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INFRARED ELECTRICAL INSPECTION

SAMPLE REPORT

By:

Infrared Predictive Surveys, Inc. 2758 Lynn Street

Frederick, MD

January 8-9, 2008

FOREWARD

This Quantitative Report of Infrared Inspection provides documentation of the problems (abnormal conditions) found in your equipment. It uses subjective and objective evaluations to help you prioritize repairs that will give you the greatest return from this inspection and your maintenance.

HOW INFRARED THERMOGRAPHY WORKS

Qualitative infrared imagers “see” the heat radiated from your equipment in real time, just like a video camera sees visible light. In black-and-white thermograms (pictures of heat), white is hot and black is cold unless stated otherwise. When thermograms are in color, usually the white/gold and red areas are hotter and the black and blue areas are colder.

REPAIR RATINGS

Each problem located is assessed repair ratings based on your qualified personnel’s opinion of how important the potential problem is to the safe and profitable operation of your overall system and by quantitative temperature guidelines. Overheating can cause premature deterioration and costly unplanned failure of your equipment. Overheating connectors, conductors and components will never get better. No one can predict when a failure will occur! As a result, we suggest that you investigate and correct every potential problem as soon as you can. Thank you.

INSPECTION GUIDELINES

The following quantitative temperature guidelines are based on over 20 year’s field experience from consulting thermographers. Temperature specifications vary depending on the exact type of equipment. Heating is generally related to the square of the current, therefore the current will have a major impact on “delta T”. In the absence of consensus standards for “delta T”, the values in the table below will provide reasonable guidelines. Infrared Predictive Surveys, Inc. is not responsible for the post analysis faults that may develop or from failure due to lack of repairs or reporting. Priority 1: Corrective measures should be taken at the next maintenance

interval. Priority 2: Corrective measures required as scheduling permits. Priority 3: Corrective measures required as soon as possible. Priority 4: Corrective measures required immediately. Guidelines Temperature rise over similar components under similar conditions 20-50º F: Priority 1 50-80° F Priority 2 80-110ºF Priority 3 > 110ºF Priority 4

Provided 01/08-09/2008

Summary:

An Infrared Electrical / Mechanical inspection was performed on 01/08-09/2008

All of the items inspected are listed in the inventory section of this Thermal Trend report. Any anomalies that were found at the time of the inspection (if any) are documented in the Problem Detail section of this report with their appropriate associated data, i.e. Thermograms, Photos, comments, measurements, etc.. They are also listed in the Prioritized list of problems section, in their order of priority based on the components temperature rise, as compared to a similar reference component of equal type, loading, and environmental influences, at the time of the inspection. The final decision as to the repair priority of any and all problems in this report rests on the owners, management, and/or facilities engineering teams. The IR Thermographer assumes no liability directly or indirectly as a result of this inspection or the decisions made as to establishing the priority and timeline of repair decisions made by the owners, management, and/or facilities engineering teams.

Executive Overview: # of locations in the database: 39 # of pieces of equipment in the database: 75 # of problems (open and closed covering all inspections) all acute and chronic: 99 all acute: 70 all chronic: 29 # of problems, acute and chronic all closed (covering all inspections): 79 all open (tested or not tested in this inspection): 20

I herby certify that the above project was inspected by myself or under my direction and that the enclosed data is the direct result of this inspection.

Thermal Trend

Infrared Thermographic InspectionOf

Selected Electro-Mechanical Equipment

ProfessionalThermographersAssociation

© 2002 ABYSS Corp., All rights reserved. Thermal Trend name and mark are registered trade marks of ABYSS Corp.1/1

Infrared Predicitive Surveys, Inc. 2758 Lynn Street Frederick, Maryland 21704 Phone: 301-831-1978

No Tested Offal house No Tested Incline feather disconnect No Tested No. 4 Vacuum disconnect No Tested Main disconnect No Tested Viscers Pump controls No Tested Incline meat auger mcc No Tested New MCC Bank No Tested Half Round Electric Room Yes Tested Lead Pump Drive disconnect No Tested Main switch No Tested MCC Bank Yes Tested Return Pump 2 Yes Tested Small Main switch right side breaker No Tested Back Shop Yes Tested Disconnect 100 No Tested Pump #2 Dump syst. disconnect Yes Tested Pump 1 Dump syst. disconnect No Tested Hydraulic Pump #3 No Tested Receiving Electric Room No Tested MCC-1A No Tested MCC 1 No Tested Picker motor 062 No Tested Unit 2 Breast stimulator No Tested Fabrication No Tested Cooling Shed disconnect No Tested Compressor Room 1 No Tested Compressor C disconnect No Tested Heater 1 & 2 disconnect No Tested Compressor M disconnect Yes Tested Recip. comp. room htrs. 1&2 No Tested Cooling Shed Electric Room No Tested Wastewater MCC No Tested Disconnect for power panel 2 No Tested Air Compressor Room (@ MSC Electric) No Tested 7505-Compressor disconnect No Tested Disconnect No Tested 50 hp comp. disconnect No Tested MSC Electric Room Yes Tested MCC No Tested 100 hp deboner bucket No Tested Evisceration Electric Room East No Tested MCC 2 No Tested Bucket #75 No Tested Vacuum Pump Offal 3 No Tested Cropper Bush L-1 #78

