

Din 6527 ld1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

z codeh 60 2091

12 24 0.5 36 11.5 83 38 12 3 -12-24-0.5

12 24 2 36 11.5 83 38 12 3 -12-24-2

16 32 0.5 42 15.2 92 44 16 3 -16-32-0.5

16 32 2 42 15.2 92 44 16 3 -16-32-2

P norm l12 18 0.5 53 11.5 100 55 12 3 -12-18-0.5

12 18 2 53 11.5 100 55 12 3 -12-18-2

16 24 0.5 65 15.2 115 67 16 3 -16-24-0.5

16 24 2 65 15.2 115 67 16 3 -16-24-2

16 24 3 65 15.2 115 67 16 3 -16-24-3

20 30 0.5 73 19 125 75 20 3 -20-30-0.5

20 30 2 73 19 125 75 20 3 -20-30-2

20 30 3 73 19 125 75 20 3 -20-30-3

20 30 4 73 19 125 75 20 3 -20-30-4

25 37 0.5 72 23.75 130 74 25 3 -25-37-0.5

25 37 2 72 23.75 130 74 25 3 -25-37-2

25 37 3 72 23.75 130 74 25 3 -25-37-3

25 37 4 72 23.75 130 74 25 3 -25-37-4

P norm xl12 12 0.5 68 11.5 115 70 12 3 -12-12-0.5

12 12 2 68 11.5 115 70 12 3 -12-12-2

16 16 0.5 80 15.2 130 82 16 3 -16-16-0.5

16 16 2 80 15.2 130 82 16 3 -16-16-2

16 16 3 80 15.2 130 82 16 3 -16-16-3

20 20 0.5 88 19 140 90 20 3 -20-20-0.5

20 20 2 88 19 140 90 20 3 -20-20-2

20 20 3 88 19 140 90 20 3 -20-20-3

20 20 4 88 19 140 90 20 3 -20-20-4

25 25 0.5 92 23.75 150 94 25 3 -25-25-0.5

25 25 2 92 23.75 150 94 25 3 -25-25-2

25 25 3 92 23.75 150 94 25 3 -25-25-3

25 25 4 92 23.75 150 94 25 3 -25-25-4

ORDER InFORMATIOn


sky·tec™ al 30 – inches

standardd1

h10mm

l2

mm

r

mm

l3 d3 l1

mm

lk

mm

d2h5mm

zcode

ah 60 2091

1/2 1.000 0.030 1.388 0.469 3.250 1.467 0.500 3 -1/2-1.000-0.030

1/2 1.000 0.060 1.388 0.469 3.250 1.467 0.500 3 -1/2-1.000-0.060

long 1/2 0.750 0.030 2.138 0.469 4.000 2.217 0.500 3 -1/2-0.750-0.030

1/2 0.750 0.060 2.138 0.469 4.000 2.217 0.500 3 -1/2-0.750-0.060

5/8 1.000 0.030 2.520 0.598 4.500 2.598 0.625 3 -5/8-1.000-0.030

5/8 1.000 0.060 2.520 0.598 4.500 2.598 0.625 3 -5/8-1.000-0.060

5/8 1.000 0.125 2.520 0.598 4.500 2.598 0.625 3 -5/8-1.000-0.125

3/4 1.125 0.030 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.125-0.030

3/4 1.125 0.060 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.125-0.060

3/4 1.125 0.125 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.125-0.125

3/4 1.125 0.187 2.890 0.717 5.000 2.969 0.750 3 -3/4-1.125-0.187

1 1.500 0.030 2.894 0.961 5.250 2.972 1.000 3 -1-1.500-0.030

1 1.500 0.060 2.894 0.961 5.250 2.972 1.000 3 -1-1.500-0.060

1 1.500 0.125 2.894 0.961 5.250 2.972 1.000 3 -1-1.500-0.125

1 1.500 0.187 2.894 0.961 5.250 2.972 1.000 3 -1-1.500-0.187

Extra long 1/2 0.500 0.030 2.638 0.469 4.500 2.717 0.500 3 -1/2-0.500-0.030

1/2 0.500 0.060 2.638 0.469 4.500 2.717 0.500 3 -1/2-0.500-0.060

1/2 0.500 0.125 2.638 0.469 4.500 2.717 0.500 3 -1/2-0.500-0.125

1/2 0.500 0.187 2.638 0.469 4.500 2.717 0.500 3 -1/2-0.500-0.187

5/8 0.625 0.030 2.953 0.598 5.000 3.031 0.625 3 -5/8-0.625-0.030

5/8 0.625 0.060 2.953 0.598 5.000 3.031 0.625 3 -5/8-0.625-0.060

5/8 0.625 0.125 2.953 0.598 5.000 3.031 0.625 3 -5/8-0.625-0.125

3/4 0.750 0.030 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.750-0.030

3/4 0.750 0.060 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.750-0.060

3/4 0.750 0.125 3.386 0.717 5.500 3.465 0.750 3 -3/4-0.750-0.125

1 1.000 0.030 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.030

1 1.000 0.060 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.060

1 1.000 0.125 3.638 0.961 6.000 3.717 1.000 3 -1-1.000-0.125

Turning


Milling



Walter 55Boring Tools 56Reaming inserts 58Indexable & Point Drills 60Order information 66





_TOOl InnOvATIOnS In MIllInG

high machining volume with xtra·tec® milling cutters.


Milling

126

CuTTInG TOOl MATERIAlS

Walter Tiger·tec®silver – the new force in machining.

ThE TEchnology – uniquE WorlDWiDE

Thanks to its new, thoroughly unique CvD coating technology, Tiger·tec®silver is forging ahead into completely new dimensions with increases in output of up to 100 %. The decisive benefits of the new technology are:

Enormous toughness and minimal formation –of hairline cracks thanks to optimum residual strengthGreatly reduced tribochemical wear thanks to –perfect, smooth rake facesnot susceptible to thermal stress variations during –wet and dry machining

ThE cuTTing Tool MaTErial: PErforMancE WiThouT liMiTs

With Tiger·tec® cutting tool materials, we have been setting new standards in machining for many years. The new Tiger·tec®silver cutting tool material is another giant step on the way to the perfect cutting tool material. It is ideal for dry and wet machining in automotive engineering and railway vehicle manufac-turing, in power engineering, toolmaking and mould and die construction, aerospace engineering and in general mechanical engineering.

NEW2010

TigEr·TEc®silvEr TEchnology

Completely new CvD technology:combines wear resistance and –toughnessfor cast iron and steel materials –

Optimum friction behaviour

Resistant to tribochemical wear

Greater resistance to flank face wear

Excellent hardness to toughness ratio

-Al2O3

Ti(C,n)

Substrate

Tiger·tec®silver Type: ODHT0605…

The following indexable inserts are available in the Tiger·tec®silver cutting material WKP35S:

OD…0504… for F4080 –OD…0605… for F4080 –AD…0803… for F4042 –AD…10T3… for F4042R –AD…1204… for F4042 –AD…1606… for F4042 –AD…1807… for F4042 –XnHF0705… for F4045 –XnHF0906… for F4045 –

P23696-1 for F4030 –ln.X0702 for F4053 –ln.u… for F4153 –ln.u… for F4253 –Sn.X1205 for F4033 –Sn.X1205 for F4047 –Sn.X1205 for F4048 –Sn.X1606 for F4033 –lnGX1307 for F4041 –

127Walter – Milling

coMPETiTors

Competitor products exhibit heavy, clearly visible wear on the cutting edge and significant chipping.

Tiger·tec®Silver

The high level of wear resistance, toughness and temperature resistance prevents the formation of hairline cracks and chipping. The insert lasts longer.

Tiger·tec®

Relatively even signs of wear and a low formation of hairline cracks demonstrate the performance of the legendary Tiger·tec® cutting tool materials.

Average increase in output of 75 % in milling

cast iron and steel

Extremely stable cutting edges for

high level of process reliability

Extremely smooth rake face for excellent tribochemical

wear resistance

Silver coloured flank face for very easy wear detection

during use

Tool lifE coMParison: blade machining

cutting data

vc 310 m/minfz 0.4 mmap 3 mmae 25 mm

competitor

Tiger·tec®

Tiger·tec®Silver

0 10 20 30 40 Tool life minutes

Up to +100 %

Workpiece material: X22CrMov12-1cutting tool material: WKP35Scoolant: no

128

FACE MIllInG

Walter xtra·tec® high Performance mill f4030 – fast-feed milling with 6-edge indexable insert.

ThE Tool

Surface milling, plunge milling and copy – milling cutter with double sided Trigon indexable insertslead angle 0 - 15° –Ø 25 – 63 mm –Cutting depth 1 mm –up to 3.5 mm feed per tooth –


6 cutting edges per indexable insert due to –negative basic shape Tiger·tec – ®Silver cutting tool material WKP35S for highest possible cutting data and tool lifeCombination of easy-cutting geometry and –high stability

aPPlicaTions

For machining steel, stainless steel, cast –iron and difficult to machine materialsFor fast-feed face milling, inclined plunging, –circular interpolation milling and plungingCan be used in practically any sector, e.g. –energy industry or mould and die making

Hard-nickel plated body

Tiger·tec®silver

lead angle 0 - 15°

xtra·tec® surface milling range Type: F4030

your aDvanTagEs

High machining volume thanks to the –combination of low cutting depths and high tooth feedsHigh level of process reliability thanks –to low vibration risk of long tools and stable insertReduced process costs with –Tiger·tec®Silver cutting tool material and 6 cutting edges per indexable insert

NEW2010



P23696-1.0 – the universal oneFor medium to unfavourable – machining conditionslow cutting forces –16° rake angle –Can be used in practically any – sector, e.g. energy industry or mould and die making

Pocket milling form insert

Workpiece material:

40CrMnMoS86(1.2312), ISO P

Tool: F4030 / Z 6 / Ø 63 mmindexable insert: P23696-1.0cutting tool material:

WSP45

cutting data

current WSP45vc 155 m/min 120 m/minfz 1.6 mm 2.0 mmvf 5,980 mm/min 7,275 mm/minap 1 mm 1 mmae 66 mm 63 mmae 30 - 100 mm

Machining time comparison [min]

0 30 60 12090 150

Current 129.5 min

-18 %

F4030 106 min

Machining time [min]

Face milling (roughing)

Pocket milling

Plunging

Inclined plunging

Circular interpolation milling

130

FACE MIllInG

Walter xtra·tec® heptagon cutter f4045 – maximum cost efficiency thanks to 14-edge indexable inserts.

