indian wind tubine

68
MAGNETICALLY LEVITATED VERTICAL AXIS WIND TURBINE Project report submitted in partial fulfillment of the requirement for the award of degree of BACHELOR OF TECHNOLOGY IN MECHANICAL ENGINEERING Submitted By K GOPI NATA - 09241A0364 K PRADEEP - 09241A0381 G PRADEEP KUMAR - 09241A0382 M S SANKETH - 09241A03A5 Under the Guidance of Dr. ADAPA RAMA RAO Prof & Dean, Counseling and Career Guidance Department Of Mechanical Engineering Gokaraju Rangaraju Institute of Engineering and Technology Bachupally, Hyderabad – 500 090, A.P, India April, 2013

Upload: capesperita

Post on 21-Nov-2015

11 views

Category:

Documents


2 download

DESCRIPTION

indian population de la merdié

TRANSCRIPT

  • MAGNETICALLY LEVITATED VERTICAL AXIS WIND TURBINE

    Project report submitted in partial fulfillment of the requirement for the award of degree of BACHELOR OF TECHNOLOGY

    IN

    MECHANICAL ENGINEERING

    Submitted By

    K GOPI NATA - 09241A0364

    K PRADEEP - 09241A0381

    G PRADEEP KUMAR - 09241A0382

    M S SANKETH - 09241A03A5

    Under the Guidance of

    Dr. ADAPA RAMA RAO Prof & Dean, Counseling and Career Guidance

    Department Of Mechanical Engineering

    Gokaraju Rangaraju Institute of Engineering and Technology

    Bachupally, Hyderabad 500 090, A.P, India

    April, 2013

  • Gokaraju Rangaraju Institute of Engineering and Technology

    (Affiliated to Jawaharlal Nehru Technological University)

    HYDERABAD

    CERTIFICATE

    This is to certify that the Project Report entitled MAGNETICALLY

    LEVITATED VERTICAL AXIS WIND TURBINE being submitted by K GOPI NATA

    (09241A0364); K PRADEEP (09241A0381); G PRADEEP KUMAR (09241A0382);

    M SRIVATHSA SANKETH (09241A03A5) in partial fulfillment for the award of B.Tech

    in Mechanical Engineering to the department of Mechanical Engineering; Gokaraju

    Rangaraju Institute of Engineering and Technology; affiliated to Jawaharlal Nehru

    Technological University, Hyderabad is a record of bonafide work carried out by them under

    our guidance and supervision.

    The results embodied in this Project Report have not been submitted to any

    other University or Institute for the award of any degree or diploma.

    Guide :

    Dr. ADAPA RAMA RAO

    Dean & Professor

  • ACKNOWLEDGEMENT

    It is a pleasure to express thanks to Dr. ADAPA RAMA RAO for the encouragement

    and guidance throughout the course of this project.

    We would like to express our heartfelt gratitude and appreciation to

    Dr. ADAPA RAMA RAO of the Mechanical Department for his relentless patience

    and guidance throughout every phase of the project. His impressive intellection and

    insightfulness was a major contributing factor to the success of this project.

    I am grateful to our principal Dr. JANDHYALA N MURTHI who most ably run the

    institution and has had the major hand in enabling me to do my project.

    I profoundly thank Dr. K.G.K. MURTHI, Head of the Department of Mechanical

    engineering who has been an excellent guide and also a great source of inspiration to

    my work and also Dr. P.A.P. NAGENDRA VARMA under whose kind supervision

    we accomplished our Project.

    I would like to thank my internal guide Dr. ADAPA RAMA RAO once again for his technical guidance, constant encouragement and support in carrying out my project at

    college.

    The satisfaction and euphoria that accompany the successful completion of the task

    would be great but incomplete without the mention of the people who made it

    possible with their constant guidance and encouragement crowns all the efforts with

    success.

    K GOPINATA K PRADEEP 09241A0364 09241A381

    G PRADEEP KUMAR M S SANKETH

    09241A0382 09241A03A5

  • ABSTRACT

    This project dwells on the implementation of an alternate configuration of a

    wind turbine for power generation purposes.. A vertical axis wind turbine (VAWT) is

    introduced by magnetic levitation technology to optimize the performance. The

    system utilize nature of permanent magnet as a replacement for ball bearings to

    levitate the turbine component and thus minimize energy losses while rotating, which

    is the major problem that faced by conventional wind turbine. The Maglev Wind

    Turbine is expected to bring wind power technology to the next level. Furthermore,

    the system can be suited in use for rural and urban areas of low wind speed regions.

    The selection of magnet materials in the design of wind turbine system will be

    discussed. A model of wind turbine is built to perform several tests such as starting

    wind speed, rotational speed at constant wind speed, and time taken to stop rotation

    completely. The results obtained will be compared with the model of conventional

    wind turbine. Power will then be generated with an axial flux generator, which

    incorporates the use of permanent magnets and a set of coils.

  • CONTENTS

    INTRODUCTION 01

    LITERATURE REVIEW 03

    IMPORTANCE OF PROJECT 06

    DESCRIPTION OF PROJECT 07

    CHAPTER 01 :

    1.1 CHARACTERISTICS OF WIND TURBINES 09

    1.2 SITE SELECTION CONSIDERATIONS 10

    1.3 MATERIALS USAGE IN WIND TURBINES 12

    CHAPTER 02 :

    2.1 TYPES OF WIND TURBINES 16

    2.2 MAJOR COMPONENTS OF A WIND TURBINE 18

    2.3 WIND FORCE 19

    CHAPTER 03 :

    3.1 WORKING PRINCIPLE 23

    3.2 COMPONENTS SELECTION 26

    CHAPTER 04 :

    4.1 ABOUT CATIA 31

    4.2 DESIGN OF WIND TURBINE 33

    CHAPTER 05:

    5.1 FABRICATION TECHNIQUES 42

    5.2 WIND TURBINE BLADE HUB ASSEMBLY 46

    5.3 PROTOTYPE COMPONENTS 47

    5.4 ACCESSORIES USED 51

    CHAPTER 06:

    6.1 TEST PROCEDURE 54

    6.2 TEST RESULTS AND DISCUSSION 55

    CONCLUSION 58

    REFERENCES 59

  • LIST OF FIGURES

    S.No Figure

    Number Name of the figure Page no.

    1 2.1 HAWT Configuration 16

    2 2.2 VAWT Configuration 17

    3 2.3 Typical Wind Turbine Major Components 18

    4 3.1 MAGLEV concept (with ring magnets for shaft) 23

    5 4.1 Drafting Sheet - Levitation Magnets 34

    6 4.2 Catia - Product Design - Levitation Magnets 34

    7 4.3 Drafting Sheet - Turbine Blade 35

    8 4.4 Catia - Product Design - Turbine Blade 35

    9 4.5 Drafting Sheet - Turbine Shaft 37

    10 4.6 Catia - Product Design - Turbine Shaft 37

    11 4.7 Drafting Sheet - Turbine Base 38

    12 4.8 Catia - Product Design - Turbine Base 38

    13 4.9 Drafting Sheet - Magnet sleeve 39

    14 4.10 Catia - Product Design - Magnet Sleeve 39

    15 4.11 Catia - Turbine Blade hub assembly 40

    16 5.1 Turbine Base with fixed stepped shaft 47

    17 5.2 Magnet Sleeve 47

    18 5.3 Blade hub 48

    19 5.4 Rotor 48

    20 5.5 Rotor integrated to Turbine head & setup on rigid base

    49

    21 5.6 Magnetic Levitation in progress 49

  • 22 5.7 Stator in alignment to rotor 50

    23 5.8 Multimeter M830B 51

    24 5.9 YAMAYO Vernier Callipers 51

    25 5.10 Spirit Level 52

    LIST OF TABLES

    S.No Table

    Number Table Page no.

