industry 4.0 smart factory application story
TRANSCRIPT
![Page 1: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/1.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0 Smart factory Application Story
ICPDAS Co., Ltd.
許修⿑齊 (Jerry Hsu) TEL: +886-2-29500655 #4007
E-mail: [email protected]
2017/03
![Page 2: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/2.jpg)
ICP DAS Co., LTD. www.icpdas.com
Agenda • Introduction • Machine Networking • Energy Management • Environment Monitoring • Summary
![Page 3: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/3.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
3
70% of Factory is Not upgrade to Industry 3.0
Inofrmation can Not commnucation with each other
![Page 4: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/4.jpg)
ICP DAS Co., LTD. www.icpdas.com
Machines
SCADA
MES
ERP
IndustrySafety
Surveillance
Firefigh=ng
Security
Ligh=ng&AirCondi=oning
GreenEnvironment
EnergyManagement
Pollu=onMonitoring
EnvironmentMonitoring
FleetManagement
Mo=onContorl
Logis=cs
AutomatedStorage
Produc=onEfficiency
MachineNetworking
MachineStatus
RemoteMaintenance
SystemDiagnosis
Manufacturing SafetyM2MEnergy
Sensor
Cyber-Physical System
![Page 5: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/5.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
5
Automation Informatization Intelligentization
From Industry 2.0 To Industry 4.0 [Cyber-PhysicalSystem]
Profit Productivity
Cost
![Page 6: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/6.jpg)
ICP DAS Co., LTD. www.icpdas.com
Machine Networking
3-Color Tower Light Monitoring Machine Status Collection
![Page 7: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/7.jpg)
ICP DAS Co., LTD. www.icpdas.com
3-Color Tower Light Monitoring
7
![Page 8: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/8.jpg)
ICP DAS Co., LTD. www.icpdas.com
3-Color Tower Light Monitoring System Architecture
• Wire Solution - 1 • Wire Solution - 2
M-7051
Database IPC or PC
tSL-P4
RS-485
Ethernet
M-7051 tSL-P4
MDC-714
RS-485
Database IPC or PC
ET-7251 tET-P6
Ethernet
![Page 9: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/9.jpg)
ICP DAS Co., LTD. www.icpdas.com
3-Color Tower Light Monitoring System Architecture
• Wireless Solution Database IPC or PC
ZT-2060 ZT-2060 ZT-2060
Ethernet RS-485
µPAC-5901 ZT-2550
ZT-2060
Database IPC or PC
ZT-2060 ZT-2060
Ethernet
RS-485 µPAC-5901
tSL-P4
![Page 10: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/10.jpg)
ICP DAS Co., LTD. www.icpdas.com
Machine Networking
• 3-Color Tower Light Monitoring – LCD panel plant applications – Semiconductor plant shutdown condition
monitoring – PCB factory machine tower light monitoring – Rim plant equipment status and Kanban
system
![Page 11: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/11.jpg)
ICP DAS Co., LTD. www.icpdas.com
LCD panel plant applications
• In2sec.,collectmorethan250machinestatus.• Collectthereal=mestatusoftheproduc=onlines.• Eventlog,include:daily,weekly,monthlyreport.• Sendthemessagetoon-dutyengineers,RD.• ProvidedatabasetolinkwithMISsystem.• Calculatetheyieldrate,capacityu=liza=on.
StopWait
RunM-7051
Machine status indicator (Wire version)
![Page 12: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/12.jpg)
ICP DAS Co., LTD. www.icpdas.com
Semiconductor plant shutdown condition monitoring
• UseZigBeeI/Otogettheshutdownstatus(ZT-2052)
• ProvideZigBeerepeaterwithwater-proofenclosuretocross-overdifferentbuildings.
• Checkallmachinesstatustoarrangetheserviceteam.
Repeater:ZT-2510IP-65water-proofenclosure
shutdownZT-2052 8 Machines
![Page 13: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/13.jpg)
ICP DAS Co., LTD. www.icpdas.com
Rim plant equipment status and Kanban system
Alarm
Wait
Run
Stop
ZT-2060
• UsesZT-2060togetthemachinestatus.• μPAC-7186,asagateway,canlinktheI/Oand
PLCthatshowstheproduc=onlinesinforma=on
• Providesallmachinesstatusforthecontrolcenter,warehouse,andproduc=onlines.