Thermal Trend

Inventory Report (By Route)Site: SAMPLE Inspection # 9 Date: 01/08/2008

OpenProblem Status Barcode Location\Equimpment




Yes Tested Exhaust Fan L-3 #90 No Tested Evisceration Electric Room West No Tested Motor Control Center No Tested 2 Gut Cutter No Tested Booster birdwasher Pump 2 No Tested High Pressure Electric Room MEYN No Tested HPS 1 Control Panel No Tested 125 amp circuit breaker No Tested Chiller Electric Room(Cut up Electric Room) No Tested Chiller #1 control panel No Tested Chiller 2A No Tested Chiller 2 control panel No Tested Front Shop Electric Room Yes Tested 3 Hocker disconnect Yes Tested 480v Disconnect at rollup ice door No Tested Disconnect next to Daypec Yes Tested 480 disconnect to 30kva Xfmr feeds panel F No Tested Compressor Electric Room Sys. 2 No Tested MCC Bank No Tested B Coil 1 FM38 Yes Tested Oil Pump 250 PM3 No Tested COND FM2 No Tested Debone Electric Room No Tested West Bank 1 No Tested Refrigeration xfmr 3 Yes Tested Middle Xfmr No Tested 1st fused cut out No Tested Center Cut out No Tested 2nd Fused cut-out from right (as facing bldg) No Tested West Bank 1A No Tested 3 Xfmer bank No Tested Left Xfmr No Tested Distribution Pad outside of Chill Room No Tested Pole behind Offal house No Tested Pole 17 at trailers No Tested Cutup Hydraulic Electric Room No Tested 250 Compressor No Tested Old Box Electric Room No Tested Receiving Distribution Pad Yes Tested Left Xfmr No Tested Right Xfmr No Tested Center Xfmr Yes Tested Cut out switchs No Tested NE Aerator Distribution Panels No Tested Center Panel No Tested Pole 12

Thermal Trend






No To Be Tested Center Xfmr 167 No Tested Blower Control Room No Tested BD Air supply Yes Tested Main No Tested BD Air BL 4006B No Tested BD Air BL 4006A No Tested Waste water control room No Tested Large MCC No Tested Small MCC No Tested T/O Rack Yes Tested Pole 14 No Tested Pole 8 Yes Tested Air Brake switch pole east of Pole 8 No Tested Pole 7 No Tested Pole 6 No Tested Pole 5 No Tested Pole CAB Yes Tested Pole PPI (feeder dip pole on Rt. 24 in front of loading dock) No To Be Tested Pole 20 No To Be Tested Pole 25 No To Be Tested Pole on Rte 24 in front of Pole 26 No To Be Tested Pole 32 Yes Tested Pole 53 No To Be Tested Pole 28 No Tested Pole 973 or 240 at Feed Mill office Yes To Be Tested Pole 26 No Tested Pole 42 at truck scale No Tested Pole 11 No Tested Center Xfmr No Tested North Xfmr No Tested Pole 21 No Tested Pole 46 Feed Mill No Tested New reclosure pole at back of lot No Tested CT Pole on Hwy 24 Yes Tested East side CT Yes Tested Pole North of CT pole above(parking lot at Rt. 24)

