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Page 1: INFRASTRUCTUREcivmeccom/images/brochures/...‘live’ tracking, ensuring a seamless flow from fabrication through to onsite installation and commissioning. Managing all aspects of

INFRASTRUCTURE

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TABLE OF CONTENTS

Who We Are 3

Our Vision & Values 4

Critical Safety Essentials 6

Health, Safety & Environment 7

Quality 8

Our People 10

Innovation & Technology 12

Infrastructure Services 14

Our Locations

West Coast Facility 16

East Coast Facility 18

Construction 20

Project Experience 24

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WHO WE ARE

Civmec is an integrated, multi-disciplinary construction and engineering services provider to the Infrastructure, Oil & Gas, Metals & Minerals, and Marine & Defence sectors.

Established in 2009, Civmec is one of Australia’s leading providers of turnkey solutions across a range of core capabilities.

Our vast self-performance capability enables us to respond agilely to our clients’ needs while our commitment to innovation and technology ensures we work smarter, providing value-driven solutions.

Focused on establishing long-term partnerships and working collaboratively with clients and delivery partners, we have played a significant role in the delivery of some of Australia’s most complex projects. We are strongly committed to supporting Australian industry.

Civmec has been listed on the Singapore Exchange (SGX) since 2012, achieving dual listing on the SGX and the Australian Securities Exchange (ASX) in June 2018.

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OUR VISION & VALUES

INNOVATIONOur innovative approach

drives continuous improvement

VALUE DRIVENOur performance

driven culture delivers value

COMMITMENTOur individual

commitment facilitates our success

MAKE A DIFFERENCE

Our ability to influence and challenge drives

sustainability

COLLABORATIONOur focus on working

together drives sustainable partnerships

EXCELLENCEOur pursuit of

excellence makes us a world-class

service provider

Our vision is to grow sustainably, delivering mutually beneficial outcomes for all stakeholders. Our culture - the way we think and operate - is underpinned by our values.

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CRITICAL SAFETY ESSENTIALS

CHANGEAlways identify

and manage any change to scope or

conditions.

ENERGYAlways control energy sources and avoid line of fire risks.

ISOLATIONSAlways verify

isolations before commencing work.

HEIGHTSAlways secure yourself, tools, materials and

equipment when working at heights.

LIFTINGAlways apply safe

lifting principles and never place yourself under suspended

loads.

PROCESSAlways present fit for work and never commence work

without relevant risk assessment, permits,

licenses and authorisation.

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HEALTH, SAFETY & ENVIRONMENT

Our strong safety culture is built on our Never Assume program, incorporating our core values and providing a framework for the behavioural expectations of our people across the business.

The program is designed to empower every person in the company to ensure their work practices are focused on achieving safe outcomes, reinforcing the right and responsibility of every employee to stop work and intervene if they see an unsafe act, condition or behaviour and be part of the solution.

Our Critical Safety Essentials outline the business’ mandatory expectations for safe work practices. Every employee is expected to abide by these underlying rules, which form the foundation of how we operate.

Implementation of our health and safety systems is supported by our onsite fitness-for-work health centre and our internal Registered Training Organisation (RTO code 52645), which provides support and training specific to our safety culture and processes.

Our systems are certified to OHSAS 18001, the internationally recognised standard for health and safety management.

Environment

We acknowledge the diverse locations in which many of our projects are delivered, and remain committed to minimising our impact on the environment and meeting each project’s unique environmental compliance requirements.

We also implement environmental best practice at our facilities, delivering resource and energy efficiency by measuring and monitoring our inputs (energy, water and materials) and outputs (waste and emissions) and developing improvement strategies.

We are certified to ISO 14001, the internationally recognised standard for environmental management and hold platinum status with the Australian Steel Institute Environmental Sustainability Charter, acknowledging us as an industry leader, with all Charter commitments met and environmental management and awareness evident across all levels of our business.

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QUALITY

Providing quality products and project outcomes for our clients is a fundamental metric of success.

Utilising Civtrac, our proprietary web-based integrated business management system, we are able to provide ‘live’ tracking, ensuring a seamless flow from fabrication through to onsite installation and commissioning.

Managing all aspects of project delivery, Civtrac supports:

• document control

• material control

• project management (including monitoring progress and time)

• project reporting

• safety management

• quality control

• cost management.

Civtrac also enables our clients to directly monitor real-time progress via a remote login, providing transparency across the entire project life cycle, from material control to delivery and installation.

Our quality management systems are certified to ISO 9001, the internationally recognised standard for quality management, and our facilities in Perth and Newcastle hold CC3 certification to the requirements of AS/NZS 5131-2016, ‘Structural Steelwork – Fabrication and Erection’.

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Our talented and dedicated people underpin our success.

