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SAWE Paper No. 3410 Category No. 22 Category No. 10 INITIAL SIZING OPTIMISATION OF ANISOTROPIC COMPOSITE PANELS WITH T SHAPE STIFFENERS J. Enrique Herencia, Marie Curie Research Assistant Paul M. Weaver, Reader in Lightweight Structures Michael I. Friswell, Sir George White Professor of Aerospace Engineering University of Bristol (UK) For presentation at the 66 th Annual Conference of Society of Allied Weight Engineers, Inc. Madrid, Spain, 26-30 May, 2007 Permission to publish this paper, in full or in part, with credit to the authors and the Society must be obtained, by request to: Society of Allied Weight Engineers, Inc. P.O. Box 60024, Terminal Annex Los Angeles, CA 90060 The Society is not responsible for statements or opinions in papers or discussions at the meeting. This paper meets all the regulations for public information disclosure under ITAR and EAR.

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Page 1: INITIAL SIZING OPTIMISATION OF ANISOTROPIC COMPOSITE ...michael.friswell.com/PDF_Files/C233.pdf · INITIAL SIZING OPTIMISATION OF ANISOTROPIC COMPOSITE PANELS WITH T ... to perform

SAWE Paper No. 3410

Category No. 22

Category No. 10

INITIAL SIZING OPTIMISATION OF ANISOTROPIC COMPOSITE PANELS WITH T SHAPE STIFFENERS

J. Enrique Herencia, Marie Curie Research Assistant

Paul M. Weaver, Reader in Lightweight Structures

Michael I. Friswell, Sir George White Professor of Aerospace Engineering

University of Bristol (UK)

For presentation at the

66th Annual Conference

of

Society of Allied Weight Engineers, Inc.

Madrid, Spain, 26-30 May, 2007

Permission to publish this paper, in full or in part, with credit to the authors and the

Society must be obtained, by request to:

Society of Allied Weight Engineers, Inc.

P.O. Box 60024, Terminal Annex

Los Angeles, CA 90060

The Society is not responsible for statements or opinions in papers or discussions at the

meeting. This paper meets all the regulations for public information disclosure under

ITAR and EAR.

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TABLE OF CONTENTS

1 ABSTRACT............................................................................................................................2

2 INTRODUCTION .................................................................................................................2

3 PANEL GEOMETRY AND LOADING .............................................................................5

4 LAMINATE CONSTITUTIVE EQUATIONS...................................................................6

5 OPTIMISATION STRATEGY............................................................................................8

5.1 FIRST LEVEL - GRADIENT BASED OPTIMISATION ............................................................8

5.1.1 Objective function.......................................................................................................9

5.1.2 Design variables .......................................................................................................10

5.1.3 Design constraints ....................................................................................................10

5.1.3.1 Lamination parameters feasible region ............................................................11

5.1.3.2 Laminate failure strength .................................................................................11

5.1.3.3 Buckling constraints.........................................................................................12

5.1.3.3.1 Local buckling .............................................................................................12

5.1.3.3.1.1 Buckling of the skin................................................................................12

5.1.3.3.1.1.1 Normal buckling .............................................................................13

5.1.3.3.1.1.2 Shear buckling .................................................................................13

5.1.3.3.1.2 Buckling of the skin-stiffener flanges ....................................................13

5.1.3.3.2 Buckling of the stiffener web ......................................................................17

5.1.3.3.3 Global buckling ...........................................................................................17

5.1.3.3.3.1 Column buckling ....................................................................................17

5.1.3.3.3.2 Shear buckling........................................................................................18

5.1.3.4 Practical design constraints..............................................................................19

5.1.3.4.1 Percentages of ply angles.............................................................................19

5.1.3.4.2 Skin-stiffener flange Poisson’s ratio mismatch ...........................................19

5.1.3.4.3 Skin gauge ...................................................................................................20

5.2 SECOND LEVEL - GA BASED OPTIMISATION ..................................................................20

5.2.1 Fitness function.........................................................................................................20

5.2.2 Design variables - Genes..........................................................................................20

6 NUMERICAL EXAMPLES ...............................................................................................21

7 CONCLUSIONS..................................................................................................................26

8 BIOGRAPHY.......................................................................................................................27

9 REFERENCES ....................................................................................................................28

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1 Abstract This paper provides an approach to perform initial sizing optimisation of anisotropic

composite panels with T shape stiffeners. The method divides the optimisation problem

into two levels. At the first level, composite optimisation is performed using

Mathematical Programming (MP), where the skin and the stiffeners are modelled using

lamination parameters accounting for their anisotropy. Skin and stiffener laminates are

assumed to be symmetric or mid-plane symmetric laminates with 0, 90, 45, or -45 degree,

ply angles. The stiffened panel is subjected to a combined loading under strength,

buckling and practical design constraints. Buckling constraints are computed using

Closed Form (CF) solutions and energy methods (Rayleigh-Ritz). Conservatism is

partially removed in the buckling analysis considering the skin-stiffener flange

interaction and decreasing the effective width of the skin. Furthermore, the design and

manufacture of the stiffener is embedded within the design variables. At the second level,

the actual skin and stiffener lay-ups are obtained using Genetic Algorithms (GAs),

accounting for manufacturability and design practices. This two level approach permits

the separation of the analysis (strength, buckling, etc), which is performed at the first

level, from the laminate stacking sequence combinatorial problem, which is dealt

efficiently with GAs at the second level.

2 Introduction Aerospace manufactures are increasingly employing laminated composites to replace

metallic materials in primary structures in order to reduce aircraft weight. Composite

stiffened panels, especially with T shape stiffeners, are commonly used to design flight

primary structures such as wings or fuselages. In general terms, composite materials

present high specific strength and stiffness ratios [1] and offer the advantage over their

metallic counterparts of being stiffness tailored. This latter feature is closely associated

with their design and manufacture. Laminated composite materials have been restricted to

symmetric or mid-plane symmetric laminates with 0, 90, 45, and -45 degree, ply angles,

due to practical manufacturing requirements. In addition, the design of composite

stiffened panels becomes more complex when considering the manufacture of the

stiffener.

