industry 4.0 - dc-it.resource.bosch.com · rbit/hrc-tec | 07/06/2017 © robert bosch gmbh 2017. all...

INDUSTRY 4.0 @ BOSCHING. MARINO CRIPPA

RBIT/HRC-TEC | 07/06/2017

© Robert Bosch GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2

Internet of Things (IoT)



Evoluzione nel dettaglio

Industry 1.0

1. Rivoluzione

Industriale

Meccanizzazione

•Controllo Meccanico

(camme)

•Energia: Acqua-

>Vapore

Industry 2.0

2. Rivoluzione

Industriale

Elettrificazione

•Schede perforate

•Lienee di montaggio

•Energy: elettrica

Industry 3.0

3. Rivoluzione

Industriale

Digitalizzazione

•Controlli a

programmazione

•PLC and PC based

control

•Field bus (Ethernet-

based)

•Electronic data storage

Industry 4.0

4. Industrial Revolution

Networking/Internet

•Utilizzo degli standari

Internet

•IP network

•Oggetti identificabili e

comunicanti

•Operazioni in Mobilità

•Sistemi scalabilit (es.

cloud)

Cyber-physical systems

Volume e diversità di prodotto



#THINKBIGSTARTSMALL

FINDYOUR OWN WAYTO INDUSTRY 4.0

PEOPLE AS A KEY PLAYER

LEARNASSESS

IMPLEMENT

Industry 4.0 at Bosch



Dual strategy for Connected Industry

250+ Bosch plants

worldwide

Leading Provider Leading User

Provider

with

external

business

Internal

enabler

Bosch

Rexroth

Software

Innovations

Packaging Connected

Devices and

Solutions

…

Data

Mining

Bosch

Sensortec

Logistics

Research

…

Engineering

and Business

Solutions

#ThinkBigStartSmall



• Percorso Evolutivo

• Scalabilità delle soluzioni

• Replicabilità dei casi d’uso

• Misurabilità attraverso indicatori di business

• Sincronizzazione delle competenze e dei profili

• Value Chain, processi e casi d’uso alla base

L’approccio Bosch


Adaptive Testing

increase efficiency

less invest

Predictive Maintenance

improve OEE

no sudden breakdown

Power / Energy

Management

peak reduction

energy cost saving

Quality Improvement

instant feedback

fast identification of error

sources

Shop Floor Mgmt. Information

real time data

fast escalation

paperless


Digital Supply Chain

stock saving

efficiency increase

transparency along supply

chain

Convertible Equipment

fix cost reduction

efficient M2H collaboration

human relief of

heavy load / repetitive tasks

Operator Support

agility & quick reaction

quality increase

efficiency increase

Added value process

#ThinkBigStartSmall


Applicazioni nella Value Chain

Analytics

Platform

Global

Traceability

Integrated Shopfloor

Suite

Point of Use Provider Supply Chain PlatformSupply Chain

Visualization

Maintenance Support

System

Tool Management Connection Building &

Factory Control

Systems

Milkrun

robot

iSupermarkt

Predictive

Maintenance

Shopfloor

Visualization

BarP/PJ-eGP | 07/06/2017

RBIT/HRC-TEC | 07/06/20178

• Base training

• Readiness assessment

LEARN

• Training specific

• TechAssessment

ASSESS

• Use Case Mapping

• Proof of conceptimplementatio

IMPLEMENT

© Robert Bosch GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

#ThinkBigStartSmall

The path



60%

of IoT projects

does not survive

past the

Proof of ConceptFonte: Survey Cisco 2017 0% 5% 10% 15% 20% 25% 30%

Lack of Expertise

Integration Complexity

Finding Budget

Security

Technology Maturity

Time to Market

Quality of Data

#ThinkBigStartSmall

Synchronize Process People Technology

RBIT/HRC-I4.0 | 07/06/2017


• Mid-long term

consulting services

• Realization of extended

I4.0 projects

SCALE UP

INDUSTRY 4.0 @BOSCHTRAINING, TECHNOLOGY & CONSULTING: FOUR INCREMENTAL STEPS

CL

IEN

TS

PR

OV

IDE

RS



Industry 4.0 live at BoschLogistics with RFID

10%

efficiency increase

in processes

30%

reduction of stock

in processes



Industry 4.0 live at BoschProduction quality: Smart tightening

Failure

reaction

time drastically

reduced

Estimate:

failure costs

reduced by

10%

Estimate:

down time

reduced by

10%



Industry 4.0 live at BoschFlexible Automation - APAS assistant

Direct and safe collaboration

Sensorskin

Autonomous recognition of objects

Integrated 3D image processing system

Configuration instead

of programming

User interface

Sensitive three-finger-

gripper

Universal gripper

Workspace monitoring

Additional feature

APAS speed switch

Location-independent

Quick release castors

Flexible

Mobile

Collaborative

Connected



Industry 4.0 live at BoschShopflor Transparecy – Active Cockpit

Interactive info

&

communication

platform

Data

collection

from different

sources

(SAP,MES,

SQL,Office

Live data for

Moring Round

(Notes,

mailing,escalation)

Up to 60’

saved per

day

Fully

customized

by java

widgets



Industry 4.0 live at BoschActive Assist Industry 4.0 Workplace

Worker

Guidance

Nutrunner

Positioning

Interactive

Instructions

Hand

Tracking

Product

identification

freely

configurable

and

adaptable

Interactive

guiding of

assembly

steps

Ergonomic

Reduced

failure costs

Assembly

data

documen-

tation



Industry 4.0 live at Boschi4.0 in an entire line – example Homburg

30%

stock reduction,

no setup

Up to

0.5mio €

savings

year / line

10%

output

increase

People as

key players



Use Case I – Bleichach Plant



Real Use Case II – Homburg Plant

industry 4.0 - dc-it.resource.bosch.com · rbit/hrc-tec | 07/06/2017 © robert bosch gmbh 2017. all...

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