innovation and quality in animal nutrition - esasa · technological advances in cereal processing,...

Innovation and quality in animal nutrition

About us

Quality and Environment

ESASA’s trajectory began in 1990 in the Valladolid town of Cabezón de Pisuerga. Our business is geared toward the development and production of raw materials for animal feed. Our effort, dedication and strong spirit of innovation help us to achieve significant technological advances in cereal processing, collaborating with various universities to ensure the best results.

Moreover, since 2005 we have a legume product micronization system which allows us to use different fractions of protein and starch separately, improving the organoleptic properties of raw materials and facilitating compaction. This significant development boosts the range and quality of our products.

At ESASA we are committed to quality and we take everything related to it very seriously. We comply with the ISO 9001 standard, ensuring the traceability, composition and food safety associated with our business.

We are equally demanding in our commitment to the Environment, since our products are non-toxic and leave no residue. We have an innovative two-engine cogeneration plant which ensure proper drying and cooling of the treated products (water and steam), allowing us to add more water during cooking times thus reducing environmental pollution.

Internal and external, certified labs undertake routine checks to ensure the microbiological

quality of our final product.

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International Outlook As a result of our intense activity, in recent years we have expanded our horizons, exporting to North America, South America, Europe and Asia. We continue innovating and improving to reach new, ambitious goals.

We offer custom mix solutions. We adapt to our customers’ needs.

COOKING GRAINS AND LEGUMESPreparationThrough a continuous mixer, we add water to achieve the moisture necessary for appropriate processing of each cereal/legume.

CookingWe boil each product separately in a continuous-flow four-section reactor. There, we add water and steam at high pressures (as per the particular needs of each recipe). In this process, moisture reaches 35-40% at temperatures of 100-115 °C. This process lasts approximately one hour, ensuring proper cook-ing without damaging the components of each food.

Laminating (cereals only)Cereals undergo a crushing process with two smooth rollers and steam to fix the starch structure.

Expanding (legumes only)This hydrothermal process is performed by a high-pressure and high-temper-ature expander in a short period (less than 5 seconds). The aim is to achieve the breakage of cell walls, making nutrients more digestible and ensuring greater destruction of anti-nutritional factors.

Drying and coolingThis process begins with a dryer/cooler comprising three extract conveyor belts, one for drying and two for cooling. The process lasts 15 minutes and results in products with less than 14% moisture and a temperature of 20 °C.

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Benefits of the treatment Our experience and in-depth research of each raw material helps us determine the proper values for appropriate treatment and maximum efficiency.

• We ensure the protein structure integrity: By using milder temperatures, we eliminate the anti-nutritional factors, prevent-ing the Maillard reactions typical in harsher treatments.

• Correct handling of starch: By using more water and steam than in other harsher treatments, we can ensure that there is no retrograded starch, which is more indigestible than starch in its natural state.

• Palatability: Food taste is enhanced with processes involving cooking processes.

• Raw materials are treated separately: Each raw material boasts optimum treatment conditions (moisture, temperature and time) that give them the best characteristics in terms of digestibility.

• Choice of mixtures: Customization and mix of products according to customer needs.

We use the most appropriate technical and human resources for treating our products.

• Improvements in feed conversion rate and increased digestive use of starch, since glucose is more efficient than the volatile fatty acids produced in the large intestine.

• Enhanced palatability of feed and contribution to the increase of solid food intake and the gradual replacement of lacto-replacements.

• Increase in average daily gain.

• Less anti-diarrhoea medication because of the smaller amount of fermentable substrate reaching the large intestine and increased lactic acid production in the stomach.

• Smaller tails, resulting in more uniform litters.

• Improved energy value as a result of increased fat digestibility.

• Increased digestibility of protein as a consequence of the reduction of anti-nutritional factors and protein denaturation.

Advantages for monogastrics animals

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Transportes nacionales de mercancías por carreteraEstamos especializados en graneles

GYO LOGÍSTICA Y TRANSPORTES S.L.C/ Plata, 41 a - Piso 2 - Oficina 2 • Tlfs.: 983 293 689 • Fax: 983 207 947 • Móvil: 695 797 635 • 695 797 636

47012 VALLADOLID • Polígono San Cristóbal • [email protected]

Advantages for ruminants animals• High digestibility of starch in diet while maintaining the fibre effect.

• Reduction of the undegradable fraction of ruminal starch, increasing the efficiency of amylolytic ruminal flora.

• Greater neosynthesis of milk protein by improving and increasing the proportion of highly digestible by-pass protein in the intestine.

• Reduction of antinutritional factors in legumes and protein crops stemming from our heat treatment.

• Partial hydrogenation of fats present in ingredients. Advantageous for improving cheese extract in sheep and much needed to be able to concentrate energy in early lactation rations or high-volume producers.

• Improves hygiene of products and health status of animals

• Enhances homogeneity in Unifeed mixtures.

Cooked and corn flakes

> PackageEn sacos, en big bags o a granel.