Composite optimisation is a non-linear problem. A number of optimisation techniques

have been developed over the years to design composite structures [2-29]. In the

seventies, early attempts on optimisation of laminated fibre composites were performed

by Schmit and Farshi [2,3]. They optimised symmetric laminated fibre composite

materials having homogeneous and orthotropic properties, considering ply thicknesses as

continuous variables. Stroud and Agranoff [4] followed the same trend and optimised

composite hat-stiffened and corrugated panels using non-linear mathematical techniques

with a simplified set of buckling equations as constraints. The width and thickness of the

elements of the dimensioned cross section were the design variables. Laminates were

assumed to present orthotropic properties. However, composites might exhibit certain

degree of flexural anisotropy. Ashton [5] initially showed the effect of the flexural

anisotropy on the stability of composite plates. Chamis [6] concluded that neglecting

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flexural anisotropy of the composite in the evaluation of buckling behaviour could lead to

non-conservative results. Nemeth [7] characterised the importance of flexural anisotropy

and provided bounds within which its effect would be significant. Weaver [8,9] recently

developed CF solutions to include the effect of flexural anisotropy on compression and

shear loading. Laminate flexural anisotropy is intrinsically related to its stacking

sequence.

Tsai et al. [10] introduced an alternative representation of the stiffness properties of a

laminated composite by the use of lamination parameters. Miki and Sugiyama [11]

proposed the use of lamination parameters to deal with the discrete laminate stacking

sequence problem. They dealt with symmetric and orthotropic laminates. Optimum

designs for constraints such as in-plane stiffness or buckling, were obtained, from

geometric relations between the lamination parameters feasible region and the objective

function. Fukunaga and Vanderplats [12] used lamination parameters and MP techniques

to carry out stiffness optimisation of orthotropic laminated composites. Cylindrical shells

under combined loading were used as a practical application. Haftka and Walsh [13] used

integer programming techniques to carry out laminate stacking sequence optimisation

under buckling constraints on symmetric and balanced laminated plates. They used zero-

one integers as design variables that were related to stiffness properties via lamination

parameters and showed that the problem was linear. Flexural anisotropy was limited to

manually modifying the optimum design and they used the branch and bound method to

solve the problem. Nagendra et al. [14] extended that work and optimised the stacking

sequence of symmetric and balanced composite laminates with stability and strain

constraints. The drawback of integer programming techniques is that they require large

computational resources especially when structure complexity increases. Fukunaga and

Sekine [15] used MP techniques and lamination parameters to maximise buckling loads

under combined loading of symmetrically laminated plates including the bending-

twisting couplings (flexural anisotropy). They verified the negative effect of the flexural

anisotropy on the buckling load of panels under normal loading and showed that under

shear and shear-normal loading flexural anisotropy could increase or decrease the critical

buckling load.

Le Riche and Haftka [16] and Nagendra et al. [17,18] adopted a different approach. They

employed GAs to solve the discrete lay-up optimisation problem. GAs are search

algorithms based on the mechanics of natural selection and natural genetics [19], which

do not require gradient information to perform the search. GAs are widely used for their

ability to tackle search spaces with many local optima [20] and therefore a non convex

design space. Furthermore, Nagendra et al. investigated the application of a GA to the

design of blade stiffened composite panels. VIPASA [21] was used as the analysis tool

and results were compared with PASCO [22], which uses VIPASA as the analysis tool

and CONMIN [23] as optimiser. It was concluded that the designs obtained by the GA

offered higher performance than the continuous designs. However, it was recognised that

great computational cost was associated with the GA. More recently, Liu et al. [24]

employed VICONOPT [25] to perform an optimisation of composite stiffened panels

under strength, buckling and practical design constraints. A bi-level approach was

adopted. VICONOPT was employed at the first level to minimise the panel weight,

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employing equivalent orthotropic properties for the laminates with continuous thickness,

whereas at the second level laminate thickness were rounded up and associated to pre-

determined design lay-ups.

A two level optimisation strategy combining lamination parameters, MP and GAs, was

initially proposed by Yamazaki [26]. The optimisation was split into two parts. Firstly, a

gradient based optimisation was performed using the in-plane and out-of-plane

lamination parameters as design variables. Secondly, the lamination parameters from the

first level were targeted using a GA. In this paper, volume, buckling load, deflection and

natural frequencies of a composite panel were optimised without accounting for either

membrane or flexural anisotropy. Autio [27], following a similar approach to Yamazaki,

investigated actual lay-ups. Commercial uni/multiaxial plies were considered and certain

lay-up design rules were introduced as penalties in the fitness function of the GA.

However, with the exception of Fukunaga and Vanderplats [12], none of the previous

authors considered the feasible region in the lamination parameter space that relates in-

plane, coupling and out-of-plane lamination parameters.

Liu et al. [28] employed lamination parameters and defined the feasible region between

two of the four membrane and bending lamination parameters to maximise the buckling

load of unstiffened composite panels with restricted ply angles. They compared their

approach against one using a GA and concluded that the use of lamination parameters in

a continuous optimisation produced similar results to those obtained by the GA except in

cases where laminates were thin or had low aspect ratios. Diaconu and Sekine [29]

performed lay-up optimisation of laminated composite shells for maximisation of the

buckling load, using the lamination parameters as design variables and including their

feasible region. They fully defined, for the first time, the relations between the

membrane, coupling and bending lamination parameters for ply angles restricted to 0, 90,

45, and -45 degrees.

The authors’ previous work [30], based upon a two level optimisation approach, which

couples MP with GAs, has shown that composite anisotropy can be used to improve

structural performance. Design constraints such as laminate failure strength, local and

global buckling as well as practical design rules were considered. Buckling was

addressed by Finite Elements (FE) and CF solutions. It was shown that CF solutions

introduced a high degree of conservatism in the buckling analysis and hence heavily

penalised the optimum solutions. However, CF solutions significantly increased the

computational efficiency.

The purpose of this paper is to provide an approach to perform initial sizing optimisation

of anisotropic composite panels with T shape stiffeners. The method divides the

optimisation problem into two levels. At the first level, composite optimisation is

performed using MP, where the skin and the stiffeners are modelled using lamination

parameters accounting for their anisotropy. Skin and stiffener laminates are assumed to

be symmetric or mid-plane symmetric laminates with 0, 90, 45, or -45 degree, ply angles.

The stiffened panel is subjected to a combined loading under strength, buckling and

practical design constraints. Buckling constraints are computed using CF solutions and

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energy methods (Rayleigh-Ritz). Conservatism is partially removed in the buckling

analysis considering the skin-stiffener flange interaction and decreasing the effective

width of the skin. Furthermore, the design and manufacture of the stiffener is embedded

within the design variables. At the second level, the actual skin and stiffener lay-ups are

obtained using Genetic Algorithms (GAs), accounting for manufacturability and design

practices. This two level approach permits the separation of the analysis (strength,

buckling, etc), which is performed at the first level, from the laminate stacking sequence

combinatorial problem, which is dealt efficiently with GAs at the second level.