    1 6.1 Test 1: The starting wind speed of wind turbine model

    55

    2 6.2 Test 2: The rotational speed of wind turbine model at constant wind speed

    55

    3 6.3 Test 3: The time taken by wind turbine model to stop rotation

    55

    LIST OF GRAPH

    S.No Graph Graph Page no.

    1 1.1 Power Generation 2010 - 2013 01

    2 3.1 B-H Curve of Various Magnetic Materials 28

  • INTRODUCTION

    Nowadays, we will ultimately need to search for renewable or virtually

    inexhaustible energy for the human development to continue. Renewable energy is

    generally electricity supplied from sources, such as wind power, solar power,

    geothermal energy, hydropower and various forms of biomass. These sources have

    been coined renewable due to their continuous replenishment and availability for use

    over and over again.

    The popularity of renewable energy has experienced a significant upsurge in

    recent times due to the exhaustion of conventional power generation methods and

    increasing realization of its adverse effects on the environment. The exploration of

    renewable energy is the only approach to reduce our dependence on fossil fuels.

    Among the renewable energy sources Wind Energy is one of the fastest growing

    energy sources which is growing at the rate of 30% annually [1].

    Graph 1.1 : Power Generation 2010 - 2013

  • Wind energy was first harvested centuries ago, when early windmills were

    used to power millstones, pumps, and forges. More recently, the wind is harnessed by

    using a special collector, called wind turbine to produce a clean, safe source of

    electricity. Various designs have been proposed in order to create a high efficient

    wind turbine which will be able to generate maximum electric power. They may vary

    either in the design of shape of the turbine blades, the axis of rotation, and other

    useful modification.

    The wind speeds in most of Asian zone is much lower than 7 m/s, especially in

    the cities, but the mechanical frictional resistance of existing wind turbines is too big,

    usually it can't start up when the wind speed is not big enough. This project introduces

    structure and principle of the proposed magnetic levitation wind turbine for better

    utilization of wind energy. Maglev Wind turbine has the features of no mechanical

    contact, no friction etc. minimizing the damping in the magnetic levitation wind

    turbine, which enables the wind turbine start up with low speed wind and work with

    breeze. The Maglev wind turbine, which was first unveiled at the Wind Power Asia

    exhibition in Beijing, is expected take wind power technology to the next level with

    magnetic levitation [2].

    The aim of this major qualifying project is to design and integrate an advance

    technique, Magnetic Levitation(Maglev) into turbine system in order to increase the

    efficiency. If the efficiency of a wind turbine is increased, then more power can be

    generated thus decreasing the need for expensive power generators that cause

    pollution. Since one of the main complaints about wind turbines is the sound they

    produce, this is a huge advantage over other turbine designs.

  • LITERATURE REVIEW

    Wind Energy

    Wind is known to be another form of solar energy because it comes about as a

    result of uneven heating of the atmosphere by the sun coupled with the abstract

    topography of the earths surface. With wind turbines, two categories of winds are

    relevant to their applications, namely local winds and planetary winds. The latter is

    the most dominant and it is usually a major factor in deciding sites for very effective

    wind turbines [3].

    There are some reasons to support in using the wind energy to produce

    electricity power. Wind power available in the atmosphere is much greater than

    current world energy consumption. The exploitation of wind power is only limited by

    the economic and environmental factors, since the resource available is far larger than

    any practical means to develop it. Renewable energy produced from the wind has

    attracted a lot of attention and support in recent years. However, this green energy is

    often criticized for its low output and lack of reliability.

    Wind Turbine

    The basic working principle of a wind turbine is: When air moves quickly, in

    the form of wind, and their kinetic energy is captured by the turbine blades. The

    blades start to rotate and spin a shaft that leads from the hub of the rotor to a generator

    and produce electricity. In general, they are two types of wind turbine according to the

    axis they are rotating about. Horizontal axis wind turbine (HAWT) is the type of wind

    turbine which has a main rotor shaft and electrical generator at the top of tower and

    pointed to the direction of wind. Most of them possess a gear box which turns the

  • slow rotation of turbine blades into faster rotation that is more suitable to drive an

    electrical generator.

    As for the Vertical axis wind turbine (VAWT) consists of generator and

    gearbox which are placed at the ground and thus there is no need for a tower to

    support them as in HAWT. The main rotor shaft is arranged vertically to allow the

    turbine blades rotate without facing to the direction of the wind. In VAWT system,

    the generator and gearbox is placed on the ground rather than on the top. There is no

    need of the support from a tower make it more accessible for maintenance.

    Magnetic Levitation

    Magnetic levitation (maglev) is a method in which an object is suspended with

    no support other than magnetic fields. The magnetic force produced is used to

    counteract the effects of the gravitational force and lift up the object.

    By placing these two magnets on top of each other with like polarities facing

    each other, the magnetic repulsion will be strong enough to keep both magnets at a

    distance away from each other. The force created as a result of this repulsion can be

    used for suspension purposes and is strong enough to balance the weight of an object

    depending on the threshold of the magnets

    There are many advantages for utilizing magnetic levitation that is to

    minimize friction, make force measurement, design, and entertaining devices.

    Recently, this advance technology is applied into transportation system in which non

    contacting vehicle travel safely at very high speed while suspended, guided, and

    propelled above a guide way by magnetic fields. The concept of magnetically

    levitated vehicle stimulates the development of useful application in various fields

    such as the power generation.

  • Maglev Wind Turbine

    The vertically oriented blades of the wind turbine are suspended in the air

    above the base of the machine by using permanent magnet which produces magnetic

    force to lift up the blades. This system does not require the electricity to operate

    because no electromagnets are involved. Since the turbine blades are suspended by

    magnetic force produce by the permanent magnet, there is no need of ball bearing to

    retain the blades. This allows the friction between the blades and ball bearing can be

    reduced significantly and thus, minimizes the energy loss. This also helps reduce

    maintenance costs and increases the life span of the generator.

    Generator

    The basic understanding of a generator is that it converts mechanical energy to

    electrical energy. Generators are utilized extensively in various applications and for

    the most part have similarities that exist between these applications. Over the years,

    alternating current has been the common choice of power supply. AC is popular

    because the voltage can be easily stepped up or down using a transformer. Due to the

    inherent properties of a transformer, DC voltage cannot be altered using this type of

    equipment. Transformers operate due to a changing magnetic field in which the

    change in magnetic flux induces a current.