Thermal Trend






Air Brake switch pole east of Pole 8 * Tested Not Tested Not Tested Not Tested Not TestedAir Compressor Room (@ MSC Electric) Tested Tested Tested Tested Tested 50 hp comp. disconnect Tested Tested Tested Tested Tested 7505-Compressor disconnect Tested Tested * Tested Not Tested Tested Disconnect Tested Tested Tested Not Tested TestedBack Shop Tested Tested Tested Tested Tested Disconnect 100 * Tested * Tested Tested Tested Tested Hydraulic Pump #3 Tested Tested Tested Tested * Tested Pump #2 Dump syst. disconnect Tested Tested Tested Tested Tested Pump 1 Dump syst. disconnect * Tested * Tested * Tested * Tested * TestedBlower Control Room Tested Tested Tested Tested Tested BD Air BL 4006A Tested Tested Tested Tested * Tested BD Air BL 4006B Tested Tested Tested Tested Tested BD Air supply Tested Tested Tested Tested Tested Main * Tested * Tested * Tested * Tested * TestedChiller Electric Room(Cut up Electric Room) Tested Tested Tested Tested Tested Chiller #1 control panel Tested Tested * Tested * Tested Tested Chiller 2 control panel Tested Tested Tested Tested Tested Chiller 2A Tested Tested Tested Tested TestedCompressor Electric Room Sys. 2 Tested Tested Tested Tested Tested MCC Bank Tested Tested Tested Tested Tested B Coil 1 FM38 Tested Tested Tested Tested Tested COND FM2 Tested * Tested Not Tested Not Tested Not Tested Oil Pump 250 PM3 * Tested * Tested Tested * Not Tested * TestedCompressor Room 1 Tested Tested Tested Tested Tested Compressor C disconnect Tested Tested Tested Tested Tested Compressor M disconnect Tested Tested Tested Tested Tested Heater 1 & 2 disconnect Tested Tested Tested Tested Tested Recip. comp. room htrs. 1&2 * Tested Not Tested Not Tested Not Tested Not TestedCooling Shed Electric Room Tested Tested Not Tested Tested Tested Disconnect for power panel 2 Tested Tested * Tested * Tested Not Tested Wastewater MCC Tested Tested Tested Tested * TestedCT Pole on Hwy 24 Tested Tested Tested Not Tested Not Tested East side CT * Tested * Tested * Tested Not Tested Not TestedCutup Hydraulic Electric Room Tested Tested Tested Tested Tested 250 Compressor Tested Tested Tested * Not Tested * TestedDebone Electric Room Tested Tested Tested Tested TestedDistribution Pad outside of Chill Room Tested Tested Tested Tested Tested Pole 17 at trailers Tested Tested Tested Tested Tested Pole behind Offal house Tested Tested Tested Tested TestedEvisceration Electric Room East Tested Tested Tested Tested Tested MCC 2 Tested Tested Tested Not Tested Not Tested Bucket #75 Tested Tested * Tested Not Tested Not Tested Cropper Bush L-1 #78 Tested * Tested Not Tested Not Tested Not Tested Exhaust Fan L-3 #90 * Tested Not Tested Not Tested Not Tested Not Tested Vacuum Pump Offal 3 Tested Tested * Tested Not Tested Not TestedEvisceration Electric Room West Tested Tested Tested Tested Tested Motor Control Center Tested Tested Tested Tested Tested 2 Gut Cutter Tested Tested Tested Tested Tested Booster birdwasher Pump 2 Tested Tested Tested Tested TestedFabrication Tested Tested Tested Not Tested Tested Cooling Shed disconnect Tested Not Tested Tested Tested TestedFront Shop Electric Room Tested Tested Tested Tested Tested 3 Hocker disconnect * Tested Tested * Tested * Tested Tested 480 disconnect to 30kva Xfmr feeds panel F * Tested Tested * Tested Not Tested Not Tested 480v Disconnect at rollup ice door * Tested * Tested * Tested * Tested * Tested Disconnect next to Daypec Tested Tested Tested Tested * TestedHalf Round Electric Room Tested Tested Tested Tested Tested Lead Pump Drive disconnect * Tested Tested Tested * Tested * Tested Main switch Tested * Tested Tested * Tested * Tested MCC Bank Tested Tested Tested Tested Tested