3 Panel geometry and loading As in Ref. [30] the composite stiffened panel is assumed to be long, wide and composed

of a series of skin-stiffener repeating elements under combined loading. Each skin-

stiffener element consists of three flat plates (skin, stiffener flange and web) that are

assumed to be rigidly connected along their longitudinal edges. The skin-stiffener

element is assumed to model the panel’s behaviour. Figure 1 defines the skin-stiffener

element geometry, the material axis as well as the positive sign convention for the

loading.

Figure 1. Skin-stiffener repeating element.

b

a

Fc

Ny

Nxy

x

y

0o

45o90o

A

A'

Stiffener

Skin

bsf

hsw

tsw

t

tsf

Skin

Stiffener web

Stiffener flange

Section AA'

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Due to the stiffener’s manufacture, four different stiffener configurations are considered.

The stiffener is manufactured as a back to back angle (Fig. 2a), adding capping plies in

the stiffener flange (Fig. 2b), or extra plies in the stiffener web (Fig. 2c), and finally the

combination of the previous configurations (Fig. 2d).

Figure 2. T-shape stiffener type.

4 Laminate constitutive equations The Classical Laminate Theory (CLT) [1] is applied to the skin, the stiffener flange and

web respectively, assuming laminates are symmetric or mid-plane symmetric. Thus,

=

κε o

D

A

M

N

0

0 (1)

where [ ]A is the membrane stiffness matrix, [ ]D is the bending stiffness matrix, { }N is

the vector of the in-plane running loads, { }M is a vector of the running moments, { }0ε is

the vector of in-plane strains and { }κ is the vector of the middle surface curvatures.

The membrane and bending stiffness matrices can be expressed in terms of material

stiffness invariants (U) and eight lamination parameters (ξ) [10]. Plies are considered

orthotropic and with fibre angles restricted to 0, 90, 45, and -45 degrees. As a result, the

lamination parameters are further reduced to six. Hence,

twa

b

c

d

ta

ta

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⋅=

5

4

3

2

1

3

3

2

21

2

21

26

16

66

22

12

11

0002

0

0002

0

1000

001

0100

001

U

U

U

U

U

h

A

A

A

A

A

A

A

A

A

AA

A

AA

ξ

ξξξξξξξ

(2)

⋅=

5

4

3

2

1

3

3

2

21

2

21

3

26

16

66

22

12

11

0002

0

0002

0

1000

001

0100

001

12

U

U

U

U

U

h

D

D

D

D

D

D

D

D

D

DD

D

DD

ξ

ξξξξξξξ

(3)

The material stiffness invariants (U) are given as follows,

−−

−−

⋅=

66

22

12

11

5

4

3

2

1

4121

4161

4121

0404

4323

8

1

Q

Q

Q

Q

U

U

U

U

U

(4)

The ply stiffness properties (Q) are related to the ply Young’s modulus and Poisson

ratio by the following equations,

2112

11

111 νν ⋅−

=E

Q (5)

2112

2212

121 ννν

⋅−

⋅=

EQ (6)

2112

22

221 νν ⋅−

=E

Q (7)

1221 QQ = (8)

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1266 GQ = (9)

11

22

1221E

E⋅=νν (10)

The membrane and bending lamination parameters are given by the following

integrals,

[ ] [ ] dzh

h

h

A ⋅⋅= ∫− 22

321 2sin4cos2cos1

ϕϕϕξ (11)

[ ] [ ] dzzh

h

h

D ⋅⋅⋅= ∫− 22

23321 2sin4cos2cos12

ϕϕϕξ (12)

where ϕ represents the fibre orientation angle at position z and h is the laminate thickness.

5 Optimisation strategy The optimisation strategy follows Ref. [30] and is presented in Fig. 3. This strategy

divides the optimisation into two levels. At the first level, dimensions and optimum

lamination parameters of the skin-stiffener element are found by employing gradient

based techniques (MP). At the second level, a GA code is used to target the optimum

lamination parameters to obtain the actual laminate stacking sequence for both the skin

and the stiffener.

5.1 First level - Gradient based optimisation MATLAB [31] is employed to conduct the gradient based optimisation. The non-linear

mathematical optimisation problem can be stated as follows,

Minimise )(xM�

Subject to 0)( ≤xG j

Gnj ,....,1=

u

ii

l

i xxx ≤≤ ni ,....,1= (13)

where M is the objective function and represents the mass of the stiffened panel per unit

of width (or skin-stiffener repeating element), Gj are the inequality constraints such as

laminate strength, local and global buckling or practical design rules, and x�

is the vector

of the design variables.

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Figure 3. Optimisation flow chart.

5.1.1 Objective function

The objective function is the mass of the skin-stiffener repeating element. The mass as a

function of the design variables, materials properties and geometry is given by,

( ))()()( xAxAaxM stgstgskinskin

���

⋅+⋅⋅= ρρ (14)

with

btAskin ⋅= (15)

swswsfsfswsfstg htbtAAA ⋅+⋅=+= (16)

where sfA is the area of the stiffener flange, swA is the area of the stiffener web, t is the

thickness of the skin, sft is the thickness of the stiffener flange, swt is the thickness of the

stiffener web, b is the stiffener pitch, sfb is the width of the stiffener flange and swh is the

height of the stiffener web.

1 Gradient based

optimisation

Loads GeometryMaterial

properties

2 GA

optimisation

1 level

Constraints

check

NO

YES

Final local

design

1 level Constraints

2 level Constraints

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5.1.2 Design variables

The manufacturing requirements of the stiffener are embedded in the design variables.

The design variables for the skin-stiffener repeating element, depending on the stiffener

type, are listed in Table 1 [30], noting that ξi are lamination parameters, (e.g. Ref. [10]).

Table 1. Table of design variables.

Design variables

x�

Stiffener type Stiffener

configuration

Skin Stiffener

flange Stiffener

web h

[ ]DA,

321ξ

ta bsf

[ ]DA,

321ξ

hsw

[ ]D

321ξ

a

ht =

asf tt =

asw tt ⋅= 2

b

As stiffener type a, knowing that

asf tt =

asw tt =

h

[ ]DA,

321ξ

ta bsf

[ ]DA,

321ξ

tw

hsw

[ ]D

321ξ

c

ht =

asf tt =

wasw ttt +⋅= 2

d

As stiffener type c, knowing that

asf tt ⋅= 2

5.1.3 Design constraints

The design constraints considered are: lamination parameters feasible region, laminate

failure strength, buckling and practical design constraints.

