industrial lasers - vision lasertechnik · vision academy laser training. many of our customers...

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Vision Industry LWI V

Industrial LasersLaser competence for your success

Tool and mold construction Sensor production

Precision mechanics Medical technology

Thin sheet metal processing Jewelry industry

Electrical technology Mechanical engineering

Applications

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Vision LasertechnikInnovative products giving you a competitive edge.

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Expertise has a name - VISION

Quality „Engineered and Made” in GermanyWe have put our trust in Germany as a production location and are passing on the advantages to you: • Productionanddevelopmentarebothunderoneroof,whichenablesshortdecision-makingprocesses andquickreactiontimes.• Theon-siteproductionguaranteesthatourhighqualityrequirementsaremet.Themajorityofourproducts aremanufacturedundercleanroomconditionsandallproductshavesuccessfullypassedallofourquality managementtests.• Investmentinthefuture:Inordertoensureourinnovativestrengthinthefuture,wedonotonlyconsistently investinourresearch-wealsoinvestinfuturetalentbyemployingtrainees.

Innovative product concepts designed for flexibility and stability:You can change both your area of application and your laser:• Ourlasershaveamodularstructureandareextendableandadjustable.Thismeansthattheycanbeusedflexibly andprovideyouwiththehighestinvestmentsecuritypossible.

High-quality and innovative components for a long lifespan• Qualityisalwaysourtoppriority.Thismeansthatourlasershavealonglifespan,areeasytomaintainandreduce downtime.

Our experienced employees whose expertise and passion are at your disposal - around the world• Wecometoyou-yourpersonalserviceteamprovides,amongothers,individualguidance,technicalsupportand VisionAcademylasertraining.

ManyofourcustomerschooseVisionbecausewehavesignifiedinnovativeproductsofthehighestqualityforover25years.Thisisonlyonegoodreason-thereisconsiderablymoreinitforyou:

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Table of contentsOverview of our products

The LWI V Small Chamber Type provides you with a powerful, compact and unified manual work

station with the latest generation of laser. All of our lasers come from our own development. Our

experiences from our many years of close cooperation with our customers are also incorporated in

this device.

We use our experience to guarantee your success!

The LWI V Flexx series sets global standards in all areas of application for manual and joystick-

guided micro-laser welding. With a medium output of either 120 watt, 2000 watt or 300 watt, the

Flexx has the right laser capacity for every application.

Optimal power for your success!

The Workstation T-Base V2 expands your FLEXX, turning it into a compact, open welding station

with a digitally-controlled three-axis work table and a separate height-adjustable laser head.

With a unique control concept, you can extend manual welding via a precise motion control with

sophisticated automatic and program functions.

Your benefit: increased productivity and replicable welding quality!

Developed for those users who want to be prepared for everything. The highest precision, whether

for repairing molds which weigh several tons, processing small tools or welding large sheet metal

housings. When combined with a FLEXX laser welding device, the UNIXX III Workstation is ready for

every welding task. Always productive and precise!

LWIVSmallChamberType–Thecompactmanualworkstation

LWI V FLEXX – Theall-rounder

WorkstationT-BaseV2–Stationary,forworkpiecesupto150kg.

Workstation UNIXX III – Stationary all-rounder

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Whether three meters high or in the center of a 5 x 5 m mold- with the Ultra-FLEXX extension arm,

you can reach every welding joint. The compact operating head, flexibly mounted on a numerically

controlled extension arm with four axis, enables an integrated device concept with sophisticated

automatic functions - ready for action for the customer on the spot.

Expand your business‘s range!

The MAXX combines the excellent properties of a LW14 laser welding device with all the advantages

of a digitally-controlled three axis workstation. The unified class 1 laser system allows for opera-

tions directly within the manufacturing environment.

The integrated CAN-Step control‘s sophisticated automatic functions increase your productivity.

Safe, productive and precise!

The objective of the development of LMI was high long-term stability and availability as well as out-

standing properties concerning beam quality and performance. Selected high-quality components

integrated into a one-of-a-kind hardware concept in combination with efficient software set new

standards in industrial labeling.

Advance technology for your success!

LWI IV Ultra FLEXX – Precise laser welding on the spot

LWI IV MAXX – With400literchambervolume

LMILaserMarkingSystem–Highendproductforthehighestrequirements

Technical Data – All details at a glance

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Technical Data LWI V SCT 60 W LWI V SCT 120 W

LaserSafetyClass class1,internalandtype„Open“class4

BeamSource Nd:YAG,flashlamppumped,pulsed

Wavelength 1064nm

max.PulseEnergy 70Joule

max.PeakPower 17kW

max.AveragePower 60W 120W

Duty Cycle 100%

EnergyAdjustmentMode Voltage or PWM Mode

Voltage 160–500V

Pulse Width 0.1–20ms

Pulse Frequency Singlepulseupto20Hz

Pulse Fill 10–100%

PWM Mode 1–100%

Focal Length 120mm

BeamDiameter 200µm–2mm,motorizedbeam-expander

Microscope Leicabinocular,ocularsmagnification20x

IlluminationofWorkplace DualLED-ColdLight,switchable



Thin sheet metal processing Dental technology

Electrical technology Jewelry industry

Applications

LWI V Small Chamber TypeThe compact manual work station

The LWI V Small Chamber Type provides you with a powerful, compact and unified manual work station with the latest generation of laser.

All of our lasers come from our own development. Our experiences from our many years of close cooperation with our customers are also incorporated in this device.

We use our experience to guarantee your success!

Note:Technicalinformationispartiallydependentonthedesignandfeaturesofthedevice.Wearecontinuouslyimprovingourproducts.Wereservetherighttomakechangestothesamewithoutpriorannouncement.Errorsexcepted.