OUR PEOPLE

We have developed and grown a highly skilled and competent workforce capable of providing multi-disciplinary construction and maintenance services to the Infrastructure sector.

Offering sustainable career pathways enables us to retain and grow capability across our specialised disciplines. Our recruitment strategy is to attract, develop and retain the right people; those with values that are aligned to ours.

We ensure the right people manage the right projects, providing clients with the best technical knowledge, industry experience and capability to drive a high-performance culture and optimal project outcomes.

Our core value of Collaboration means we work in partnership with our people to identify their individual training and development needs, largely delivered through our in-house Registered Training Organisation (RTO code 52645).

Our commitment to supporting the future of our industry is reflected in our engagement of apprentices and trainees across the spectrum of our operations, including metal trades – such as boilermakers, welders, carpenters and electrical – and corporate services, including estimating, HSEQ, commercial, business administration, human resources and logistics.

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At Civmec, we challenge existing processes and practices, thinking laterally to uncover innovative and practical solutions and working smarter to achieve better project outcomes for our clients.

We take a partnership approach to project delivery. Our experience tells us that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a positive effect on methodology and construction outcomes, providing the opportunity for value engineering and driving schedule and cost benefits.

Optimum results are achieved through early contractor involvement, addressing areas such as:

• design and specification critique

• materials selection

• offsite fabrication and modularisation

• automation of installation process

• constructability improvements

• programming and scheduling refinements.

Our vast technical expertise and ability to drive cost-effective solutions has facilitated our growth in the Infrastructure sector.

INNOVATION & TECHNOLOGY

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ELECTRICAL, INSTRUMENTATION & CONTROL

MAINTENANCE SURFACE TREATMENT

HEAVY ENGINEERING MODULARISATION EARTHWORKS & CIVIL WORKS

INFRASTRUCTURE SERVICES

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WREGISTERED TRAININGORGANISATION

PRECAST & PRESTRESSEDCONCRETE

STRUCTURAL, MECHANICAL & PIPING

ACCESS SOLUTIONS

Delivering a turnkey

solution to our clients

INFRASTRUCTURE SERVICES (CONTINUED)

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WEST COAST FACILITY

Our west coast facility in Henderson, Western Australia, is the largest heavy engineering facility of its kind in Australia.Our west coast facility in Henderson, Western Australia, is the largest heavy engineering facility of its kind in Australia.

Situated just 30 kilometres from Perth, the facility is strategically located on 200,000m2 of land with direct waterfront access in the Australian Marine Complex (AMC) precinct. The AMC also provides access to a further 440,000m2 of Common User Facility (CUF) land.

With more than 100,000m2 of undercover area, the facility includes:

• 53,000m² (usable floor area) assembly and sustainment facility

• 29,300m² heavy engineering workshop

• two surface treatment facilities, including one specifically capable of housing large material handling equipment and integrated modules

• dedicated exotic materials facility to avoid cross-contamination

• pipe bending facility

• site support logistics workshop

• multi-storey head office building.

Serviced by 52 overhead cranes, the facility has a single-lift capacity of up to 400 tonnes and is capable of handling a throughput of 80,000 tonnes of steel per annum.

The centre bay of the assembly and sustainment facility is able to accommodate large modules, with an internal length of 187 metres and door clearance of 42 metres wide and over 60 metres high. 4,600-tonne self-propelled modular transporters provide direct access to the 3,000-tonne, 6,000-tonne and 15,000-tonne loadout wharves within the AMC.

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WA

Offices - 6,500m2

Fabrication Workshop - 29,300m2

Site Support Logistics - 2,300m2

Exotic Materials Facility - 1,200m2

Pipe Bending Facility - 490m2

Blast & Paint - 4,800m2

Blast & Paint - 2,600m2

Assembly & Sustainment Facility - 53,000m2

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EAST COAST FACILITY

Our east coast facility is strategically located on 227,000m² of land, just 14 kilometres from the Port of Newcastle in New South Wales.

With direct access to the Hunter River, the site offers 535 metres of prime river frontage, with two ship basins.

The facility includes:

• 15,000m2 heavy engineering workshop

• 7,500m² precast/prestressed concrete facility

• surface treatment facility

• offices.

Serviced by 24 overhead cranes, the facility has a single-lift capacity of 92 tonnes. The facility is capable of producing a throughput of 35,000 tonnes of steel and 75,000 tonnes of precast/prestressed concrete per annum and can accommodate modules up to 22 metres wide and 136 metres in length.

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NSW

Offices

Heavy Engineering Workshop - 15,000m²

Module Surface Treatment Facility - 1,150m²

Precast/Prestressed Concrete Facility - 7,500m²

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CONSTRUCTION

Our expertise and diverse range of integrated services and capabilities has been instrumental in the successful delivery of some of Australia’s most significant infrastructure projects.