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5.1.3.1 Lamination parameters feasible region

The lamination parameters feasible region is extracted from Ref. [30]. Thus,

012 ,

2

,

1 ≤−−⋅ DADA ξξ (17)

012 ,

2

,

3 ≤−+⋅ DADA ξξ (18)

( ) ( ) ( ) 011414

≤−⋅−⋅−− A

i

D

i

A

i ξξξ 3,2,1=i (19)

( ) ( ) ( ) 011414

≤+⋅+⋅−+ A

i

D

i

A

i ξξξ 3,2,1=i (20)

( ) ( ) ( ) 012121612 2121

4

21 ≤−−⋅⋅−−⋅⋅−−−⋅ AADDAA ξξξξξξ (21)

( ) ( ) ( ) 012121612 2121

4

21 ≤++⋅⋅++⋅⋅−++⋅ AADDAA ξξξξξξ (22)

( ) ( ) ( ) 032321632 2121

4

21 ≤+−⋅⋅+−⋅⋅−+−⋅ AADDAA ξξξξξξ (23)

( ) ( ) ( ) 032321632 2121

4

21 ≤−+⋅⋅−+⋅⋅−−+⋅ AADDAA ξξξξξξ (24)

( ) ( ) ( ) 012121612 2323

4

23 ≤+−⋅⋅+−⋅⋅−+−⋅ AADDAA ξξξξξξ (25)

( ) ( ) ( ) 012121612 2323

4

23 ≤−+⋅⋅−+⋅⋅−−+⋅ AADDAA ξξξξξξ (26)

( ) ( ) ( ) 032321632 2323

4

23 ≤−−⋅⋅−−⋅⋅−−−⋅ AADDAA ξξξξξξ (27)

( ) ( ) ( ) 032321632 2323

4

23 ≤++⋅⋅++⋅⋅−++⋅ AADDAA ξξξξξξ (28)

( ) ( ) ( ) 01141 3131

4

31 ≤−−⋅−−⋅−−− AADDAA ξξξξξξ (29)

( ) ( ) ( ) 01141 3131

4

31 ≤++⋅++⋅−++ AADDAA ξξξξξξ (30)

( ) ( ) ( ) 01141 3131

4

31 ≤+−⋅+−⋅−+− AADDAA ξξξξξξ (31)

( ) ( ) ( ) 01141 3131

4

31 ≤−+⋅−+⋅−−+ AADDAA ξξξξξξ (32)

The above constraints are imposed on the skin, the stiffener flange and web laminates,

respectively. Further details on these constraints can be found in Ref. [11,29].

5.1.3.2 Laminate failure strength

Failure strength constraints are introduced by limiting the laminate in-plane strains

longitudinally, transversally and in shear, for both tension and compression. CLT is used

to calculate the laminate strains under the applied in-plane loads. Hence,

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{ } [ ] { }NA ⋅= −10ε (33)

The strength load factor is given by the ratio between the allowable and applied strain.

Hence,

j

i

j

aij

i 0εε

λ = CTi ,= ; xyyxj ,,= (34)

where aε is the allowable strain, 0ε is the applied strain, x, y, and xy represent the

longitudinal, the transversal and the shear direction, respectively. Note that T and C

denote tension and compression.

For both tension and compression cases, failure strength constraints are given by,

011

≤−j

iλ CTi ,= ; xyyxj ,,= (35)

These constraints are applied to the skin, the stiffener flange and web laminates.

5.1.3.3 Buckling constraints

An energy method (Rayleigh-Ritz) and CF solutions have been employed to evaluate

buckling constraints. Both local and global buckling have been addressed. Local buckling

assesses the individual element failure (skin, stiffener web and skin-stiffener flanges)

whereas global buckling considers the failure of the stiffened panel as a whole.

5.1.3.3.1 Local buckling

Local buckling of the stiffened panel comprises buckling of the skin between stiffener

flanges, the skin-stiffener flanges, and the stiffener web. The local skin-stiffener

interaction is partially accounted for by considering the effect of the stiffener flanges over

the skin. In this particular case, the stiffener flanges will act as a reinforcement stiffening

up the skin.

5.1.3.3.1.1 Buckling of the skin

The skin between the stiffener flanges is assumed to be a long flat plate simply supported

along the edges under normal and shear load. In this case, the length of the plate is a, and

the width of the plate is the difference between the stiffener pitch (b) and the stiffener

flange width (bsf). Weaver [8,9] has recently provided a comprehensive set of CF

solutions for long flexural anisotropic plates under compression and shear loading.

Additionally, Weaver [8] details a procedure to identify exactly the critical uniaxial

compression load.

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5.1.3.3.1.1.1 Normal buckling

Weaver [8] approximated the critical buckling load of a long anisotropic plate with

simply supported conditions along the edges and under normal loading as follows,

22112

2

DDb

KN x

cr

x

π= (36)

where Kx is a non-dimensional buckling coefficient calculated by an iteration scheme.

5.1.3.3.1.1.2 Shear buckling

The critical shear buckling load is taken from Ref. [9] and has the following expression,

4 3

22112

2

DDKb

N xy

cr

xy

π= (37)

where Kxy is the non-dimensional shear buckling coefficient. In the case of negative shear

the shear buckling coefficient is calculated assuming that the sign of each ply angle is

reversed.

The following expression [32] is used to address the interaction,

2

1

+

=

cr

xy

xy

cr

x

x

pb

N

N

N

N

RF (38)

The constraint for the local buckling of the skin, is given by

01 ≤− pbRF (39)

5.1.3.3.1.2 Buckling of the skin-stiffener flanges

The skin and the stiffener flanges are assumed to behave as a flat plate consisting of three

contiguous strips with simply supported conditions along the external edges. Figure 4

shows the loading, material axis and cross section geometry of this arrangement.

Capey [33] considered the effect of the thickness variation across the width on the

longitudinal buckling load. Analytical solutions for isotropic materials were provided and

a practical cross section as shown in Fig. 4 was approximated by a symmetric cross

section.

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Figure 4. Skin-stiffener flanges plate.

In this paper and as in Ref. [33], it is assumed that the neutral axis passes through the

centre of each of the strips of the plate. Furthermore, since the laminates at the strip edges

will present a certain degree of unsymmetry, smeared properties are assumed and the

reduced bending stiffness approach [34] is taken. Thus,

sfsme ttt += (40)

sfsme bb = (41)

[ ] [ ] [ ] [ ] [ ]*1*** BABDD sme ⋅⋅−=−

(42)

with

[ ] [ ] [ ]sfskin AAA +=* (43)

[ ] [ ] [ ]sfskin

sfA

tA

tB ⋅−⋅=

22

* (44)

Nx

b

a

Ny

Nxy

0o

x

y

45o

90o

A

A'

tsme

t

bsme/2

b

Section AA'

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[ ] [ ] [ ] [ ] [ ]sfskin

sf

sfskin At

At

DDD ⋅+⋅++=44

22

* (45)

where [ ]skinA is the membrane stiffness matrix of the skin, [ ]sfA is the membrane stiffness

matrix of the stiffener flange, [ ]skinD is the bending stiffness matrix of the skin, and [ ]sfD

is the bending stiffness matrix of the stiffener flange.