Parameter Settings Memory 50settings,individualnamed

Energy Measurement System integrated

Controller Multi-controller-system,selfdiagnosticsystem,plaintextformaintenanceandstatusmessagesinterface:RS232,CAN-Bus

WeldingChamber:

Dimensions inside:Doors:Openingdimensions:

closed,windowwithlasersafetyfilterglass,remo-vablebottomplate,

max.270Wx400Lx230Hmm³two,safetycontrolledmax.210Wx170Hmm²

Shielding gas supply dual,onbeamaxisandselectableflexiblenozzle,adjustablegasdelay

Cooling-System integrated,closed,Water/Air-HeatExchangertemperaturecontrolledfan

Electrical Supply 230V/50Hz1,5kW 400V/50Hz4kW

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Suitable for laboratoriesThe high-quality, smooth andpore-free surface isnotonlyanelement of the device´s design-italsomeansthatitisidealforlaboratory areas and is easy toclean.

Large display with backlightingThelargebacklitdisplayprovidesthe user with a direct view ofall the important operating parameters. Adjustment limitsarevisualized.

The adjustment of theparameters themselves takesplace via the work chamber´scontrolelements.

High Power LEDcold-light illuminationHot working environmentsand the resulting moist hands areathingof thepastwiththismodernillumination.Thesharp,white light beamgives you thehighest color fidelitywhen youlookthroughthemicroscope.

Plus: it has a particularly long liefspanofover100,000hours.

On-axis shielding gas supplyA reliable on-axis shielding gassupply enables perfectweldingeven with highly-sensitivematerials, such as titanium, forexample.

The welded joint is alwaysflooded with shielding gasunder90degrees.Thispreventsthesortofshdadoweffectsandswirling which occurs when a lateralgassupplyisused.

Service, diagnosis and upgradeWith the integrated self-diagnostic system, you havethe opportunity to detect faults in ongoing operationsandtodisplaythisasplaintextinamessage.

Even the laser‘s own softwareundergoes constant furtherdevelopment: you can bringyour device up to date with a firmwareupgrade.

Multi-function pedalWith the aid of the practicalmulti-function pedal, boththe pulse trigger as well as all important parameters can bechangedatany time -withoutevenhavingtotakeyourhandoffyourworkpiece.

On-axis illuminationThis allows you to see into deep crevices or holes which wouldbe indarkness if lateralilluminationwereused.

The illumination comes alongsidetheopticalbeamandalways illumiantes accurately fromabove.

Beam Tuning SetThe innovative Beam TuningSet combined with boostertechnology guarantees a stable output even with verylow pulse energies. This isparticulary beneficial when itcomes to welding extremelysmall parts. The spot size canbereducedto50µm.

This feature is available aseither a fixed installation or amanuallyconnectableoption.

Large selection of additional options:

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Technical Data LWI V Flexx 120 W 200 W 300 W

LaserSafetyClass 4

BeamSource Nd:YAG,Flashlamppumped,pulsed

Wavelength 1064nm

max.PulseEnergy 70Joule 60Joule 70Joule

max.PeakPower 17kW 17kW 30kW

max.AveragePower 120W 200W 300W


Voltage 160–500V 160–500V 200–800V

Pulse Width 1–20ms 1–20ms 0.1–30ms

Pulse Frequency up to 20Hz 20Hz 30Hz


PWM Mode 1–100%

Focal Length 190mm

BeamDiameter 200µm–2mm,motorizedBeam-Expander

Microscope Leicabinocular,ocularsmagnification20x

IlluminationofWorkplace DualHalogen

Parameter Settings Memory 50settings,individualnamed

Energy Measurement System Integrated

Controller Multi-controller-system,selfdiagnosticsystem,plaintextforMaintenanceandStatusmessages

Interface RS232,CAN-Bus

Shielding Gas Supply flexibleNozzle,adjustablegasdelay


Cooling-Option ExternalCoolerprovided,integratedBypass-Controller

Electrical Supply 3Phases,400V/50Hz

Power Consumption 4kW 9kW 14kW

Dimensions(WxHxL)Laserhead:ca.120x120SupplyUnit:ca.450x915

x880mmx770mm

x925mmx880mm

x880mmx950mm

Weight ca.115kg ca.125kg ca.140kg




Electrical technology Mechanical engineering

Applications


LWI V FLEXXThe all-rounder

The LWI V Flexx series sets global standards in all areas of application for manual and joystick-guided micro-laser welding.

With a medium output of either 120 watt, 180 watt or 300 watt, the Flexx has the right laser capacity for every application.

Optimal power for your success!

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Display, operating, integrated energy measuringThe ergonomically arranged dis-play and terminal located closley behind themicroscopegive youadirectviewofalltheimportantoperatingparameters.The integrated energy measuring system indicates the emitted energyaftereverylaserpulseandthereforeenablesthemonitoringof the welding process as wellas thepreciseadjustmentof thepulseenergy.

Programmable shielding gas post-floodingInordertoeliminatetheoxidationof thewelded jointdirectlyafterit has been welded, the timesduring which the shielding gas ist still conducted on the welded joint following the welding canbeindividuallyset.

PWM modeIn the lower power range,which depends upon high stability, traditional lasers areinclinined toward a low „pulseto pulse stability“ and thus toa non-uniform welding result.The Pulse Width Modulation (PWM) gives a vastly more fineand stable coordination, as theinternal energy supply here worksintheareaoftheoptimaloutput.



Pulse shapingFree pulse shaping enables thesettingandsavingofallpossiblevariationsinthepulseprocess.

Materialswithdifferent thermalcoefficients of expansion thusshow a clearly better weldingbehaviour - your laser´s area ofapplicationthusexpands.

Booster technology for long lamp lifespan and heightened pulse stabilityThe booster enables you tofurther raise the „pulse to pulsestability“ and to lengthen thelifespanoftheflashlamp.Shortly before the shoot, thesimmer power is automatically increased, thus stabilizing theplasma in the lamp and increasing the electrode temperature. Thisleads to a substanitially morestableenergyoutputofthelaser,especiallywithlowenergy.

Large selection of lenses of different focal distancesA large selection of lenses ofdifferent focal lenghtsgivesyoutheoptimalratioofmagnificationwith the smallest accessiblespot sizes as well as the largestpossible focal length for yourapplication.