ThE Tools

Face milling cutter, 45° with 14-edge indexable inserts –Cutting depth 4 or 6 mm –Stable and reliable indexable insert clamping by clamping –wedgeStandard range from Ø 63 – 200 mm –Hard-nickel plated surface provides protection from – corrosion and wear, and ensures better chip flow


14 cutting edges per indexable insert due to negative –basic shapeSoft cutting action thanks to positive cutting edge –Indexable inserts with fully ground circumference, –with secondary cutting edge XnHF0705Ann… or XnHF0906Ann… or with corner radius XnHF070508… or XnHF090612…Tiger·tec – ®silver cutting tool materials for maximum tool life (for details see page 126)

aPPlicaTions

For all cast iron materials, e.g. GG26Cr, GGv, … –For surface milling (roughing) –Ideally suited to the automotive industry and –general mechanical engineering

your aDvanTagEs

High machining volume, even from low-performance –machines, thanks to positive, soft cutting actionHigh level of process reliability thanks to stable, negative –indexable insertslow cutting material costs thanks to 14-edge indexable –insertsMaximum productivity from the universal use of –Tiger·tec® and Tiger·tec®silver coatings

xtra·tec® surface milling range Type: F 4045

14 cutting edges

Compound screw with TorxPlus

Stable indexable insert clamping by clamping wedge

Multi-tooth design

Positive geometry

D27

D67

D57


gEoMETry varianTs

D27 – the stable one:

for unfavourable – machining conditionsmaximum cutting edge –stabilityhigh feed rates –10° rake angle –

D57 – the universal one:

for medium machining –conditionsuniversal application –10° rake angle –

D67 – the easy-cutting one:

for good machining – conditionslow cutting forces –medium feed rates –10° rake angle –

insErT claMPing

Stable and precise clamp- –ing by clamping wedgeMaximum process reliabil- –ity thanks to stable insert designGood accessibility during –indexable insert replace-ment thanks to swivelling wedge Wedge in clamped position

Wedge swivelled

crankcase:rough machining of the oil sump joint face

Workpiece material: GG26Cr, ISO KTool: F 4045 / Z 28 / Ø 200 mmindexable insert: XnHF0705Ann–D27cutting tool material: WKP 25

cutting data

no. of teeth 28vc 120 m/minfz 0.26 mmvf 1,390 mm/minap 4 mmae 30–100 mm

Tool life [components]

0 700 1,400 2,8002,100 3,500

Competitor 2,200

+36 %

F4045 3,000

Components

132

FACE MIllInG

Walter xtra·tec® octagon cutter f4081 – the circular interpolation milling specialist.

ThE Tools

Octagon cutter with 8-edge indexable insert –Extremely soft cutting action thanks to double positive –geometryBalanced construction to ensure improved running –on the spindleØ 36 – 85 mm –Oversize version available –Ø 80 - 315 mm (as cartridge tool F2010 with cartridge –FR681M)lead angle 45° –Two indexable insert sizes for optimum fit to cutting depth –(3 mm and 4 mm)Hard-nickel plated surface provides protection from – corrosion and wear, and ensures better chip flowCircular interpolation milling produces smooth walled –bores – no secondary boring necessary, precision boring possible directly afterwards

your aDvanTagEs

High machining volume, even from low-performance –machines, thanks to positive, soft cutting actionReductions in inventory costs: ideal adaptation of the –tool to various materials thanks to the variety of geom-etries and cutting material gradeslittle or no secondary machining thanks to smooth –walled bores produced by circular interpolation millingHigh level of process reliability and efficiency thanks to –Tiger·tec® cutting tool materialsReduction in tooling costs: a wide range of hole – diameters can be machined using the one mill

8 cutting edges

Double positive geometry

Balanced construction

Two indexable insert sizes available

xtra·tec® surface milling range Type: F4081


Face millingChamfering

aPPlicaTions

For all steel and cast iron workpieces, stainless and difficult –to machine materials, and non-ferrous metalsMain applications are circular interpolation milling and – forward and reverse chamferingSuitable for all industries, especially for mould and die – manufacturers, and for general engineering

Circular interpolation milling, external

Circular interpolation milling, internal

Reverse chamfering

Machining options

Wall produced by circular interpolation milling

134

COPY MIllInG

Walter xtra·tec® profile mill f4031 – optimum surface finish thanks to maximum precision.

ThE Tools

Profile mill with toric exchangeable insert –Stable and reliable indexable insert clamping by –screw and v-locationWith parallel shank and modular ScrewFit interface –Ø 12 – 32 mm –Hard-nickel plated surface provides protection from –corrosion and wear, and ensures better chip flow


High-precision exchangeable insert with toric basic –shape, designation P8001Range of corner radii from 0.5 - 2 mm –Secondary insert < 90° on the circumference for –machining wallsnew PvD coated cutting material grade for hard –machining (for details, see page 154)

aPPlicaTions

For all steel and cast iron workpieces, stainless and –difficult to cut materials, and for hard machiningFor semi-finishing and finishing of flat surfaces –Ideally suitable for finishing operations in mold and –die making

your aDvanTagEs

no secondary machining of flat surfaces or shoulders –thanks to precision-ground exchangeable insertsHigh level process reliability thanks to stable and precise –exchangeable insert clampingReduced storage costs thanks to selection of optimum –cutting material grade for the application concernedShorter machining time thanks to increased row width in –comparison to spherical cutters

xtra·tec® profile milling range Type: F 4031

High-precision exchangeable inserts

With secondary clearance


TorxPlus screws

Modular ScrewFit interface


insErT claMPing

High radial and axial runout accuracy thanks to optimum centring of the exchangeable insert by v-location

Elastic deformation of the insert screw by eccentrically positioned screw head counter-sink

Exchangeable insert retained in a v-location by way of the eccentric clamping screw

Test workpiece:finishing in rows

Workpiece material: 40CrMnMo7 (1.2311), ISO PTool: F4031 / Z 2 / Ø 16 / R1.0 mmindexable insert: P8001–D16R10–A57cutting tool material: WHH15

cutting data

no. of teeth 2vc 250 m/minfz 0.1 mmvf 99.5 mm/minap 1 mmae 10 mm

comparison of surface finish achieved in ra [µm]

0 0.4 0.8 1.61.2 2.0

Competitor B

Competitor A

F4031

Ra [µm]

Ra = 0.44 µm

Ra = 0.68 µm

Ra = 1.91 µm

136

SHOulDER MIllInG

Walter xtra·tec® porcupine cutter f4338 – optimum stability for optimum process reliability.

ThE Tools

Porcupine cutter with indexable inserts Ø 63 - 125 mm –Suitable for difficult to cut materials –a – pmax = 28 - 95 mmIndexable insert size AD . T 1807… –Extremely soft-cutting geometry thanks to positive – indexable insert geometry and helical arrangement of the indexable insertslarge variety of different diameters and cutting lengths –Hard-nickel plated surface provides protection from – corrosion and wear, and ensures better chip flowWith other insert sizes from a diameter of 20 mm –

aPPlicaTions

For all steel and cast iron materials, as well as for stainless –steels and difficult to cut materialsFor shoulder milling and trimming –For applications in general mechanical engineering, the – aerospace sector as well as in the energy industry

your aDvanTagEs

High machining volume, even from low-performance –machines, thanks to positive, soft cutting actionReduction in machining costs thanks to almost shoulder- –free millingHigh level of process reliability thanks to axial fixed stop –of the first row of indexable inserts and excellent index-able insert stabilityMaximum productivity from the universal use of –Tiger·tec® coatings

xtra·tec® porcupine cutting range Type: F 4338

System indexable inserts AD...

Axial fixed stop


f56

D56

D51



System indexable inserts, positive with two cutting edges –Wide selection: –•fullysintered(ADMT…) •fullygroundcircumference(ADGT…)Tiger·tec – ® cutting tool materials for extremely high cutting speedsMaximum process reliability thanks to stable design –

gEoMETry varianTs

D51 – the quiet one:

antivibration geometry –for tools with longer – projection lengths10° rake angle –

D56 – the stable one:


f56 – the universal one:

for medium machining –conditionsuniversal application for –most materials16° rake angle –

fork lift frame:roughing of master profile

Workpiece material: St52-3 (1.0570), ISO PTool: F4338 / Z 4 / Ø 63 indexable insert: ADMT 180712R–D56cutting tool material: WKP35

cutting data

Walter Currentno. of teeth 4 4vc 197 m/min 160fz 0.18 mm 0.15 mmvf 717 mm/min 485 mm/minap 30 mm 30 mmae 25 mm 25 mm

Machining time per component in seconds

0 8 16 3224 40

Current 37"

–33 %

F4338 25''

Seconds

D67

g77

138

SHOulDER MIllInG AnD COPY MIllInG

new geometries for difficult to machine materials – maximum process reliability with high cutting rates.

ThE gEoMETriEs

Precision-ground indexable inserts in basic shapes AD . . –and RO . .Two special geometries and three cutting material grades –ensure coverage of the entire ISO-S application field (difficult to machine materials)D67 geometry for high tensile steel materials and nickel- –based alloysGeometry G77 for titanium alloys –

aPPlicaTions

Particularly suitable for difficult to cut materials, e.g. – titanium, InconelFor slot milling, shoulder milling and copy milling –For applications in the aerospace sector and energy industry –

your aDvanTagEs

High machining volume, even from low-performance – machines, thanks to positive, soft cutting actionHigh level of process reliability thanks to special – geometries for any field of applicationlong tool life thanks to precise cutting edge design –and high tool concentricity

Type: ROHX . . 08 / 10 / 12 / 16 / –D67

gEoMETry varianTs

D67 – the powerful one:

high cutting edge stability –for machining high-alloy –and high-tensile steels and ni-based alloys, e.g. Inconelhigh level of accuracy –10° rake angle –

g77 – the special one:

for machining titanium –materialslow cutting forces –high level of accuracy –20° rake angle –

Type: aDgT . . 10 / 12 / 16 / –g77

Ideal combination of toughness and hot hardness thanks to PvD Al2O3 coating

Ideal combination of toughness and hot hardness thanks to PvD Al2O3 coating

Special geometry for machining titanium

High cutting edge stability


ThE Tools

xtra·tec® shoulder milling cutters f4042r/f4042Indexable insert sizes: –ADGT 10T3 . . / ADGT 1204 . . / ADGT 1606 . .Cutting material grades: –WKP 35, WSM 35, WSP 45

copy mill f2334Insert sizes: –RO . X 0803M0 . . / RO . X 10T3M0 . . / RO . X 1204M0 . . / RO . X 1605M0 . .Cutting material grades: –WKP 35, WSM 35, WSP 45

Drive train mounting:face milling

Workpiece material: Ti6Al4v (3.7165), ISO STool: F2334 / Z 7 / Ø 116 mmindexable insert: ROGX 1605M0–G77cutting tool material: WSP45

cutting data

vc 60 m/minfz 0.16 mmvf 185 mm/minap 3 mmae 95 mm

Tool life comparison [mm]

0 3,000 6,000 9,000

Current 4,000 mm

+200%

geometry g77 8,000 mm

[mm]

140


Walter Tiger·tec® milling cutting material grade Wkk25 – maximum process reliability for cast iron machining.