The Rayleigh-Ritz (RR) method [34] is used to perform the local buckling analysis. The

RR method is based on the principle of minimum potential energy. The potential energy

of a system has at equilibrium an extremal value [32]. For the neutral equilibrium the

potential energy due to bending ( )TV is balanced by a factor ( )λ of the work done by the

external loads ( )TW . Hence,

0=⋅− TT WV λ (46)

The potential energy due to bending is given by,

∫∫ ⋅⋅

∂∂∂

+∂∂

+∂∂

∂∂∂

+

∂∂

∂∂

+∂∂

∂∂

+∂∂

∂∂

⋅=Area

T dxdy

yx

wD

x

wD

y

wD

yx

w

y

w

y

wD

y

w

x

wD

x

w

x

wD

V2

662

2

262

2

16

2

2

2

2

2

222

2

2

2

122

2

2

2

11

4

2

2

1 (47)

where ijD are the bending stiffness terms, and w is the out of plane displacement.

The work done by the external loads is given by,

∫∫ ⋅⋅

∂∂

⋅∂∂

⋅⋅+

∂∂

+

∂∂

⋅−=Area

xyyxT dxdyy

w

x

wN

y

wN

x

wNW 2

2

122

(48)

For the solution procedure, the out-of-plane displacement shape is represented by a

double sine Fourier series, since it satisfies the simply supported boundary conditions at

the external edges. Thus,

∑∑

=n

j

mn

m

i b

yn

a

xmAw

ππsinsin (49)

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where mnA are undeterminated coefficients.

The critical buckling load is given by the lowest value or critical factor ( )crλ , which is

obtained by minimizing Eq. (46) with respect to the mnA coefficients. Hence,

( ) 0=⋅−∂∂

TT

mn

WVA

λ (50)

This provides an eigenvalue problem inλ . The smallest non-zero solution is the critical factor ( )crλ . Therefore, the critical buckling load is given by,

{ } { }NN crcr ⋅= λ (51)

In this case, as the plate consists of three strips, the expression for the potential energy

and external work is given as a sum of the potential energy and external work of each of

the plate’s strips. Hence,

∑=

=3

1i

iT VV (52)

∑=

=3

1i

iT WW (53)

The initial and final widths of the plate’s strips to carry out the integration over the plate

width, are given by,

=

2

2

0

sme

smei

bb

bb and

−=

b

bb

b

b sme

sme

f 2

2

(54)

with 3,2,1, =fi .

Note that the bending stiffness of the strips at the edges and at the central strip, are given

by [ ]smeD and [ ]skinD , respectively.

Once the critical buckling factor is identified, the skin-stiffener flanges buckling

constraint is expressed as,

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01 ≤− cr

sfλ (55)

5.1.3.3.2 Buckling of the stiffener web

The stiffener web is assumed to be a long flat plate simply supported along the short

edges and one long edge and free at the other long edge under normal loading. The

critical buckling load per unit of width [35] is given by,

−⋅=

22

2

26

662

12

D

DD

hN

sw

cr

sw (56)

The buckling load factor for the stiffener web is given by the ratio of the critical and

applied load. Hence,

sw

cr

swcr

swN

N=λ (57)

where swN is the normal load applied at the stiffener web per unit of width.

The stiffener web buckling constraint is calculated as follows,

01 ≤− cr

swλ (58)

5.1.3.3.3 Global buckling

Global buckling of the stiffened panels is assessed by an interaction equation considering

column and overall shear buckling.

5.1.3.3.3.1 Column buckling

The stiffened panel is assumed to behave as a wide column with pinned ends. The critical

buckling load accounting for the shearing force induced at the stiffener web during

buckling [4,36] is given by,

sw

xysw

e

e

cr

GA

P

PP

⋅+

=1

(59)

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where eP is the Euler buckling load for a column and swxyG is the shear modulus of the

stiffener web.

The Euler load expression for a column is given by,

2

2

a

EIP ce

⋅=

π (60)

where cEI is the longitudinal bending stiffness of the stiffened panel. Following Ref.

[37], it can be demonstrated that,

−−⋅+⋅⋅⋅+

−⋅⋅++⋅⋅+=

2

3

2

11

2

11

2212

1

2

thzAhtE

tzEA

d

bzEA

d

bEI

swcgswswsw

sw

x

cg

sf

xsfsf

sf

cg

skin

xskinskinc

(61)

in which, skind11 and sfd11 are terms of the bending stiffness compliance matrix of the skin

and the stiffener flange, sf

x

skin

x EE , and sw

xE are the Young’s modulus of the skin, the

stiffener flange and web respectively, and cgz is the centroid of the skin-stiffener section.

5.1.3.3.3.2 Shear buckling

The stiffened panel is assumed to be infinitely long with simply supported conditions

along the long edges. The critical shear load is taken from Ref. [30]. Hence,

422

3

2

2

DDKa

N csh

cr

sh

π= (62)

where cD is the longitudinal bending stiffness ( )cEI per unit of width (b) and shK is the

non-dimensional shear buckling coefficient.

An interaction formula [32] is used to evaluate the global buckling. Thus,

2

1

+

=

cr

sh

xy

cr

c

cs

N

N

P

FRF (63)

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The global buckling of the stiffened panel in terms of constraints is given by

01 ≤− csRF (64)

5.1.3.4 Practical design constraints

Practical design rules are taken from Ref. [30]. The design constrains considered are the

limitation of the percentages of ply angles, skin-stiffener flange Poisson’s ratio mismatch

and skin gauge.

5.1.3.4.1 Percentages of ply angles

Niu [38] suggests that in composite design at least 10% of each ply angle should be

provided. Maximum and minimum percentages of the ply angles for the skin, the stiffener

flange and web are limited. The percentages of the 0, 90, 45, and -45 degree, ply angles

for each of those elements are,

1002

⋅⋅

=h

tp i

i 45,45,90,0 −=i ; swsf ttth ,,= (65)

The design constraint imposed for the maximum and minimum percentages of 0, 90, 45,

and -45 degree, is as follows,

01max

≤−i

i

p

p (66)

01min

≤−i

i

p

p (67)

5.1.3.4.2 Skin-stiffener flange Poisson’s ratio mismatch

The reduction of the Poisson’s ratio mismatch is critical in composite bonded structures

[38]. The difference between the skin and the stiffener flange Poisson’s ratio is limited by

a small number ζ to reduce the mismatch. An acceptable value of ζ is assumed to be 0.05.

