inka system gmbh - we create innovations based on experience · mail [email protected] inka...
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Founded 1986
Registered Offi ce Heiligenstadt in Upper Franken
Company premises 4,500 m² Assembly and Production areas & Offi ces
Staff Approx. 65 employees
INKA System GmbH - We create innovations based on experience
INKA System GmbH . Experience fulfi ls precision
Company Activities
The INKA System GmbH service commences with the development and im-plementation of customer ideas. From design through to spare parts drawings, the process is integrated into the company´s own Product-Life-Cycle-Manage-ment (PLM) .
Alongside samples or small production parts, INKA System GmbH also produces a wide variety of tools. Our portfolio also includes special machines and assembly systems, in all cases we support our customers from the development stage through to fi nal commissioning and training. We can also demonstrate extensive experience in jig construction, such as for control gauges and test gauges. Our fi eld of activity is rounded off by the use of state-of-the-art control system technology and industrial IT.
INKA System GmbH . Experience fulfi ls precision
1986 Founding INKA Verzahnungstechnik GmbH as an innovation and development company in in Nuremberg
1995 Acquisition of Hofmann Werkzeugbau GmbH by INKA Verzahnungstechnik GmbH
2001 Merging INKA Verzahnungstechnik GmbH with Hofmann Werkzeugbau GmbH into INKA System GmbH
2005 Construction of the new 4,500 m² company premises in Heiligenstadt in Upper Franken
2016 INKA System GmbH was taken over by STEMAS AG and Mr Dr. Mirko Doerk and became a member of the successful STEMAS Industrieholding AG.
INKA System GmbH . Experience fulfi ls precision
History
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
INKA System GmbH supports its customers throughout the complete product development process. We provide a consistent process chain by utilising Wind-chill PDMLink. We support our customers in the following individual areas:
Conception/Design
and Construction with Pro/E Wildfi re 4
data import from customers via standardised interfaces (DXF, STEP, IGES, PRT)
data exchange via standardised interfaces
subsequent processing/production with CAM-Modules
measuring and calibration based on 3-D Models
Development/Design/Construction
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
Within the manufacturing process, we work with milling (conventional & 5 axis HSC), turning (conventional & hard, driven tools), wire erosion, fl at and round grinding methods, as well as measuring with a 3D coordinate measuring machine.
We provide tools for the following areas:
Tool & Parts Manufacturing
Cold moulding
Hot moulding
Sheet metal moulding (pressing and stamping tools such as precision cutting, follow-on composite tools)
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
Among other products, INKA System GmbH produces the following jigs and devices:
Jigs & Gauges
welding jigs
assembly jigs
test jigs
clamping devices
press-out devices
laser cutting jigs
INKA System GmbH is also active in creating gauges for layout, wire and dip
erosion fi elds, gauge production as well as certifi ed measuring processes.
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
We have many years of experience in a wide range of industries in the area of special machine construction. We combine precise mechanics with innovative control system technology to implement high performance special machines for you.
Special machines
Examples of special machines implemented in recent years:
longitudinal transfer plants
rotary indexing tables
curved controlled automatic assembly unit for spray heads (capacity: 240 parts/minute)
special machines for engine and motor housings pressed from plate frames
press-bend machines for producing spring contacts
band cutting plants with variable lengths
special machines for permanent bonding and for UV tempering
partially automated assembly systems with process connections
rotary indexing tables for assembling contacts in plug connectors
automatic assembly systems with integrated pressing and stamping technology
curved controlled longitudinal transfer assembly systems
Special machines
INKA System GmbH . Experience fulfi ls precision
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
We are certifi ed according to DIN / ISO 9001:2008 and manufacture in optimised climate controlled rooms.
Our measuring equipment:
Quantity Measuring Tool dimensioning
1 Tesa 3D Measuring Machine 360 x 400 x 305
1 Faro Measuring Arm Ø 2400 x 1200
Quality Assurance
INKA System GmbH . Experience fulfi ls precision
Scope of performance of INKA System GmbH
Our offer is complemented by the use of the most modern software available. We use Simatic S7 / Vipa and Beckhoff IPC for control system technology for automating and visualising our plants and systems.
We utilise EPLAN-Software for documentation. To integrate machines and linked systems into your IT infrastructure, we have developed the ProScan / ProCess solution for the central acquisition, recording and evaluation of process data and (malfunction) messages. It provides up to 256 controlling units via TCP/IP and OPC servers.
Furthermore, we have developed ProLink / ProVision in accordance with TS 16949 validated process interface/quality interface for processing product-specifi c and/or task-specifi c specifi cations for set point values and test limits. The acquisition, recording and documentation of all test, inspection and process data as well as plant and system statuses for on-line process visualisation and central product overview have also been individually designed and created by us.
Control System Technology & Industrial IT
Scherdel GmbH
Mekra Lang GmbH & Co. KG
ZF Friedirchshafen AG
Siemens AG
EROWA AG
RUAG
HOERBIGER SynchronTechnik GmbH
DIEHL
Hirschvogel Automotive Group
BorgWarner
ZF Sachs
Valeo
INA FAG
Neumayer Tekfor GmbH
Faurecia Automotive GmbH
Schuler Automotive GmbH
Rausch und Pausch GmbH
PMG Füssen GmbH
Various Customers
INKA System GmbH . Experience fulfi ls precision
Datenschutz:Data Protection Data protection and data security have utmost priority for INKA SYSTEM GmbH.
We are certifi ed according to DIN EN ISO 9001.
INKA System GmbH
Winkelleite 1 91332 Heiligenstadt Telephone +49 (0)9198 / 92 90 0 Fax - 92 90 40 mail [email protected]
INKA System GmbH . Experience fulfi ls precision
How to contact us
Dr. Mirko Doerk Managing Partner
We look forward to fulfi lling your challenge.