ThE coaTing

PvD aluminium oxide – Tiger·tec® coating Extreme hardness and temperature resistance combined –with excellent toughnessTiger·tec – ® provides the best process reliability

ThE cuTTing MaTErial graDE

Designation WKK25 –Main application is cast iron materials (ISO K) –Application range HC-K25 –


For all popular cast iron machining tools from the – xtra·tec® milling range, e.g. •faceandshouldermillingcutters •sideandfacemills •porcupinecutters

aPPlicaTions

For the machining of all cast iron materials, e.g. GG26Cr, –GGv, GGG, …Difficult conditions, e.g. inclusions of sand, or casting skin –For heavily interrupted cuts –

your aDvanTagEs

Maximum process reliability thanks to unique –combination of wear resistance and toughnessBest wear detection from two-tone – Tiger·tec® coating

cross-section through our new PvD al2o3 coated milling cutting material grade Wkk25

rotor hub:roughing of mating faces

Workpiece material: GGG40 (0.7040) ISO K

Tool: F4080 /Z 9 Ø 190 mm

indexable insert: ODMW 060508T–A27

cutting tool material:

WKK25

cutting data

Walter Currentno. of teeth 9 9vc 160 m/min 160 m/minfz 0.44 mm 0.35 mmvf 1,260 mm/min 1,000 mm/minap 4 mm 4 mmae 120 mm 120 mm

comparison of machined volume +26%

0250 500 750

Current Q = 480 cm3/min

WKK25 Q = 605 cm3/min

[cm3/min]

141


Walter milling cutting material grade Whh 15 – maximum wear resistance for long tool life during hard machining.

Walter – Milling

ThE coaTing

TiAln monolayer coating with excellent abrasion –wear resistanceMicrograin carbide for utmost stability of the –cutting edgesExcellent combination of wear resistance and –process reliability

ThE cuTTing MaTErial graDE

Designation WHH15 –Main application in hard machining (ISO H) –Secondary application in steel machining (ISO P) –and cast iron machining (ISO K)Application range HC-H15 –


For round insert cutters –For profile mills –For wiper inserts –

your aDvanTagEs

Highest quality surface finish thanks to high wear – resistance and edge stabilityReduction in manual secondary machining of freeform –surfaces – finish machining of a mold with just the one tool Maximum tool life thanks to extremely high wear – resistance

cross-section through our new PvD coated milling cutting material grade Whh 15

Test workpiece:finishing in rows

Workpiece material: X155CrvMo12-1 (1.2379), ISO H (57 HRC)Tool: F2139 / Z 2 / Ø 16indexable insert: P3204–D16 cutting tool material: WHH15

cutting data

no. of teeth 2vc 200 m/minfz 0.1 mmvf 800 mm/minap 0.5 mmae 0.5 mm

Wear after 800 minutes use

0 0.05 0.10 0.200.15 0.25

Competitor vBmax = 0.24 mm

WHH VBmax = 0.17 mm

[mm]

aPPlicaTions

Semi-finishing and finishing of hardened components –up to 63 HRCCopy milling in mold and die making using round or –profiling insertsFor finishing steel and cast iron materials using wipers –

142

FACE MIllInG

Walter high Performance mill f2330 – extremely high feeds for maximum productivity.

ThE Tools

Surface milling, plunge milling and copy milling cutter with –Trigon indexable insertslead angle 0–15° –Special indexable insert geometries for face and circular –interpolation millingØ 20–85 mm –Three indexable insert sizes for different cutting depths –up to 3.5 mm feed per tooth –

aPPlicaTions

For machining steel, stainless steel, cast iron and difficult –to machine materialsFor surface milling, roughing, inclined plunging, circular – interpolation milling and plungingCan be used in practically any sector, e.g. energy industry or –mold and die making

your aDvanTagEs

High machining volume thanks to the combination of –low cutting depths and high feedsHigh level of process reliability thanks to low vibration –risk of long toolsReduced inventory costs: ideal adaptation of the tool to –various materials thanks to the variety of geometries and cutting material grades

lead angle 0–15°

Geometries for surface milling and circular interpola-tion milling

Walter surface milling range Type: F2330


gEoMETry varianTs

Wall profile generated by circular interpolation milling

P26335 – the easy-cutting one:


P26337 – the stable one:


P26339 – the universal one:

for medium machining –conditionsuniversal application for –most materials10° rake angle on circum- –ference0° rake angle on the –insert corner


P26379 – the special one:

for circular interpolation –millingtrailing edge version –universal application –for most materials10° rake angle on circum- –ference0° rake angle on the insert –corner

version with corner radius

P26339

P26379

Trailing edge version

144

ThE varianTs

FACE MIllInG

Walter xtra·tec® f4033 face mill – 2 sizes, 8 cutting edges for maximum machined volume.

ThE Tools

Face mill, kappa 45° with quadratic indexable inserts –8 cutting edges per indexable insert due to negative basic –shapeExtremely soft cutting geometry –Two insert sizes for optimum fit to cutting depth –(6.5 mm and 9 mm)Indexable inserts with fully sintered and fully ground – circumferencesAlso available as a cartridge version F2010 –

aPPlicaTions

For all steel and cast iron workpieces, stainless steels –and difficult to cut materials, as well as non-ferrous metalsFor face milling, roughing and roughing-finishing with –wiper insertsFor use in general engineering and the –automotive industry

your aDvanTagEs

High machining volume, even from low-performance – machines, thanks to positive, soft cutting actionHigh level of process reliability thanks to stable, negative –indexable insertslow cutting tool material costs due to 8-edge indexable –insertsMaximum productivity from the universal use of –Tiger·tec® coatings


8 cutting edges

2 indexable insert sizes

xtra·tec® face milling cutter f4033...06 apmax = 6.5 mm

Indexable insert size Sn . X1205Ann … –Ø 40 – 200 mm –Three pitches available –

xtra·tec® face milling cutter f4033...09 apmax = 9 mm

Indexable insert size Sn . X1606Ann … –Ø 50 – 200 mm –One pitch available –

Ordering information for F4033 … 09: see Walter Supplement Catalogue 2009.

D27

f27

f67

f57

k88


gEoMETry varianTs


D27 – the special one:

for machining cast iron materials –for sand inclusions or casting skin –maximum process reliability –10° rake angle –

f27 – the stable one:

for unfavourable machining conditions –maximum cutting edge stability –high feed rates –16° rake angle –


for medium machining conditions –universal application for most materials –16° rake angle –

f67 – the easy-cutting one:

for good machining conditions –low cutting forces –medium feed rates –16° rake angle –

k88 – the sharp one:

for machining aluminium –low cutting forces –sharp cutting edges –22° rake angle –

* available for F4033 … 06

F27

F57

F67

D27

F67* Wiper insert

K88*



146 Walter – Kapitelbereich

SIDE AnD FACE MIllInG CuTTER

Walter xtra·tec® side and face milling cutter range – extremely productive and cost-effective.

xtra·tec® side and face milling cutter range Types: F 4253, F 4153, F 4053

Adjusting screws for runout


4 mm cutting width

ThE Tools

Side and face milling cutter with – cutting widths of 4 to 25 mmØ 80 – 315 mm –Tangential indexable inserts with four –edges, in 2 geometriesIndexable inserts with fully ground and –sintered circumferenceHard-nickel plated surface provides –protection from corrosion and wear, and ensures better chip flow

aPPlicaTions

For all steel and cast iron materials, –as well as for stainless steels and difficult to cut materials For separating, slitting, grooving and –shouldering operationsFor roughing and finishing operations –Ideally suited for use in general me- –chanical engineering, the automobile industry and aerospace applications

your aDvanTagEs

High machining volume, even from –low-performance machines, thanks to positive, soft cutting actionHigh process reliability due to stable –tangential indexable insertslow cutting material costs due to –indexable inserts with 4 cutting edgesSystem indexable inserts: one type –of indexable insert for several cut-ting widthsMaximum productivity from the uni- –versal use of Tiger·tec® coatings



147Walter – Kapitelbereich

ThE aDaPTors

cylindrical hole with longitudinal key way according to Din 138

Suitable for gang milling –cutterFor use with thrust bearing –Drive via key –

cylindrical hole with transverse key way according to Din 138

Clamping from front –no protrusions causing –interference on the front faceDrive via dogs –

casings:finishing adaptor groove

cutting data

current (sc brazed) WKP35vc 50 m/min 160 m/minfz 0.027 mm 0.15 mmvf 253 mm/min 509 mm/minap 16 mm 16 mmae 0.1 mm 0.1 mm

comparison of machining costs per component

0

Rz = 4 - 6 µm

100 200 300 400

Current € 381.00

-90%

Workpiece material: 31CrMo12 (1.8515), ISO PTool: F4253 / SB 16 / Z 5 / Ø 100 mmindexable insert: lnHu 080408–F57Tcutting tool material: WSM35

WKP35 37.52 €

ThE aDjusTabiliTy

Type F4253 –Simple adjustment of the runout –with µ accuracy using adjusting screwsTorxPlus screws for best handling –High-quality surface finishes pos- –sible thanks to adjustable runout

Walter – Milling

148

SHOulDER MIllInG CuTTER

Walter xtra·tec® shoulder milling cutter f4042r with indexable insert size aDMT 10T3 – stabilised for maximum process reliability.

ThE Tools

Shoulder milling cutter with indexable insert –size AD . T 10T3… for 10 mm cutting depthlead angle exactly 90° –Stabilised design for excellent process – reliability and maximum cutting efficiencyF4042R, R = reinforced –Ø 16 - 63 mm or 5/8 - 2 inches –Three insert pitches for different applica- –tionsAs arbour mounted tool, with weldon shank, –cylindrical shank or with modular ScrewFit interface

aPPlicaTions

Particularly suitable for difficult to cut –materials, e.g. titanium, InconelFor steel and cast iron materials as well as –for stainless steels and non-ferrous metalsFor slot milling, shoulder milling, pocket – milling and trimmingFor applications in general mechanical – engineering, and in the aerospace and energy industries

your aDvanTagEs

High machining volume, even from –low-performance machines, thanks to positive, soft cutting actionReduced machining costs thanks to –step-free millingHigh process reliability due to stabilised –designReduced inventory costs: ideal applica- –tion of the tool on various materials thanks to the variety of geometries and cutting material grades

Hard-nickel plated body

Indexable insert size AD . T 10T3...

Indexable insert size AD . T 10T3...