The change from a normal lenstoextensionorswivelopticsonlytakesafewseconds,withouttheneedforanyadditionaltools.

Beam Tuning SetThe innovative Beam TuningSet combined with boostertechnology guarantees a stable output even with verylow pulse energies. This isparticulary beneficial when itcomes to welding extremelysmall parts. The spot size canbereducedto50µm.

This feature is available aseither a fixed installation or amanuallyconnectableoption.

Large selection of additional options:

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Workstation T-Base V2Stationary, for work pieces up to 150kg.

The Workstation T-Base V2 expands your FLEXX, turning it into a compact, open welding station with a digitally-controlled three-axis work table and a separate height-adjustable laser head.

With a unique control concept, you can extend manual welding via a precise motion control with sophisticated automatic and program functions.

Your benefit: increased productivity and replicable welding quality!

Technical Data LWI V Workstation T-Base V2

Configuration AssemblyofAluminumprofile•XY-cross-tableandliftingcolumn•AdditionalliftingcolumntoadjustheightofLaserhead

Electro-mechanicalDrive XY,Z-Axis Spindle-Drive,StepperMotor,integrated

LaserHead-Axis Pinion-Drive,DC-Gear-Motor,integrated

Travel Path XY,Z-Axis ca.360x320x250mm

LaserHead-Axis 515mm

Speed-Control XY,Z-Axis DynamicJoystickcontrol

LaserHead-Axis Slow-andFastmotion

WorkBench AluminumplatewithfixationnutsPT25,facemilled•Dimensionsapprox.800x300mm•max.Load:150kgcentered

Controller VISIONCAN-StepStepperMotor-Control-System,integratedHardware(SupplyUnit)

User-Terminals Joystick-Terminal Graphic-Display,backlightand3-Axis-Joystick

External-Terminal: BacklightTouch-ScreenDisplayincl.Emergency-StopSwitch

Dimensions(HxWxL) ca.1290x710x820mm

Weight ca.100kg

Tool and mold construction Electrical technology

Precision mechanics Sensor production

Thin sheet metal processing Medical technology

Applications


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Precise work tableThe XY cross table, with itsstable precision linear slide,screwdriveandhigh-resolutionstepper motor, provides thebasis for exact positioning andhighrepeataccuracy.

Yourworkpiece canbeaccura-telyandflexiblysetontheplain-milled aluminium slot profileslab.

Comfort: Adjustable laser headFor ergonomic and flexibleworking: The microscope‘seyepoint height can beindividually adjusted to thesize of the operator thanks tothe motorized adjustable laserhead.Thisenablesfatigue-proofworkwithanalternatinghealthyposture. In addition, you alsohave the option to expand theworkspaceunderthelaserheadifrequired.

Stable stamp axisThanks to its elaborate linearslideonfourlargestainlesssteelshafts and precision cylindersleeve, the precise steering ofhighloadsisguaranteed.

Thehigh-resolutionscrewdrivewithitspowerfulsteppermotorprovidesbothexactpositioningandhighprocessingspeeds.

CAN-Step: The intelligent axis controlPrecisely controls axis move-ments. This extends manualweldingbyitssophisticatedau-tomatic and programable func-tions.

Touchscreen and Joystickterminals directly in your workspace provide a unique,simple control concept. Thanksto the completely integrated hardware, a separate computerisnotneeded.

PDS – Pulse Distance SynchronizationProvides a constant pulse over-lapping through the dynamic synchronization of the pulsetriggerwiththeaxismovement.

PDS ensures replicable weldingresultswithdifferentspeedsandconsistent, homogenous weldjointsinallmovementsituations.Therefore, a higher operatingspeedcanbereached.

„Teach in“ programmingEnables the handling ofcomplicated geometries in four axis without complexprogramming. A small numberofsupportpointsarehitonceonthecontouroftheworkpieceinadvance.

Theusercansubsequentlymovethe programmed welding line forward and backward usingthejoystickandcanalsoshiftitsposition by offsetting the startpoint.

PCD – 3 Point Cycle DefinitionYou can process circular type contoursbyusingthePCDfunc-tionwiththeXYaxis.Thecircularpathispreciselydefinedthroughthe teaching of only three sup-portpoints.Youdonotneedtoknowthecenterorthediameter;thepositionontheworkpieceisoptional.

You can move along the pro-grammedcourseeitherforwardor backward by using the joy-stick.

Can be combined with a rotating deviceSpecially developed turning units increase the user value of yourworkstation. They incorporateallfunctionsofCAN-Stepcontrol,availableatthetouchofabutton,including pulse synchronizationand„Teachin“programming.Additional features:• Swivel-mounted• Freeimplementationup toØ40mm•differentchucktypes,chucking rangeuptoØ160mm.

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Workstation UNIXX IIIStationary all-rounder

Developed for those users who want to be prepared for everything.

The highest precision, whether for repairing molds which weigh several tons, processing small tools or welding large sheet metal housings. When combined with a FLEXX laser welding device, the UNIXX III Workstation is ready for every welding task.

Always productive and precise!

Technical Data LWI V Workstation UNIXX III

Configuration •3-Axisextensionarm •manualinclinationofFLEXX-Laserhead

Electro-mechanicalDrive Spindle-Drive,StepperMotor,integrated

TravelPathXY,Z-Axis 750x390x655mm

Speed-Control Dynamic3-Axis-JoystickControl

WorkBench •removable •Aluminumplatewithlocknuts,Øca.370mm •turntable •lead-throughØca.40mm•max.Load200kgcentered

Controller VISIONCAN-StepStepperMotor-Control-System,integratedHardware(SupplyUnit)

User-Terminals Joystick-Terminal Graphic-Display,backlightedand3-Axis-Joystick

ExternalTerminal: BacklightedTouch-ScreenDisplayincl.Emergency-StopSwitch

Dimensions(HxWxL ca.1700x1300x1800mm

Weight ca.500kg

Tool and mold construction

Thin sheet metal processing

Electrical technology

Applications


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CAN-Step: The intelligent axis controlPrecisely controls axismovements.Thisextendsmanualwelding by its sophisticatedautomatic and programablefunctions.