Thermal Trend

Historical Test Status MatrixSite: SAMPLE Insp. #9

01/08/2008Insp. #8

06/26/2007Insp. #7

12/26/2006Insp. #6

06/21/2006Insp. #5

12/06/2005

Location\Equipment OpenProb Status Open

Prob Status OpenProb Status Open

Prob Status OpenProb Status




Return Pump 2 * Tested Tested Tested Tested * Tested Small Main switch right side breaker * Tested Not Tested Not Tested Not Tested Not TestedHigh Pressure Electric Room MEYN Tested Tested Tested Tested Tested HPS 1 Control Panel Tested Tested Tested Tested Tested 125 amp circuit breaker Tested * Tested Tested Tested TestedMSC Electric Room Tested Tested Tested Tested Tested MCC * Tested * Tested * Tested * Tested Tested 100 hp deboner bucket Tested * Tested * Tested * Tested TestedNE Aerator Distribution Panels Tested Tested Not Tested Tested Tested Center Panel Tested Tested Tested Tested TestedNew reclosure pole at back of lot Tested Tested Tested * Not Tested * TestedOffal house Tested Tested Tested Tested Tested Incline feather disconnect Tested Tested Tested Tested * Tested Incline meat auger mcc Tested Tested Tested Tested * Tested Main disconnect Tested Tested Tested Tested * Tested New MCC Bank Tested Tested Tested Tested Not Tested No. 4 Vacuum disconnect Tested Tested Tested Tested * Tested Viscers Pump controls Tested Tested Tested Tested * TestedOld Box Electric Room Tested Tested Tested Tested TestedPole 11 Tested Tested Tested Tested Tested Center Xfmr Tested Tested Tested Tested Tested North Xfmr Tested Tested Tested Tested TestedPole 12 Tested Tested Tested Tested Not Tested Center Xfmr 167 Not Tested * Tested * Tested * Tested * TestedPole 14 * Tested * Tested * Tested * Tested * Not TestedPole 20 Not Tested Not Tested Tested Tested Not TestedPole 21 Tested Tested Not Tested Not Tested Not TestedPole 25 Not Tested Not Tested Tested Tested Not TestedPole 26 * Not Tested * Not Tested * Tested * Tested * Not TestedPole 28 Not Tested Not Tested Tested Tested Not TestedPole 32 Not Tested Not Tested Tested Tested Not TestedPole 42 at truck scale Tested Tested Tested Tested TestedPole 46 Feed Mill Tested Tested Tested * Tested Not TestedPole 5 Tested Tested Tested Tested TestedPole 53 * Tested Tested Tested Tested TestedPole 6 Tested Tested Tested Tested * TestedPole 7 Tested Tested Tested Tested TestedPole 8 Tested Not Tested Not Tested Not Tested Not TestedPole 973 or 240 at Feed Mill office Tested * Tested Tested Tested TestedPole CAB Tested Tested Tested Tested TestedPole North of CT pole above(parking lot at Rt. 24) * Tested Not Tested Not Tested Not Tested Not TestedPole on Rte 24 in front of Pole 26 Not Tested Not Tested Tested Tested Not TestedPole PPI (feeder dip pole on Rt. 24 in front of loading dock) * Tested Not Tested Not Tested Not Tested Not TestedReceiving Distribution Pad Tested Tested Tested Tested Tested Center Xfmr Tested * Tested Not Tested Not Tested Not Tested Cut out switchs * Tested Not Tested Not Tested Not Tested Not Tested Left Xfmr * Tested * Tested * Tested * Tested * Tested Right Xfmr Tested * Tested * Tested * Tested * TestedReceiving Electric Room Tested Tested Tested Tested Tested MCC 1 Tested Tested Tested Tested Tested Picker motor 062 Tested Tested Tested Tested Tested MCC-1A Tested Tested Not Tested Not Tested Not Tested Unit 2 Breast stimulator Tested Tested Tested Tested TestedWaste water control room Tested Tested Tested Not Tested Not Tested Large MCC Tested Tested Not Tested Not Tested Not Tested Small MCC Tested Tested Not Tested Not Tested Not Tested T/O Rack Tested * Tested Not Tested Not Tested Not TestedWest Bank 1 Tested Tested Tested Tested Tested 1st fused cut out Tested Tested Tested Tested Tested 2nd Fused cut-out from right (as facing bldg) Tested Tested * Tested Not Tested Not Tested Center Cut out Tested Tested Tested * Tested Not Tested

Thermal Trend


01/08/2008Insp. #8

06/26/2007Insp. #7

12/26/2006Insp. #6

06/21/2006Insp. #5

12/06/2005







Middle Xfmr * Tested * Tested * Tested * Tested * Tested Refrigeration xfmr 3 Tested Tested Tested Tested TestedWest Bank 1A Tested Tested Tested Tested Not Tested 3 Xfmer bank Tested Tested Not Tested Not Tested Not Tested Left Xfmr Tested * Tested Not Tested Not Tested Not Tested

Thermal Trend


01/08/2008Insp. #8

06/26/2007Insp. #7

12/26/2006Insp. #6

06/21/2006Insp. #5

12/06/2005







Problem # 10 Barcode: Temp Rise: 132.0 % Load: 36.7%

Location: Back Shop Equipment: Pump 1 Dump syst. disconnect Component: L1 line side loose connection at clip assemblyIDN File: ba165b77-806a-4ab0-84c8-1219d453d46d.idn

Temp Phase LoadComponent: 240.0 L2 22%Reference: 108.0 L1 22%Threshold: Ambient: 90.0 Wind Speed: Rat.Load: 60% Severity: 4

Problem # 2 Barcode: Temp Rise: 46.0 % Load: N/A

Location: West Bank 1 Equipment: Middle XfmrComponent: Secondary (neutral) bushing on right possible loose connection at 4 bolt pad.IDN File: 170aed34-becc-4a5c-945c-7f3dec3d0ea3.idn

Temp Phase LoadComponent: 116.0 N/A Reference: 70.0 N/A Threshold: Ambient: 72.0 Wind Speed: 10 Rat.Load: Severity: 1


Location: Evisceration Electric Room East \ MCC 2 Equipment: Exhaust Fan L-3 #90Component: T2(terminal block) loose connection IDN File: 5b5bf411-e95b-4db3-a2a8-9d84094ce62e.idn

Temp Phase LoadComponent: 134.0 T1 Reference: 88.0 T2 Threshold: Ambient: 80.0 Wind Speed: Rat.Load: Severity: 1


Location: Front Shop Electric Room Equipment: 480v Disconnect at rollup ice doorComponent: A phase, line side, frayed & loose conductorIDN File: f9f266b4-025d-4e5e-84ee-5f52b51097d1.idn

Temp Phase LoadComponent: 118.0 C Phase 32%Reference: 76.0 A Phase 32%Threshold: Ambient: 71.0 Wind Speed: Rat.Load: 200% Severity: 1

Thermal Trend

Prioritized List by Temperature RiseSite: SAMPLE Inspection # 9





Location: Equipment: Pole 14Component: Xfmr facing field, neutral bushing spade is hot. Secondary is also hot.IDN File: b2b7ef96-ce0a-431e-89f9-21cb39201fc4.idn