> Benefit• Starch digestibility in the rumen can reach 91%.• Starch by-pass digestibility in the ileum is 98%.• Thanks to its processing and presentation it can be used as up to 75% of the diet for fattening a calf, improving body mass and increasing growth rate.• Ideal for starter feed and high-producing animals.

OUR PRODUCTS

STANDARD VALUES

Moisture (%) 13.0

GP (%) 7.4

Ash (%) 1.3

EE (%) 3.6

Technical specifications*

STANDARD VALUES

GF (%) 2.5

DNF (%) 9.2

ADF (%) 3.0

Starch (%) 63.4

* Approximate values based on the raw material characteristics of each harvest.

Granulated pea hulls

> PackageIn sacks, big bags or in bulk.

> Benefit• It concentrates energy intake, providing more reliability than a cereal or fat.• It can be used as only feed for sheep and goats on an empty stomach, or for maintenance.• Substantially improves the quality of manufactured granule.• Reduces the cost of feed formulation for calves, cows, sheep and goats.• High pectin content in its fibre (greater than 20%).


Moisture (%) 11.0

GP (%) 15.8

Cenizas (%) 4.0

Starch+Sugars 33.5

STANDARD VALUES

EE (%) 2.0

GF (%) 19.0

DNF (%) 31.0

ADF (%) 21.0

STANDARD VALUES

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Cooked and expanded rape


> Benefit• The technological processing to which the seed is subjected improves energy by about 14%.

• Cooking eliminates the effect of anti-nutritional factors.

• Heat traps oil in the protein matrix, turning it into bypass for the ruminant.

• Its pectine-rich fibre boasts high ruminal digestibility.

• It helps reduce the problem of chicken carcass sweating.

STANDARD VALUES

Moisture (%) 8.8

GP (%) 19.0

Ash (%) 4.0

Sugars 4.0

STANDARD VALUES

EE (%) 40.7

GF (%) 9.3

DNF (%) 17.0

ADF (%) 12.7



Products manufactured at ESASA are produced from previously certified raw materials of known origin. During processing they undergo no chemical treatment whatsoever, and they are not mixed with other raw materials, which ensures the traceability of the final product.

Cooked rice flakes> PackageIn sacks, big bags or in bulk.

> Benefit• Reduces the occurrence of diarrhoea and soft stools in animals.• Prevents the occurrence of postweaning colibacilar diarrhoea syndrome.• Increases consumption in the first weeks after postweaning• Improves piglet growth rate and viability.

STANDARD VALUE

Moisture (%) 11.8

GP (%) 22.0

Ash (%) 2.8

EE (%) 1.5


STANDARD VALUE

GF (%) 5.8

DNF (%) 12.2

ADF (%) 7.5

Starch (%) 4.7

STANDARD VALUES

Moisture (%) 12,0

GP (%) 6.8

Ash (%) 1.0

EE (%) 0.6


STANDARD VALUES

GF (%) 1.0

DNF (%) 2.5

ADF (%) 1.2

Starch (%) 71.8

Cooked pea flakes


> Benefit• Its starch is very safe, fermented more slowly and avoiding pH drops typical of other cereals.• The yield of protein in the rumen is 18 points better than soya flour (44).• Its use in dairy cattle, sheep and goats enhances increased milk production without altering its quality.

* Approximate values based on the raw material characteristics of each harvest.1011


Contamos con una amplia red de colaboradores para dar el mejor servicio y atender las necesidades de nuestros clientes, garantizando seriedad y profesionalidad

Operador de Transportes

• Carga completa • Fraccionada• Pisos móviles• Basculantes • Tauliner...

Nacional e Internacional

610 294 136Juan Manuel Gómez Puente • C/ de la Moraleja, 3 - 40260 Fuentepelayo, SEGOVIA

Cooked oatmeal flakes


> Benefit• Stimulates gut tonicity and motility.

• Helps to adapt the large intestine to bowel function.

• A reliable choice for horses’ optimal digestive health.

• Cooked and coarse crushing confer greater nutritional value for goats and sheep.

STANDARD VALUES

Moisture (%) 10.4

GP (%) 10.5

Ash (%) 2.9

EE (%) 4.9


STANDARD VALUES

GF (%) 10.5

DNF (%) 28.6

ADF (%) 13.9

Starch (%) 38.0

Our cooked products are supplied individually or as components of the Espacel mix, with a variety of customer-specified grinding quality up to 2 mm sieve grinding.

Cooked barley flakes


> CertificationESASA’s Quality Control Department certifies that raw materials supplied to its customers meet all specifications reflected in the respective specification sheets. Through external certified laboratories, we conduct routine checks to ensure the microbiological quality of our final products.

Cooked horse beans flakes


> Benefit• Contributes slow-degradability starch, ideal for small ruminants calve fattening.

• Cooking removes the shells’ antinutritional factors and cotyledon from the beans.

