innomet_vp2_tallinn_200406 (1)

Work Package 2

Dr Jri Riives

Human resource development process

Registry of occupations in Estonia

MANAGEMENT/ ADMINISTRATIVE1.1. Member of the Board1.2. General Manager (Director)1.3. Executive Director1.4. Marketing Manager1.5. Financial Director/Manager1.6. Production Director1.7. Development Manager1.8. Sales Manager1.9. Quality Manager1.10. Purchasing Manager1.11. Human Resources Manager1.12. Accounts Manager1.13. Bookkeeper1.14. Administrative Assistant1.15. Internal Control/Audit Specialist

Registry of occupations in Estonia (2)

2. ENGINEERING STAFF2.1 Lead Mechanical Designer2.2 Process Control Manager2.3 Production Manager2.4 Product Development Engineer2.5 CAD Engineer2.6 Production Planner2.7 Work-shop Manager2.8 Mechanical Designer2.9 Manufacturing Engineer2.10 Project Manager2.11 Foreman2.12 Storekeeper2.13 Lead Mechanical Engineer2.14 Lead Power Engineer2.15 Welding Engineer2.16 Welding Quality Assurance Engineer2.17 Quality Control Engineer2.18 Surface Finishing Engineer2.19 Material Engineer 2.20 Inspector in Occupational Health and Safety2.21 Safety Engineer2.22 Mechanical Engineer


3. Workers 3.1 Mechanic3.2 Fitter3.3 Quality Controller3.4 Testing Operator3.5 Machine Tool Operator3.6 CNC Machine Tool Operator3.7 Lathe Operator3.8 Automatic Machine Tool Operator3.9 Production Line Operator3.10 CMM Operator 3.11 Milling Machine Operator3.12 Grinding Machine Operator3.13 Boring Machine Operator


3. Workers3.14 Hobbing Machine Operator3.15 Sheet Metal Machining Tool Operator3.16 Mechatronic3.17 Welder3.18 Locksmith3.19 Machine Fitter3.20 EDM Operator3.21 Tooling specialist3.22 Assembler3.23 Painter3.24 Powder Painter 3.25 Metal Polisher


3. Workers3.26 Heat Treatment Worker3.27 Metal Casting Worker3.28 Powder Metallurgy Worker3.29 Galvanizing Worker3.30 Slinging Worker3.31 Crane & Hoisting Equipment Operator3.32 Repair worker 3.33 Mechanical Engineering Technician

Job: CNC Machine Tool OperatorStructural unit:ProductionDirect supervisor:Production ManagerReports to:Executive, Production ManagerSubordinates: None

1. GENERAL PROVISIONSThe Executive enters into and terminates the contract of employment with the CNC Machine Tool Operator.The CNC Machine Tool Operator is supervised by and reports to the Production Manager. In his activities the CNC Machine Tool Operator shall act pursuant to:the legislation of the Republic of Estonia;this job description;directives of the Executive, lawful orders of the Executive and Production Manager;internal work procedure rules, occupational health and safety rules and fire and electrical safety rules of the company;other rules of procedure and guidelines established in the company.

2. MAIN OBJECTIVESThe main objectives of the work of the CNC Machine Tool operator are:making products of high quality and in a timely fashion pursuant to working drawings;constant quality inspection in order to ensure the quality of products;optimal and purposeful use of the mechanisms, machines and equipment that are at the disposal of the company;regular maintenance of the production equipment.

3. REQUIRED SKILLSAn employee who possesses the following knowledge and skills may hold the position of CNC Machine Tools Operator:3.1. Education: CNC machine tool employee training;3.2. Language skills: Estonian; professional English;3.3. Work experience:preferably prior work experience as a machine tool operator;3.4. General and special skills; skill of reading working drawings; general knowledge of mechanical processing technology; knowledge of CNC machine tools and their control devices; knowledge of tools and their usage skills; knowledge of processing technologies and materials to the required extent; skill of creation of control programs for CNC machine tools; 3.5. Qualities: ability to manage stress, sense of duty, precision, honesty, correctness;3.6. Computer skills: quite important from the point of view of performance of the employment duties;3.7. Driver's licence: not important from the point of view of performance of the employment duties.