Temp Phase LoadComponent: 129.0 N Reference: 89.0 N Threshold: Ambient: 87.0 Wind Speed: 4 Rat.Load: Severity: 2


Location: Compressor Room 1 Equipment: Recip. comp. room htrs. 1&2Component: Unbalanced load & loose connection IDN File: 8b7b4a7b-1b26-483a-b2c7-65bc311cfb7f.idn

Temp Phase LoadComponent: 158.0 C Phase 11%Reference: 120.0 B Phase 10%Threshold: Ambient: 80.0 Wind Speed: Rat.Load: 30% Severity: 1


Location: Equipment: Pole North of CT pole above(parking lot at Rt. 24)Component: Right phase crimp connection looseIDN File: 0266ae9a-b2be-447e-8086-1e7f89ef68ec.idn

Temp Phase LoadComponent: 93.0 Reference: 57.0 Threshold: Ambient: Wind Speed: 16 Rat.Load: Severity: 2


Location: Half Round Electric Room Equipment: Lead Pump Drive disconnectComponent: A phase load side loose lug connection IDN File: c162aae9-f418-402d-88ce-639abb82347f.idn

Temp Phase LoadComponent: 121.0 B Phase 45%Reference: 86.0 A Phase 45%Threshold: Ambient: 62.0 Wind Speed: Rat.Load: 100% Severity: 1

Thermal Trend






Location: Front Shop Electric Room Equipment: 480 disconnect to 30kva Xfmr feeds panel FComponent: C phase line side loose fuse clip connection IDN File: 058f1ca1-e97f-4df2-aed7-971ee28ab4b8.idn

Temp Phase LoadComponent: 135.0 Reference: 101.0 Threshold: Ambient: 65.0 Wind Speed: Rat.Load: 60% Severity: 1


Location: Back Shop Equipment: Disconnect 100Component: L2 & L3 loose fuse clip connections IDN File: 99aafd38-3d23-4bc3-84a5-d666c9755d5c.idn

Temp Phase LoadComponent: 188.0 L3 33%Reference: 155.0 L2 29%Threshold: Ambient: 72.0 Wind Speed: Rat.Load: 60% Severity:


Location: Half Round Electric Room \ MCC Bank Equipment: Return Pump 2Component: T2 incorrect conductor sizeIDN File: aa642bef-f309-4336-8b2a-6f47320a7bef.idn

Temp Phase LoadComponent: 106.0 T1 13%Reference: 77.0 T2 13%Threshold: Ambient: 62.0 Wind Speed: Rat.Load: 50% Severity: 1


Location: CT Pole on Hwy 24 Equipment: East side CT Component: Source side pig tail connection from CT to plant loose connectionIDN File: b85bb9b2-5d02-4e40-aacf-68187a4355e2.idn

Temp Phase LoadComponent: 93.0 N/A Reference: 65.0 N/A Threshold: Ambient: 62.0 Wind Speed: 16 Rat.Load: Severity:

Thermal Trend






Location: Compressor Electric Room Sys. 2 \ MCC Bank Equipment: Oil Pump 250 PM3Component: C phase load side loose connection on contactorIDN File: a7e3c687-d5e5-403a-9fc4-c1a2a9f46593.idn

Temp Phase LoadComponent: 142.0 B Phase Reference: 117.0 C Phase Threshold: Ambient: 85.0 Wind Speed: Rat.Load: Severity:


Location: Blower Control Room Equipment: MainComponent: 800A main, A phase load side, loose or corroded connectionIDN File: 2bfec647-04b5-49a8-ad22-a2d8cbfd65ce.idn

Temp Phase LoadComponent: 159.0 C Phase 167%Reference: 134.0 A Phase 176%Threshold: Ambient: 102.0 Wind Speed: Rat.Load: 800% Severity: 1


Location: Equipment: Pole 53Component: Center phase, load side loose connection at bottom of cutoutIDN File: 0dcdcf74-62de-4954-ba30-6358d059ce99.idn

Temp Phase LoadComponent: 87.0 field Reference: 62.0 CENTER Threshold: Ambient: 62.0 Wind Speed: 20 Rat.Load: Severity: 1


Location: Half Round Electric Room \ MCC Bank Equipment: Small Main switch right side breakerComponent: B phase load side loose lug connection IDN File: 0a383fa0-3850-49c4-a344-c92fb9b48e88.idn

Temp Phase LoadComponent: 107.0 A Phase Reference: 83.0 B Phase Threshold: Ambient: Wind Speed: Rat.Load: Severity: 1

Thermal Trend






Location: Receiving Distribution Pad Equipment: Cut out switchesComponent: Center & left phase arresters are warmIDN File: 28933edf-d769-4764-8c7b-a9c644f76a0f.idn

Temp Phase LoadComponent: 92.0 Right

Reference: 69.0 Center phase

Threshold: Ambient: 72.0 Wind Speed: 15 Rat.Load: Severity: 1

Problem # 3DELETE Barcode: Temp Rise: 0 % Load: N/A

Location: NO PROBLEM Equipment: Component:tIDN File:

Temp Phase LoadComponent: Reference: Threshold: Ambient: Wind Speed: Rat.Load: Severity:


Location: Equipment: Pole PPI (feeder dip pole on Rt. 24 in front of loading dock)Component: Center and right phase aressters are warmIDN File: bb2303f1-d008-40fc-9868-b2000603fa54.idn

Temp Phase LoadComponent: 71.0 Left

Reference: 61.0 Center phase

Threshold: Ambient: 62.0 Wind Speed: 25 Rat.Load: Severity: 1


Location: Equipment: Air Brake switch pole east of Pole 8Component: Left phase arrester is warmIDN File: 45601d79-f662-4ae2-9158-f9348e2da60b.idn

Temp Phase Load

Component: 70.0 Center phase

Reference: 61.0 Left Threshold: Ambient: Wind Speed: 20 Rat.Load: Severity: 1

Thermal Trend





Problem # DELETE/NOT A PROBLEM Barcode: Temp Rise: NaN % Load: N/A

Location: Front Shop Electric Room Equipment: 3 Hocker disconnectComponent: IDN File: a03a056a-d3fc-4954-a2d4-6a9a66f3c0dd.idn

Temp Phase LoadComponent: A Phase Reference: Threshold: Ambient: Wind Speed: Rat.Load: Severity:

Thermal Trend





Site: SAMPLEProblem Status: OPEN Severity: 1 Work order #:

Location: Compressor Room 1 Equipment: Recip. comp. room htrs. 1&2Voltage: Barcode: Rated Load: 30Asset ID: IDN File: 8b7b4a7b-1b26-483a-b2c7-65bc311cfb7f.idn

Inspection#:9 Item#: 1 Prob Date&Time: 01/08/2008 09:05 Indirect Temp.Measurement: NoComponent Temp.: [email protected]%Reference Temp.: [email protected]%Temp.Rise: [email protected]%

Component: Unbalanced load & loose connection Probable Cause: Loose connection/load imbalance Recommendation:Clean, tighten & check load

Historical Sub Report

Insp.#Prob.# Date Comp Temp

Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 1 01/08/2008 158.0 120.0 38.0 1 11 36.7% 80.0

Problem Status: Not repaired Repair made, but needs IR recheck ClosedRepair assigned to: Repair target date: Repair assigned by: Date: Repaired by: Date: Type of defect found:Corrective action taken:

Thermal Trend

Thermal Problem Detail Report





Location: West Bank 1 Equipment: Middle XfmrVoltage: Barcode: Rated Load: Asset ID: IDN File: 170aed34-becc-4a5c-945c-7f3dec3d0ea3.idn

Inspection#:9 Item#: 2 Prob Date&Time: 01/08/2008 09:50 Indirect Temp.Measurement: NoComponent Temp.: 116.0@N/AReference Temp.: 70.0@N/ATemp.Rise: 46.0@N/A

Component: Secondary (neutral) bushing on right possible loose connection at 4 bolt pad. Probable Cause: Appears to be at bolted spade junction on load side Recommendation:Tighten (Problem could be much hotter than it appears) Historical Sub Report


Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 2 01/08/2008 116.0 70.0 46.0 1 N/A 10 72.0 8 14 06/27/2007 151.0 89.0 62.0 2 N/A 400 90.0 7 13 12/29/2006 151.0 89.0 62.0 2 N/A 400 90.0 6 2 06/21/2006 217.0 106.0 111.0 4 N/A 2 70.0 5 16 12/07/2005 130.0 93.0 37.0 3 N/A 2 88.0 4 10 06/01/2005 130.0 93.0 37.0 3 N/A 2 88.0 3 12 12/15/2004 70.0 31.0 39.0 2 N/A 7 28.0 2 12 06/08/2004 135.0 105.0 30.0 3 N/A 6 76.0


Thermal Trend





Site: SAMPLEProblem Status: OPEN Severity: Work order #:

Location: Compressor Electric Room Sys. 2 \ MCC Bank Equipment: Oil Pump 250 PM3Voltage: 480Barcode: Rated Load: Asset ID: IDN File: a7e3c687-d5e5-403a-9fc4-c1a2a9f46593.idn


Component: C phase load side loose connection on contactor Probable Cause: Loose slotted screw connection on contactor Recommendation:Clean & tighten per spec



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 4 01/08/2008 142.0 117.0 25.0 N/A 85.0 8 6 06/26/2007 152.0 117.0 35.0 1 N/A 85.0


Thermal Trend






Location: Front Shop Electric Room Equipment: 480 disconnect to 30kva Xfmr feeds panel FVoltage: 480Barcode: Rated Load: 60 Asset ID: IDN File: 058f1ca1-e97f-4df2-aed7-971ee28ab4b8.idn


Component: C phase line side loose fuse clip connection Probable Cause: Loose tension on fuse clips Recommendation:Clean & tighten



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 5 01/08/2008 135.0 101.0 34.0 1 N/A 65.0


