inductors and transformers for demanding … and transformers for demanding environments since 1952...
TRANSCRIPT
Manufacturing Facilities
HQ - Huntington Beach, California (1952)
• Product Design, Research & Development
• Qualification Test Laboratory
• Failure Analysis
• Tool & die fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space and Military
• Authorized by DLA to perform Qualification Testing
Mexicali, Mexico (1968)
• 300+ employees ; 40,000 square feet
• Cell Manufacturing and Lean manufacturing
• Orders from single pieces to thousands
• In House Tool & die design & fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space, Military, high temp and
Hi-rel.
• Authorized by DLA to perform Qualification Testing
New Expansion
• Purchased new building in
Huntington Beach
• MIL-STD-981
• AS9100
• Full turn Machine Shop
• Class 100,000 Level Clean Room
• Additional areas designated for research, development
and prototypes
• Mechanical, Electrical and Environmental Testing
Agency Approvals & Certifications
Certifications/Qualifications
• AS9100
• ISO 9001:2008 Certified
• ITAR Compliance (Registration and MLA)
• Soldering:• IPC- 610
• J-STD-001ES
• NASA-STD-8739.3
• DLA authorized for qualification testing
• MIL H 38534 (Hybrid Microelectronics)
• MILSTD 981
• NASA EEE INST 002
• TORR
Military Standards
• MIL PRF 27
• MIL PRF 55631
• MIL PRF 83446 (T level Pending)
• MIL PRF 15305
• MIL PRF 21038
• MIL PRF 39010 (pending)
• MIL STD 1553
• DSCC 93027
• COTS, COTS+
60+ YEARS OF HERITAGE(abbreviated list)
Defense & Aerospace Oil & Gas Industry Space
APS
Baker Hughes
Benchtree
Cissoid
Chevron
Datacan
GE Energy
Halliburton
Houston Sigma
Hybrid Design
Innova
JAE
Microtesla
Sensorwise
TI
Weatherford
X-Rel Semi
Airbus
BAE
Ball Aerospace
Boeing
Exelis - ITT Corp.
General Dynamics
General Electric
Goodrich Corp.
Harris
Honeywell
India Space Agency
L-3 Communications
Lockheed Martin
Moog
Northrop-Grumman
Parker Hannifin
Raytheon
Rockwell
Sagem
Sandia National Laboratories
Thales
Aeroflex
BAE
Ball Aerospace
Boeing Satellite Sys.
EADS
ESA
Exelis – ITT Corp.
General Dynamics
Honeywell
JPL/NASA
L-3 Communications
Lockheed Martin
Mitsubishi
Japan Aerospace
Moog
NEC Toshiba
Orbital Sciences
Raytheon
SEAKR Engineering
Sierra Nevada
Space Systems Loral
Vanguard Supported Programs
Defense Aerospace Space
787 Dreamliner
Airbus
C-130
Hawker 4000
Euro Fighter
F-35 JSF
F-22
F-16
V22 Osprey
LRDR
EKV
GPS III
ICESAT-2
Orion
Osiris
Insight
Block III
Space Clock
Iridium Next
GOES-R
World View 3
Space Fence Deep Space Atomic Clock
OBC - On Board Computer
Aegis AN/SPY-1 Navy Radar
AGS - Advanced Gun System
ALPHA
AN/TPQ-53 Radar
ARS F-15 Air Refueling
ATDL - Advanced Tactical Data
Link
CARA
ISIS - Integrated Sensor is
Structure
JDAM - Joint Direct Attack
Munitions
LANTIRN ER
Nuclear Fuses
OIMU
Sniper
SPIRIT
Viper
AMRAAM
Griffin
Patriot
Capabilities
Tooling
– CNC tooling
– Powdered Iron Core fabrication
– Header and Case fabrication
– Resistance Micro Welding
– Lead-frames
– Shipping Trays
▪ Protects Co-planarity
▪ Suitable for Irregular Shapes
Finishing
– Vacuum Impregnation
– Pressure Curing
– Transfer Molding
– Epoxy
– Paint/Varnish
Testing and Process Capability
• Testing
• Corona/partial discharge Testing ( 50,000V)
• Thermal Shock - 55 to 200+
• Thermal Chambers -55 to 215
• Electrical Parameter Characterization
• High and Low Frequency
• High Voltage to 50Kv
• Shock and Vibration
• Signal Injection
• Transient Injection
• Real Time X-Ray
Technical Expertise
• Magnetic core materials
- Standard ferrites, powdered iron, MPP, Kool Mu, silicon steel, nickel, cobalt alloys, amorphous metals ,nanocrystalline & more
• Magnetic core geometries
- All standard shapes & sizes
- Custom shapes & sizes
• Winding geometries
- Form/air, annular, hybrid, Sector, Distributed
- Litz, foil, specialty wire & windings, multifilar
- Conventional
• Cross-functional Design Review Team
• Formalized NPI process
• Advanced design tools & methods
• Mechanical CAD
• Thermal simulation
• Process Documentation
• Specialized Magnetics design & optimization tools
• Product Depth
• Catalog Items (Commercial to Space)
• Build to SCD, MIL Spec, ESCC, customer Requirement
• Customized Versions of Catalog items
• Build to Print ability
• Build to Concept
• 10,000+ SCDs
Technical Expertise
RF Inductors
• RF Family
– RF Chips• M83446 Slash 4/5/6/8/9/10/11
• MS21423
• Vanguard “S” Level
– Air Core Inductors
• *** NEW AC2 & AC3****
• Formed Wire , Coax, Triax
– Leaded RF Toroids
– Hermetically Sealed
– Termination option for Gold
– Competitors-• Limited Offering
• No or little distribution practive
RF Inductors
• Wideband Transformers– Thru Hole
– SMD
– Gull Wing
– Tailored to meet your needs
– Expanding catalog offering ~ 3GHz
• Offering– Commercial
– Military/COTS+
– Space
Power Products
• Dual Wound Inductors (M27/DSCC 93027)• Series
• Parallel
• 1:1 Isolation
• Single Wound Inductors
• Current Sense
• Gate Drive
• Flyback
• Isolation
• EMI
• Common/Differential Mode
• Build to print.
Communication , Pulse & Data BusApplications
• Communications
– Isolation
– Ethernet
– 10BaseT
– 100BaseT
• 1553 Data Bus
• M21038
• Pulse Transformers
• Build to Print
• All are offered in commercial, military, space, hirel and high temp
Power Magnetics
• Transformer Topologies:
– Flyback, Buck, Boost, Forward, Bridge, Current Sense, Gate Drive, Resonant, Isolation other
– Space, Medical, Industrial, High Temp
– Custom designed to suit needs
– mW to MW
– Single Phase – Multi Phase
– Wire Bondable /Ceramic Substrate
• Inductors
– Bobbin Wound
– Toroid
– Single / Dual
– Custom Wound
– SMD or Thru Hole
– Wire bondable
Integrations/Assemblies
• Sub Assemblies, Substrates
• Embeddable Parts
• Environmental Testing of OEM Components
• Transfer Molding (over molding)