Touchscreen and Joystickterminals directly in your workspace provide a unique,simple control concept. Thanksto the completely integrated hardware, a separate computerisnotneeded.


PDS ensures replicable weldingresultswithdifferentspeedsandconsistent, homogenous weldjoints in all movement situa-tions.Therefore,ahigheropera-tingspeedcanbereached.

„Teach in“ programmingEnables the handling ofcomplicated geometries in four axis without complexprogramming. A small numberofsupportpointsarehitonceonthecontouroftheworkpieceinadvance.

Theusercansubsequentlymovethe programmed welding line forward and backward usingthejoystickandcanalsoshiftitsposition by offsetting the startpoint.

PCD – 3 Point Cycle DefinitionYou can process circular type contours by using the PCDfunction with the XY axis. Thecircularpathispreciselydefinedthrough the teaching of onlythreesupportpoints.Youdonotneed toknowthecenteror thediameter; the position on theworkpieceisoptional.


Can be combined with a rotating deviceSpecially developed turning units increase the user value of yourworkstation. They incorporateallfunctionsofCAN-Stepcontrol,availableatthetouchofabutton,including pulse synchronizationand„Teachin“programming.Additional features:• Swivel-mounted• Freeimplementationup toØ40mm•differentchucktypes,chucking rangeuptoØ160mm.

Integrated work table with apertureThe useful high load capacitywork table can be revolvedunderthelaserhead.

The plain-milled slot profileworktop can be rotated and islocked.

Supportsandworktopsprovidefree lead through. This allowsyou to weld long work piecessmoothly.

Concept: Flexible useThe enormous traverse paths of the extension arm enablethe processing of longweldinglinesandlargesurfaceswithoutrepeat clamping of the workpiece,whilethelaserheadstaysflexibleandcanalsobemanuallytilted.

Suitable for the processing ofsmalltoverylargeworkpieces.

Operating comfort For an ergonomic and flexibleworkspace:

Leg space and a manually adjustablehead tiltprovide theoptimalconditionsfortheuser.

All operating elements are ergo-nomically attached closely to the workinghead.Youhaveadirectviewofallparametersettings.

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LWI IV Ultra-FLEXXPrecise laser welding on the spot

Whether three meters high or in the center of a 5 x 5 m mold - with the Ultra-FLEXX extension arm, you can reach every welding joint.

The compact operating head, flexibly mounted on a numerically controlled extension arm with four axis, enables an integrated device concept with sophisticated automatic functions - ready for action for the customer on the spot.

Expand your business‘s range!

Technical Data LWI V Ultra-FLEXX

LaserSafetyClass 1

BeamSource Nd:YAG,Flashlamppumped,pulsed

Wavelength 1064nm

max.PulseEnergy 70Joule

max.PeakPower 17kW

max.AveragePower 120W


Voltage 160–500V

Pulse Width 1-20ms

Pulse Frequency SinglePulseupto20Hz


PWM Mode 1–100%

Focal Length 120mm

BeamDiameter 600µm–2,5mm,motorizedBeam-Expander

Laser-Controller •Multi-controller-system•selfdiagnosticsystem•plaintextforMaintenanceandStatusmessages

Interface: RS232,CAN-Bus


Laser head •Leicabinocular,oculars20x,turnable360°•DualLED-ColdLight•Shieldinggassupply,flexiblenozzle•manualinclinationandrotation360°

ExtensionArm •motorizedmovementXY-Axis,Arm-LengthandInclination•Z-AxisbyInclinationincl.radiuscorrection•manualturnable,electro-magneticbrake•manualadjustablecrank

Travel path Arm Length X-/Y-AxisZ-Axis

1.110mm130x130mm0–3.000mm

Motor-Driver VISIONCAN-StepStepperMotor-Control-System,integrated

User-Terminals Joystick-Terminal,Touch-Screen-Terminal

Electrical Supply 3-Phases400V/50Hz4,5kW

Dimensions ca.W790xL900xH1400mm³(mainunit)

Weight ca.250kg


Thin sheet metal processing

Applications


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Compact operating headYou can comfortably work innarrow machine access with the extraordinarily compactmicroscopeoperatinghead.

Shielding gas supply and high-brightness LED illumination arealready integrated, as are theelectronic spot adjustment,high-speed anti-glare and lasershield filter. This eliminates theunnecessarytanglingofcables.

Precise movementPrecise head movement in XY directionprovidesastablecrosstable underneath the towercombined with the high-reso-lution, stepper motor-drivenscrewdrive.

The adjustment in the Z axis isaccomplished via the tilt of thearm. The software corrects anydeviations due to the real move-mentoftheheadonaradiusbychangingthearmlength.

Swivelling and inclinableThe microscope operating head canbecompletelyswiveledandrotatedby360degrees.Themi-croscope itself can equally beindependently rotated by 360degrees. This guarantees ergo-nomic workspaces in practicallyeverysituation.The software automatically cor-rects the orientation and align-ment of the movement axis tothejoystickaxisatthetouchofabutton.

CAN-Step: The intelligent axis controlPrecisely and dynamically controls axis movements. Thisextends manual welding by itssophisticated automatic and programmingfunctions.

Touchscreen and Joystickterminals directly in your workspace provide a unique,simple control concept. Thanksto the completely integrated hardware,aseparatecomputerisnotneeded.

Lockable arm jointThe extension arm can becranked by the lockable joint.Machine edges, which obstructtheaccesstotheweldjointwitha straight arm, are thus over-come.

Thisshowstheunmatchedflexi-bilityof theUltra-FLEXX,whosewelding head can reach every angle.

PDS – Pulse Distance SynchronisationProvides a constant pulse over-lapping through the dynamic synchronization of the pulsetriggerwiththeaxismovement.

PDS ensures replicable weldingresultswithdifferentspeedsandconsistent, homogenous weldjoints in all movement situa-tions.Thereforeahigheropera-tingspeedcanbereached.