    With the AC flux generator design, its operability is based on permanent

    magnet alternators where the concept of magnets and magnetic fields are the

    dominant factors in this form of generator functioning. These generators have air gap

    surface parallel to the rotating axis and the air gap generates magnetic fluxes

    perpendicular to the axis.

  • IMPORTANCE OF PROJECT

    As a efficient upgrade this project prefers an advanced technique, Magnetic

    levitation for Wind Energy Power Generation. Maglev wind turbines have several

    advantages over conventional wind turbines. Theyre able to use winds with starting

    speeds as low as 4.5 meters per second (m/s). Also, they could operate in winds

    exceeding 40 m/s. It would also increase generation capacity by 20% over

    conventional wind turbines and decrease operational costs by 50%. This make the

    efficiency of the system become higher than the conventional wind turbine The

    maglev wind turbines will be operational for about 100 years [4].

    Unlike the traditional horizontal axis wind turbine, this design is levitated via

    maglev (magnetic levitation) vertically on a rotor shaft. This maglev technology

    serves as an efficient replacement for ball bearings used on the conventional wind

    turbine and is implemented with permanent magnets. This levitation will be used

    between the rotating shaft of the turbine blades and the base of the whole wind turbine

    system.

    The turbine uses permanent type of rare earth magnets (neodymium), not

    electromagnets and therefore, it does not require electricity to run. This friction

    between the turbine blades and the base can be reduced significantly and thus

    produces maximum power output.

  • DESCRIPTION OF PROJECT

    Magnetic levitation weight reduction structure for a vertical wind turbine

    generator includes a frame, a fixed permanent magnet, an axle, a revolving permanent

    magnet, a blade hub, and a generator. The fixed permanent magnet fixed to the frame

    has a first repulsive surface. The axle is connected to the frame. The revolving

    permanent magnet fixed to the axle has a second repulsive surface in relation to the

    first repulsive surface of the fixed permanent magnet. Both the first and the second

    repulsive surfaces repel with each other. The blade hub and the generator are

    connected to the axle. When the revolving permanent magnet is rotated, the axle

    functions as a balance center. An out structure supports the stator and the rotor is

    placed over turbine head.

    The main components of the system is the maglev zone, blade hub and

    Auxiliary Current (AC) generator. It will convert the kinetic energy from the wind to

    the electricity for usage.

    A modified roof ventilator is used as wind turbine. The main function of the

    free spinning roof ventilator is to provide fresh air in roof space and living area all

    year round 24 hours a day free of charge. The new idea of the magnetic levitation

    helps to improve the turbine speed and electrical production. This modification has

    benefits of the better air ventilation, but also have extra electricity supply for load

    appliances.

    The concept behind wind turbine vents is that the turning blades will help

    force air out of the attic. The blades or vanes are shaped to allow for maximum wind

    catching ability, resulting in rotation at minimal winds speeds of 8kph or lower.

  • CHAPTER - 01

  • 1.1 CHARACTERISTICS OF WIND TURBINES

    Wind Speed

    This is very important to the productivity of a windmill. The wind turbine only

    generates power with the wind. The wind rotates the axis (horizontal or vertical) and

    causes the shaft on the generator to sweep past the magnetic coils creating an electric

    current.

    Blade Length

    This is important because the length of the blade is directly proportional to the

    swept area. Larger blades have a greater swept area and thus catch more wind with

    each revolution. Because of this, they may also have more torque.

    Base Height

    The height of the base affects the windmill immensely. The higher a windmill

    is, the more productive it will be due to the fact that as the altitude increases so does

    the winds speed.

    Base Design

    Some base is stronger than others. Base is important in the construction of the

    windmill because not only do they have to support the windmill, but they must also be

    subject to their own weight and the drag of the wind. If a weak tower is subject to

    these elements, then it will surely collapse. Therefore, the base must be identical so as

    to insure a fair comparison.

  • 1.2 SITE SELECTION CONSIDERATIONS

    The power available in the wind increases rapidly with the speed; hence wind

    energy conversion machines should be located preferable in areas where the winds are

    strong & persistent. The following point should be considered while selecting site for

    Wind Energy Conversion System (WECS) [5].

    High annual average wind speed

    The wind velocity is the critical parameter. The power in the wind Pw, through a

    given X section area for a uniform wind Velocity is

    Pw = KV3 (K is constant)

    It is evident, because of the cubic dependence on wind velocity that small increases in

    velocity markedly affect the power in the wind.

    e.g. doubling V, increases Pw by a factor of 8.

    Availability of wind V(t) curve at the proposed site

    This important curve determines the maximum energy in the wind and hence is the

    principle initially controlling factor in predicting the electrical o/p and hence revenue

    return of the WECS machines, it is desirable to have average wind speed V such that

    V12-16 km/hr i.e. (3.5 4.5 m/sec).

    Wind structures at the proposed site

    Wind especially near the ground is turbulent and gusty, & changes rapidly indirection

    and in velocity. This departure from homogeneous flow is collectively referred to as

    the structure of the wind.

  • Altitude of the proposed site

    If affects the air density and thus the power in the wind & hence the useful WECS

    electric power o/p. The winds tends to have higher velocities at higher altitudes.

    Local Ecology

    If the surface is bare rock it may mean lower hub heights hence lower structure cost,

    if trees or grass or ventation are present. All of which tends to de-structure the wind.

    Nearness of site to local center/users

    This obvious criterion minimizes transmission line length & hence losses & costs.

    Nature of ground

    Ground condition should be such that the foundations for WECs are secured, ground

    surface should be stable.

    Favorable land cost

    Land cost should be favorable as this along with other sitting costs, enters into the

    total WECS system cost.

  • 1.3 MATERIALS USAGE IN CURRENT WIND TURBINES

    A wide range of materials are used in wind turbines. There are substantial

    differences between small and large machines and there are projected changes in

    designs that will accommodate the introduction of new material technologies and

    manufacturing methods. To arrive at a total, the material usage is weighted by the

    estimated market share of the various manufacturers and machines types. In general

    the materials used for wind turbines are Steel, Aluminum, Copper and Plastic [6].

    Properties of aluminium [7] :

    Physically, chemically and mechanically aluminium is a metal like steel, brass,

    copper, zinc, lead or titanium. It can be melted, cast, formed and machined much like

    these metals and it conducts electric current. In fact often the same equipment and

    fabrication methods are used as for steel.

    Light Weight

    Aluminium is a very light metal with a specific weight of 2.7 g/cm3, about a third

    that of steel. For example, the use of aluminium in vehicles reduces dead-weight

    and energy consumption while increasing load capacity. Its strength can be

    adapted to the application required by modifying the composition of its alloys.

    Corrosion Resistance

    Aluminium naturally generates a protective oxide coating and is highly corrosion

    resistant. Different types of surface treatment such as anodizing, painting or

    lacquering can further improve this property. It is particularly useful for

    applications where protection and conservation are required..

  • Electrical and Thermal Conductivity

    Aluminium is an excellent heat and electricity conductor and in relation to its

    weight is almost twice as good a conductor as copper. This has made aluminium

    the most commonly used material in major power transmission lines.