Thermal Trend






Location: Front Shop Electric Room Equipment: 480v Disconnect at rollup ice doorVoltage: 480Barcode: Rated Load: 200Asset ID: IDN File: f9f266b4-025d-4e5e-84ee-5f52b51097d1.idn


Component: A phase, line side, frayed & loose conductor Probable Cause: Loose connection on A phase line side Recommendation:Re-make connection



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 7 01/08/2008 118.0 76.0 42.0 1 32 16.0% 71.0 8 5 06/26/2007 166.0 101.0 65.0 2 32 16.0% 71.0 7 10 12/26/2006 135.0 79.0 56.0 3 32 16.0% 61.0 6 4 06/21/2006 137.0 79.0 58.0 3 32 16.0% 61.0 5 14 12/06/2005 160.0 99.0 61.0 3 50 25.0% 53.0 4 9 06/01/2005 113.0 72.0 41.0 3 12 6.0% 53.0


Thermal Trend






Location: Evisceration Electric Room East \ MCC 2 Equipment: Exhaust Fan L-3 #90Voltage: 480Barcode: Rated Load: Asset ID: IDN File: 5b5bf411-e95b-4db3-a2a8-9d84094ce62e.idn


Component: T2(terminal block) loose connection Probable Cause: Loose connection Recommendation:Clean & tighten



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 8 01/08/2008 134.0 88.0 46.0 1 N/A 80.0


Thermal Trend






Location: Receiving Distribution Pad Equipment: Cut out switchsVoltage: Barcode: Rated Load: Asset ID: IDN File: 28933edf-d769-4764-8c7b-a9c644f76a0f.idn


Component: Center & left phase arresters are warm Probable Cause: Center and left arrester warmer than right arrester Recommendation:Check and repair



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 9 01/08/2008 92.0 69.0 23.0 1 N/A 15 72.0


Thermal Trend






Location: Back Shop Equipment: Pump 1 Dump syst. disconnect Voltage: 480.Barcode: Rated Load: 60 Asset ID: IDN File: ba165b77-806a-4ab0-84c8-1219d453d46d.idn


Component: L1 line side loose connection at clip assembly Probable Cause: L1 (A phase) loose lug connection at top Recommendation:Check, clean and retighten lug connection Historical Sub Report


Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 10 01/08/2008 240.0 108.0 132.0 4 22 36.7% 90.0 8 1 06/26/2007 185.0 115.0 70.0 22 36.7% 90.0 7 1 12/26/2006 185.0 115.0 70.0 4 22 36.7% 90.0 6 8 06/21/2006 181.0 108.0 73.0 4 22 36.7% 88.0 5 9 12/06/2005 159.0 92.0 67.0 3 22 36.7% 78.0 4 7 06/01/2005 143.0 96.0 47.0 3 13 21.7% 79.0 3 1 12/14/2004 137.0 89.0 48.0 3 15 30.0% 73.0 2 7 06/08/2004 119.0 89.0 30.0 2 18 36.0% 76.0


Thermal Trend






Location: Back Shop Equipment: Disconnect 100Voltage: 480Barcode: Rated Load: 60 Asset ID: IDN File: 99aafd38-3d23-4bc3-84a5-d666c9755d5c.idn


Component: L2 & L3 loose fuse clip connections Probable Cause: Loose fuse clip connection Recommendation:Clean & tighten per spec



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 11 01/08/2008 188.0 155.0 33.0 33 55.0% 72.0 8 2 06/26/2007 185.0 150.0 35.0 1 33 55.0% 88.0


Thermal Trend






Location: Half Round Electric Room \ MCC Bank Equipment: Return Pump 2Voltage: 480Barcode: Rated Load: 50 Asset ID: IDN File: aa642bef-f309-4336-8b2a-6f47320a7bef.idn


Component: T2 incorrect conductor size Probable Cause: Wrong wire size Recommendation:Replace with correct wire



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 12 01/09/2008 106.0 77.0 29.0 1 13 26.0% 62.0


Thermal Trend






Location: Half Round Electric Room \ MCC Bank Equipment: Small Main switch right side breakerVoltage: 480Barcode: Rated Load: Asset ID: IDN File: 0a383fa0-3850-49c4-a344-c92fb9b48e88.idn


Component: B phase load side loose lug connection Probable Cause: Loose lug connection Recommendation:Clean & tighten



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 13 01/09/2008 107.0 83.0 24.0 1 N/A


Thermal Trend






Location: Half Round Electric Room Equipment: Lead Pump Drive disconnectVoltage: 480Barcode: Rated Load: 100Asset ID: IDN File: c162aae9-f418-402d-88ce-639abb82347f.idn


Component: A phase load side loose lug connection Probable Cause: loose lug connection Recommendation:Clean & tighten per spec



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 14 01/09/2008 121.0 86.0 35.0 1 45 45.0% 62.0


Thermal Trend






Location: CT Pole on Hwy 24 Equipment: East side CT Voltage: Barcode: Rated Load: Asset ID: IDN File: b85bb9b2-5d02-4e40-aacf-68187a4355e2.idn