![Page 14: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/14.jpg)
ICP DAS Co., LTD. www.icpdas.com
Machine Networking
• Machine Status Collection – Injection molding machine monitoring – PCB factory machine networking – Saw machines integrated application – Shoe production data acquisition system
![Page 15: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/15.jpg)
ICP DAS Co., LTD. www.icpdas.com
Injection molding machine monitoring
• TouchPAD(TPD-433)willreadthepowerinforma=on,temperature,doorlockstatus,andcountthemoldopening&closing=mes.
• ByEthernet,RS-485orZigBee,TouchPADcaneasilyintegratewithSCADAsystem.
![Page 16: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/16.jpg)
ICP DAS Co., LTD. www.icpdas.com
PCB factory machine networking
ET-7251
OMRON PLC + Tower light
WP-5149
• WP-5149withInduSoccanlinkwithOMRONPLCdirectly.
• UseET-7251togetthetowerlightstatus.
• Summarizethemachinestatus,andsendthemtothebackendSCADAserver.
![Page 17: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/17.jpg)
ICP DAS Co., LTD. www.icpdas.com
Saw machines integrated application
M-7055
PM-3x33 µPAC-5000
VPD143
• UseμPAC-5901togetthePLCinforma=on,safetystatus,andpowervalues.VPD-143isalocaldisplay.
• ByZigBeeorEthernet,controllercansendbacktheyieldrate,configura=onrecipe,andmachinestatustotheserver.
![Page 18: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/18.jpg)
ICP DAS Co., LTD. www.icpdas.com
Shoe production data acquisition system
• Usingbuild-inOracledatabase,XPAClogsthetemp.&I/Ostatus.WithVGAoutput,TPM-4100showstheinforma=on.
• Providetheshoesmachinestatus,temp.,parameters,andsafetyalarms.Easytomanagethewholelineinforma=on.
TPM-4100 XP-8041
![Page 19: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/19.jpg)
ICP DAS Co., LTD. www.icpdas.com
Power Monitoring for CNC, Injection Molding machines
PM-3133-240
Machine wear
Limit
Motor power
Alarm
PM-3133-240
Heater
Heater Fails
Limit
Alarm
![Page 20: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/20.jpg)
ICP DAS Co., LTD. www.icpdas.com
Power monitoring for grinding machines
DL-302 PM-3133
• M-7017RMSmeasurestheAC&DCcurrentatthesame=me.Easytogetthemachinestatus.
• DL-302canmeasurethetemp.,humidity,CO2inthefactory.
• Byusing3-phasepowermetera,itiseasytomaketheenergymanagementforthewholefactory.
![Page 21: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/21.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
21
Automation Informatization Intelligentization
From Industry 2.0 To Industry 4.0 [Cyber-PhysicalSystem]
Profit Productivity
Cost
![Page 22: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/22.jpg)
ICP DAS Co., LTD. www.icpdas.com
ENERGY MANAGEMENT
![Page 23: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/23.jpg)
ICP DAS Co., LTD. www.icpdas.com
Common System Architecture for Energy Management
• SCADA+PowerMeter • Power Meter Concentrator
PM series
PM-MTCP series
Ethernet
RS-485
RS-485 or Ethernet
PM series
PMC-5151
![Page 24: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/24.jpg)
ICP DAS Co., LTD. www.icpdas.com
Common System Architecture for Energy Management
24
Tradition Strategy: 1. Pay the fine 2. Raise up the Capacity Contract
Optimization Strategy: 1. Shift the behavior 2. Reducing waste behavior
![Page 25: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/25.jpg)
ICP DAS Co., LTD. www.icpdas.com
Energy Management
• HVAC scheduling & monitoring system • Compressor dispatch monitoring system
![Page 26: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/26.jpg)
ICP DAS Co., LTD. www.icpdas.com
HVAC scheduling & monitoring system
• Forenergy-savingissue,changetothevariablefrequencychillerandscheduletheHVAC.
• Integratethechillerwithcommunica=onorhardwiring.• TouchPADprovidetheweatherinforma=on,temp.
controlandenvironmentmonitoring.
![Page 27: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/27.jpg)
ICP DAS Co., LTD. www.icpdas.com
HVAC scheduling & monitoring system
![Page 28: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/28.jpg)
ICP DAS Co., LTD. www.icpdas.com
Compressor dispatch monitoring system
• UseSCADAandPACsystemstomeasurethepressures.(Compressoroutputs,andtheendofthepipeline)
• Providethecontrolsequenceandschedulethecompressorfortheenergy-saving.
