industry 4.0 enables smes for a smart future · industry 4.0 demonstration factory industry pioneer...
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Copyright @ 2019 HKPC All rights reservedInspiring Disruption
Industry 4.0 Enables SMEs for a Smart Future
Mr. Lyan LawSenior Consultant, Industry 4.0 & Enterprise 4.0Fraunhofer IPT Certified Industrie 4.0 ExpertSmart Manufacturing & Mainland DivisionHong Kong Productivity Council 16th October, 2019
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Offices in GBA4
630+ StaffCouncil Members23
Statutory Body
ITC
Years of Experiences
52
Government Subvention~30%
SMEs Clients*(based on no. of projects)~60%
~$466mExternal Income*
Industrial Applications*~90%
Projects*1,000+
Local Procurement(~60% SMEs)~84%
Hong Kong Productivity Council
Copyright @ 2019 HKPC All rights reservedInspiring Disruption
Copyright @ 2019 HKPC All rights reservedInspiring Disruption
Industry 4.0
Product Life Cycle
Collaboration
Value ChainX
X
XData
Definition of »Industrie 4.0«Common understanding at 2019
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HKPC enables Industry 4.0 in Hong Kong & GBA
Digital@HKPCPartnership with Fraunhofer IPT Industry 4.0 Recognition ProgrammeIndustry 4.0 Pioneer in Hong Kong & GBADeployment Strategy for Malaysia Industry 4.0
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Digital@HKPCThe first local demonstration centre
(Smart Industry One) for the future operation of Industry 4.0 smart factory inaugurated at 24th August, 2017
Demonstrate to Public• Industry 4.0• Enterprise 4.0• CMC Cycle• Smart Manufacturing• Smart Logistics• Smart Innovation• Smart Materials• Smart Machine & Process
Illustrate “Digital Transformation” technologies • Digitalization - Vertical & Horizontal Integration• Industrial IoT• 5G connected applications• Blockchain in Supply Chain and Manufacturing• Cyber Physical Production System (CPPS)• Smart Data Analytics• Augmented Reality (AR)• Autonomous Production• Human-Robot-Machine Collaboration• Mass Customization and Personalization• Industrial Cyber Security
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DigitalisationInternet of Things
Cyber SecurityReal-time Visibility
Data AnalyticCyber-physical System
Deep LearningArtificial Intelligence
Human-machine InterfaceVirtualisation
Technology
Invention & Innovationi4.0 Certified Trainingi4.0 Maturity Assessmenti4.0 Pilot Projecti4.0 Advisory Servicei4.0 Recognition
Services
x FraunhoferIPT
Industry 4.0 Partners Fraunhofer IPT, Germany
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Industry 4.0 Maturity Level for SMEs
Stepwise approach for SMEs upgrade and identify business benefits
FraunhoferIPT
Hong Kong Industry Maturity Level
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i4.0 Tailor-made Training & Pilot Technology
Application Development
i4.0 Pilot Projects Identification &
Strategic Roadmap
i4.0 Advisory & Consultancy Services
i4.0 Smart Enterprise & Factory (Maturity Level
Certificate)
Onsite Digital Transformation & Maturity
Assessment
Fraunhofer IPT & HKPC Developed an “Industry 4.0 Smart Enterprise & Factory Upgrade and Recognition Program”
A model for Manufacturing (OBM, ODM & OEM) to evaluate HKSMEs “i4.0/e4.0 Maturity Level Upgrade & Migration Strategy”
Critical Steps for SMEs toward Industry 4.0
1. Conduct i4.0 maturity assessment2. Identify i4.0 pilot project and formulate i4.0
upgrade & deployment strategy
1. Deploy i4.0 pilot projects2. Provide technology training during pilot
project implementation
1. Conduct recognition assessment
2. Recognize the achievement on i4.0 maturity level
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More is coming ……
Sector Specific + Stepwise ApproachOver 100 Companies …..
Industry 4.0 Pilot Company Cases
永漢WING HON
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1st Hong Kong Company achieved Industry 4.0 "1i Maturity LevelRecognition" on 11 Oct, 2018- Successfully undergone Digital Transformation in 15 months- End-to-end Digitalization and vertical integration of operation
and production- Connectivity of Machines (IIoT) and real time shop floor
visualization- Automation and robotics applied
Smart ManufacturingMetals & Plastic Industry
Smart ManufacturingElectronics Industry
2nd Hong Kong Company and 1st Electronics Industry achieved Industry 4.0 "1i Maturity Level Recognition" on 26 March, 2019- Successfully undergone Digital Transformation in 18 months- End-to-end Digitalization and development on Industrial IoT devices
for data integration between operation and production- Real time visualization of SMT shop floor OEE and data-driven Kaizen- Digital talent development for data analytics and machine learning
Real-time SMT Shop Floor OEE
Industry 4.0 Pioneers
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Smart ManufacturingPrinting Industry
3rd Hong Kong Company achieved Industry 4.0 "1i Maturity Level Recognition" on 22 May, 2019- Successfully undergone Digital Transformation in 12 months- Digital Lean driving continuous improvement through real-time
data acquisition from operation and production- Connectivity of Machines (IIoT) and real time shop floor
visualization- Real-time dashboard for order, material, WIP and FG
monitoring and alert for efficiency improvement
Real time Production Monitoring
Smart Manufacturing & ProductsToy Industry
A paradigm shift from traditional business to smart digital business by i4.0 concept- Smart product development by 3D Printing and
Mobile Apps platform for innovating a newdigital business model
- Extended to STEM education for students- Digitalization on Smart Production and
Operations for productivity & efficiencyimprovement
- Integrated with material suppliers by digitalsolutions for replenishment processoptimization.
Industry 4.0 Pioneers
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Metal
Plastics
Logistics
Mould
Smart Manufacturing
Smart Enterprise
Automotive
Home Appliance Machinery
Retail Trading & Import/Export
Professional & Scientific
Testing
Information Communication &
Technology
Property Hospitality & Tourism
Convention & Exhibition
Banking, Finance & Insurance
Electronics
Toys
Industry 4.0 & Enterprise 4.0 Applications
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Industry 4.0 Demonstration
Factory
Industry Pioneer –Pilot Case from
SMEs
Development on Local i4.0 Smart
Solutions
Development on future i4.0 Digital
Talents
Deployment Strategy for Malaysia Industry 4.0
• To educate Government, Associations,SMEs & University how i4.0 can help.
• To demonstrate the future needs fordevelopment of technologies.
• To create the awareness on i4.0 smartfuture.
• To build the first i4.0 pilot case forIndustry Pioneer.
• To develop the Malaysia i4.0 Maturitylevel and upgrade roadmap usingsector specific & stepwise approach.
• To groom the local solution vendor adoptingi4.0 innovation & Digital Transformation.
• To upgrade and speed-up the capability offuture technology development.
• To nurture and encourage startups andinnovation to drive local R&D technologies.
• To nurture talents through new technologytraining such as AI & Robotics, Machine Learning.
• To accelerate global partnerships with foreignresearch Institute, University & organizations.
• To build future digital talent pool through STEMeducation from school students.
Common understanding?
Business benefits?
Technology support?
Youth unemployment?
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Mr. Lyan LawSenior Consultant, Industry 4.0 & Enterprise 4.0Fraunhofer IPT Certified Industrie 4.0 ExpertSmart Manufacturing & Mainland Division
Tel +852 2788 5382
Hong Kong Productivity CouncilIndustry 4.0 / Enterprise 4.0 & Digital@HKPC
Innovate for a Smart Future