The Poisson’s ratio mismatch design constraint between the skin and the stiffener flange

is given by,

0≤−− ζνν stgf

xy

skin

xy (68)

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5.1.3.4.3 Skin gauge

Reference [38] states that the minimum skin gauge is determined by the danger of a

puncture due to lightning strike. It suggests that a minimum skin thickness of 3.81 mm

should be used. The skin gauge constraint is implemented as follows,

01 max ≤−t

t (69)

01min ≤−t

t (70)

where maxt and mint are the maximum and minimum skin thickness.

5.2 Second level - GA based optimisation A standard GA [19,20,39] is employed at this level to solve the discrete lay-up

optimisation problem. The optimum lamination parameters obtained in the first level are

targeted to identify the laminate stacking sequence for the skin, the stiffener flange and

web. The structure of a standard GA is well reported in the literature (e.g. [20]). A typical

structure of a GA consists of: generation of a population, evaluation, elitism, crossover,

reproduction and mutation. Note that at this level the GA is applied separately to the skin,

the stiffener flange and web.

5.2.1 Fitness function

Following Ref. [30] the square difference between the optimum and targeted lamination

parameters, is used as a fitness function. Extra penalty terms are added in the fitness

function to account for design practices such as the maximum number of plies with the

same orientation stacked together. Hence,

( ) ( ) k

ki

D

iopt

D

i

D

i

i

A

iopt

A

i

A

i wfwfyf Θ+−⋅+−⋅= ∑∑∑===

4

1

3

1

23

1

2)( ξξξξ�

(71)

where y�

is the design variable vector or gene representing the laminate stacking

sequence, DA

iwf , are weighting factors and kΘ are the penalty functions terms to limit the

number of plies of the same orientation stacked together. The value of kΘ is 1, when

more than 4 plies of the same orientation are stacked together [13], otherwise it is 0.

5.2.2 Design variables - Genes

The design variables are the thickness and the 0, 90, 45 and -45, degree ply angles that

constitute the laminate stacking sequences for the skin, the stiffener flange and web.

Those variables are modelled as chromosomes in genes within the GA. The

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21

corresponding encoded chromosomes to ply angles are: 1, 2, 3, 4, 5, 6 and 7 for ± 45, 902,

02, 45, -45, 90 and 0 degrees, respectively. Further details are found in Ref. [30].

6 Numerical examples Reference [30] is used to compare results obtained with the two level optimisation

approach herein presented. Material properties are described in Table 2. The composite

stiffened panel is under normal and shear loading. The normal load sheared by the skin

and the stiffener and shear loads are -3502.54 N/mm and -875.63 N/mm, respectively.

Table 2. AS4/3502 material properties as in Ref. [30].

Material AS4/3502 E11[N/mm

2] 127553.8

E22[N/mm2] 11307.47

G12[N/mm2] 5998.48

ν12 0.3

ρ[kg/mm3] 1.578 10

-6

tp[mm] 0.132

Two optimum designs corresponding to stiffener type b under buckling and ply

contiguity constraints were taken from Ref. [30] to perform a comparison. Those are

detailed in Table 3.

Table 3. Optimum Skin-stiffener type b designs with buckling and ply contiguity

constraints.

Method

(Mtd)

Wc/Wd

[kg]

λb hsw Lay-up

FE 2.45/2.51 0.99 74.77

Skin (33 plies)

[±45/904/45/902/452/(±45)2/45/-45]MS Stiffener (67 plies)

[(±45)3/02/45/(02/±45)2/04/45/(04/-45)2/0/0]MS

CF 2.94/2.96 0.99 75

Skin (45 plies)

[(±45)2/453/(902/45)2/904/45]MS

Stiffener (71 plies)

[(±45)6/02/±45/04/±45/02/90/04/-45/04/45/-45]MS

Firstly, the selected designs from Ref. [30] were evaluated using the buckling

methodology described in Section 5.1.3.3. 225 terms (m = n = 15) were considered to

provide enough accuracy and used in the double sine series for the RR method. A trade

study showed a small error (approx. 0.8%) between 225 and 400 terms in the double sine

series. However, when using 225 terms in the series, the computational efficiency

increased significantly (approx. 4 times). Results are presented in Table 4. It is clearly

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observed that results from Ref. [30] obtained using CF solutions to carry out the buckling

analysis, show a higher load bucking factors than those produced using FE. The main

reason for these differences lies in the fact that the CF solutions used in this paper do not

fully account for the interaction between the skin and the stiffener. It is well known that

the stiffener flange and web will have an impact on the local and global buckling

capabilities of the skin-stiffener section. When a local buckling mode occurs, the skin and

the stiffener will usually share the same number of longitudinal half wave lengths. This

phenomenon is normally associated with a lower energy state than the one resulting from

the buckling of the skin or the stiffener web in isolation. In addition, the stiffener flange

might act as a reinforcement increasing locally the stiffness of the skin, therefore

improving its resistance to buckling. Considering the buckling of the skin or the stiffener

web in isolation implies that either the skin or the stiffener web presents high stiffness

and therefore has no contribution to the local buckling. This assumption generally leads

to conservative designs and hence higher load buckling factors. The CF solutions used in

this paper address the effect of the stiffener flange on the local buckling of the skin, when

it acts as a reinforcement.

Table 4. Comparison of buckling results.

Secondly, the optimisation approach herein described was applied considering buckling,

ply contiguity constraints and locating at least one set of ±45 degree plies at the outer

surface of the skin and the stiffener laminates. The first level optimisation was set up

using stiffener type b and 225 terms (m = n = 15) in the double sine series for the RR

method. The stiffener flange width was fixed to 60.96 mm as in Ref. [30]. The lower

bound for the stiffener web height was set up to 75 mm. At the second level, a GA code

was used with a population of 40, 200 generations, a 0.7 probability of crossover, a 0.05

probability of mutation and assuming that all weighting factors for the lamination

parameters were equal to 1. Table 5 details the optimum designs obtained. The weights of

the continuous (Wc) and discrete (Wd) optimisation are provided.

Table 5. Optimum skin-stiffener type b design under buckling and ply contiguity

constraints.