• Recordra=onalusingstate,establishtherules,andprovidetheearlywarningbeforeequipmentabnormal.
![Page 29: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/29.jpg)
ICP DAS Co., LTD. www.icpdas.com
Compressor dispatch monitoring system
XP-8349-CE6 #1
RS-485
#2 #3
Compressor
Tank Pressure Sensor P
T
High Pressure Low
EnergySaving
Control Pressure Sensor
12%
![Page 30: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/30.jpg)
ICP DAS Co., LTD. www.icpdas.com
Environment Monitoring
![Page 31: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/31.jpg)
ICP DAS Co., LTD. www.icpdas.com
Environmental Monitoring
• Production recording system in food factory
• Information Data Center monitoring • Leak detection for semiconductor plant • Factory warehouses
![Page 32: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/32.jpg)
ICP DAS Co., LTD. www.icpdas.com
Production recording system in food factory
FuelTankmonitoring
Fillingrecordingsystem Environmentmonitoring
forT,H,Dewpointinthewarehouses
![Page 33: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/33.jpg)
ICP DAS Co., LTD. www.icpdas.com
Production recording system in food factory
Requirement: • Filling recordings for 2 production lines • Daily report more than 36,000 items. • Data logging for T, H, Dew point in each
room.
• Fuel capacity monitoring
Fillingrecording
Temp.&Humidity
FuelTank
Powerinforma=on
![Page 34: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/34.jpg)
ICP DAS Co., LTD. www.icpdas.com
Production recording system In food factory
Fuel Tank Monitoring
Recording Production Proceess
![Page 35: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/35.jpg)
ICP DAS Co., LTD. www.icpdas.com
Internet Data Center monitoring
• Easytoinstalla=onaredundancycontrolsystembyusingInduSocrun=mewith2WP-5149.
• UsingtSH735canmake2WinPACsreadthepowermeters,I/OmodulesatthesameRS-485bus.
• InduSocistheSCADAsocware,andsendthealarmSMS.
• ProvidePUE,powerdemandcalcula=ons.
![Page 36: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/36.jpg)
ICP DAS Co., LTD. www.icpdas.com
Internet Data Center monitoring
tSH-735
M-7055 Air conditioning ON/OFF
Door/Windows lock or not
DL-302 / DL-100 Temp, Humidity
RS-485
PM-3114 Power measurement
M-7026 Meters measurement
Alarm
Ethernet
Control Center RedundantSystem
WP-5149
GTM-201-3GWA
WP-5149
TCP/IP
VPD-143
NS-205
UPS infomation
Run Stand-By
![Page 37: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/37.jpg)
ICP DAS Co., LTD. www.icpdas.com
Leak detection for semiconductor plant
Theresistancewillbechangewhenthedetec=onlineisinthedifferentsitua=ons.1. AOoutputs10Vforthe
detec=online.2. UseAItomeasurethevoltage.
Leak LAB Tank
![Page 38: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/38.jpg)
ICP DAS Co., LTD. www.icpdas.com
Factory warehouses Temperature and Humidity Moinitoring
• Environmentmonitoringforkeycomponents,,modules.
• GetthetemperatureandhumiditybyusingDL-100orDL-302.
• Turnthelightsonoroffbypeopledetec=onwithPIRmodules
• Easilyinstalla=onwithZigBeemodules
DL-100 DL-302
PIR-130 ZT-2551
![Page 39: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/39.jpg)
ICP DAS Co., LTD. www.icpdas.com
Summary
![Page 40: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/40.jpg)
ICP DAS Co., LTD. www.icpdas.com
![Page 41: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/41.jpg)
ICP DAS Co., LTD. www.icpdas.com
Q & A
Thankyouverymuch!
![Page 42: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/42.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
42
![Page 43: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/43.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
43
![Page 44: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/44.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
44
![Page 45: Industry 4.0 Smart factory Application Story](https://reader034.vdocuments.site/reader034/viewer/2022042723/58f22c0a1a28ab7a728b45a3/html5/thumbnails/45.jpg)
ICP DAS Co., LTD. www.icpdas.com
Industry 4.0
45
Informatization Automation
Intelligentization