Fast pre-positioning You can conduct fast pre-positioning through the extension of the extension armin rapid traverse. In addition,this can be freely rotated overthe toweraxis.At thepushofabuttonaneletromagneticbrakelocks the arm. The softwarecorrects the angle offsetbetween the arm position andthe axis of the integrated crosstable. Theoperator thus retainstheusualorientation.

„Teach in“ programmingEnables the handling of com-plicated geometries in four axiswithout complex programming.Asmallnumberofsupportpointsarehitonceonthecontouroftheworkpieceinadvance.

Theusercansubsequentlymovethe programmed welding line forwardandbackwardusingthejoystickandcanalsoshiftitsposi-tionbyoffsettingthestartpoint.

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LWI IV MAXXWith 400 litre chamber volume

The MAXX combines the excellent properties of a LW14 laser welding device with all the advantages of a digitally-controlled three axis workstation. The unified class 1 laser system allows for operations directly within the manufacturing environment.

The integrated CAN-Step control‘s sophisticated automatic func-tions increase your productivity.

Safe, productive and precise!

Technical Data LWI V MAXX 120 W

LaserSafetyClass 1,internalandopenchambermodeclass4

BeamSource • Nd: YAG• Flash lamp pumped•pulsed

Wavelength 1064nm

max.PeakPower 70Joule

max.Impulsleistung 17kW



Voltage 160–500V

Pulse Width 1-20ms

Pulse Frequency Singlepulseupto20Hz


PWM Mode 1–100%

Focal Length 120mm

BeamDiameter 200µm–2mm,motorizedBeam-Expander

Microscope Stereomicroscope,ocularsmagnification20x


WeldingChamber: • Closed,tworemovabledoors,safetycontrolled• Twoarminlets,WindowwithLaserprotectionglass• DualLED-ColdLight•Shieldinggassupply, flexiblenozzle•Dimensionsinsidemax.270Wx400Lx230Hmm³

Workingplatform

•Dimensions•Travelpath(XxYxZ)• Speed Control•max.Load

Numeric controlled movement

600x690mm²,stainlesssteel250x250x350mm²Dynamic3-Axis-JoystickControl400kgcentered

Laser-Controller Multi-controller-system,selfdiagnosticsystem,plaintextforMaintenanceandStatusmessages

Interface: RS232,CAN-Bus

Motor-Driver VISIONCAN-StepStepperMotor-Control-System,integrated

User-Terminals Joystick-Terminal,twobacklightedDisplays

Electrical Supply 3-Phases,400V/50Hz4,5kW

Dimensions ca.W1100xL1050xH1730mm

Weight ca.350kg


Applications


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Display, operating, integrated energy measuringThe ergonomically arranged notification and operating unitsdirectly behind the microscopegiveyouanimmediateviewofallthe important operating parame-ters.The integrated energy measuring system indicates the emitted energyaftereverylaserpulseandthereforeenablesthemonitoringof the welding process as wellas thepreciseadjustmentof thepulseenergy.

„Teach in“ programmingEnablesthehandlingofcompli-catedgeometriesinfouraxiswi-thoutcomplexprogramming.Asmallnumberofsupportpointsare hit once on the contour oftheworkpieceinadvance.

Theusercansubsequentlymovethe programmed welding line forwards and backwards usingthejoystickandcanalsoshiftitsposition by offsetting the startpoint.

PWM modeIn the lower power range,which depends upon high stability, traditional lasers areinclinined toward a low „pulseto pulse stability“ and thus toa non-uniform welding result.The Pulse Width Modulation (PWM) gives a vastly more fineand stable coordination, as theinternal energy supply here worksintheareaoftheoptimaloutput.

PCD – 3 Point Cycle DefinitionYou can process circular type contoursbyusingthePCDfunc-tionwiththeXYaxis.Thecircularpathispreciselydefinedthroughthe teaching of only three sup-portpoints.Youdonotneedtoknowthecenterorthediameter;thepositionontheworkpieceisoptional.


CAN-Step dieintelligente AchssteuerungCAN-Step: The intelligent axis controlPrecisely and dynamically con-trols axis movements. This ex-tends manual welding by itssophisticated automatic and programmingfunctions.The Joystick terminal directlyin your workspace provide aunique, simple control concept.Thankstothecompletelyinteg-ratedhardware,aseparatecom-puterisnotneeded.




PDS ensures replicable weldingresults with different speedsand consistent, homogenousweldjointsinallmovementsitu-ations. Therefore, ahighopera-tingspeedisalsoreached.

Versatile fixturesAdditionaldeviceoptionsexpandthe MAXX‘s area of applicationand increase the user value:• Pulseshaping• Boostertechnologyforlonger lamplifespanandincreased pulsestability• Lensesofdifferentfocal distances,extensionsand deflectionunits• Beamtuning–theswitchable fineweldingoption• RotationunitsoftheRTseries

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Note:Technicalinformationispartiallydependentonthedesignandfeaturesofthedevice.Wearecontinuouslyimprovingourproducts.Wereservetherighttomakechangestothesamewithoutpriorannouncement.Errorsexcepted.WindowsXP®,Vista®areregisteredtrademarksofMicrosoftCorp.WinLase®LANisaregisteredtrademarkofLanmarkCorp.,

LMI Laser Marking SystemHigh end product for the highest requirements

The objective of the development of LMI was high long-term stability and availability as well as outstanding properties concer-ning beam quality and performance.

Selected high-quality components integrated into a one-of-a-kind hardware concept in combination with efficient software set new standards in industrial labeling.

Advance technology for your success!