Stabilised design

Stabilised design

Modular ScrewFit interface

xtra·tec® shoulder milling range Type: F 4042R

f56

g56

D67g77

g88

149

ThE PiTch

Walter – Milling

gEoMETry varianTs


D67 – the powerful one:

high cutting edge stability –for machining high alloy –and high tensile steels and ni-based alloys, e.g. Inconelhigh level of accuracy –10° rake angle –


for medium machining –conditionsuniversal application for –most materials16° rake angle –

g56 – the easy-cutting one:



g77 – the special one:

for machining titanium –materialslow cutting forces –high level of accuracy –20° rake angle –

g88 – the sharp one:

for machining aluminium –low cutting forces –sharp cutting edges –20° rake angle –

Wide pitch

for low-performance –machinesfor long projection lengths –for slot milling –

Medium pitch

for universal application –for machining most – materials

close pitch

for trimming with high –feed ratesfor stable conditions –for machining cast iron –materials

l88 k88g88

150

FACE AnD SHOulDER MIllS

Walter xtra·tec® milling cutters for aluminium machining – sharp and productive.

aDhT . . -g88 for xtra·tec® shoulder milling cutter f4042

Rhombic, positive basic shape –Two cutting edges per indexable insert –Three indexable insert sizes –Corner radii from 0.4 to 4.0 mm –

snhx . . –k88 for xtra·tec® face milling cutter f4033

Square, negative basic shape –Eight cutting edges per insert –One indexable insert size –Corner facets for excellent surface finish –

lngx 1307 . . -l88 for xtra·tec® shoulder milling cutter f4041

Rhombic, negative basic shape –Four cutting edges per indexable insert –One indexable insert size –Corner radii from 0.8 to 3.0 mm –

ThE gEoMETriEs

l88 / g88 / k88 – the sharp ones

For machining aluminium –low cutting forces –Sharp cutting edges –28° / 20° / 22° rake angle –



xtra·tec® face milling cutter f4033

Ø 40–200 mm –lead angle 45° –For surface milling –

xtra·tec® shoulder milling cutter f4041

Ø 40–160 mm –lead angle exactly 90° –For shoulder milling –

xtra·tec® shoulder milling cutter f4042

Ø 10–160 mm –lead angle exactly 90° –For shoulder milling, inclined plunging, –pocket milling and circular interpolation milling

Machined volume

0 500 1,000 2,0001,500

Machined volume Q = 2,017 cm³/min

Tool: F4041 / Z4 / Ø 63 lnGX 130708R–l88 WK10vc 990 m/minn = nmax 5,000 rpmfz 0.2 mmvf 4,000 mm/minae 63 mmap 8 mmP 25 kW

Machine: Starrag Heckert HEC 630 Athleticadaptor: HSK-A 100output: 70 kWMax. speed: 5,000 rpm

ThE Tools

ORDER InFORMATIOn

152

Walter xtra·tec® high Performance mill f4030

Designationinch series

Da mm

Dc mm

d1 mm

x1 mm

x2 mm

lc mm

ae mm Z kg

no. of index-able

insertsinsert type

screw type

★ F4030.B22.050.Z04.01 50 38.4 22 40 1 10 4 0.4 4

P23696-1.0 FS1494

★ F4030.B22.050.Z05.01 50 38.4 22 40 1 10 5 0.3 5

★ F4030.B22.052.Z04.01 52 40.4 22 40 1 10 4 0.4 4

★ F4030.B22.063.Z05.01 63 51.4 22 50 1 10 5 0.7 5

★ F4030.B22.063.Z06.01 63 51.4 22 50 1 10 6 0.7 6

★ F4030.T22.025.Z02.01 25 13.4 22 35 1 10 2 0.1 2

★ F4030.T28.032.Z03.01 32 20.4 28 40 1 10 3 0.2 3

★ F4030.T28.035.Z03.01 35 23.4 28 40 1 10 3 0.2 3

★ F4030.T36.040.Z03.01 40 28.4 36 40 1 10 3 0.3 3

★ F4030.T36.040.Z04.01 40 28.4 36 40 1 10 4 0.3 4

★ F4030.T36.042.Z03.01 42 30.4 36 40 1 10 3 0.4 3

Walter xtra·tec® high Performance mill f4030

Designationinch series

Da mm

Dc mm

d1 mm

x1 mm

x2 mm

lc mm

ae mm Z kg

no. of index-able

insertsinsert type

screw type

★ F4030.uT22.026.Z02.01 25.4 13.8 22 35 1 10 2 0.1 2

P23696-1.0 FS1494

★ F4030.uT28.031.Z03.01 31.75 20.15 28 40 1 10 3 0.2 3

★ F4030.uT36.038.Z03.01 38.1 26.5 36 40 1 10 3 0.3 3

★ F4030.uW19.026.Z02.01 25.4 13.8 19.05 104.7 1 10 2 0.2 2

★ F4030.uW26.031.Z03.01 31.75 20.15 25.4 111 1 10 3 0.4 3

★ F4030.uW31.038.Z03.01 38.1 26.5 31.75 111 1 10 3 0.6 3

★ F4030.uZ19.026.Z02.01 25.4 13.8 19.05 203.2 1 10 2 0.4 2

★ F4030.uZ26.031.Z03.01 31.75 20.15 25.4 254 1 10 3 1.0 3

★ F4030.uZ31.038.Z03.01 38.1 26.5 31.75 254 1 10 3 1.5 3

★ F4030.uB19.051.Z05.01 50.8 39.2 19.05 40 1 10 5 0.4 5

★ F4030.uB26.064.Z05.01 63.5 51.9 25.4 50 1 10 5 0.7 5

★ F4030.uB26.064.Z06.01 63.5 51.9 25.4 50 1 10 6 0.7 6

NEW2010

NEW2010


ORDER InFORMATIOn


Walter xtra·tec® heptagon cutter f4045 (metric)

DesignationDc

mmd1/iso

mmx1

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

Type clamping

wedge

F4045.B27.063.Z09.04 63 27 50 4 9 0.7 9

XnHF07 . . FS 2134 FK 374

F4045.B27.080.Z11.04 80 27 50 4 11 1.1 11

F4045.B32.100.Z14.04 100 32 50 4 14 1.8 14

F4045.B40.125.Z18.04 125 40 63 4 18 3.2 18

F4045.B40.160.Z22.04 160 40/40B 63 4 22 5.7 22

F4045.B60.200.Z28.04 200 6050/B 63 4 28 9.5 28

Walter xtra·tec® heptagon cutter f4045 (inch)

Designation Dc

mmd1

mmx1

mmlc

mm Z kg

no. of indexable

insertsinsert type

screw type

Wedge type

★ F4045.uB26.076.Z09.06 76.2 25.4 50 6 9 1.3 9

XnHF0906.. FS1494 FK375

★ F4045.uB38.102.Z12.06 101.6 38.1 50 6 12 2.2 12

★ F4045.uB38.127.Z16.06 127 38.1 63 6 16 3.8 16

★ F4045.uB38.152.Z20.06 152.4 38.1 63 6 20 5.9 20

★ F4045.uB63.203.Z26.06 203.2 63.5 63 6 26 9.7 26

Walter xtra·tec® heptagon cutter f4045 (metric)

Designation Metric series

Dc mm

d1 mm

x1 mm

lc mm Z kg

no. of indexable

insertsinsert type

screw type

Wedge type

★ F4045,B27,080,Z09,06 80 27 50 6 9 1.4 9

XnHF0906.. FS1494 FK375

★ F4045.B32.100.Z12.06 100 32 50 6 12 1.9 12

★ F4045.B40.125.Z16.06 125 40 63 6 16 3.5 16

★ F4045.B40.160.Z20.06 160 40/40B 63 6 20 6.1 20

★ F4045.B60.200.Z26.06 200 60/50B 63 6 26 9.9 26

Walter xtra·tec® heptagon cutter f4045 (inch)

DesignationDc

mmd1

mmx1

mmlc

mm Z kg

no. of indexable

insertsinsert type

screw type

Wedge type

F4045,uB26,064,Z09,04 63.5 25.4 50 4 9 0.8 9

XnHF0705.. FS2134 FK374

F4045.uB26.076.Z11.04 76.2 25.4 50 4 11 1.2 11

F4045.uB38.102.Z14.04 101.6 38.1 50 4 14 2.0 14

F4045.uB38.127.Z18.04 127 38.1 63 4 18 3.5 18

F4045.uB38.152.Z22.04 152.4 38.1 63 4 22 5.6 22

F4045.uB63.203.Z28.04 203.2 63.5 63 4 28 9.4 28

NEW2010

NEW2010


ORDER InFORMATIOn

154

Walter xtra·tec® toric profile mill f4031 (metric)

DesignationDc

mmrmax mm

d1 mm

x1 mm

x2 mm

x3 mm Z kg

no. of indexable

insertsType WsP

Type screw

F4031.T14.012.Z02.20 12 2.0 14.5 25 — — 2 0.1 1P8001–D12R . . P8001–uD4R . .

FS 2072

F4031.T14.016.Z02.25 16 2.5 14.5 25 — — 2 0.1 1P8001–D16R . . P8001–uD5R . .

FS 2073

F4031.T18.020.Z02.32 20 3.2 18.5 30 — — 2 0.1 1P8001–D20R . . P8001–uD6R . .

FS 2074

F4031.T22.025.Z02.40 25 4.0 22 35 — — 2 0.1 1P8001–D25R . . P8001–uD8R . .

FS 2075

F4031.T28.032.Z02.50 32 5 28 40 — — 2 0.2 1 P8001–D32R . . P8001–uD10R . .

FS 2107

F4031.Z12.012.Z02.20 12 2.0 12 — 130 32 2 0.2 1P8001–D12R . . P8001–uD4R . . FS 2072

F4031.Z16.016.Z02.25 16 2.5 16 — 140 40 2 0.2 1 P8001–D16R . . P8001–uD5R . . FS 2073

F4031.Z20.020.Z02.32 20 3.2 20 — 160 50 2 0.4 1 P8001–D20R . . P8001–uD6R . . FS 2074

F4031.Z25.025.Z02.40 25 4.0 25 — 160 63 2 0.6 1 P8001–D25R . . P8001–uD8R . . FS 2075

F4031.Z32.032.Z02.50 32 5 32 — 180 80 2 1.0 1 P8001–D32R . . P8001–uD10R . . FS 2107

Walter xtra·tec® toric profile mill f4031 (inches)