COMPANYJOB DESCRIPTION OF CNC MACHINE TOOL OPERATORKD xxx-xxVersion 1DocumentPrepared byApproved byPage(s) 1/2Date:

4. RIGHTSThe CNC Machine Tool operator has the right to:make proposals to the Executive and Production Manager for improving the work organisation;make proposals for modifying the production technology;receive information necessary for performance of working duties;demand the provision of special clothing, personal protective equipment and tools required for work;refuse work with regard to which no training has been received or which is against the law;receive as much in-service training as required.

5. EMPLOYMENT DUTIESMaking products pursuant to the technical documentation (working drawings, routing technology, operation technology, etc.) with high quality and by the prescribed time;Creating control programs and entering them into the control system of the machine tool;Selecting tools and placing them in the instrument holder of the machine tool;Following the rules of procedure and quality requirements of production;Exercising quality supervision over products;Setting the machine tool;Following the user manuals of equipment;Carrying out current and planned maintenance of equipment;Sharpening and adjusting tools and measuring parameters;Following occupational safety instructions, using personal protective equipment;Operative notification of the Production Manager about problems;Keeping one's tools and workplace in order;following the lawful orders of the Executive, Production Manager or an employee replacing him;In the event of unforeseen hindrances, addressing the Executive or Production Manager for elimination of the hindrances.

6. LIABILITYThe CNC Machine Tool Operator shall be liable for:fulfilment of the requirements set out in this job description;following the internal work procedure rules, effective rules and regulations, legislation of the Republic of Estonia, directives and orders of the Executive and orders of the Production Manager;adherence to the occupational health and safety rules, fire and electrical safety rules and sanitation rules;making products in a timely fashion and complying with the quality requirements;prudent use of tools.EmployeeEmployer.. /Signature/ /Signature/ /Name/ /Name/Date Date

Job description of CNC Machine Tool OperatorJob: CNC Machine Tool OperatorStructural unit:ProductionDirect supervisor:Production ManagerReports to:Executive, Production ManagerSubordinates: None

1. GENERAL PROVISIONSThe Executive enters into and terminates the contract of employment with the CNC Machine Tool Operator.The CNC Machine Tool Operator is supervised by and reports to the Production Manager. In his activities the CNC Machine Tool Operator shall act pursuant to:the legislation of the Republic of Estonia;this job description;directives of the Executive, lawful orders of the Executive and Production Manager;internal work procedure rules, occupational health and safety rules and fire and electrical safety rules of the company;other rules of procedure and guidelines established in the company.

Job description of CNC Machine Tool Operator (2)2. MAIN OBJECTIVESThe main objectives of the work of the CNC Machine Tool operator are:making products of high quality and in a timely fashion pursuant to working drawings;constant quality inspection in order to ensure the quality of products;optimal and purposeful use of the mechanisms, machines and equipment that are at the disposal of the company;regular maintenance of the production equipment.

Job description of CNC Machine Tool Operator (3)3. REQUIRED SKILLSAn employee who possesses the following knowledge and skills may hold the position of CNC Machine Tools Operator:

3.1. Education: CNC machine tool employee training;

3.2. Language skills: Estonian; professional English;

3.3. Work experience: preferably prior work experience as a machine tool operator;

3.4. General and special skills: skill of reading working drawings; general knowledge of mechanical processing technology; knowledge of CNC machine tools and their control devices; knowledge of tools and their usage skills; knowledge of processing technologies and materials to the required extent; skill of creation of control programs for CNC machine tools;

3.5. Qualities: ability to manage stress, sense of duty, precision, honesty, correctness;

3.6. Computer skills: quite important from the point of view of performance of the employment duties;

3.7. Driver's licence: not important from the point of view of performance of the employment duties.

Job description of CNC Machine Tool Operator (4)4. RIGHTSThe CNC Machine Tool operator has the right to:make proposals to the Executive and Production Manager for improving the work organisation;make proposals for modifying the production technology;receive information necessary for performance of working duties;demand the provision of special clothing, personal protective equipment and tools required for work;refuse work with regard to which no training has been received or which is against the law;receive as much in-service training as required.