    Reflectivity

    Aluminium is a good reflector of visible light as well as heat, and that together

    with its low weight, makes it an ideal material for reflectors in, for example, light

    fittings or rescue blankets.

    Ductility

    Aluminium is ductile and has a low melting point and density. In a molten

    condition it can be processed in a number of ways. Its ductility allows products of

    aluminium to be basically formed close to the end of the products design.

    Impermeable and Odourless

    Aluminium foil, even when it is rolled to only 0.007 mm thickness, is still

    completely impermeable and lets neither light aroma nor taste substances out.

    Moreover, the metal itself is non-toxic and releases no aroma or taste substances.

    Recyclability

    Aluminium is 100 percent recyclable with no downgrading of its qualities. The re-

    melting of aluminium requires little energy: only about 5 percent of the energy

    required to produce the primary metal initially is needed in the recycling process.

    Strength

    Aluminium is strong with a tensile strength of 70 to 700 MPa depending on the

    alloy and manufacturing process. Extrusions of the right alloy and design are as

    strong as structural steel.

  • Elasticity

    The Youngs modulus for aluminium is a third that of steel (E = 70,000 MPa).

    This means that the moment of inertia has to be three times as great for an

    aluminium extrusion to achieve the same deflection as a steel profile.

    Formability

    Aluminium has a good formability, a characteristic that is used to the full in

    extruding. Aluminium can also be cast, drawn and milled.

    Machining

    Aluminium is very easy to machine. Ordinary machining equipment can be used

    such as saws and drills. Aluminium is also suitable for forming in both the hot and

    the cold condition.

    Joining

    Aluminium can be joined using all the normal methods available such as welding,

    soldering, adhesive bonding and riveting.

    Conductivity

    The thermal and electrical conductivities are very good even when compared with

    copper. Furthermore, an aluminium conductor has only half the weight of an

    equivalent copper conductor.

    Linear expansion

    Aluminium has a relatively high coefficient of linear expansion compared to other

    metals. This should be taken into account at the design stage to compensate for

    differences in expansion.

  • CHAPTER - 02

  • 2.0 WIND POWER TECHNOLOGY

    Wind power technology is the various infrastructure and process that promote the

    harnessing of wind generation for mechanical power and electricity [8].

    2.1 TYPES OF WIND TUBINE

    Many types of turbines exist today and their designs are usually inclined

    towards one of the two categories: horizontal-axis wind turbines (HAWTs) and

    vertical-axis wind turbines (VAWTs). As the name pertains, each turbine is

    distinguished by the orientation of their rotor shafts. The former is the more

    conventional and common type everyone has come to know, while the latter due to its

    seldom usage and exploitation, is quiet unpopular. The HAWTs usually consist of two

    or three propeller-like blades attached to a horizontal and mounted on bearings the top

    of a support tower.

    fig 2.1 - HAWT Configuration

  • When the wind blows, the blades of the turbine are set in motion which drives

    a generator that produces AC electricity. For optimal efficiency, these horizontal

    turbines are usually made to point into the wind with the aid of a sensor and a servo

    motor or a wind vane for smaller wind turbine applications.

    With the vertical axis wind turbines, the concept behind their operation is

    similar to that of the horizontal designs. The major difference is the orientation of the

    rotors and generator which are all vertically arranged and usually on a shaft for

    support and stability. This also results in a different response of the turbine blades to

    the wind in relation to that of the horizontal configurations.

    fig 2.2 - VAWT Configuration

    Their design makes it possible for them to utilize the wind power from every

    direction unlike the HAWTs that depend on lift forces from the wind similar to the lift

    off concept of an airplane.

  • The functioning of this model is dependent on drag forces from the wind. This

    drag force produced is a differential of the wind hitting by the inner part of the scoops

    and the wind blowing against the back of the scoops.

    2.2 MAJOR COMPONENTS OF A WIND TURBINE

    A wind turbine basically draws the kinetic energy from the wind and converts

    this power to electrical energy by means of a generator. Its operability is dependent on

    key components of the turbine and its response to the wind based on how it is built.

    fig 2.3 - Typical Wind Turbine Major Components

    The blades receive the wind and are caused to lift and rotate. Depending on

    the wind speed the controller will start up or shut off the turbine. If wind speeds are

    right between 8 to 16 miles per hour, the turbine would start to operate but will shut

    down if speeds exceed about 55 miles per hour. This is a preventative measure

    because at very high winds the turbine could be damaged. The anemometer on the

    turbine calculates this wind speed and sends the information to the controller. The

    VAWTs usually do not have anemometers because they are usually used for low

  • speed and small scale applications. The high speed shaft drives the generator to

    produce electricity and they are connected to the low speed shaft by gears to increase

    their rotational speed during operation. Most generators usually require a rotational

    speed of about 1000 to 1800 rotations per minute so the gears increases them

    significantly from 30 to 60 rotations per minute to the electricity producing threshold.

    All these components sit on a tower usually made out of steel or concrete. The height

    of the tower is dependent on the size of the rotors and the desired amount of

    electricity generation. Taller towers serve as an advantage because wind speed is

    abundant with height so the rotors will work well with increased tower height and

    promote more and efficient electricity generation.

    2.3 WIND FORCE

    The power in the Wind

    The effective functioning of a wind turbine is dictated by the wind availability

    in an area and if the amount of power it has is sufficient enough to keep the blades in

    constant rotation. The wind power increases as a function of the cube of the velocity

    of the wind and this power is calculable with respect to the area in which the wind is

    present as well as the wind velocity [9]

    Kinetic Energy (K.E) = mv2

    Amount of Air passing is given by

    m = AV ..(1)

    Where

    m = mass of air transversing

    A=area swept by the rotating blades of wind mill type generator

    = Density of air

  • V= velocity of air

    Substituting this value of the mass in expression of K.E.

    K.E= AV.V2 watts

    K.E= AV3 watts .. (2)

    To convert the energy to kilowatts, a non-dimensional proportionality constant k is

    introduced where,

    k = 2.14 X 10-3

    Therefore

    Power in KW (P) = 2.14 AV3 X 10-3

    where

    Air Density () = 1.2 kg/m3

    Area (A) = area swept by the blades of the turbine

    Velocity (V) = wind speed

    With equation above, the power being generated can be calculated, however

    one should note that it is not possible to convert all the power of the wind into power

    for generation.

    The power harnessed from the wind cannot exceed 59% of the overall power

    in the wind. Only a portion can be used and that usable portion is only assured

    depending on the wind turbine being used and the aerodynamic characteristics that

    accompany it.

  • The drag force acting on one blade

    The turbine absorbs the wind energy with their individual blade will move

    slower that the wind velocity. The different speed generates a drag force to drive the

    blades. The drag force Fw acting on one blade is calculated as [10]

    Fw = [ Cd A (Uw - Ub )2 ] / 2

    where

    A is swept area of the blade

    is air density (about 1.225kg/m3 at sea level)

    Uw is wind speed

    Cd is the drag coefficient (1.9 for rectangular form)

    Ub is the speed on the blade surface.