• Highly valued raw material for horse feed.

STANDARD VALUES

Moisture (%) 9.8

GP (%) 11.3

Ash (%) 2.2

EE (%) 2.0


STANDARD VALUES

GF (%) 4.5

DNF (%) 17.0

ADF (%) 6.3

Starch (%) 51.1

STANDARD VALUES

Moisture (%) 12.5

GP (%) 25.1

Ash (%) 3.4

EE (%) 1.3


GF (%) 8.5

DNF (%) 13.3

ADF (%) 9.8

Starch (%) 35

STANDARD VALUES


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www.aldehueladecereales.comALDEHUELA DE CEREALES S.LC/ Salamanca Nº 61 Entpl. B - 49028 Zamora Tfno: 980 672 322 - Móvil: 626 014 414

• Intermediación en la compra y venta al mejor precio de mercado.• Eficacia y agilidad en el servicio• Garantía y compromiso con el cliente• Transparencia en la gestión• Confidencialidad en todas las operaciones

Trigo Soja Pulpa Alfalfa Colza Semillas Algodón Cebada Maíz

Cooked wheat flakes


> Benefit• Contributes slow-degradability starch, ideal for small ruminants calve fattening.• Cooking removes the shells’ antinutritional factors and cotyledon from the beans.• Highly valued raw material for horse feed.

Cooked and expanded soya bean


> Beneficios• Excellent lysine/energy relationship in swine.• The heat treatment reduces own soya’s antinutritional factors.• Increases the level of thickness and grammage by replacing part of soya bean 44 in feed for laying hens.

STANDARD VALUES

Moisture(%) 9.4

GP (%) 36.3

aSH (%) 4.9

Urease 0,15


STANDARD VALUES

EE (%) >18

GF (%) <6

DNF (%) 12

ADF (%) 6.3

STANDARD VALUE

Moisture (%) 11.0

GP (%) 11.6

Ash (%) 1.6

EE (%) 1.9


STANDARD VALUE

GF (%) 2.8

DNF (%) 11.8

ADF (%) 3.7

Starch (%) 59.4

Sol. KOH 78


desde 1974. agentes de materias primas para alimentación animal

cereales, proteínas, forrajes, subproductos...vacuno, porcino, ovino, avicultura...

C/María de Molina 647001 Valladolid

tlf. 983 373 951 - fax. 983 373 994 correo-e: [email protected]

CONCENTRATED AND MICRONIZED

At ESASA we use a natural legume product microstaging system free extract of chemical reagents, ensuring:• Reuse various protein and starch fractions• Keep nutritional values of legumes intact

> Manufacturing process

Shelled pea

Micronization

StorageReceipt of Analysis Samples

Pea protein concentrate

Shel

ling

Pre-

clea

ning

Pea starch concentrate

Air-Separation and classification by size

Pea fibre

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www.indusmecortiz.es

Especialistas en instalaciones, trasladosy mantenimiento industrial

Indusmec Ortiz S.L. • C/Cobalto, 40. Polígono San Cristóbal. 47012 (Valladolid)Tfno/Fax: 983 371 554 • Móvil: 679 155 033

Montajes Industriales, mantenimiento y Calderería

> AdvantagesThe physical treatment to which starch is subjected during the production process, and the product’s low fibre content, enhance granulation and confer an astringent effect in the intestine for young animals:

• Gluten-free • GMO-free• Low gelatinization temperature• High hydrophilic and thickening capacity• High digestibility

Starch concentrate

Protein concentrate > DefinitionHighly digestible micronized pea protein ideal in starter diets for pigs and calves as well as aquaculture and pet food diets.

> Average values

% GPAMINO ACIDS% IN THE PROTEINCONCENTRATE

Lysine 7.26 3.78

Methionine 0.94 0.49

Cysteine

Threonine

Tryptophan

Arginine

Ileine

Valine

1.42 0.74

3.65 1.90

0.82 0.43

8.58 4.46

4.71 2.45

4.35 2.26

ALTA, MEDIA Y BAJA TENSIÓNMANTENIMIENTOS INDUSTRIALESCENTROS DE TRANSFORMACIÓNAUTOMATISMOS INDUSTRIALES CCTV Y TELECOMUNICACIONES

C/ Tilo, Parc. 33 - Nave 35, Polícono de la Mora • 47193 La Cisterniga (Valladolid)Móvil 657 43 75 52 - Tel. y Fax: 983 40 25 22

[email protected]

Amino acid composition in pea protein

At ESASA we also micronize cereals and legumes, such as soya beans and rice. We guarantee extract a greater number of particles than achieved with standard micronization processes.

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Innovation and quality in animal nutrition

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Camino de la Estación, s/n.

47260 Cabezón de Pisuerga, Valladolid

[email protected]

Tfno.: (+34) 983 500 385

Fax: (+34) 983 500 275

www.esasa.es

innovation and quality in animal nutrition - esasa · technological advances in cereal processing,...

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