Component: Source side pig tail connection from CT to plant loose connection Probable Cause: Loose connection (MANY LOOSE CONNECTIONS NOW) Recommendation:Clean and tighten



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 15 01/10/2008 93.0 65.0 28.0 N/A 16 62.0 8 15 06/27/2007 116.0 35.0 81.0 N/A 6 92.0 7 17 12/29/2006 116.0 35.0 81.0 3 N/A 6 34.0


Thermal Trend






Location: Equipment: Pole North of CT pole above(parking lot at Rt. 24)Voltage: Barcode: Rated Load: Asset ID: IDN File: 0266ae9a-b2be-447e-8086-1e7f89ef68ec.idn


Component: Right phase crimp connection loose Probable Cause: Loose crimp connection Recommendation:Re-make connection



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 16 01/10/2008 93.0 57.0 36.0 2 N/A 16


Thermal Trend






Location: Equipment: Pole 14Voltage: Barcode: Rated Load: Asset ID: IDN File: b2b7ef96-ce0a-431e-89f9-21cb39201fc4.idn


Component: Xfmr facing field, neutral bushing spade is hot. Secondary is also hot. Probable Cause: Possible loose connection or internal contact problem on 2 xfmr's Recommendation:De-energize and investigate



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 17 01/10/2008 129.0 89.0 40.0 2 N/A 4 87.0 8 10 06/27/2007 150.0 104.0 46.0 N/A 4 87.0 7 16 12/29/2006 96.0 35.0 61.0 3 N/A 4 33.0 6 11 06/22/2006 116.0 86.0 30.0 2 N/A 4 62.0 4 14 06/06/2005 149.0 86.0 63.0 4 N/A 4 62.0


Thermal Trend






Location: Equipment: Pole 53Voltage: Barcode: Rated Load: Asset ID: IDN File: 0dcdcf74-62de-4954-ba30-6358d059ce99.idn


Component: Center phase, load side loose connection at bottom of cutout Probable Cause: Loose connection at bottom of switch Recommendation:Clean and tighten



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 18 01/10/2008 87.0 62.0 25.0 1 N/A 20 62.0


Thermal Trend






Location: Equipment: Air Brake switch pole east of Pole 8Voltage: Barcode: Rated Load: Asset ID: IDN File: 45601d79-f662-4ae2-9158-f9348e2da60b.idn


Component: Left phase arrester is warm Probable Cause: Dirty or tracking or cracked Recommendation:Check for problem and repair



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 19 01/10/2008 70.0 61.0 9.0 1 N/A 20


Thermal Trend





Site: SAMPLEProblem Status: OPEN Severity: 1 Work order #: Location: Equipment: Pole PPI (feeder dip pole on Rt. 24 in front of loading dock)Voltage: Barcode: Rated Load: Asset ID: IDN File: bb2303f1-d008-40fc-9868-b2000603fa54.idn


Component: Center and right phase aressters are warm Probable Cause: Unknown(cracked or dirty) Recommendation:Check and repair



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 20 01/10/2008 71.0 61.0 10.0 1 N/A 25 62.0


Thermal Trend






Location: Blower Control Room Equipment: MainVoltage: 600Barcode: Rated Load: 800Asset ID: IDN File: 2bfec647-04b5-49a8-ad22-a2d8cbfd65ce.idn


Component: 800A main, A phase load side, loose or corroded connection Probable Cause: Loose or corroded connection Recommendation:De-energize, clean tighten or replace.



Ref. Temp

Temp Rise

Sev. Code Load

%Load

Wind Spd.

Amb. Temp

9 21 01/10/2008 159.0 134.0 25.0 1 167 20.9% 102.0 8 9 06/27/2007 260.0 161.0 99.0 3 167 20.9% 102.0 7 15 12/29/2006 266.0 186.0 80.0 3 167 20.9% 48.0 6 15 06/25/2006 175.0 150.0 25.0 3 167 20.9% 76.0 5 20 12/07/2005 171.0 150.0 21.0 2 167 20.9% 76.0 4 15 06/06/2005 158.0 118.0 40.0 1 167 20.9% 82.0 3 14 12/15/2004 159.0 130.0 29.0 3 167 20.9% 76.0


Thermal Trend





Site: SAMPLE Insp. #901/08/2008

Insp. #806/26/2007

Insp. #712/26/2006

Insp. #606/21/2006

Insp. #512/06/2005

# of Locations that were tested 39 38 33 31 30# of Locations that were not-tested 0 1 6 8 9# of pieces of equipment that were tested 75 67 63 53 54# of pieces of equipment that were not-tested 0 8 12 22 21

Total # of all open problems (tested or not) acute & chronic 20 18 16 17 21

# of open acute & chronic problems documented 19 18 14 13 20

# of open acute & chronic problems not tested 73 77 80 77 75

# of problems closed 9 7 7 11 6

Thermal Trend

Reconciliation Matrix




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