    It is seen that the wind velocity Uw dominates the wind force as compared to

    other parameters A, Cd and . As expected, more driving force Fw is easily and

    effectively to rotate the turbine and to gain more electricity eventually. The maximum

    power is obtained while

    Ub = Ub / 3

  • CHAPTER - 03

  • 3.1 WORKING PRINCIPLE

    3.1.1 MAGLEV

    The characteristic that set this wind generator apart from the others is that it is

    fully supported and rotates about a vertical axis. This axis is vertically oriented

    through the center of the wind vent which allows for a different type of rotational

    support rather than the conventional ball bearing system found in horizontal wind

    turbines. [11]

    fig 3.1 : MAGLEV concept (with ring magnets for shaft)

    It seems that levitation would be most effective directly on the central axis line

    where, under an evenly distributed load, the wind turbine center of mass will be found

    as seen in Figure. This figure shows a basic rendition of how the maglev will be

    integrated into the design. If the magnets where ring shaped then they could easily be

    slid tandem down the shaft with the like poles facing toward each other. This would

    enable the repelling force required to support the weight and force of the wind turbine

    and minimize the amount of magnets needed to complete the concept.

  • 3.1.2 WIND VENT

    The ventilators works on two simple principals, The wind velocity &

    temperature & convection. The wind-powered ventilator operates mainly by utilizing

    wind velocity. The blades are very lightweight & therefore even slightest breeze

    causes turbine to spin.

    The wind-operated ventilator creates a region of low pressure under the

    turbine caused by centrifugal force of spinning blades. The airflows from high-

    pressure area to low-pressure area, the hot air fumes & smoke is driven out through

    the turbine & continuously replaced by outside fresh air. Secondly temperature

    difference between the outside & inside of factory shed, warehouse, building etc.

    causes a difference in air density, which in turn causes difference in air pressure. Even

    when the wind does not blow, due to the convection effect, the turbine keeps

    spinning.

    3.1.3 GENERATOR

    An important factor to note in generators is that the greater the change in

    magnetic field the greater the induced voltage. Translating this to the construction of a

    wind turbine is that the greater the velocity of the wind the greater the rate of change

    in the magnetic field and hence more voltage will be produced. Faraday discovered

    that the induced voltage was not only proportional to the rate of change in the

    magnetic field but it is also proportional to the area of the magnetic field. This area

    directly relates to the size of each coil in a generator or the area of a coil. Increasing

    the size of each coil will proportionally increase the voltage output. [13]

    There are three ways to induce a voltage. The first way is to change the

    magnetic field. The axial flux generator, which we are designing, utilizes the

  • changing magnetic field produced by the magnets to induce a voltage. The rotating

    magnets pass over a number of coils each producing their own voltage. The second

    way is to change the area of an individual coil in a magnetic field. The third and final

    way is to change the angle between the coil and the magnetic field. Many generators

    today use this method to induce a voltage. Some of these generators rotate the coils in

    a field and others rotate the field around stationary coils.

    The number of windings per coil produces a design challenge. The more

    windings will increase the voltage produced by each coil but in turn it will also

    increase the size of each coil. In order to reduce the size of each coil a wire with a

    greater size gage can be utilized. Again another challenge is presented, the smaller the

    wire becomes less current flow before the wire begins to heat up due to the increased

    resistance of a small wire [12].

  • 3.2 COMPONENTS SELECTION

    3.2.1 NEODYNIUM MAGNETS

    In selecting the vertical axis concept for the wind turbine that is implemented as the

    power generation portion of this project, a certain uniqueness corresponded to it that

    did not pertain to the other wind turbine designs.

    The amount of magnetic force that needs to counteract the weight of the wind

    turbine must be determined before the type of magnet material is selected.

    From the law of attraction

    F = GW1W2/r2

    Then, the equation is rewritten as below to calculate the magnetic force between

    two poles.

    F = 0 Qm1 Qm2 / 4r2

    where

    F : Magnetic force, N

    Qm1, Qm2 : Magnetic poles, A.m

    0 : Permeability of free space 4 x 10-7 N/A2

    R : Distance between two poles, m

    The magnetic poles of the magnet can be calculated by using following equation

    Qm1,m2 = Hc1,c2 A

    where

    Hc1,c2 : Coercive force, A/m

    Qm1,m2 : Magnetic poles, A. m

    A : Pole face area, m2

    Assuming the distance, r is constant then from the above equations

  • F = 0 A2 Hc2 Hc2 / 4r2

    According to the equilibrium of forces

    F = 0

    mg-Fm = 0

    Fm = mg

    where

    Fm : Magnetic force, N

    m : total mass of the wind turbine that need to be levitate,

    g : gravitational acceleration ms-2

    Therefore, the magnetic force must have equal forces to the weight of the wind

    turbine so that it will levitate. Also, the type of magnet materials with known

    characteristics can be determined using the above equation provided the weight of

    model that needs to be levitated [9].

    Some factors need to be assessed in choosing the permanent magnet selection that

    would be best to implement the maglev portion of the design. Understanding the

    characteristics of magnet materials and the different assortment of sizes, shapes

    and materials is critical. There are four classes of commercialized magnets used

  • today which are based on their material composition each having their own

    magnetic properties. The four different classes are Alnico, Ceramic, Samarium

    Cobalt and Neodymium Iron Boron also known Nd- Fe-B. Nd-Fe-B is the most

    recent addition to this commercial list of materials and at room temperature

    exhibits the highest properties of all of the magnetic materials. It can be seen in

    the B-H graph shown in Figure that Nd-Fe-B has a very attractive magnetic

    characteristic which offers high flux density operation and the ability to resist

    demagnetization. This attribute will be very important because the load that will

    be levitated will be heavy and rotating a high speeds which will exhibit a large

    downward force on the axis.

    graph 3.1 - B-H Curve of Various Magnetic Materials [13]

    The next factor that needs to be considered is the shape and size of the magnet

    which is directly related to the placement of the magnets.

  • The permanent magnets that were chosen for this application were the

    NX8CC-N42 magnets from K&J Magnetics. These are Nd-Fe-B ring shaped

    permanent magnets that are nickel plated to strengthen and protect the magnet itself.

    The dimensions for the magnets are reasonable with a outside diameter of 1.5 inches,

    inside diameter of 0.75 inches and height of 0.75 inches.

    3.2.2 WIND TURBINE

    Considering the size and no. of blades 22" dia vortex type wind turbine is selected to

    use in this project.

    Technical Specifications:

    Size : 24 dia. ( i.e. 600 mm)

    Vortex Blades : Industrial grade Aluminum; 39 blades

    Turbine Shaft : S.S. 304. 19mm dia

    3.2.3 Flux Generator

    Radial Flux Generator is selected for better voltage generation. 12 core

    laminated stator is used, 25 X 6 mm twelve number neodymium magnets

    are used as rotors. Coils are machine winded. 27 X 20 mm coil face is

    winded.

  • CHAPTER - 04

  • 4.1 ABOUT CATIA

    CATIA (Computer Aided Three-dimensional Interactive Application) is a

    multi-platform CAD/CAM/CAE commercial software suite developed by the French

    company Dassault Systemes. Written in the C++ programming language, CATIA is

    the cornerstone of the Dassault Systemes product lifecycle management software suite

    [14].