DesignationDc

mmrmax mm

d1 mm

x2 mm

x3 mm Z kg

no. of indexable

insertsType WsP

Type screw

F4031.uZ13.012.Z02.20 12.7 2 12.7 130 32 2 0.2 1P8001–D12R . . P8001–uD4R . . FS 2072

F4031.uZ15.016.Z02.25 15.88 2.5 15.88 140 40 2 0.2 1 P8001–D16R . . P8001–uD5R . . FS 2073

F4031.uZ19.020.Z02.32 19.05 3.2 19.05 160 50 2 0.4 1 P8001–D20R . . P8001–uD6R . . FS 2074

F4031.uZ26.025.Z02.40 25.4 4 25.4 160 63 2 0.6 1 P8001–D25R . . P8001–uD8R . . FS 2075

F4031.uZ31.032.Z02.50 31.75 5 31.75 180 80 2 1.0 1 P8001–D32R . . P8001–uD10R . . FS 2107

ORDER InFORMATIOn


Walter xtra·tec® octagon cutter f4081

DesignationDa mm

Dc mm

d1/iso mm

x1 mm

x2 mm

lc1 mm

lc2 mm

Zmm kg

no. of index-able

insertsType WsP

Type screw

F4081.T28.036.Z03.03 36 28 28 40 — 3 8 3 0.2 3

OD . . 0504 . . FS 2119

F4081.T36.044.Z03.03 44 36 36 40 — 3 8 3 0.3 3

F4081.T45.052.Z04.03 52 44 45 45 — 3 8 4 0.5 4

F4081.Z25.036.Z03.03 36 28 25 35 150 3 8 3 0.5 3

F4081.Z32.044.Z03.03 44 36 32 35 200 3 8 3 1.2 3

F4081.B22.052.Z04.03 52 44 22 45 — 3 8 4 0.3 4

F4081.B22.052.Z05.03 52 44 22 45 — 3 8 5 0.3 5

F4081.B27.066.Z05.03 66 58 27 50 — 3 8 5 0.6 5

OD . . 0504 . . FS 2110F4081.B27.066.Z06.03 66 58 27 50 — 3 8 6 0.6 6

F4081.B27.085.Z06.03 85 77 27 50 — 3 8 6 1 6

F4081.B27.085.Z07.03 85 77 27 50 — 3 8 7 1 7

F4081.B22.052.Z03.04 52 42 22 45 — 4 10 3 0.3 3

OD . . 0605 . . FS 1495

F4081.B22.052.Z04.04 52 42 22 45 — 4 10 4 0.3 4

F4081.B27.066.Z04.04 66 56 27 50 — 4 10 4 0.6 4

F4081.B27.066.Z05.04 66 56 27 50 — 4 10 5 0.6 5

F4081.B27.085.Z05.04 85 75 27 50 — 4 10 5 1 5

F4081.B27.085.Z06.04 85 75 27 50 — 4 10 6 1 6

Walter xtra·tec® octagon cutter f4080

DesignationDa mm

Dc mm

d1/iso mm

x1 mm

x2 mm

lc1 mm

lc2 mm

Zmm kg

no. of index-able

insertsType WsP

Type screw

F4080.T28.032.Z02.03 32 24 28 40 — 3 8 2 0.1 2

OD . . 0504 . . FS 2119

F4080.T36.040.Z03.03 40 32 36 40 — 3 8 3 0.2 3

F4080.W32.032.Z02.03 32 24 32 114 175 3 8 2 0.9 2

F4080.W32.040.Z03.03 40 32 32 114 175 3 8 3 1.0 3

F4080.Z20.032.Z02.03 32 24 20 35 110 3 8 2 0.2 2

F4080.Z20.040.Z03.03 40 32 20 35 110 3 8 3 0.3 3

F4080.Z25.032.Z02.03 32 24 25 35 150 3 8 2 0.5 2

F4080.Z25.040.Z03.03 40 32 25 35 150 3 8 3 0.6 3

F4080.B16.050.Z04.03 50 42 16 40 — 3 8 4 0.4 4

F4080.B16.050DC.Z04.03 58 50 16 40 — 3 8 4 0.3 4

F4080.B22.052.Z04.03 52 44 22 40 — 3 8 4 0.4 4

F4080.B22.063.Z05.03 63 55 22 40 — 3 8 5 0.5 5

F4080.B22.063.Z06.03 63 55 22 40 — 3 8 6 0.5 6

F4080.B22.063DC.Z06.03 71 63 22 40 — 3 8 6 0.5 6

OD . . 0504 . . FS 2110

F4080.B27.066.Z05.03 66 58 27 50 — 3 8 5 0.5 5

F4080.B27.080.Z06.03 80 72 27 50 — 3 8 6 0.9 6

F4080.B27.080.Z07.03 80 72 27 50 — 3 8 7 0.9 7

F4080.B27.080DC.Z07.03 88 80 27 50 — 3 8 7 0.8 7

F4080.B32.100.Z06.03 100 92 32 50 — 3 8 6 1.7 6

F4080.B32.100.Z08.03 100 92 32 50 — 3 8 8 1.6 8

F4080.B32.100DC.Z08.03 108 100 32 50 — 3 8 8 1.5 8

F4080.B40.125.Z07.03 125 117 40 63 — 3 8 7 3.1 7

F4080.B40.125.Z10.03 125 117 40 63 — 3 8 10 2.0 10

F4080.B40.125DC.Z10.03 133 125 40 63 — 3 8 10 2.5 10

ORDER InFORMATIOn

156

Walter xtra·tec® porcupine cutter f4338 (metric)

DesignationDc

mmd1

mmx1

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F4338.B27.063.Z04.31 63 27 53 31 4 0.6 8

AD . . 1807 . . FS 1495

F4338.B27.063.Z04.47 63 27 69 47 4 0.7 12

F4338.B27.063.Z04.63 63 27 85 63 4 0.9 16

F4338.B32.080.Z05.31 80 32 53 31 5 1.1 10

F4338.B32.080.Z05.63 80 32 85 63 5 1.7 20

F4338.B32.080.Z05.78 80 32 100 78 5 2.0 25

F4338.B40.100.Z05.78 100 40 105 78 5 3.6 25

F4338.B40.125.Z06.94 125 40 120 94 6 7.5 36


DesignationDc

mmd1

mmx1

mmx2

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F4138.n8.050.Z04.65 50 80 116 80 65 4 1.7 24

AD . . 1204 . . FS 1457

F4138.n8.063.Z05.76 63 80 125 99 76 5 2.5 35

F4138.B16.040.Z03.43 40 16 65 — 43 3 0.3 9

F4138.B22.050.Z04.54 50 22 75 — 54 4 0.6 20

F4138.B27.063.Z05.54 63 27 80 — 54 5 1.1 25

F4138.B32.080.Z06.65 80 32 95 — 65 6 2.3 36


DesignationDc

mmd1

mmx1

mmx2

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F4238.S4.040.Z03.29 40 SK40 75 54 29 3 1.1 6

AD . . 1606 . . FS 1453

F4238.S4.050.Z03.43 50 SK40 85 65 43 3 1.4 9

F4238.S5.050.Z03.85 50 SK50 140 106 85 3 3.7 18

F4238.S5.063.Z03.99 63 SK50 153 121 99 3 4.4 21

F4238.S5.080.Z04.112 80 SK50 163 138 112 4 6.0 32

F4238.n6.040.Z03.57 40 63 108 80 57 3 1.0 12

F4238.n8.050.Z03.71 50 80 122 93 71 3 1.9 15

F4238.n8.063.Z04.85 63 80 136 111 85 4 2.6 24

F4238.n8.080.Z05.99 80 80 150 130 99 5 4.2 35

F4238.B27.063.Z04.57 63 27 85 — 57 4 1.1 16

F4238.B27.066.Z04.57 66 27 85 — 57 4 1.3 16

F4238.B32.080.Z05.71 80 32 100 — 71 5 2.3 25

F4238.B32.085.Z05.71 85 32 100 — 71 5 2.8 25

ORDER InFORMATIOn


Walter xtra·tec® side and face mill f4053.bn

DesignationDc

mmd1

mmD3

mm Zsb mm

x1 mm kg

no. of indexable

insertsType WsP

Type screw

F4053.Bn22.080.Z04.04R 80 22 45 2x4 4 40 0.5 8

ln . . 0702 . . FS 2076F4053.Bn27.100.Z05.04R 100 27 48 2x5 4 50 0.7 10

F4053.Bn32.125.Z06.04R 125 32 60 2x6 4 50 1.0 12

F4053.Bn40.160.Z08.04R 160 40 75 2x8 4 50 1.4 16


DesignationDc

mmd1

mmD3

mm Zsb mm

x1 mm kg

no. of indexable

insertsType WsP

Type screw

F4153.Bn22.080.Z04.06R 80 22 45 2 x 4 6 40 0.5 8

ln . . 0803 . . FS 2077

F4153.Bn27.100.Z05.06R 100 27 48 2 x 5 6 50 0.7 10

F4153.Bn32.125.Z06.06R 125 32 60 2 x 6 6 50 1.1 12

F4153.Bn40.160.Z08.06R 160 40 75 2 x 8 6 50 1.5 16

F4153.Bn40.200.Z09.06R 200 40/40 B 90 2 x 9 6 50 2.3 18

F4153.Bn22.080.Z04.08R 80 22 45 2 x 4 8 40 0.5 8

ln . . 0804 . . FS 2078

F4153.Bn27.100.Z05.08R 100 27 48 2 x 5 8 50 0.8 10

F4153.Bn32.125.Z06.08R 125 32 60 2 x 6 8 50 1.2 12

F4153.Bn40.160.Z08.08R 160 40 75 2 x 8 8 50 1.7 16

F4153.Bn40.200.Z09.08R 200 40/40 B 90 2 x 9 8 50 2.6 18

F4153.Bn22.080.Z04.10R 80 22 45 2 x 4 10 40 0.5 8

ln . . 1005 . . FS 2080

F4153.Bn27.100.Z05.10R 100 27 48 2 x 5 10 50 0.8 10

F4153.Bn32.125.Z06.10R 125 32 60 2 x 6 10 50 1.3 12

F4153.Bn40.160.Z08.10R 160 40 75 2 x 7 10 50 1.9 14

F4153.Bn40.200.Z09.10R 200 40/40 B 90 2 x 8 10 50 2.8 16


DesignationDc

mmd1

mmD3

mm Zsb mm

x1 mm nb kg

no. of indexable

insertsType WsP

Type screw

F4253.Bn40.160.Z06.25R 160 40 75 2 x 6 25 50 — 3.6 12

ln . . 1605 . . FS 2112

F4253.Bn40.200.Z07.25R 200 40/40B 90 2 x 7 25 50 — 5.5 14

F4253.Bn60.250.Z08.25R 250 60/50B 135 2 x 8 25 50 — 8.5 16

F4253.Bn60.315.Z10.25R 315 60/50B 135 2 x 10 25 50 — 13.6 20

F4253.B40.160.Z06.25 160 40 65 2 x 6 25 — 25 2.6 12

F4253.B50.200.Z07.25 200 50 75 2 x 7 25 — 25 4.6 14

F4253.B60.250.Z08.25 250 60 90 2 x 8 25 — 25 7.8 16

F4253.B60.315.Z10.25 315 60 90 2 x 10 25 — 25 13.0 20

ORDER InFORMATIOn

158

Walter xtra·tec® shoulder milling cutter f4042r (metric)

DesignationDc

mmd1

mmx1

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F4042R.T14.016.Z02.10 16 14.5 25 10 2 0.1 2