Technical Data LMI Laser Marking System

LaserSafetyClass 4

BeamSource YtterbiumFiberLaserdiodepumpedwithMOPA-Architecture

Wavelength 1.055–1.075nm


BeamQuality M²<2

Pulse Frequency 1-25kHz,modulated:25–500kHz,cw

Pulse Width variable9–200ns,25Waveform-Presets

max.PeakPower 14kW

max.PulseEnergy 0,8mJ

max.Scanningspeed 6m/s

FocusingopticsF-Theta 160

MarkingFieldSize 110x110mm²

BeamDiameter 35µm

Resolution 725dpi

Pilot laser 3per650nm/1mW

MarkingSoftware WinLase® LAN

OperatingSystem WindowsXP®,Vista®,Windows7®

License USB-HardwareDongle

Languages D,GB,I,F,E,KOR,JAPundCN

SoftwareFeatures •Editingofallobjects•SettingofallLaserspecificParameters•linearand2D-Barcodes•Graphic-Import:DXF,DWG,PLT,EMF,WMF,EX2 MCL,BMP,JPG,GIF,PCX•AutomationObjects

InterfacesHardware •Ethernet,•Start-Mark,Ready,Busy,Interlock,4DigitalI/Os•Stepper-Motor-AxisDriver(option)

InterfacesSoftware •COMAutomationServer•HostInterfaceControlTCP/IP

Electrical Supply 230V/50Hz650W

Dimensions 19“-Rackdevice,5HE,Length500mm

Weight ca.45kg




Electrical technology

Applications

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HIgHLIgHTS

Fiber laserFiber lasers clearly haveadvantages compared to traditional laser technologies.Theycombinehighoutputwiththebestbeamquality.

Thepumpdiodeshavealifespanten times longer than that oftraditional diode-pumped sys-tems. Elaborate to aligning andmaintenance-intensive opticalcomponents in the resonator are completelyeliminated.

Integrated system monitoring Allstatussignals,inputandout-put signals aswell as faults aredetectedbythehardware,inde-pendentofthecontrolsoftware,and are clearly shown on the backlitdisplay.

This makes maintenance easierand also help to quickly locateand repair sources of error. Apower measurement system is integrated.

MOPA architectureA direct modular seed laser for the effective control of thepulseparameter of a fiber laserisusedforthefirsttimeinMOPAarchitecture. In addition, youhave benefit from the controlofthepulseshapeandduration(Pulsetunefunction).

In comparison to traditional modulations,higherpulsepeaksup to 14 kW and higher pulsefrequencies up to 500 kHz arepossible.

Integrated axis controlUptofoursteppermotordriversfor the control of linear orrotating axis can be optionallyintegrated into thehardware.Afurther12canbeconnectedviaaninterface.

The control software providescomprehensive functions tomove the axis either manuallyorviaaprogram.Soitispossibleto give eachmarking object itsownaxisposition.

Pulse tune functionGives you the unique opportunity to reduce pulse energy over the pulsewidthwhenworkingwithsomewhat sensitive materials.And at the same tine having maximum output. This meansa higher working speed as aresult.

The LMI has 25 pre-definedwaveformpresetsforthesettingof thepulsewidth from9ns to200ns.

Functional marking softwareWiththefollowingfeatures:• Intuitiveuserinterfacein numerous languages• Simpleprocessingofthe objectintheworkarea• SupportsWindowsfonts, linearand2Dbarcodes• Importofgraphicse.g.DXF, WMF,BMP,JPG,GIF• Easyserializationoftextand barcodeobjects• Markontheflypossible

Scanner control with DSPIn order to be able to use thevery high pulse repetition rates in a useful way, the LMIis equiped with a high-speedscannersystem.

The control and dynamic alignment of the scanner takesplace thanks to a digital signalprocessor.Everytimeitisstarted,the scanner is recalibrated -completely automatically. Out-dated manual alignment and maintenanceareeliminated.

With software interfaces• Communicationwithyour ERP/PPSsystem• IntegratedCOMautomation serverforaccessforthe WinLaseLANfunctionlibrary forprogrammers• HostControlInterfacefor accesstohostprogramsfor the distant control and monitoringofTCP/IP interfaces

•COM-AutomationServer•TCP/IP-HostControl- Interface

20

Technical DataAll details at a glance

LWI V Small Chamber Type 60 W LWI V Small Chamber Type 120 W LWI V FLEXX 120 W LWI IV FLEXX 180 W LWI IV FLEXX 300 W LWI IV Ultra-FLEXX LWI IV MAXX 120 W

Laser Safety Class class1,internalandtype„Open“class4 class1,internalandtype„Open“class4 4 4 4 1 1,internu.beioffenemKammerbetrieb4

Beam Source Nd:YAG,flashlamppumped,pulsed Nd:YAG,flashlamppumped,pulsed Nd:YAG,Flashlamppumped,pulsed Nd:YAG,lampengepumpt,gepulst Nd:YAG,lampengepumpt,gepulst Nd:YAG,lampengepumpt,gepulst,fasergeführt

Nd:YAG,lampengepumpt,gepulst,fasergeführt

Wavelength 1064nm 1064nm 1064nm 1064nm 1064nm 1064nm 1064nm

max. Pulse Energy 70Joule 70Joule 70Joule 60Joule 70Joule 70Joule 70Joule

max. Peak Power 17kW 17kW 17kW 17kW 30kW 17kW 17kW

max. Average Power 60W 120W 120W 180W 300W 120W 120W

Duty Cycle 100% 100%

Energy Adjustment Mode Voltage or PWM Mode Voltage or PWM Mode Voltage or PWM Mode SpannungoderPWMFunktion SpannungoderPWMFunktion SpannungoderPWMFunktion SpannungoderPWMFunktion

Voltage 160–500V 160–500V 160–500V 160–500V 200–800V 160–500V 160–500V

Pulse Width 0.1–20ms 0.1–20ms 1–20ms 1–20ms 0.1–30ms 1-20ms 1-20ms

Pulse Frequency Singlepulseupto20Hz Singlepulseupto20Hz upto20Hz bis20Hz bis30Hz Einzelpulsbis20Hz Einzelpulsbis20Hz