    Mechanical engineers equipped with 3D Modeling tools can gain insight into

    key factors of quality and performance early in the product development phase.

    Digital prototyping, combined with digital analysis and simulation, allows product

    development teams to virtually create and analyze a mechanical product in its

    operating environment.

    3D Modeling solutions of CATIA Engineering Software enable the creation of

    any type of 3D assemblies for a wide range of mechanical engineering processes.

    They addresses the specific requirements of a wide range of processes and industries,

    including cast and forged parts, plastic injection and other molding operations,

    composites part design and manufacturing, machined and sheet metal parts design and

    advanced welding and fastening operations. Engineers can rely on CATIA 3D

    Modeling tools to define a complete mechanical product, including functional

    tolerances, 3D annotations as well as kinematics. Predefined processes in CATIA

    empower engineers to deliver greatly improved productivity, not only in completing

    the mechanical design more quickly, but also in greatly reducing the time to perform

    3D Modeling changes.

  • Scope of application

    Commonly referred to as a 3D Product Lifecycle Management software suite, CATIA

    supports multiple stages of product development (CAx), from conceptualization,

    design (CAD), manufacturing (CAM), and engineering (CAE). CATIA facilitates

    collaborative engineering across disciplines, including surfacing & shape design,

    mechanical engineering, equipment and systems engineering.

    CATIA provides a suite of surfacing, reverse engineering, and visualization solutions

    to create, modify, and validate complex innovative shapes. From subdivision, styling,

    and Class A surfaces to mechanical functional surfaces.

    CATIA enables the creation of 3D parts, from 3D sketches, sheetmetal, composites,

    molded, forged or tooling parts up to the definition of mechanical assemblies. It

    provides tools to complete product definition, including functional tolerances, as well

    as kinematics definition.

    CATIA facilitates the design of electronic, electrical as well as distributed systems

    such as fluid and HVAC systems, all the way to the production of documentation for

    manufacturing.

    Systems engineering

    CATIA offers a solution to model complex and intelligent products through the

    systems engineering approach. It covers the requirements definition, the systems

    architecture, the behavior modeling and the virtual product or embedded software

    generation. CATIA can be customized via application programming interfaces (API).

    CATIA V5 & V6 can be adapted using Visual Basic and C++ programming

  • languages via CAA (Component Application Architecture); a component object

    model (COM)-like interface.

    Industries

    CATIA can be applied to a wide variety of industries, from aerospace and defense,

    automotive, and industrial equipment, to high tech, shipbuilding, consumer goods,

    plant design, consumer packaged goods, life sciences, architecture and construction,

    process power and petroleum, and services. Many automotive companies use CATIA

    for car structures, door beams, IP supports, bumper beams, roof rails, side rails, body

    components because CATIA is very good in surface creation and Computer

    representation of surfaces. Bombardier Transportation, Canada is using this software

    to design its entire fleet of Train engines and coaches.

    4.2 DESIGN OF COMPONENTS IN CATIA V5R20

    The process of designing a wind turbine involves the conceptual assembling of a large

    number of mechanical and electrical components into a machine which can convert

    the varying power in the wind into a useful form. This process is subject to a number

    of constraints, but the fundamental ones involve the potential economic viability of

    the design. Ideally, the wind turbine should be able to produce power at a cost lower

    than its competitors, which are typically petroleum derived fuels, natural gas, nuclear

    power, or other renewables. At the present state of the technology, this is often a

    difficult requirement, so sometimes incentives are provided by governments to make

    up the difference. Even in this case, it is a fundamental design goal to keep the cost of

    energy lower than it would be from a turbine of a different design [5].

  • 4.2.1 DESIGN OF MAGNETS

    fig 4.1 : Drafting Sheet - Levitation Magnets

    fig 4.2 : Catia - Product Design - Levitation Magnets

    Specifications

    Type : Neodymium Thickness : 6mm

    Internal Diameter : 23mm External Diameter : 72mm

  • 4.2.2 DESIGN OF WIND TURBINE BLADES

    fig 4.3 : Drafting Sheet - Turbine Blade

    fig 4.4 : Catia - Product Design - Turbine Blade

  • Specifications

    Type : Vortex type turbine blade

    Height : 35mm

    Width : 4mm

    Thickness : 0.5 mm

    The wind turbine control problem has at least three important requirements:

    1. setting upper bounds on and limiting the torque and power experienced by the

    drive train, principally the low-speed shaft.

    2. minimizing the fatigue life extraction from the rotor drive train and other

    structural components due to changes in wind direction, speed (including gusts),

    and turbulence, as well as start-stop cycles of the wind turbine.

    3. maximizing the energy production.

    Loads considerations in design: Loads on the blades of vertical axis wind

    turbines are cyclic due to rotation of the blade upwind and downwind. This

    constantly changes the orientation of the blade relative to the wind, leading to

    changes in angle of attack and aerodynamic loads. As this effect is related to the

    rotation of the rotor, the frequencies contained in the load signal occur at integer

    multiples of the rotational frequency. Atmospheric turbulence adds stochastic

    components to cyclic loads, introducing energy between each per revolution

    cyclic frequency. Experimental stress measurements show the cyclic nature of the

    response as well as the stochastic effect on the structure [5].

  • 4.2.3 DESIGN OF WIND TURBINE SHAFT

    fig 4.5 : Drafting Sheet - Turbine Shaft

    fig 4.6 : Catia - Product Design - Turbine Shaft

    Specifications

    Type : Stepped Shaft

    Length : 400mm

    Turbine Supporting Shaft Diameter : 19mm Step dia : 6mm

  • 4.2.4 DESIGN OF WIND TURBINE BASE

    fig 4.7 : Drafting Sheet - Turbine Base

    fig 4.8 : Catia - Product Design - Turbine Base

    Base Diameter : 580mm

    thickenss : 3mm

  • 4.2.5 DESIGN MAGNET SLEEVE

    fig 4.9 : Drafting Sheet - Magnet sleeve

    fig 4.10 : Catia - Product Design - Magnet Sleeve

    Specificatios :

    Bore dia : 31mm

    Bush dia : 72 mm

  • fig 4.11 : Turbine Blade hub assembly

  • CHAPTER - 05

  • 5.1 FABRICATION TECHNIQUES

    5.1.1 NEODYMIUM MAGNETS

    The Neodymium metal element is initially separated from refined Rare Earth

    oxides in an electrolytic furnace. The "Rare Earth" elements are lanthanoids (also

    called lanthanides) and the term arises from the uncommon oxide minerals used to

    isolate the elements. Although the term "Rare Earth" is used, it does not mean that the

    chemical elements are scarce. The Rare Earth elements are abundant e.g. Neodymium

    element is more common than gold. The Neodymium, Iron and Boron are measured

    out and put in a vacuum induction furnace to form an alloy. Other elements are also

    added, as required for specific grades e.g. Cobalt, Copper, Gadolinium and

    Dysprosium (e.g. to assist with corrosion resistance). The mixture is melted due to the

    high frequency heating and melting the mixture [13].