Ref. [32] cr

bλ csRF cr

sfλ pbRF cr

wxλ

FE 0.99 1.83 1.23 1.22 0.67

CF 0.99 1.83 2.55 2.33 0.99

Wc/Wd

[kg]

cr

bλ hsw Lay-up

2.61/2.63 0.99

(0.99) 75

Skin (36 plies)

[(±45)2/454/90/452/902/45/902/452]S Stiffener (68 plies)

[(±45)9/04/-45/02/±45/03/±45/02]S

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It is clearly seen that the optimum design in Table 5 is lighter than the CF design from

Ref. [30], and offers a potential weight saving of approximately 12%. However, if it is

compared to the FE design from Ref. [30], a weight penalty of approximately 5% is

observed. This suggests that the combination of CF solutions and an energy method (RR)

employed in this paper to assess buckling can produce results close to FE. Note that in

this case although ply contiguity constraints were not included at the first optimisation

level, they can still be met at the second level with a small weight penalty (0.1%). As in

Ref. [30] it is observed that for the optimum solution the skin laminate presents flexural

anisotropy and no 0 degree plies. Laminate anisotropy is used to improve the buckling

load carrying capability of the skin and hence the stiffened panel. In contrast, the

stiffener shows a high percentage of 0 degree plies and no 90 degree plies. As one might

expect, the skin loses stiffness in the longitudinal direction whilst simultaneously

improving its buckling resistance. This effect is compensated by increasing the stiffness

of the stiffener in the longitudinal direction to prevent global buckling failure. An FE

model was set up in MSC/NASTRAN [40] following Ref. [30] to evaluate the design

buckling performance. The critical load factor is shown in brackets in Table 5. For this

design, the buckling failure mode is a local-global combination. This suggests that the FE

technique used in Ref. [30] might provide conservative results if the global buckling

failure is or close to the driving mode of failure. Thicknesses and lamination parameters

for the first and second optimisation levels are given in Table 6. A good correlation is

seen between the lamination parameters at both levels.

Table 6. Thicknesses and lamination parameters for optimum skin-stiffener designs

under buckling and ply contiguity constraints.

Membrane lamination

parameters

Bending lamination

parameters Stiffener type b h ξ1A ξ2

A ξ3

A ξ1

D ξ2

D ξ3

D

1st Level 4.7026 -0.2986 -0.4028 0.5010 -0.0859 -0.8282 0.3712

Skin 2nd Level 4.7520 -0.2778 -0.4444 0.5000 -0.0934 -0.8131 0.4100

1st Level 8.9338 0.3528 -0.2945 0.0000 0.0439 -0.9122 0.0000

Stiffener 2nd Level 8.9760 0.3235 -0.3529 -0.0294 0.0829 -0.8343 0.0259

Finally, the effect of the stiffener type on the optimum design under strength, buckling

and practical design rules was evaluated. Optimum design using CF solutions were taken

form Ref. [30], and shown in Table 7. For this case, at the first level, the stiffener flange

width was freed and considered as a design variable. As previously, 225 terms (m = n =

15) were used in the double sine series for the RR method. The lower bounds for the

stiffener flange width and web height were set as 60 and 70 mm, respectively. Common

aerospace design strain levels of 3600µε in both tension and compression and 7200µε in shear were imposed. Stacking sequence constraints such as ply contiguity and at least one

set of ±45 degree plies at the outer surface of the laminates were added at the second

level. Table 8 shows the optimum designs obtained using this two level optimisation

approach.

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Table 7. Optimum skin-stiffener designs for different stiffener types under buckling,

strength and practical design constraints from Ref. [30].

Stiff.

type

Wc/Wd

[kg] cr

bλ cr

sλ bsf hsw Lay-up

a 2.90

/3.05 1.01 0.98 60 70

Skin (65 plies)

[(±45)2/0/(±45)2/04/45/02/90/02/45/

(04/90)2/90/0/0]MS

Stiffener (30 plies)

[(±45)3/-45/03/90/02/90/0/0]S

b 2.99

/3.10 1.04 1.00 60 70

Skin (66 plies)

[(±45)2/0/45/±45/02/

-45/02/90/04/45/90/

(90/04)2/45/02]S

Stiffener (47 plies)

[(±45)5/02/±45/902/02/90/04/90]MS

c 2.79

/2.87 1.01 0.99 60 70

Skin (65 plies)

[(±45)3/-45/45/03/90/04/45/04/

902/04/45/04/90]MS

Stiffener flange (9 plies)

[±45/45/90/0]MS

Stiffener web (44 plies)

[(±45/02)2/02/-45/03/90/04/90/02]S

d 2.79

/3.02 0.99 1.02 60 70

Skin (65 plies)

[(±45)2/90/(02/45)2/04/±45/0/

903/04/-45/04/45/0/0]MS

Stiffener flange (8 plies)

[±45/0/90]S

Stiffener web (53 plies)

[±45/0/(±45)2/(04/-45)2/02/-

45/902/04/90]MS

Under these circumstances the optimum designs obtained do not differ significantly from

those found in Ref. [30]. Modest weight savings are found in both the continuous and

discrete level (max. approx. 2.6%). Nevertheless, a redistribution of the material between

the skin and the stiffener is observed. This is thought to be due to the stiffening effect of

the stiffener flanges over skin is included in the optimisation. As stated in Ref. [30], the

driving design constraint is strength. It is also seen that the stiffener type has an impact on

the design. Designs with stiffener type c are the lightest whereas designs with stiffener

type b are the heaviest. The difference between these two optimum designs is

approximately 6%. Note that in the cases of stiffener types c and d, the stiffener flange

minimum thickness was considered to be at least 4 plies. It is observed that for these two

stiffener types the thickness of flanges tended to a minimum. This suggests that, in this

case, the stiffener flanges might not be needed. However, if T shape stiffeners are used

the stiffener flanges have to provide a certain degree of integrity to the joint with the skin.

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Table 8. Optimum skin-stiffener designs for different stiffener types under buckling,

strength and practical design constraints.

Stiff.

type

Wc/Wd

[kg] cr

bλ cr

sλ bsf hsw Lay-up

a 2.90

/3.01

1.27

(1.20) 0.98 60.01 70

Skin (52 plies)

[±45/453/±45/90/(45/02)2/02/

902/04/±45/02]S

Stiffener (42 plies)

[(±45)2/90/04/±45/(04/90)2]S

b 2.94

/3.02

1.06

(1.35) 0.99 60 70

Skin (52 plies)

[(±45)2/45/90/45/±45/452/02/

902/(04/45)2/-45/02]S

Stiffener (65 plies)

[(±45)3/04/±45/45/04/90/04/

-45/03/90/04/90/90]MS

c 2.74

/2.86

1.02

(1.03) 0.99 60 70

Skin (59 plies)

[±45/45/±45/90/02/45/±45/04/

45/02/-45/04/45/02/902/0/0]MS

Stiffener flange (7 plies)

[±45/0/90]MS

Stiffener web (65 plies)

[±45/04/(-45/02)2/02/(90/04)2/

902/04/45/02]S

d 2.75

/2.97

1.12

(1.13) 0.99 60 70

Skin (57 plies)

[±45/90/453/02/(±45)2/03/45/

04/902/04/45/0/0]MS

Stiffener flange (9 plies)

[±45/90/0/0]MS

Stiffener web (68 plies)

[(04/±45)2/02/90/0/-45/02/45/

(-45/04)2/902/02]S

As previously a FE model was set up in MSC/NASTRAN [40] following Ref. [30] to

evaluate the buckling performance of the designs. The critical load factors are in brackets

in Table 8. It is clearly seen that no buckling failure occurs. Table 9 collects thicknesses

and lamination parameters for the first and second optimisation levels. Adequate to good

agreement is found in all cases.

