industry 4.0 - from vision into the factory · 2019-01-08 · predictive analytics the history of...

© 2018 SmartFactory KLProf.Dr. Zuehlke

Prof. Dr. Dr. h.c. Detlef ZUEHLKEExecutive Chairman smartfactoryKL e.V.Kaiserslautern / Germany

Industry 4.0 - from vision into the factory


History and challenges


Choose and

personalize

„CLICK“

Personalized products are coming

4

Produce

Ship

Deliver

seconds

hours

weeks

days

We need…

High flexibility…

Short delivery… Demanding

customers…

1 Day…


Reshoring production

▪ Mass production

▪ Cost driven

▪ Long delivery times

Advances in ITShorter product lifecycles

▪ Mass customization

▪ Regional production

▪ Online driven

▪ Immediate delivery

Design Produce

Use

Design Produce

UseDesign

Produce

Use

DesignProduce

Use

5

from

to


Game changing technologies

5G wireless network

AI technologiese.g. Deep learning

CPS edge computing

Big Data Analytics

Ethernet TSN/SDNOPC UA

UX-Design

Cloud computing

6


Digital Transformation of the Industry

Logistics IT systems Cyber security Networks

7

Workforce

ERP MES

IntranetRemote ServicesTeleservice Remote Expert

WLAN NFC

mobile devices

Manufacture Logistics CP Factory locationIntralogistics Intralogistics Delivery Customers

Internet

CP Factory Supply Chain

Cloud VPN

Router

ProductionLan

Reliable WLAN

▪ 5G

InternetOrder

Invoicing

Supply chain


CIM-Era Lean-Era

Internetof Things

Smart-Era Industrie 4.0-Era

AI-Era AI-EraInternet-Era SoA/Agent-Era Big Data-Era

Industrial Automation

IT-computer sciences

1990 2000 2010 2020

AI-Era

1990 2000 2010 2020

2006iPhone

WLANBluetooth

Zigbee

Ethernet-TSN

OPC-UA

5G

Plug ´n Play

AugmentedReality

CloudEdge

AmbientIntelligence

DeepLearning

PredictiveAnalytics

The History of Industrial Automation

1981-1991 1991-2001 2001-2011 2011-…..

INDUSTRIE

4.0

the buzzword

Smart Home


The Industry 4.0 / smartfactoryKL History

2005 2008 2010 2011 2013 2015 2016 20182004

S ma r tF a ctor y K L – from research to practice

HighTech strategy

HH

Transfer

Research

IoT

Smart homes

-- SME--



Industry

Labour Unions


Technologies


NetworkServices

Field Device

Towards smart modules


ElectricalSignal

Controller

Field BusMessages

Controller

µWeb server

IP-Adress Cyber-Physical System

Fundamental Principles

Self Identification(who am I?)

Services Exploration(what do I offer?)

Autonomous Networking(who are my partners?)


The modular agile factory kit

SmartFactoryK L – from research to practice

Production line

Production modules

UniversalMachine

Connector

1

2

3

4

5

6

7

Ethernet-TSN, WiFi, 5G

TCP/IP

OPC-UA

SoA-Services

ISO-OSI Infomodels

InteroperabilityStandards

SEMANTIC SERVICE DESCRIPTIONOWL OWL-S SAWSDL …

Asset Administration Shell

ElectromechanicalStandards

CommunicationStandards

…needs a stack of standards

UMC


Standardization in progress


Reference architecture model RAMI 4.0 Asset administration shell


Third

Party

Supplier Customer

Technical device Sales Operation

Electronics

Mechanics

Software

App-Store

AppMeas

AppFilter

AppHistory

……

Firmware

……

…

Separation of Hard- & Software

Sales Sales


• Reliability issues• Responsibility issues• Certification issues• Version control issues• Cyber security issues• Cost sharing issues

Problems


The smartfactoryKL

where Industry 4.0 was born


The Association

Our vision:

Competence and transfer center for the demonstration of innovative ICT in manufacturing