    In simplified terms, the "Neo" alloy is like a cake mixture with each factory

    having its own recipe for each grade. The resultant melted alloy is then cooled to form

    ingots of alloy. The alloy ingots are then broken down by hydrogen decrepitation

    (HD) or hydrogenation disproportionate desorption and recombination (HDDR) and

    jet milled down in a nitrogen and argon atmosphere to a micron sized powder (about 3

    microns or less in size). This Neodymium powder is then fed into a hopper to allow

    the pressing of magnets to occur.

    There are three main methods of pressing the powder axial and transverse

    pressing. Die pressing requires tooling to make a cavity that is slightly larger than the

    required shape (because sintering causes shrinkage of the magnet). The Neodymium

    powder enters the die cavity from the hopper and is then compacted in the presence of

    an externally applied magnetic field. The external field is either applied parallel to the

  • compacting force (this axial pressing is not so common) or perpendicular to the

    direction of compaction (this is called transverse pressing). Transverse pressing gives

    higher magnetic properties for the NdFeB.

    A third method of pressing is isostatic pressing. The NdFeB powder is put into

    a rubber mould and is put into a large fluid filled container which then has the

    pressure of the fluid increased. Again an external magnetizing field is present but the

    NdFeB powder is compacted from all sides. Isostatic pressing gives the best possible

    magnetic performance for Neodymium Iron Boron. The methods employed vary

    depending on the grade of "Neo" required and are decided by the manufacturer.

    The external magnetizing field is created by a solenoid coil set either side of

    the compacting powder. The magnetic domains of the NdFeB powder align with the

    magnetizing field that is applied the more homogenous the applied field, the more

    homogenous the magnetic performance of the Neodymium magnet. As the

    Neodymium powder is pressed by the die, the direction of magnetization is locked in

    place the Neodymium magnet has been given a preferred direction of magnetization

    and is called anisotropic (if no external field were applied it would be possible to

    magnetise the magnet in any direction, which is called isotropic). Once the final

    dimensions for the magnet has been met by machining, the Neodymium magnet is

    given a protective coating. This is usually a Ni-Cu-Ni coating.

    The magnet must be cleaned to remove any swarf/powder from machining. It

    is then dried thoroughly before being plated. It is imperative that the drying is

    thorough otherwise water is locked into the plated Neodymium magnet and the

    magnet will corrode from the inside out.

  • The following were the fabrication techniques involved :

    Lathe

    When a work piece is fixed between the headstock and the tail-stock, it is said

    to be "between centers". When a work piece is supported at both ends, it is more

    stable, and more force may be applied to the work piece, via tools, at a right angle to

    the axis of rotation, without fear that the work piece may break loose.

    When a work piece is fixed only to the spindle at the headstock end, the work

    is said to be "face work". When a work piece is supported in this manner, less force

    may be applied to the work piece, via tools, at a right angle to the axis of rotation, lest

    the work piece rip free. Thus, most work must be done axially, towards the headstock,

    or at right angles, but gently.

    Riveting

    A rivet is a permanent mechanical fastener. Before being installed a rivet

    consists of a smooth cylindrical shaft with a head on one end. The end opposite the

    head is called the buck-tail. On installation the rivet is placed in a punched or pre-

    drilled hole, and the tail is upset, or bucked (i.e. deformed), so that it expands to about

    1.5 times the original shaft diameter, holding the rivet in place. To distinguish

    between the two ends of the rivet, the original head is called the factory head and the

    deformed end is called the shop head or buck-tail.

    Because there is effectively a head on each end of an installed rivet, it can

    support tension loads (loads parallel to the axis of the shaft); however, it is much more

    capable of supporting shear loads (loads perpendicular to the axis of the shaft). Bolts

    and screws are better suited for tension applications.

  • Arc welding

    Arc welding uses a welding power supply to create an electric arc between an

    electrode and the base material to melt the metals at the welding point. They can use

    either direct (DC) or alternating (AC) current, and consumable or non-consumable

    electrodes. The welding region is sometimes protected by some type of inert or semi-

    inert gas, known as a shielding gas, and/or an evaporating filler material.

    Drilling

    Drilled holes are characterized by their sharp edge on the entrance side and the

    presence of burrs on the exit side (unless they have been removed). Also, the inside of

    the hole usually has helical feed marks.

    Drilling may affect the mechanical properties of the workpiece by creating

    low residual stresses around the hole opening and a very thin layer of highly stressed

    and disturbed material on the newly formed surface. This causes the workpiece to

    become more susceptible to corrosion at the stressed surface.

    When possible drilled holes should be located perpendicular to the workpiece

    surface. This minimizes the drill bit's tendency to "walk", that is, to be deflected,

    which causes the hole to be misplaced. The higher the length-to-diameter ratio of the

    drill bit, the higher the tendency to walk.

  • 5.2 WIND TURBINE BLADES ASSEMBLY

  • 5.2 PROTOTYPE COMPONENTS

    Turbine Base & Shaft

    weight : 7kg

    Base Material : Steel

    Shaft Material : SS 304 (non magnetizing)

    FIG 5.1 : Turbine Base with fixed stepped shaft

    Magnet Sleeve

    Weight : 350gms

    Material : Aluminium

    fig 5.2 : Magnet Sleeve to fix magnet to shaft

  • Wind Turbine blade hub

    fig 5.3 : Blade hub

    Vortex Blades :- Industrial grade Aluminum; 39 vens of 0.5 mm thick ; size : 22inch

    Rotor

    made of 12 L - Joints as in Dodecagon

    twelve 25 X 6 mm neodymium magnets to create flux

    8mm core gap is allowed

    ` fig 5.4 : Rotor

  • fig 5.5 : Rotor integrated to Turbine head & setup on rigid base

    fig 5.6 : Magnetic Levitation in progress

  • fig 5.7 : Stator in alignment to rotor

  • 5.4 ACESORIES USED

    5.4.1 Multimeter

    A multimeter or a multitester, also known

    as a VOM (Volt-Ohm meter), is an electronic

    measuring instrument that combines several

    measurement functions in one unit. A typical

    multimeter would include basic features such

    as the ability to measure voltage, current, and

    resistance. A multimeter can be a hand-held

    device useful for basic fault finding and field

    service work, or a bench instrument which

    can measure to a very high degree of

    accuracy.

    fig 5.8 : Multimeter M830B

    5.4.2 Vernier caliper

    The vernier, dial, and digital calipers give a direct reading of the distance

    measured with high accuracy and precision. These calipers comprise a calibrated

    scale with a fixed jaw, and another jaw, with a pointer, that slides along the scale.

    fig 5.9 : YAMAYO Vernier Callipers

  • 5.4.3 Spirit level

    A spirit level or bubble level is an instrument

    designed to indicate whether a surface is horizontal

    (level) or vertical (plumb).