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Table 9. Thicknesses and lamination parameters for optimum skin-stiffener designs

under buckling, strength and practical design constraints.

Membrane lamination

parameters

Bending lamination

parameters Stiffener type h ξ1A ξ2

A ξ3

A ξ1

D ξ2

D ξ3

D

1st Level 6.8340 0.3922 0.1845 0.1473 0.0028 -0.5257 0.4590

Skin 2nd Level 6.8640 0.3462 0.1538 0.1923 0.1265 -0.4023 0.3505

1st Level 5.1024 0.5392 0.4784 0.0000 0.1904 -0.1921 0.0169

a

Stgf 2nd Level 5.5440 0.4286 0.4286 0.0000 0.2556 -0.0962 0.0317

1st Level 6.6816 0.3772 0.1543 0.1500 -0.0843 -0.3398 0.4137

Skin 2nd Level 6.8640 0.3462 0.1538 0.1923 0.0435 -0.2992 0.3126

1st Level 8.3352 0.5274 0.4548 0.0000 0.2042 -0.2302 0.0000

b

Stgf 2nd Level 8.5800 0.4769 0.3846 0.0000 0.3717 -0.1649 0.0454

1st Level 7.7157 0.4669 0.3338 0.1199 0.0678 -0.4068 0.1457

Skin 2nd Level 7.7880 0.4237 0.2542 0.1017 0.2534 -0.2179 0.1669

1st Level 0.5280 0.1171 -0.2421 0.2647 0.0151 -0.5060 0.0580

Stgf 2nd Level 0.9240 0.1429 -0.1429 0.0000 0.0729 -0.8426 0.3499

1st Level 8.6004 0.6593 0.7034 -0.0325 0.4935 0.2356 -0.1088

c

Stgw 2nd Level 8.7120 0.6061 0.6970 -0.0303 0.6146 0.4474 -0.0989

1st Level 7.4849 0.4492 0.2985 0.1287 0.1190 -0.4527 0.3387

Skin 2nd Level 7.5240 0.4035 0.2281 0.1754 0.1746 -0.2418 0.2634

1st Level 0.5280 0.5802 0.5603 0.0000 0.4321 0.2753 -0.0122

Stgf 2nd Level 1.1880 0.1111 0.1111 0.0000 -0.0974 -0.6571 0.2305

1st Level 8.9333 0.6023 0.6047 0.0000 0.4916 0.0330 0.0047

d

Stgw 2nd Level 8.9760 0.5882 0.5294 -0.0588 0.6710 0.4638 -0.0188

7 Conclusions A method to perform initial sizing optimisation for anisotropic composite panels with T

shape stiffeners has been developed. The optimisation problem is divided into two levels.

At the first level, the stiffened panel is optimised using MP techniques and lamination

parameters accounting for their membrane and flexural anisotropy. The stiffened panel is

assumed to be long, wide and composed of a series of skin-stiffener repeating elements.

The panel is subjected to a combined loading under strength, buckling, stiffener

manufacturability and practical design rules. Skin and stiffener laminates are assumed to

be symmetric, or mid-plane symmetric laminates with 0, 90, 45, or -45 degree, ply

angles. Dimensions and lamination parameters for an optimum skin-stiffener design are

obtained. At the second level, a GA code is used to target the optimum lamination

parameters to find the actual stacking sequence for both the skin and the stiffener. Ply

manufacturing requirements for the stiffener are considered.

The combination of CF solutions and an energy method (RR) for buckling analysis

presented in this paper is able to capture the behaviour of the skin when the stiffener

flanges act as a reinforcement. Considering this effect in the optimisation has shown an

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improvement in performance when compared with other work (Ref. [30]). The optimised

stiffened panel obtained under buckling and ply contiguity constraints with this CF

solutions and RR combination is approximately 12% lighter than the optimised solution

reported in Ref. [30] using CFs. It was also seen that this optimum is close to the one

produced with FE (approx. 5% in contrast to 17% difference). The inclusion of

membrane and flexural anisotropy in the optimisation procedure has shown that elastic

tailoring can be used to an advantage.

When the stiffened panel is optimised under strength, buckling and practical design

constraints, modest weight savings have been found when compared to those reported in

Ref. [30]. However, it has been observed that a redistribution of the material between the

skin and the stiffener takes place. It has also been seen that the design is driven by

strength constraints and the stiffener manufacture has an impact on weight (approx. 6%).

In general terms, good agreement has been found between the lamination parameters

obtained at the first and second levels (where the actual stacking sequence is identified).

Sometimes the lamination parameters at both levels do not mach completely; nevertheless

good designs can still be produced. Note that the designs at the first level will always be

lighter than the second level designs since at the latter level a rounding process occurs.

The benefits of using CF solutions are that they provide an insight into the buckling

problem, increase computational efficiency and can provide good initial starting points

for more computational demanding optimisations (FE driven).

8 Biography J. Enrique Herencia earned a degree in Aerospace Materials and Air Armament from the

Polytechnic University of Madrid (UPM, EUITA) in Spain. After his degree he did his

military service in the Spanish Air Force, where he gained experience as an Aircraft

Structural/Maintenance Engineer on the F-5 A/B aircraft. Interested in Aircraft Design,

he went to Cranfield University, where he obtained an MSc in Aerospace Vehicle Design.

Soon after that, he joined Airbus at its UK site in Bristol, where he worked for four years.

He was involved on military and research programs such as A400M or TANGO, working

within the A400M Structures Integration Team and Advanced Numerical Analysis

Group. His work at Airbus covered a wide range of aerospace topics, though he mainly

concentrated on wing structural analysis and composite wing optimisation. He was also

deployed to Germany at the Airbus site in Bremen, for eight months to work for the

A400M Covers Team working on composite wing optimisation and repair

methodologies. In 2006 he joined the University of Bristol as a Marie Curie Research

Assistant within the Morphing Aircraft Programme to perform aeroelastic tailoring

activities applied to morphing wings and to pursue a PhD on composite optimisation of

aircraft structures.

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