Our state-of-the-art fabrication facilities in Western Australia and New South Wales enable us to reduce project risk, by precasting and modularising elements of the scope in a controlled environment, providing significant advantages that include reduced site working hours, optimum quality control, and the weather-proofing of critical schedule elements.

We are able to assist throughout numerous elements of the construction process, initially delivering detailed earthworks, civil and concrete services (including the manufacturing and installation of precast structures and in-situ concrete). We then leverage our multi-disciplinary capabilities, enabling us to support projects through our offsite fabrication, assembly and surface treatment services before our experienced teams deliver the structural, mechanical & piping and electrical, instrumentation & control scopes on site.

We specialise in delivering projects across the sector, including, but not limited to:

• roads and bridges

• stadiums

• airports

• ports and harbours

• water and wastewater infrastructure

• conventional power stations.

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PROJECT EXPERIENCEWoodman Point Wastewater Treatment Plant Upgrade

Client: Alliance with Water Corporation and Black & VeatchCivmec, in 50/50 joint venture with Black & Veatch (BVCJV), was awarded an EPC alliance model contract with the Water Corporation for

the design and construction of the Woodman Point wastewater treatment plant upgrade to 180ML/d. Key services delivered across this major brownfield upgrade included earthworks (250,000m3), civil and concrete works (13,000m3 concrete and 7,500 precast units) along with the

installation of 1,200 tonnes of structural steel, 15,800lm of piping and 90,000lm of electrical and instrumentation cable.

Sydney Metro NorthwestClient: Northwest Rapid Transit (NRT)

Sydney Metro Northwest is the first stage of Sydney Metro, the first fully automated metro rail system in Australia. Civmec provided formwork, reinforcement, concrete and precast placement services whilst additionally supplying precast beams and structural steel for several stations,

including Rouse Hill, Kellyville, Bella Vista and Cherrybrook. Civmec also completed the construction of Norwest Station, a complex and challenging project over five levels, consisting of the platform, over track exhaust level, mezzanine, plant level and concourse.

Princes Highway Upgrade - Berry to BomaderryClient: Downer Seymour Whyte Joint Venture

Civmec fabricated the bridge girders for the first weathered steel bridge ever commissioned by NSW’s Roads and Maritime Services (RMS). The bridge was a key element to the Princes Highway upgrade project being delivered between Berry and Bomaderry, south of Sydney.

Grafton Correctional CentreClient: John Holland

Civmec established an onsite precast facility to facilitate the supply of volumetric precast prison cells for the new Grafton Correctional Centre (now known as the Clarence Correctional Centre). The scope included the development and procurement of 10 purpose-built precast moulds,

630 precast cell modules, weighing between 20 and 85 tonnes, and the production of 800 precast panels.

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PROJECT EXPERIENCE (CONTINUED)

Sydney Light RailClient: Acciona Infrastructure

This project was designed to be a vital part of Sydney’s public transport system with the aim of reducing congestion. Civmec was contracted to carry out structural concrete works for the 500-metre Moore Park Tunnel from the subgrade level and above. The scope of works included

formwork (8,900m3), reinforcement (1,830t) placement and concrete works (7,000m3). Key elements included erection and placement of 1,000 precast planks, precast of 2 L girders (pre-tensioned and post-tensioned weighing 110 tonnes each), track slabs and 10 bridge plans each weighing

100 tonnes each. Onsite post-tensioning after precast installation also took place, along with waterproofing.

WestConnexClient: Rizzani CPB Joint Venture (M4) and CPB Contractors Dragados Samsung Joint Venture (M5)

Civmec’s involvement in the complex WestConnex project included the M4 widening, increasing from three lanes to four in both directions between Parramatta and Homebush. For this section of works, Civmec supplied and delivered 4,235lm of precast bridge parapets totalling

5,850 tonnes. Civmec was then awarded the manufacture, supply and delivery of precast concrete panels for the M5 works, including the supply of 2,200 precast units totalling approximately 22,450 tonnes.

Matagarup BridgeClient: Alliance with Main Roads WA and York Rizzani Joint Venture (YRJV)

As a member of the Swan River Bridge Alliance, Civmec’s significant expertise was employed to undertake the steel fabrication, painting and transportation of the bridge’s arches and decks. Critical to the project’s success was the collaboration between Civmec and the delivery partners to

enable the bridge to be completed within an extremely challenging delivery timeframe. Our scope of works included reviewing 3D and 2D modelling, materials procurement, fabrication, surface treatment, trial assembly, loadout and transportation of 2,000 tonnes of steel to site.