Job description of CNC Machine Tool Operator (5)5. EMPLOYMENT DUTIESMaking products pursuant to the technical documentation (working drawings, routing technology, operation technology, etc.) with high quality and by the prescribed time;Creating control programs and entering them into the control system of the machine tool;Selecting tools and placing them in the instrument holder of the machine tool;Following the rules of procedure and quality requirements of production;Exercising quality supervision over products;Setting the machine tool;Following the user manuals of equipment;Carrying out current and planned maintenance of equipment;Sharpening and adjusting tools and measuring parameters;Following occupational safety instructions, using personal protective equipment;Operative notification of the Production Manager about problems;Keeping one's tools and workplace in order;following the lawful orders of the Executive, Production Manager or an employee replacing him;In the event of unforeseen hindrances, addressing the Executive or Production Manager for elimination of the hindrances.

Job description of CNC Machine Tool Operator (6)6. LIABILITYThe CNC Machine Tool Operator shall be liable for:fulfilment of the requirements set out in this job description;following the internal work procedure rules, effective rules and regulations, legislation of the Republic of Estonia, directives and orders of the Executive and orders of the Production Manager;adherence to the occupational health and safety rules, fire and electrical safety rules and sanitation rules;making products in a timely fashion and complying with the quality requirements;prudent use of tools.

Professional standard (fragment)PROFESSION: Computer Numerical Control (CNC) Machine Tool Operator

Professional levelProfessionSpecialisationTitle on the professional certificateICNC Machine Tool OperatorNoneCNC Machine Tool Operator Professional level I IICNC Machine Tool Operator-SetterNoneCNC Machine Tool Operator-Setter, professional level IIIIICNC Machine Tool Operator-ForemanNoneCNC Machine Tool Operator-Setter, professional level IIIIVVIn the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard.

Professional standard (fragment) (2)B.1 QUALIFICATIONSProfessional level II

Employment duties at professional level II

Operating machine tools

Setting machine tools

Creation of the operation technology

Designing control programs

Teamwork

Professional standard (fragment) (3)

Competence 1. Operating machine toolsActivitiesSkillsKnowledge of 1. Operating the machine tool and control system1.1. Skill of operating CNC machine tools (incl. milling machines, service centres, etc.)a) mechanical engineeringmaterialsb) mechanical engineeringtechnologyc) metal cutting and CNC machine toolsd) contour and position control systemse) occupational health and safety2. Identification of defects of the machine tool, if necessary1.2. Workplace organisation skill3. Machine tool maintenance and minor repairs1.3. Machine tool defect identification skill1.4. Machine tool maintenance pursuant to the maintenance manual of the machine tool


Competence 2. Setting machine toolsActivitiesSkillsKnowledge of 1. Placing the processed detail in the machine tool1.1. Skill of basing the processed detail and using jigsa) basingb) working drawingsc) dimension chaind) usage of jigse) coordination systemsf) use of cutting and auxiliary instrumentsg) CNC machine tool programming skill2. Pre-initialisation of cutting instruments1.2. Skill of drawing up and resolving dimension chains3. Placing cutting instruments in the tool holder1.3. Skill of choosing and inspecting technological zero points4. Skill of setting technological zero points1.4. Skill of choosing cutting and auxiliary instruments1.5. Skill of entering control programs1.6. Skill of adjusting control programs1.7. Skill of using the sub-programs of the machine tool


Competence 3. Creation of the operation technologyActivitiesSkillsKnowledge of 1. Accessing working drawings1.1. Skill of designing the trajectories of the cutting instrumentsa) The coordination systems of the machine tool and processed detailb) designing the operation technologyc) the detail productiontechnologyd) metrologye) possibilities of ensuring quality2. Designating the moving trajectories of the cutting instruments1.2. Skill of designating the cutting modes3. Creation of the operation technology (unless specified)1.3. Skill of achieving the required quality parameters4. Creation of the control program1.4. Working drawing reading skills1.5. Skill of designating the spare processing capacity


Competence 4. Designing control programsActivitiesSkillsKnowledge of 1. Entry of the control program into the control system of the machine tool 1.1. Skill of creating control programs for making more complicated details a) programming CNC machine toolsb) working principles of the control systemsc) the essence and use of CAD/CAM systems2. Inspection of the control program using the simulation system1.2. Skill of manual programming of the control systems of various machine tools3. Inspection of the operational readiness of the machine tool 1.3. Skill of using the CAD/CAM system for developing control programs4. Processing details on the machine tool and inspection of the required parameters1.4. Computer skills