Pulse Fill 10–100% 10–100% 10–100% 10–100% 10–100% 10–100% 10–100%

PWM Mode 1–100% 1–100% 1–100% 1–100% 1–100% 1–100% 1–100%

Focal Length 120mm 120mm 190mm 190mm 190mm 120mm 120mm

Beam Diameter 200μm–2mm,motorizedbeam-expander 200μm–2mm,motorizedbeam-expander 200μm–2mm,motorizedbeam-expander 200µm–2mm,motorischverstellbar 200µm–2mm,motorischverstellbar 600µm–2,0mm,motorischverstellbar 200µm–2mm,motorischverstellbar

Microscope Leicabinocular,ocularsmagnification20x Leicabinocular,ocularsmagnification20x Leicabinocular,ocularsmagnification20x Leica-Stereo-Mikroskop,20-fachOkulare Leica-Stereo-Mikroskop,20-fachOkulare Stereo-Mikroskop,20-fachOkulare

Illumination of Workplace DualLED-ColdLight,switchable DualLED-ColdLight,switchable DualHalogen 2-fachHalogen 2-fachHalogen 2-fachLED-Kaltlicht 2-fachLED-Kaltlicht,schaltbar

Parameter Settings Memory 50settings,individualnamed 50settings,individualnamed 50settings,individualnamed 50SätzemitNamenspeicherbar 50SätzemitNamenspeicherbar 50SätzemitNamenspeicherbar 50SätzemitNamenspeicherbar

Energy Measurement System integrated integrated integrated Integriert Integriert Integriert Integriert

Controller Multi-controller-system,selfdiagnosticsystem,plaintextformaintenanceandstatus messages

Multi-controller-system,selfdiagnosticsystem,plaintextformaintenanceandstatus messages


Multiprozessorsteuerung,Selbstdiagno-sesystem,Wartungshinweiseu.Statusmel-dungeninKlartext


Multiprozessorsteuerung,Selbstdiagno-sesystem,WartungshinweiseundStatusmeldungeninKlartext

Multiprozessorsteuerung,Selbstdiagnose-system,Wartungshinweiseu.Statusmel-dungeninKlartext

Interface RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus

Welding Chamber

Dimensions insideDoorsOpening dimensions

closed,windowwithlasersafetyfilterglass,removablebottomplate


closed,windowwithlasersafetyfilterglass,removablebottomplate


geschlossen,2aushängbareTüren,sicher-heitsüberwacht,frontseitigeArmeingriffe,FenstermitLaserschutzfilter,2-fachLED-Kaltlicht,flexibleSchutzgaszuführung,Absaugungvorbereitet,Innenabmessun-genmax.B270xT400xH230mm

Shielding gas supply dual,onbeamaxisandselectableflexiblenozzleadjustablegasdelay

dual,onbeamaxisandselectableflexiblenozzle,adjustablegasdelay

flexibleNozzle,adjustablegasdelay zuschaltbarmitvariablerNachströmzeit,AuslassüberflexibleGasdüse

zuschaltbarmitvariablerNachströmzeit,AuslassüberflexibleGasdüse




integrated,closed,Water/Air-HeatExchangertemperaturecontrolledfan


vollständigintegriert,geschlossen,Wasser/Luft-WärmetauschermittemperaturgesteuertemLüfter




Motor-Drive VISIONCAN-Step-Schrittmotorsteuerung,integriert

VISIONCAN-Step-Schrittmotorsteuerung,integriert

Electrical Supply 230V/50Hz 3-Phases400V/50Hz 3-Phases400V/50Hz 3-phasig,400V/50Hz 3-phasig,400V/50Hz 3-phasig,400V/50Hz 3-phasig,400V/50Hz

max. Average Power Consumption 1,5kW 4kW 4kW 9kW 14kW 4,5kW 4,5kW

Dimensions ca.620Wx1140Lx1060Hmm ca.620Wx1140Lx1060Hmm Laserhead:ca.120x120x880mmSupply unit:ca.450x915x770mm³

Laserkopf:ca.180x300x925mm²Versorgungseinheit: ca.540x915x880mm³

Laserkopf:ca.180x300x1150mm²Versorgungseinheit: ca.540x915x950mm³

ca.B790xT900xH1400mm³(o.Auslegearm),

ca.B1100xT1050xH1730mm³

Weight ca.80kg ca.80kg ca.115kg ca.125kg ca.160kg ca.250kg ca.350kg

21

LWI IV Small Chamber Type 60 W LWI IV Small Chamber Type 120 W LWI IV FLEXX 120 W LWI V FLEXX 200 W LWI V FLEXX 300 W LWI V Ultra-FLEXX LWI V MAXX 120 W

Laserschutzklasse 1,internundAusführungOpen4 1,internundAusführungOpen4 4 4 4 1 1,internalandopenchambermodeclass4

Strahlquelle Nd:YAG,lampengepumpt,gepulst Nd:YAG,lampengepumpt,gepulst Nd:YAG,lampengepumpt,gepulst Nd:YAG,Flashlamppumped,pulsed Nd:YAG,Flashlamppumped,pulsed Nd:YAG,Flashlamppumped,pulsed Nd:YAG,Flashlamppumped,pulsed

Wellenlänge 1064nm 1064nm 1064nm 1064nm 1064nm 1064nm 1064nm

max. Impulsenergie 70Joule 70Joule 70Joule 60Joule 70Joule 70Joule 70Joule

max. Impulsleistung 17kW 17kW 17kW 17kW 30kW 17kW 17kW

max. mittlere Ausgangsleistung 60W 120W 120W 200W 300W 120W 120W

Einschaltdauer 100% 100%

Pulsenergieeinstellung SpannungoderPWMFunktion SpannungoderPWMFunktion SpannungoderPWMFunktion Voltage or PWM Mode Voltage or PWM Mode Voltage or PWM Mode Voltage or PWM Mode

Spannung 160–500V 160–500V 160–500V 160–500V 200–800V 160–500V 160–500V

Pulsdauer 0.1–20ms 0.1–20ms 1–20ms 1–20ms 0.1–30ms 1-20ms 1-20ms

Pulswiederholrate Einzelpulsbis20Hz Einzelpulsbis20Hz bis20Hz upto20Hz upto30Hz Singlepulseupto20Hz Singlepulseupto20Hz