Treendale BridgeClient: BMD Construction for Main Roads

The Treendale Bridge across Collie River was constructed to provide a direct road link between the residential areas of Treendale (Shire of Harvey) and Millbridge (Shire of Dardanup). The 224-metre long bridge was fabricated and surface treated at Civmec’s Henderson facility in

12 segments (10 girders 41 metres long, weighing 63 tonnes each, and 2 girders 22 metres long and weighing 32 tonnes each). The segments were then loaded out and delivered to site for installation.

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PROJECT EXPERIENCE (CONTINUED)

Narellan Road BridgeClient: Seymour Whyte

Civmec’s project scope included the supply, delivery and site assembly of bridge girders, safety screens, traffic barriers, a bridge support tower and traffic sign frames. With a combined tonnage of over 250 tonnes of steel, the two bridge segments were 70 metres and 75 metres long.

Civmec fabricated the components at its Newcastle facility, developing a unique welding process that allowed for more efficient materials handling. The segments underwent a trial assembly before being delivered to site.

Perth StadiumClient: Brookfield Multiplex

The new Perth Stadium (now known as Optus Stadium) is a state-of-the-art multi-purpose venue with the ability to be configured for a range of sporting events. Civmec’s significant scope on this iconic project included the supply and erection of key elements of the stadium structure,

including the structural frame and roof trusses (15,000t) and various precast elements, including the supply and installation of 3,900 precast step units and installation of 82,000m² of bond deck.

Nepean River BridgeClient: Seymour Whyte

The Nepean River Bridge is the largest uninterrupted single span pedestrian bridge in Australia. Civmec’s scope of work included fabrication, offsite trial assembly, delivery and site assembly of the 200-metre long bridge. Civmec assembled the final bridge structure in a purpose-built

65-metre long onsite workshop serviced by two 20-tonne gantry cranes. The complexity of the onsite assembly also required the fabrication and installation of engineered temporary collapsible access platforms.

South Hedland Power StationClient: IHI Engineering

The South Hedland Power Station is a 150 megawatt combined cycle natural gas generation facility, located in the Pilbara Region of Western Australia. Civmec’s scope included fabrication, modularisation, bulk earthworks (200,000m3), site civil works (including 6,000m3 of concrete), SMP

(2,800t of steel and 26,000lm of piping), electrical instrumentation works (150,000lm of cable and 100,000lm of conduit) along with insulation for the pipe racks and associated equipment.

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PROJECT EXPERIENCE (CONTINUED)

Pacific Highway UpgradeClient: Acciona Ferrovial Joint Venture

Civmec delivered a significant package supplying precast elements for bridge structures on the Pacific Highway upgrade project between Sydney and Brisbane, including the delivery of bridge barriers and transfloor panels for the 20-kilometre section of works between Warrell Creek

and Nambucca Heads. The project required the establishment of a 30,000m² precast facility in Macksville, NSW, which included a crane system capable of lifting 100 tonnes in a single lift.

Binningup Desalination PlantClient: Southern Seawater Alliance

Civmec delivered the civil works package for the Binningup Desalination Plant south of Perth. Our scope included detailed earthworks and concrete works associated with the construction of pump stations, switchrooms and various process plant system buildings. An onsite batch

plant was set up, with a total of 30,000m3 of in-situ concrete delivered, along with the construction and maintenance of 2.5km of access roads. Additionally, two large precast intake tanks were constructed offsite in our Henderson facility and then delivered to site via heavy lift ship,

complementing the in-situ works.

Elizabeth QuayClient: Leighton Broad Joint Venture and DASSH Joint Venture

Elizabeth Quay was a significant public infrastructure development on the banks of the Swan River in the Perth CBD. Our initial scope on the project was for the delivery of the structural concrete package, including the manufacture and installation of curved and straight concrete fascia

panels, featuring an intricate, architecturally-designed finish. Civmec was later awarded the pedestrian bridge arches contract, for the supply of 400 tonnes of architectural steelwork.

Perth Airport Terminal 1 ExpansionClient: Built Environs

Civmec was appointed to carry out fabrication and concrete works. This included 2,000 tonnes of steelwork for the terminal including gate access walkway trusses, fabrication of braced trusses for the Terminal 2 link stability system, as well as fabrication and installation of a steel sheeted roof.

Due to limited available construction space onsite, Civmec established an offsite laydown and storage area for the fabricated steel, packing and delivering steel in installation sequence as required for maximum efficiency.

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CONTACT INFORMATION

West Coast Facility: Perth, Western Australia 16 Nautical Drive Henderson, WA 6166

T: +61 8 9437 6288 F: +61 8 9437 6388

East Coast Facility: Newcastle, New South Wales 40 Old Punt Road Tomago, NSW 2322

T: +61 2 4949 8500 F: +61 8 9437 6388

CIVMEC.COM.AU