Key data:

• Foundation: 2005

• Legal form: Non-profit registered association

• Executive Prof. Dr. Detlef Zühlke (Chairman), Andreas Huhmann (Harting), board: Dr. Thomas Bürger (Bosch Rexroth), Klaus Stark (Pilz)

• Members: 51 Companies and research organizations from 8 countries

• Employees: 50 employees

• Financing: Membership fees, research projects, industry projects, donations

SmartFactoryKL is located in the DFKI building


The partners of SmartFactoryKL

Dat e : Oc t ob e r 1 , 201 8


SmartFactoryKL - a success story

Work together - learn together - present together

Machine USB

Cyber Security

Modularity

NetworksStandards

ERPMES

Human support

First vendor-neutral full-scale testbed for Industrie 4.0 application

everythingPlug ´n Play


First Products on the market

S ma r tF a ctor y K L – von der Forschung in die Praxis

Backbone-Box Product memory Module localization

„Maschine-USB“-Connector Smart safety system Flexible conveyor locks

Energy Control, Firewall, Power Distribution

3x400V

Compr.Air

Emergency Stop

Network


Funded by

Berlin

Kaiserslautern

Dortmund

Augsburg

Stuttgart

Ilmenau

Chemnitz

Hamburg

Koblenz

Darmstadt

Magdeburg

Saarbrücken

Lingen

Siegen

Cottbus

Hannover

Bremen

RostockKiel

▪ Inform and qualify SME´s

▪ Transfer Industrie 4.0 knowledgeand technologies

▪ Demonstrate the futureof manufacturing and

▪ offer testbeds forSME developments

▪ Workforce qualification

24 competence centers IND404 SME agencies

Competence Centers IND40 for SME


Conclusion

Market drivers


The Vision for the 4th Industrial Revolution

Benefits for Enterprises and Society

Environmental▪ Energy- and resource-efficiency

(up to -50%)

▪ Increased sustainability

(Circular Economy)

▪ ‘Urban production’:

closer to employees’ homes

Social▪ ‘Better Work’: Work-life-balance

and appeal of work

▪ Autonomous systems

support social inclusion

▪ Onshoring vs. offshoring

Growth potential for Germany: > 100 billion Euro until 2025

Economic

▪ Individual products under the conditions of mass production

▪ Increased productivity and agility: minimize time to market

▪ Value generating processes are optimized to customer demand in real-time


Industrie 4.0 worldwide competition

670 Mio € / 5 J.

Germany

??

ChinaJapan

??

KoreaEU

CH

AUT640 Mio$/5 yrs Gov+Ind

320 Mio$/5 yrs states

USA


46% 7.8%

2.6%

6.6%

8.9%

2.1%

14.5%

Market share

Industrial Control Equipment2015

• IT-driven• Low production• Low qualification

• Industry + Government driven• High production• High qualification• SME structures

•Government driven•Huge production

but still on low level

•Low qualification

• Industry driven•High production•High qualification

CESMIIDMDII

AmericaMakes


Industrie 4.0 – what have we achieved?

A worldwide attention to shape future productiondriven by new market requirements

Worldwide intensive cooperation

Active development of worldwide standards

From research to first applications

From ideas to first products on the market

From smart actuators and sensors to smart supply chains

The insight for leadership and workforce development

Recognize production as essential for economic success


Industrie 4.0 – what are the upcoming challenges?

Watch the market driven changes to the world economy

Prepare for more rapid changes

Think in networks – act in networks

Think big – start small

Help the SME´s to stay competitive

Keep your employees in the loop

Train your people in digitization of processes

Indentify new business models driven by digitization

Watch the benefits of new technologies e.g. AI , industrial 5G


Thanks for listening!

Detlef ZuehlkeExecutive Chairman SmartFactory KL e.V.

[email protected]

Trippstadter Straße 12267663 Kaiserslautern / Germany

industry 4.0 - from vision into the factory · 2019-01-08 · predictive analytics the history of...

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