    Alcohols such as ethanol are often used rather

    than water for a variety of reasons. Alcohols generally

    have very low viscosity and surface tension, which

    allows the bubble to travel the tube quickly and settle

    accurately with minimal interference with the glass

    surface.

    fig 5.10 : Spirit Level

  • CHAPTER - 06

  • 6.1 TEST PROCEDURE

    Test 1: The starting wind speed of wind turbine model

    1. The model is assembled to be the maglev wind turbine

    2. A fan is placed in the direction parallel to the maglev wind turbine model.

    3. The fan is switched on and the wind produced is directed to the model.

    4. The model is replaced by anemometer and the fan is switched on again. The

    wind speed is recorded

    5. The test is repeated by using conventional wind turbine model.

    Test 2: The rotational speed of wind turbine model at constant wind speed

    1. The steps 1 until 4 in test 1 are repeated.

    2. The reading of rotational speed of model is recoded after 1min for 5 times.

    3. The test is repeated by using conventional wind turbine model. The distance

    between the maglevand conventional wind turbine model with the fan is made

    sure to be the same.

    Test 3: The time taken by wind turbine model to stop rotation

    1. The steps 1 until 3 in test 1 are repeated.

    2. The fan is then switch off after 5min and a card bock is placed in front of it.

    3. The time at which the model to stop its rotation completely is recorded.

    4. Steps 2 and 3 are repeated for two times.5. The test is repeated by using

    conventional wind turbine model.

  • 6.2.1 TEST RESULTS

    Table 6.1 Test 1: The starting wind speed of wind turbine model

    Wind Turbine

    Model Starting Wind Speed Average (m/s)

    Maglev 1.9 1.5 1.4 1.60

    Conventional 4.2 4.5 4.6 4.59

    Table 6.2 Test 2: The rotational speed of wind turbine model at constant wind speed

    Wind Turbine

    Model

    Rotational Speed (RPM) Average (rpm)

    Maglev 66 66 60 61 63 63.2

    Conventional 29 29 23 27 23 26.2

    Table 6.3 Test 3: The time taken by wind turbine model to stop rotation

    Wind Turbine

    Model

    Time Taken (s) Average )s)

    Maglev 14.1 15.7 13.7 14.5

    Conventional 1.6 1.5 1.4 1.5

  • 6.2.2 DISCUSSION

    From the test 1, the wind turbine model with magnetic levitation starts to rotate at

    lower wind speed than that of conventional wind turbine..Most of the existing wind

    turbine requires high starting wind speed to operate.

    Maglev wind turbine is able to start to rotate at lower wind speed compare with

    conventional wind turbine. This can be explained in terms of friction force. In general,

    there are two friction force exist in an operating wind turbine. Since the turbine blades

    are attached to the shaft by using ball bearing, a friction force is produced between

    them. Also, there is another friction forces exist between the turbine blades and the

    fixed base. In wind turbine with magnetic levitation, the latter one can be eliminate

    because the turbine blades are lift up by magnetic force. This wind turbine need only

    overcome the moment inertia and friction forces between the shaft and bearing before

    it start to rotate. Instead, the conventional wind turbine needs to overcome moment

    inertia and both the friction forces, and thus needs higher wind speed which results in

    more energy to start to rotate. In addition, magnetic levitation wind turbine requires

    less maintenance compare with the conventional wind turbine. This is because the

    disadvantage of using bearing is it will wear off as the time goes on. Therefore, the

    bearing needs to be replaced after some time so that the wind turbine is operating

    efficiently.

    From test 2, the maglev wind turbine model has a higher rotating speed than the

    conventional wind turbine under constant wind speed. This result can be explained in

    terms of energy conversion. According to the law of energy conservation, part of

    kinetic energy in flowing wind is converted into kinetic energy due to rotating turbine

    blades, and then produces electric energy. However, the arrangement of the

  • components of wind turbine limits this conversion and results in energy loss in terms

    of heat and sound. Therefore, the conventional wind turbine experiences much energy

    loss in term of heat and sound. More kinetic energy is needed to overcome the friction

    forces exist between the bearings attached to the turbine blades and bottom. This

    make the rotational speed of conventional wind turbine become lower than the maglev

    one. Higher rotational speed means higher kinetic energy of rotating turbine blades

    and hence more electric energy can be generated by maglev wind turbine.

    From test 3, the maglev wind turbine model take a longer time to stop its rotation

    completely compare to conventional one. This test is carried out under the same wind

    speed. The wind may come to a lower speed and even stop at every instant of time.

    Higher stopping time is desired because the wind turbine can still rotate at lower

    speed in longer time when the speed of flowing wind decrease. And when the wind

    speed increases, the wind turbine immediately rotate faster without achieve the

    starting wind speed (if wind turbine stop in few seconds).

  • CONCLUSION

    Over all, the magnetically levitated vertical axis wind turbine was a success. The

    rotors that were designed harnessed enough air to rotate the stator at low and high

    wind speeds while keeping the center of mass closer to the base yielding stability.

    The wind turbine rotors and stator levitated properly using permanent magnets which

    allowed for a smooth rotation with negligible friction. The Vertical Axis Wind

    Turbine (VAWT) with magnetic levitation performed better than the conventional

    wind turbine.

    Tests results VAWT model has lower starting wind speed compare to

    conventional one. The rotational speed of maglev VAWT is higher. The time taken

    for the maglev wind turbine to stop rotating is longer than that of conventional.

    Therefore, the Maglev wind turbine is more suitable for power generation application.

    The home for the magnetically levitated vertical axis wind turbine would be in

    residential areas. Here it can be mounted to a roof and be very efficient and able to

    extract free clean energy thus experiencing a reduction in their utility cost and also

    contribute to the Green Energy awareness that is increasingly gaining popularity.

  • BIBLIOGRAPHY

    [01] Wind Power Generation in Germany

    The Journal of Transdisciplinary Environmental Studies vol. 10, no. 1, 2011

    [02] MAGLEV Data sheets - NUENERGY TECHNOLOGIES

    [03] Wind energy}hydrogen storage hybrid power generation

    Int. J. Energy Res. 2001; 25:449}463 (DOI: 10.1002/er.696)

    [04] MagLev Wind Turbine Technologies

    RFI - Vertical Axis Wind Turbine 200 Mega Watt Off Shore Wind Farm

    [05] Wind Power Generation and Wind Turbine Design by Wie Tong

    WIT Press

    [06] Assessment of Reasearch Needs for Wind Turbine Rotor Material Technology

    by National Research Council, 01-Jan-1991

    [07] Properties of Aluminium Alloys by J. Gilbert Kaufman (Google Books)

    [08] "Wind and Hydropower Technologies Program: How Wind Turbines Work."

    EERE: EERE Server Maintenance. 29 Apr. 2009

    .

    [09] Giancoli, Douglas C. Physics for scientists & engineers with modern physics.

    Upper Saddle River, N.J: Prentice Hall, 2000.

    [10] Power Generation Roof Ventilator

    2011 International Conference on Environment and Industrial Innovation

  • [11] "What is Magnetic Levitation?" The Tech FAQ. 29 Apr. 2009

    .

    [12] Gonen, Turan. Electric Power Distribution System Engineering. Boca Raton:

    CRC P, 2008.

    [13] Magnet Design. 2000 Magnet Sales & Manufacturing Company, Inc.

    .

    [14] http://www.3ds.com/products/catia/