AD . . 10T3 . . FS 1454

F4042R.T18.020.Z02.10 20 18.5 30 10 2 0.1 2

F4042R.T18.020.Z03.10 20 18.5 30 10 3 0.1 3

F4042R.T22.025.Z02.10 25 22 35 10 2 0.1 2

F4042R.T22.025.Z03.10 25 22 35 10 3 0.1 3

F4042R.T22.025.Z04.10 25 22 35 10 4 0.1 4

F4042R.T28.032.Z03.10 32 28 35 10 3 0.2 3

F4042R.T28.032.Z04.10 32 28 35 10 4 0.2 4

F4042R.T28.032.Z05.10 32 28 35 10 5 0.2 5

F4042R.T36.040.Z04.10 40 36 40 10 4 0.4 4

F4042R.T36.040.Z05.10 40 36 40 10 5 0.4 5

F4042R.T36.040.Z06.10 40 36 40 10 6 0.4 6

F4042R.T45.050.Z05.10 50 45 40 10 5 0.5 5

F4042R.T45.050.Z06.10 50 45 40 10 6 0.5 6

F4042R.T45.050.Z07.10 50 45 40 10 7 0.5 7

F4042R.B16.040.Z04.10 40 16 40 10 4 0.2 4

F4042R.B16.040.Z05.10 40 16 40 10 5 0.2 5

F4042R.B16.040.Z06.10 40 16 40 10 6 0.2 6

F4042R.B22.050.Z05.10 50 22 40 10 5 0.3 5

F4042R.B22.050.Z06.10 50 22 40 10 6 0.3 6

F4042R.B22.050.Z07.10 50 22 40 10 7 0.4 7

Walter xtra·tec® shoulder milling cutter f4042r (inches)

DesignationDc

mmd1

mmx1

mmlc

mmZ

mm kg

no. of indexable

insertsType WsP

Type screw

F4042R.uT14.015.Z02.10 15.875 14.5 25 10 2 0.1 2

AD . . 10T3 . . FS 1454

F4042R.uT18.019.Z02.10 19.050 18.5 30 10 2 0.1 2

F4042R.uT18.019.Z03.10 19.050 18.5 30 10 3 0.1 3

F4042R.uT22.026.Z02.10 25.400 22 35 10 2 0.1 2

F4042R.uT22.026.Z03.10 25.400 22 35 10 3 0.1 3

F4042R.uT22.026.Z04.10 25.400 22 35 10 4 0.1 4

F4042R.uT28.031.Z03.10 31.750 28 35 10 3 0.2 3

F4042R.uT28.031.Z04.10 31.750 28 35 10 4 0.2 4

F4042R.uT28.031.Z05.10 31.750 28 35 10 5 0.2 5

F4042R.uT36.038.Z04.10 38.100 36 40 10 4 0.4 4

F4042R.uT36.038.Z05.10 38.100 36 40 10 5 0.4 5

F4042R.uT36.038.Z06.10 38.100 36 40 10 6 0.4 6

F4042R.uT45.051.Z05.10 50.800 45 40 10 5 0.6 5

F4042R.uT45.051.Z06.10 50.800 45 40 10 6 0.6 6

F4042R.uT45.051.Z07.10 50.800 45 40 10 7 0.6 7

F4042R.uB13.038.Z04.10 38.100 12.7 40 10 4 0.2 4

F4042R.uB13.038.Z05.10 38.100 12.7 40 10 5 0.2 5

F4042R.uB13.038.Z06.10 38.100 12.7 40 10 6 0.2 6

F4042R.uB19.051.Z05.10 50.800 19.05 40 10 5 0.4 5

F4042R.uB19.051.Z06.10 50.800 19.05 40 10 6 0.4 6

F4042R.uB19.051.Z07.10 50.800 19.05 40 10 7 0.4 7

ORDER InFORMATIOn


Walter f2339 (metric)

DesignationDc

mmr

mmd1

mmx1

mmx2

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F2339.T14.016.Z02.11 16 8 14.5 25 — 11 2 0.1 2 XD . . 130080 . .

FS 1454

F2339.W16.016.Z02.11 16 8 16 25 74 11 2 0.1 2 XD . . 130080 . .

F2339.T14.016.Z02.24 16 8 14.5 40 — 24 2 0.1 2 2

XD . . 130080 . . SP . . 0603 . .

F2339.W16.016.Z02.24 16 8 16 40 89 24 2 0.1 2 2

XD . . 130080 . . SP . . 0603 . .

F2339.W20.016.Z02.24 16 8 16 40 91 24 2 0.2 2 2

XD . . 130080 . . SP . . 0603 . .

Walter f2339 (inches)

DesignationDc

mmr

mmd1

mmx1

mmx2

mmlc

mm Z kg

no. of indexable

insertsType WsP

Type screw

F2339.uT14.015.Z02.11 15.88 7.94 14.5 25 — 11 2 0.1 2 XD . . 130080 . .

FS 1454F2339.uW15.015.Z02.11 15.88 7.94 15.88 25 73.41 11 2 0.1 2 XD . . 130080 . .

F2339.uW15.015.Z02.24 15.88 7.94 15.88 40 88.41 11 2 0.1 2 2

XD . . 130080 . . SP . . 0603 . .

F2339.uW19.015.Z02.24 15.88 7.94 19.05 40 91.59 11 2 0.2 2 2

XD . . 130080 . . SP . . 0603 . .