Puls Fill 10–100% 10–100% 10–100% 10–100% 10–100% 10–100% 10–100%

PWM mode 1–100% 1–100% 1–100% 1–100% 1–100% 1–100% 1–100%

Brennweite 120mm 120mm 190mm 190mm 190mm 120mm 120mm

Spotdurchmesser 200µm–2mm,motorischverstellbar 200µm–2mm,motorischverstellbar 200µm–2mm,motorischverstellbar 200μm–2mm,motorizedbeam-expander 200μm–2mm,motorizedbeam-expander 600μm–2mm,motorizedbeam-expander 200μm–2mm,motorizedbeam-expander

Beobachtungsoptik Leica-Stereo-Mikroskop,20-fachOkulare Leica-Stereo-Mikroskop,20-fachOkulare Leica-Stereo-Mikroskop,20-fachOkulare Leicabinocular,ocularsmagnification20x Leicabinocular,ocularsmagnification20x Stereomicroscope,ocularsmagnification20x

Beleuchtung d. Arbeitsbereichs 2-fachLED-Kaltlicht,schaltbar 2-fachLED-Kaltlicht,schaltbar 2-fachHalogen DualHalogen DualHalogen DualLED-ColdLight DualLED-ColdLight,switchable

Parameterspeicher 50SätzemitNamenspeicherbar 50SätzemitNamenspeicherbar 50SätzemitNamenspeicherbar 50settings,individualnamed 50settings,individualnamed 50settings,individualnamed 50settings,individualnamed

Energiemesssystem Integriert Integriert Integriert integrated integrated integrated integrated

Steuerung Multiprozessorsteuerung,Selbstdiagno-sesystem,Wartungshinweiseu.Statusmel-dungeninKlartext







Schnittstellen: RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus RS232,CAN-Bus

Schweißkammer:

InnenabmessungenÖffnungsklappenÖffnungsweite

geschlossen,FenstermitLaserschutzfilter,demontierbareBodenschale,Absaugungvorbereitetmax.B270xT400xH230mm³zwei,sicherheitsüberwachtmax.B210xH170mm²

geschlossen,FenstermitLaserschutzfilter,demontierbareBodenschale,Absaugungvorbereitetmax.B270xT400xH230mm³zwei,sicherheitsüberwachtmax.B210xH170mm²

Closed,tworemovabledoors,safetycontrolled,Twoarminlets,WindowwithLaserprotectionglass,DualLED-ColdLight,Shieldinggassupply,flexiblenozzle,Dimensions inside max.270Wx400Lx230Hmm³

Schutzgaszufuhr zweifach,entlangderStrahlachseundzuschaltbarüberflexibleZuführung,varia-bleNachströmzeit

zweifach,entlangderStrahlachseundzuschaltbarüberflexibleZuführung,varia-bleNachströmzeit


flexibleNozzle,adjustablegasdelay flexibleNozzle,adjustablegasdelay flexibleNozzle,adjustablegasdelay flexibleNozzle,adjustablegasdelay

Kühlung vollständigintegriert,geschlossen,Wasser/Luft-WärmetauschermittemperaturgesteuertemLüfter







Bewegungssteuerung VISIONCAN-StepStepperMotor-Control-System,integrated

VISIONCAN-StepStepperMotor-Control-System,integrated

Elektrischer Anschluss 230V/50Hz 3-phasig,400V/50Hz 3-phasig,400V/50Hz 3-Phases400V/50Hz 3-Phases400V/50Hz 3-Phases400V/50Hz 3-Phases400V/50Hz

max. mittlere Leistungsaufnahme 1,5kW 4kW 4kW 9kW 14kW 4,5kW 4,5kW

Abmessungen ca.B620xT1140xH1060mm³ ca.B620xT1140xH1060mm³ Laserkopf:ca.180x300x850mm²Versorgungseinheit:ca.540x915x840mm³

Laserhead:ca.120x120x950mmSupply unit:ca.450x915x880mm³

Laserhead:ca.120x120x880mm²Supply unit:ca.450x915x950mm³

ca.W790xL900xH1400mm³(mainunit)

ca.W1100xL1050xH1730mm³

Gewicht ca.80kg ca.80kg ca.115kg ca.125kg ca.140kg ca.250kg ca.350kg


22

CertifiedAllVisionlaserscomewiththemostmodernandhighestmanufacturingstandardsasamatterofcourse.AlongsideextensivequalitymanagementaccordingtoDINENISO9001:2000andEN13485,weproducethemajorityofourproductsinspecialcleanrooms.Theresult:precisetechnologyforthehighestofrequirements-aguarantorforyoursuccess.

ExtensiveWithVision,yougetdevelopment,salesandproductionallunderoneroof.Allofourlasersarespeciallybuiltbyourconstructorsaccordingtoyourneeds.Inadditiontothis,wealsoproducecompletedevices.Asaresult,youreceiveextensivelaserexpertisewithVision.

IndividualTheinnovativeVisionlasertechnologyprovidesflexiblesolutionsforindividualapplications.Customer-specificadjustmentsfromspotdiametertofocuslength,pulsemodulationorhandlingsystemsarepossibleatalltimes.

Tried and testedVisionlasersareinactionaroundtheworld.Andweareconstantlywelcomingnewcustomers.Comprehensivereferencesanddelightedcustomersareourbestadvertisement.Wearehappytoprovideyouwithcontactsfromyourindustryifyousowish.

ReliableVisionlaseritselfcanbeintegratedinalreadyexistingproductlinesonyourinterface.Thismeans:evenintheexpansionofyourapplicationfield,youwillretainthehighestinvestmentsecuritypossible.

Our guaranteeExpertise has a name - Vision

23

Vision LasertechnikInnovative products giving you a competitive edge.

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Lügensteinweg2730890Göxe/Germany

Telephone:+49(0)5108/6446-0Telefax:+49(0)5108/6446-11

E-Mail:[email protected]:www.vision-lasertechnik.de

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