Competence 5. TeamworkActivitiesSkillsKnowledge of 1. Sense of duty regarding ensuring quality1.1. Performing employment duties by the prescribed time1.2. Foreign language skillsa) the production techniqueb) professional duties and liability c) microeconomics and macroeconomics2. Sense of duty regarding high quality performance of employment duties

Competence chart of CNC Machine Tool Operator

1. CNC Machine Tool OperatorQualification / SkillVT (1-5)PT (1-5)1.1. General skills / knowledge1.1.1. General knowledge of CNC machine tools1.1.2. General knowledge of mechanical engineering technology1.1.3. Knowledge of occupational safety1.1.4. Economic knowledge1.1.5. Knowledge of designing control programs for CNC machine tools1.1.6. Language skills1.1.7. Computer skills

Competence chart of CNC Machine Tool Operator (2)

1.2 Basic skills1.2.1 Knowledge of technological capacity of CNC machine tools1.2.2 Skill of setting technological zero points1.2.3 Skill of designing control programs1.2.4 Knowledge of processed materials1.2.5 Reading skills of working drawings1.2.6 Knowledge of production technology1.2.7 Machine tool operation skill1.2.8 Knowledge of cutting and auxiliary instruments 1.2.9 Knowledge of measurement and control instruments1.2.10 Skill of measurement and inspection of processed details


1.3 Specific skills1.3.1 Skill of organisation of production at the workplace1.3.2 Specific machine tool programming skills1.3.3 Skill of pre-initialisation of cutting instruments1.3.4 Ensuring and securing quality1.3.5 Skill of using productive cutting modes


1.4 Personal characteristics1.4.1 Sense of duty1.4.2 Precision and correctness1.4.3 Able to work independently1.4.4 Sense of liability1.4.5 Able to concentrate 1.4.6 Able to cooperate1.4.7 Ready to learn

Competence chart of CNC Machine Tool Operator (evaluated)

CNC Machine Tool OperatorQualification / SkillVT (1-5)PT (1-5)1.1. General skills / knowledge1.1.1. General knowledge of CNC machine tools441.1.2. General knowledge of mechanical engineering technology431.1.3. Knowledge of occupational safety531.1.4. Economic knowledge231.1.5. Knowledge of designing control programs for CNC machine tools321.1.6. Language skills421.1.7. Computer skills33

Competence chart of CNC Machine Tool Operator (evaluated) (2)

1.2 Basic skills1.2.1 Knowledge of technological capacity of CNC machine tools531.2.2 Skill of setting technological zero points541.2.3 Skill of designing control programs331.2.4 Knowledge of processed materials331.2.5 Reading skills of working drawings531.2.6 Knowledge of production technology431.2.7 Machine tool operation skill531.2.8 Knowledge of cutting and auxiliary instruments 431.2.9 Knowledge of measurement and control instruments531.2.10 Skill of measurement and inspection of processed details53


1.3 Specific skills1.3.1 Skill of organisation of production at the workplace431.3.2 Specific machine tool programming skills431.3.3 Skill of pre-initialisation of cutting instruments431.3.4 Ensuring and securing quality431.3.5 Skill of using productive cutting modes53


1.4 Personal characteristics1.4.1 Sense of duty541.4.2 Precision and correctness531.4.3 Able to work independently421.4.4 Sense of liability431.4.5 Able to concentrate231.4.6 Able to cooperate231.4.7 Ready to learn43

Group of tooling companies

METAL ENGINEERING, MACHINERY AND APPARATUS SECTOR

MACHINERY

METAL ENGI-NEERING

TOOLS ENGI-NEERING

AGRI-CULTURAL ENGI-NEERING

TRANSPOR-TATION ENGI-NEERING

APPARATUS ENGI-NEERING

AS Viro

Tools

AS Sumar

AS PreDe

AS Triista-

vabrik

AS Pioneer

AS Zirkon

Tools

AS

Malrosten

AS Vasar

Instument

The analysis of technological capabilities by main characteristics

Company

Mechanical workingEDMHeat treatmentPowder metal.Engineeringmethods

CNC milling possiblities in tooling companies

Main skills of CNC machine tool operator, characterized on the basis of 6 machine tools companies

Knowledge about technol. capabilitiesSkills of developing CNC programsKnowledge about materialsSkills about drawingsKnowledge of manufacturing technologySkills of measurementNT ETNT ETNT ETNT ETNT ETNT ET543210

innomet_vp2_tallinn_200406 (1)

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