Walter cartridge mill f2010

DesignationDc mm

Da mm

d1/iso mm

x1 mm

lc mm Z kg

no. of indexable

insertsType WsP

Type screw

Type cartridge

F2010.B.080.Z06.09.R732M 80 97 27 50 9 6 1.2 6

Sn . X1606 . . FS 2139 FR 732M

F2010.B.100.Z07.09.R732M 100 117 32 50 9 7 1.7 7

F2010.B.125.Z08.09.R732M 125 142 40 63 9 8 3.4 8

F2010.B.160.Z10.09.R732M 160 177 40/40 B 63 9 10 5.6 10

F2010.B.200.Z12.09.R732M 200 217 60/50 B 63 9 12 8.3 12

F2010.B.250.Z12.09.R732M 250 267 60/50 B 63 9 12 14.6 12

F2010.B.250.Z16.09.R732M 250 267 60/50 B 63 9 16 14.7 16

F2010.B.315.Z14.09.R732M 315 332 60/50 B 63 9 14 26.2 14

F2010.B.315.Z18.09.R732M 315 332 60/50 B 63 9 18 26.2 18

ORDER InFORMATIOn

160

aDgT / aDMT / aDkT

Designationradius

mm

face chamfer

width mm

P M K n S H

HC HC HC HC HW HC HC

WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

ADGT 0803PER–D51 0.4 1.2 a b b c c b c c c



ADGT 0803PER–D56 0.4 1.2 a b b c b c b b c c b c



ADMT 080304R–D56 0.4 1.2 a b b c c a b b c c c



ADMT 180712R–D56 1.2 1.8 a b b c c b b c c c

ADGT 10T316R–D67 1.6 1.2 b b c b c c c b c




ADGT 10T3PER–D67 0.8 1.2 b b c b c c c b c

ADGT 120416R–D67 1.6 1.0 b b c b c c c b c


ADGT 1204PER–D67 0.8 1.2 b b c b c c c b c



ADGT 1606PER–D67 0.8 1.6 b b c b c c c b c

ADKT 0803PEl-F56 0.4 1.2 b b c c c c c

ADKT 0803PER-F56 0.4 1.2 a b b c c a b c c c

ADKT 10T3PER–F56 0.8 1.2 a b b c c a b c c c





ADMT 080302R–F56 0.2 1.2 b b c b c c c b c

ADMT 080304l-F56 0.4 1.2 b b c c c c c

ADMT 080304R–F56 0.4 1.2 a b b c b c a b b c c b c

ADMT 080308l-F56 0.8 1.2 b b c c c c c





ADMT 10T308R–F56 0.8 1.2 a b b c c b b c c c

ADMT 10T312R–F56 1.2 1.2 b c c c c c c

ADMT 10T316R-F56 1.6 1.2 b c c c c c c

ADMT 10T320R–F56 2.0 1.0 b c c c c c c

ADMT 10T325R-F56 2.5 1.0 b c c c c c c

ADMT 10T330R–F56 3.0 0.8 b c c c c c c

ADMT 10T332R-F56 3.2 0.8 b c c c c c c

ADMT 120404R–F56 0.4 1.2 b c c c c c c

ADMT 120408l-F56 0.8 1.2 b c c c c c c



ADMT 120416l-F56 1.6 1.0 b c c c c c c



ADMT 120425l-F56 2.5 0.8 b c c c c c c

a b c new addition to range

a b c In the range previously

ORDER InFORMATIOn




aDgT / aDMT / aDkT

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15


ADMT 120430l-F56 3.0 0.8 b c c c c c c



ADMT 120440l-F56 4.0 - b c c c c c c

ADMT120440R-F56 4.0 - b b c b c c c b c

ADMT 160608l-F56 0.8 1.6 b c c c c c c



ADMT 160616l-F56 1.6 1.4 b c c c c c c



ADMT 160625l-F56 2.5 1.2 b c c c c c c


ADMT 160630l-F56 3.0 1.2 b c c c c c c



ADMT 160640l-F56 4.0 1.0 b c c c c c c

ADMT160640R-F56 4.0 1.0 b b c b c c c b c

ADMT 160650R–F56 5.0 - b b c b c c c b c

ADMT 160660R–F56 6.0 - b b c b c c c b c

ADMT 180712R–F56 1.2 1.8 a b b c c b b c c c

ADMT 080304R-G56 0.4 1.2 b b c b c c c b c

ADMT 10T308R-G56 0.8 1.2 b b c b c c c b c







ADGT 10T3PER–G77 0.8 1.2 c b c b c

ADGT 1204PER–G77 0.8 1.2 c b c b c

ADGT 1606PER–G77 0.8 1.6 c b c b c

ADGT 10T316R–G77 1.6 1.2 c b c b c

ADGT 10T325R–G77 2.5 1.0 c b c b c

ADGT 10T330R–G77 3.0 0.8 c b c b c

ADGT 10T332R–G77 3.2 0.8 c b c b c

cnhu / cnMu

Designationradius

mm

face chamfer width mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

CnHu 0805PPn–D57T 0.8 1.2 a b c b c a b c b c



CnMu 080508–D57T 0.8 — a b c b c b c b c



ORDER InFORMATIOn

162

lnhx / lnMx

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

lnMX 070204–D57T 0.4 b c c a b b c c

lnHX 070204–D57T 0.4 b c c a b b c c

lnMX 070204–F57T 0.4 a b b c b c b c c b c

lnHX 070204-F57T 0.4 a b b c b c b c c b c

lngx

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

lnGX 130708R-l55 0.8 1.2 a b b c b c a b b c c b c

lnGX 130712R-l55 1.2 1 a b b c b c b c c b c

lnGX 130716R-l55 1.6 0.9 a b b c b c b c c b c

lnGX 130720R-l55 2 0.7 a b b c b c b c c b c

lnGX 130725R-l55 2.5 0.6 a b b c b c b c c b c

lnGX 130730R-l55 3 0.5 a b b c b c b c c b c

lnGX 130730R-l88 3 0.5 a a

lnhu / lnMu

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

lnHu 080304-B57T 0.4 b c c a b b c c

lnHu 080404-B57T 0.4 b c c a b b c c

lnHu 100508-B57T 0.8 b c c a b b c c

lnHu 120608-B57T 0.8 b c c a b b c c

lnHu 160812-B57T 1.2 b c c a b c c

lnHu 160812–F57T 1.2 b b b c b c b c c b c

lnMu080304-B57T 0.4 b c c a b b c c

lnMu 080304–F57T 0.4 a b b c b c b c c b c

lnMu 080404-B57T 0.4 b c c a b b c c


lnMu 100508-B57T 0.8 b c c a b b c c

lnMu 100508–F57T 0.8 a b b c b c b b c b c

lnMu 120608-B57T 0.8 b c c a b b c c


lnMu 160812-B57T 1.2 b c c a b c c

lnMu 160812–F57T 1.2 b b b c b c b c c b c



ORDER InFORMATIOn


oDMW / oDhW / oDMT /oDhT

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

ODMT 0504ZZn–D57 0.8 1.2 a b b c b c b b c c b c

ODHT 0504ZZn-F57 0.8 1.2 b b c b c c c b c

ODMT 0605ZZn–D57 0.8 1.6 a b b c b c b b c c b c

ODHT 0605ZZn-F57 0.8 1.6 b b c b c c c b c

ODHW 0504ZZn-A57 0.8 1.2 b c c a b b c c

ODHW 0605ZZn-A57 0.8 1.6 b c c a b b c c

ODHT 050408-F57 0.8 - b b c b c b c c b c

ODHT 060512-F57 1.2 - b b c b c b c c b c

ODHW 050408-A57 0.8 - b c c a b c c

ODHW 060512-A57 1.2 - b c c a b c c

ODMT 050408–D57 0.8 - a b b c b c b b c c b c

ODMT 060512–D57 1.2 - a b b c b c b b c c b c

ODMW 050408T–A27 0.8 - b c c a b b c c

ODMW 060508T–A27 0.8 - b c c a b b c c

ODMW 050408–A57 0.8 - b c c a b b c c

ODMW 060508–A57 0.8 - b c c a b b c c

P23696

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

P23696-1.0 14 a b b c b c b c c b c

P26379

Designationradius

mm


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WXH

15

P26379–R10 0.8 0.9 a b c b c a b b c

P26379–R14 1.1 1.0 a b c b c a b b c

P26379–R25 1.9 1.1 a b c b c a b b c



NEW2010

ORDER InFORMATIOn

164

P8001

DesignationDiameter

mmradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

P8001–D12R05R–A57 12.0 0.5 b c c c c a

P8001–D12R10R–A57 12.0 1.0 b c c c c a

P8001–D16R10R–A57 16.0 1.0 b c c c c a

P8001–D20R16R–A57 20.0 1.6 b c c c c a

P8001–D25R20R–A57 25.0 2.0 b c c c c a

P8001–D32R20R–A57 32.0 2.0 b c c c c a

P8001–uD4R2R–A57 12.7 0.794 b c c c c a

P8001–uD4R4R–A57 12.7 1.588 b c c c c a

P8001–uD4R8R–A57 12.7 3.175 b c c c c a

P8001–uD5R2R–A57 15.88 0.794 b c c c c a

P8001–uD5R4R–A57 15.88 1.588 b c c c c a

P8001–uD6R2R–A57 19.05 0.794 b c c c c a

P8001–uD6R4R–A57 19.05 1.588 b c c c c a

P8001–uD6R8R–A57 19.05 3.175 b c c c c a

P8001–uD8R2R–A57 25.4 0.794 b c c c c a

P8001–uD8R4R–A57 25.4 1.588 b c c c c a

P8001–uD8R8R–A57 25.4 3.175 b c c c c a

P8001–uD10R2R–A57 31.75 0.794 b c c c c a

P8001–uD10R4R–A57 31.75 1.588 b c c c c a

P8001–uD10R8R–A57 31.75 3.175 b c c c c a

P3201 / P3204

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

P3201–D07.94 7.94 a b a b c b

P3201–D08 8 a b a b c b

P3201–D09.52 9.52 a b a b c b

P3201–D10 10 a b a b c b

P3201–D12 12 a b a b c b

P3201–D12.7 12.7 a b a b c b

P3201–D15.87 15.87 a b a b c b

P3201–D16 16 a b a b c b

P3201–D19.05 19.05 a b a b c b

P3201–D20 20 a b a b c b

P3201–D25 25 a b a b c b

P3201–D25.4 25.4 a b a b c b

P3201–D30 30 a b a b c b

P3201–D31.75 31.75 a b a b c b

P3201–D32 32 a b a b c b

P3204–D07.94 7.94 a c b c b b c a

P3204–D08 8 a c b c b b c a

P3204–D09.52 9.52 a c b c b b c a

P3204–D10 10 a c b c b b c a

P3204–D12 12 a c b c b b c a

P3204–D12.7 12.7 a c b c b b c a



ORDER InFORMATIOn


P45420

Designation


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

P45420–G67 7.0 a a



P3201 / P3204

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

P3204–D15.87 15.87 a c b c b b c a

P3204–D16 16 a c b c b b c a

P3204–D19.05 19.05 a c b c b b c a

P3204–D20 20 a c b c b b c a

P3204–D25 25 a c b c b b c a

P3204–D25.4 25.4 a c b c b b c a

P3204–D30 30 a c b c b b c a

P3204–D31.75 31.75 a c b c b b c a

P3204–D32 32 a c b c b b c a

rDhW / rDhx

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

RDHW 0803M0–A57 4 a a b a

RDHW 10T3M0–A57 5 a a b a


RDHW 1505M0–A57 7.5 a a b a


RDHW 2006M0–A57 10 a a b a

RDHX 0501M0–A57 2.5 a a b a

RDHX 07T1M0–A57 3.5 a a b a

RDHX 0702M0–A57 3.5 a a b a

RDHX 1003M0–A57 5 a a b a

RDHX 12T3M0–A57 6 a a b a

RDHX 1604M0–A57 8 a a b a

ORDER InFORMATIOn

166

rohx / rogx

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

ROHX 0803M0–D67 4.0 c c b c c b c

ROHX 10T3M0–D67 5.0 c c b c c b c

ROHX 1204M0–D67 6.0 c c b c c b c

ROHX 1605M0-D67 8.0 c c b c c b c

ROGX 0803M0–G77 4.0 c b c b c

ROGX 10T3M0–G77 5.0 c b c b c

ROGX 1204M0–G77 6.0 c b c b c

ROGX 1605M0–G77 8.0 c b c b c



sngx / snMx

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

SnMX 120512–F57 1.2 a b b c b c b b c c b c

SnMX 120520–F57 2 a b b c b c b b c c b c

SnMX 120512-F67 1.2 a b b c b c a b c c b c

SnGX 120512-F57 1.2 a b b c b c b c c b c

SnGX 1205Ann–D27 1.5 b c c b b c c

SnGX 1205Ann-F27 1.5 b c c b c c

SnGX 1205Ann–F57 1.5 a b b c b c b b c c b c

SnGX 1205Ann-F67 1.5 a b b c b c a b c c b c

SnGX 1205Enn-F27 1.2 b c c b c c

SnGX 1205Enn–F57 1.2 a b b c b c b b c c b c

SnGX 1205Enn-F67 1.2 a b b c b c a b c c b c

SnGX 1205Znn-F27 1.2 b c c b c c

SnGX 1205Znn–F57 1.2 a b b c b c b b c c b c

SnGX 1205Znn-F67 1.2 a b b c b c a b c c b c

SnGX 1606Ann–D27 1.8 b c c b b c c

SnGX 1606Ann-F27 1.8 b c c b c c

SnGX 1606Ann–F57 1.8 a b b c b c b b c c b c

SnGX 1606Ann-F67 1.8 a b b c b c a b c c b c

SnMX 120512–D27 1.2 b c c b b c c

SnMX 120512-F27 1.2 b c c b c c

SnMX 120520–D27 2 b c c b b c c

SnMX 1205Ann-F27 1.5 b c c b c c

SnMX 1205Ann–F57 1.5 a b b b b c c

SnMX 1205Ann-F67 1.5 a b b b c c

SnMX 160620–D27 2 b c c b b c c

SnMX 160620-F27 2 b c c b c c

SnMX 160620–F57 2 a b b b b c c

SnMX 160620-F67 2 a b b c b c b c c b c

SnMX 160640–D27 4 b c c b b c c

SnMX 160640-F27 4 b c c b c c

SnMX 160640–F57 4 a b b b b c c

SnMX 160640-F67 4 a b b c b c b c c b c

ORDER InFORMATIOn

167

TnEf

Designation


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

TnEF 1204An–D57 1.8 b c a b b c

xDgT

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WXH

15

XDGT 3207200R–D57 20 b c b c b c b c

XDGT 4009250R–D57 25.0 b c b c b c b c

xngx

Designation


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

XnGX 1205Ann–F67 4.7 a a

xngx

Designation


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

XnGX 1205Enn–F67 4.5 a a

xDMT

Designationradius

mm

P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WXH

15

XDMT 1303080R–F55 8 b c b c b c b c

XDMT 1303079R–F55 7.94 b c b c b c b c

Walter – Milling



Order InformationORDER InFORMATIOn

168

xngx

Designation


P M K n S H


WK

P25

WK

P35

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

XnGX 1205Znn–F67 4.0 a a

Walter adaptor ak520

DesignationD1

mmd1

mmd2

mmx1

mmx2

mmx3

mmx4 mm kg

AK520.n63.T36.070CO 63 36 40 70 50 10 48 0.8

AK520.n63.T36.095 63 36 40 95 75 10 48 1.0

AK520.n63.T36.120 63 36 40 120 100 10 48 1.2

AK520.n63.T45.080CO 63 45 50 80 60 10 57 1.2

AK520.n63.T45.130 63 45 50 130 110 10 57 1.9

AK520.n63.T45.180 63 45 50 180 160 10 57 2.6

AK520.n80.T36.070CO 80 36 40 70 50 10 48 1.1

AK520.n80.T36.095 80 36 40 95 75 10 48 1.3

AK520.n80.T36.120 80 36 40 120 100 10 48 1.5

AK520.n80.T45.080CO 80 45 50 80 60 10 57 1.5

AK520.n80.T45.130 80 45 50 130 110 10 57 2.2

AK520.n80.T45.180 80 45 50 180 160 10 57 2.9

xnhf

Designationradius

mm

face chamfer

width mm

P M K n S H


WK

P25

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P35

WK

P35S

WXn

15

WK

10

WSM

35

WSP

45

WH

H15

XnHF0705Ann–D27 0.8 1.1 b c c b b c c

XnHF0705Ann-D57 0.8 1.1 b c c b b c c

XnHF0705Ann-D67 0.8 1.1 b c c a b c c

XnHF070508-D27 0.8 - b c c b b c c

XnHF070508-D57 0.8 - b c c b b c c

XnHF070508-D67 0.8 - b c c a b c c

XnHF0906Ann-D27 0.8 1.4 b c b b c

XnHF0906Ann-D57 0.8 1.4 b c b b c

XnHF0906Ann-D67 0.8 1.4 b c a b c

XnHF090612-D27 1.2 - b c b b c

XnHF090612-D57 1.2 - b c b b c

XnHF090612-D67 1.2 - b c a b c



ww

w.k

raas

-lac

hman

n.co

m

ToughEr. harDEr.sharPEr.

Tiger·tec®silver is the new high-performance mira-cle tool for steel and cast-iron milling from Walter. Extremely tough, extremely hard and extremely long- wearing, it improves performance by up to 100%. Featuring wear detection, a smooth cutting face and extremely sharp cutting edges, it ensures supreme surface-finish quality. let the Tiger work its magic on your production line.

The machining age is over. it’s time to Tiger.

170170

AlPHAnuMERIC InDEX

2021763 ............................92

2026763 ...........................92

2041663 ............................92

2046663 ...........................92

2121763 ............................92

2126763 ............................92

2141663 ............................93

2146663 ............................93

8041056 ............................93

8046056 ...........................93

8141056 ............................93

8146056 ............................93

390.410 .............................38

391.01 ................................38

391.02 ...............................38

391.20 ...............................38

aA3382XPl.................. 48, 49

A6181AMl ........................48

A6489DPP ................. 50, 51

A6589DPP ................. 52 ,53

A6789AMP .......................48

A6889AMP .......................48

A-DCln .............................35

A-DDun ............................35

ADGT .......................160, 161

ADKT .......................160, 161

ADMT ......................160, 161

A-DSKn ............................35

A-DTFn .............................35

A-Dvun ............................35

A-DWln ...........................35

AH3E20317 ......................111

AH3E21138 ..................... 108

AH3E21317 .....................109

AH3E23138 .................... 110

AH3E29148 .................... 108

AH3E58118 ..................... 113

AH3E58318 .................... 113

AH3E58518 .................... 113

AH3E68118 ..................... 114

AH3E82378 ....................106

AH3E85378 ....................106

AH3E93718 ..................... 107

AH3E94718 ..................... 107

AH4033217 ..................... 104

AH4034217 .....................105

AH602091 .......................123

AH602691.......................120

AH608391 ....................... 121

AH6083914 .................... 121

AH6E2311 ....................... 112

AH6E2511 .......................109

AH8E11118 ..................... 112

AK520 ............................. 168

AK600 ...............................38

AK610 ..................... 115–118

AP191 ................................32

AP192 ................................32

A-SClC .............................36

A-SDuC .............................36

A-STFC ..............................36

A-SWlC ............................36

bB4010 ................................69

B4212 ................................66

B4213 ................................66

B4214 ................................ 67

B4215 ................................68

cC8 .......................................39

C8-CP-01 ..........................39

C8-MAS-01 ......................39

C8-MAS-11 ......................39

C8-PMu-01 ......................39

C8-WDT-01 ......................39

C-ASH ...............................39

C-ASHA .............................39

CCGT .................................. 27

CCMT ...........................27, 73

C-DCln .......................33, 37

C-DCMn ............................34

C-DDJn ............................. 33

C-DDMn ...........................34

C-DDun ......................33, 37

C-DSDn ............................ 33

C-DSKn............................. 33

C-DSRn............................. 33

C-DvJn ............................. 33

C-DvMn ............................34

C-DWln ............................ 37

CnGG .................................24

CnHu ............................... 161

CnMG ................................24

CnMM ...............................24

CnMu .............................. 161

ConeFit Set Multi ......... 118

C-PCln .............................34

C-PRDC .............................34

C-PRSC .............................34

C-PSKn .............................34

C-PSRn .............................34

C-TK-02 ............................39

DDCBn .................................32

DCGT .................................28

DCKn .................................32

DCln .................................32

DCMT .................................28

DnGG ................................25

DnMG ................................25

DP2061105 .......................88

DP2061705 .......................89

DP2063105 ......................88

DP2063705 ......................89

DP2064105 ......................88

DP2064705 ......................89

DP2066105 ......................88

DP2066705 ......................89

DP2068105 ......................88

DP2068705 ......................89

DP2069105 ......................88

DP2069705 ......................89

DP2161705 .......................90

DP2166705 .......................90

DP2261705....................... 91

DP2266705 ...................... 91

DP2361705 ....................... 91

DP2366705 ...................... 91

DP2466705 ...................... 91

Dvvn .................................32

EEP2061105 .......................84

EP2061106 .......................84

EP2061115 .......................86

EP2061116 .......................86

EP2061705 .......................84

EP2061706 .......................84

EP2061745 .......................86

EP2061746 .......................86

EP2061805 .......................85

EP2061806 .......................85

EP2063105 .......................84

EP2063106 .......................84

EP2063706 .......................85

EP2063805 ......................85

EP2063806 ......................85

EP2066105 .......................84

EP2066106 .......................84

EP2066115 .......................86

EP2066116 .......................86

EP2066705.......................84

EP2066706 .......................84

EP2066745 .......................86

EP2066746 .......................86

EP2066805 ......................85

EP2066806 ......................85

EP2068105 .......................84

EP2068106 .......................84

EP2068705 .......................85

EP2068706 .......................85

EP2068805 ......................85

EP2068806 ......................85

Designation Page Designation Page Designation Page Designation Page

171171

AlPHAnuMERIC InDEX

EP2166115 ....................... 87

EP2166116 ....................... 87

EP2166705 .......................86

EP2166706 .......................86

EP2166745 ....................... 87

EP2166746 ....................... 87

EP2168705 .......................86

EP2168706 .......................86

E-SClC ..............................36

E-SDuC .............................36

E-STFC ..............................36

fF2010 ..............................159

F2339 ..............................159

F4030 ..............................152

F4031 ..............................154

F4042R ...........................158

F4045 .............................. 153

F4053.Bn........................ 157

F4080 ..............................155

F4081 ..............................155

F4138...............................156

F4153.Bn ........................ 157

F4238 ..............................156

F4253 .............................. 157

F4253.Bn ....................... 157

F4338 ..............................156

FS1384 ............................ 119

FS1385 ............................ 119

FS1476 ..............................39

FS1477 ..............................39

FS1479 ..............................39

FS2124 ............................ 119

FS2125 ............................ 119

FS2126 ............................ 119

FS2127 ............................ 119

FS2128 ............................ 119

FS2131 ..............................69

FS2132 ..............................69

FS2133 ..............................69

FS2135 ............................ 119

FS2136 ............................ 119

FS2137 ............................ 119

FS2138 ............................ 119

FS2141 ............................ 119

FS2158 ..............................39

gG1041 ................................ 37

G1042 ................................ 37

GX ...................................... 31

hH3E20317 ........................111

H3E21138 ....................... 108

H3E21317 ........................109

H3E23138 ....................... 110

H3E29148 ....................... 108

H3E58118 ....................... 113

H3E58318 ....................... 113

H3E58518 ....................... 113

H3E68118 ....................... 114

H3E82378 .......................106

H3E85378 .......................106

H3E93718 ....................... 107

H3E94718 ....................... 107

H4033217 ....................... 104

H4034217 .......................105

H4036217 ....................... 104

H4038217 .......................105

H5075011 .........................94

H5075018 .........................94

H5083008 .........................94

H5087006 .........................94

H602091 .........................122

H602691 .........................120

H608391 ......................... 121

H6083914 ....................... 121

H6E2311 .......................... 112

H6E2511 .........................109

H8E11118 ........................ 112

Designation Page Designation Page Designation Page Designation Page

kK600 ..................................38

llnGX ...............................162

lnHu ...............................162

lnHX ...............................162

lnMu ..............................162

lnMX ..............................162

nnTS .................................... 31

oODHT ............................... 163

ODHW.............................. 163

ODMT .............................. 163

ODMW ............................. 163

PP23696 ........................... 163

P26379 ............................ 163

P3201 ..................... 164, 165

P3204 ..................... 164, 165

P45420 ...........................165

P4840 ................................ 70

P4841 ................................ 70

P6003 ..........................71, 72

P6004 ..........................71, 72

P6500 ................................ 73

P8001 .............................. 164

PCln .................................32

PRDC .................................32

PRGC .................................32

PSDn .................................32

PTGn .................................32

rRCGT ..................................28

RCMT .................................28

RCMX.................................28

RDHW ..............................165

RDHX ...............................165

ROGX ...............................166

ROHX ...............................166

sSCGT ..................................29

SCMT .................................29

SnGX ...............................166

SnHX ...............................166

SnMG ................................26

SnMM ...............................26

SnMX ..............................166

TTCGT ..................................29

TCMT .................................29

TnEF ................................ 167

TnMG ................................26

TnMM ...............................26

vvBMT .................................30

vCGT ..................................30

vCMT .................................30

vnGG .................................26

vnMG ................................26

WWnMG ............................... 27

xXDGT ............................... 167

XDMT ............................... 167

XnGX .......................167, 168

XnHF ............................... 168

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Walter GB LTD. Bromsgrove, England +44 (1527) 839 450, [email protected] Walter Kesici Takimlar Sanayi ve Ticaret Limited Sirketi Istanbul, Turkey +90 (216) 528 1900 Pbx, [email protected] Walter Wuxi Co. Ltd. Wuxi, Jiangsu, P.R. China +86 (510) 8241 9399, [email protected] Walter AG Singapore Pte. Ltd. +65 6773 6180, [email protected] Walter Korea Ltd. Ansan, Kyungki-do, Korea +82 (31) 3646 100, [email protected] Walter Tools India Pvt. Ltd. Pune, India +91 (20) 2714 5028, [email protected] Walter (Thailand) Co., Ltd. Bangkok, Thailand +66 (2) 6811 305, [email protected] Walter Malaysia Sdn. Bhd. Selangor D.E., Malaysia +60 (3) 8023 7748, [email protected] Walter Australia Pty. Ltd. Melbourne, Australia +61 (3) 8793 1000, [email protected] Walter New Zealand Ltd. Christchurch, New Zealand +61 (3) 8793 1000, [email protected] Walter Tooling Japan K.K. Nagoya, Japan +81 (52) 723 5800, [email protected] Walter USA, Inc. Waukesha (WI), USA +1 800-945-5554, [email protected] TDM Systems Inc. Schaumburg (IL), USA +1 (847) 605 1269, [email protected] Walter Tools S.A. de C.V. Saltillo Coahuila, Mexico +52 (55) 5365-6895, [email protected] Walter Canada [email protected]

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