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ELECTRICAL 22/2400-D PAGE 5-1

INDEX

POWERSHIFT WIRE HARNESS PAGE 5-2POWERSHIFT WIRE HARNESS PAGE 5-4SHUTTLESHIFT WIRE HARNESS PAGE 5-6SHUTTLESHIFT WIRE HARNESS PAGE 5-8STEER CONSOLE ASSEMBLY PAGE 5-10POWERSHIFT SHIFTER ASSEMBLY PAGE 5-12SHUTTLESHIFT SHIFTER ASSEMBLY PAGE 5-14ALTERNATOR ASSEMBLY (1000 SERIES ENGINE) PAGE 5-16ALTERNATOR ASSEMBLY (1100 SERIES ENGINE) PAGE 5-18CAB ELECTRICAL PAGE 5-20POWERSHIFT WIRE HARNESS TIER II PAGE 5-22POWERSHIFT WIRE HARNESS TIER II PAGE 5-24SHUTTLESHIFT WIRE HARNESS TIER II PAGE 5-26SHUTTLESHIFT WIRE HARNESS TIER II PAGE 5-28TIER II SOLENOID PANEL PAGE 5-30TIER II SOLENOID PANEL PAGE 5-32REVERSE ALARM AND LIGHTS PAGE 5-34SHUTTLESHIFT WIRE HARNESS (MILITARY) PAGE 5-36SHUTTLESHIFT WIRE HARNESS (MILITARY) PAGE 5-38


POWERSHIFT WIRE HARNESS

1

6

2

3

4

56 7

7

8

9

10

8

13

12

11

7

3 22/2400-D ELECTRICAL


ITEM PART # QTY. DESCRIPTION NOTE152490 1 POWER SHIFT COMPLETE WIRE KIT

1 100178 1 BATTERY2 100136 1 MOTOR STARTER 3 100136 1 STARTER SOLENOID 4 101682 1 ALTERNATOR5 130284 1 RELAY

6 101584 1 IGNITION SWITCH7 152488 1 POWER RELAY BOX 8 103106 2 CIRCUIT BREAKER, 10 AMP.9 131203 1 FUEL SOLENOID

10 152102 1 4WD TRANSFER SWITCH

11 103676 1 THROTTLE SENSOR SWITCH12 100932 1 BACK UP ALARM13 105250 1 PARK BRAKE SWITCH



1

11

4 3

9

6

2

5

76

6

6

8

10

13

5

12



ITEM PART # QTY. DESCRIPTION NOTE1 100147 1 HORN WITH 2 BRACKETS2 152387 1 HORN BUTTON 3 152532 1 HOUR METER 4 152101 1 LIGHT ROCKET SWITCH5 152488 1 POWER RELAY BOX

6 202132 4 15 AMP. CIRCUIT BREAKER7 150891 1 HEATER ROCKET SWITCH & CAP 8 152534 1 FLASHER9 150892 1 WIPER ROCKER SWITCH

10 152104 1 TURN SIGNAL ROCKER SWITCH

11 152103 1 HAZARD LIGHTS ROCKER SWITCH12 108335 1 20 AMP. CIRCUIT BREAKER13 152535 1 3 AMP. CIRCUIT BREAKER


SHUTTLESHIFT WIRE HARNESS

1

9

7

8

24

11

10

15

3

14

13

12

15

87

3



ITEM PART # QTY. DESCRIPTION NOTE152533 1 SHUTTLESHIFT COMPLETE WIRE

HARNESS KIT1 100178 1 BATTERY2 100136 1 MOTOR STARTER 3 100136 1 MOTOR SOLENOID 4 101682 1 ALTERNATOR5 153501 1 SOLENOID

6 101584 1 IGNITION SWITCH7 152488 1 POWER RELAY BOX 8 103106 2 10 AMP. CIRCUIT BREAKER9 131203 1 FUEL SOLENOID

10 107665 1 TRANSMISSION SHIFTER ASSEMBLY

11 103676 1 THROTTLE SENSOR SWITCH12 100932 1 BACK UP ALARM13 105250 1 PARK BRAKE SWITCH

157449 1 ELECTRIC PARKING BRAKE SWITCH14 103385 1 TRANSMISSION DISCONNECT SWITCH15 108439 4 RELAY



1

3

9

2

4

7

6

5

5

5

10

6 6

6

58

12

13



ITEM PART # QTY. DESCRIPTION NOTE1 100147 1 HORN2 152387 1 HORN BUTTON 3 152532 1 HOUR METER 4 152101 1 LIGHT ROCKET SWITCH5 152488 1 POWER RELAY BOX





STEER CONSOLE ASSEMBLY

5

8

2

1

3

4

6

7 21

7

10

9

11

13

14

12

22


STEER CONSOLE ASSEMBLY

ITEM PART # QTY. DESCRIPTION NOTE1 151878 1 TELESCOPIC/TILT STEER COLUMN2 152394 1 MOLDED STEER COLUMN 3 152432 4 SCREW

152431 4 NUT4 152537 4 SCREW5 151879 1 STEER COLUMN BOOT

6 90126 4 SCREW7 90304 8 SPLIT LOCKWASHER8 152385 1 STEER WHEEL - OLD STYLE A

158098 1 STEERING WHEEL W/KNOB - NEW STYLE (2 1/32" HORN BUTTON)

9 160881 1 JAM NUT 10 152387 1 HORN BUTTON - OLD STYLE A

158099 1 HORN BUTTON - NEW STYLE 2 1/32" HORN BUTTON

11 152484 1 ELECTRONIC CLUSTER DASH12 151673 1 BOOT MOUNT PLATE13 90073 3 SCREW 14 90302 3 SPLIT LOCKWASHER 15 152464 A/R SWITCH BLANK N.S.

16 152101 1 LIGHT ROCKET SWITCH N.S.17 152102 1 4WD TRANSFER SWITCH N.S.18 152103 1 HAZARD LIGHTS ROCKER SWITCH N.S.19 152104 1 TURN SIGNAL ROCKER SWITCH N.S.20 153547 1 STEERING WHEEL SPINNER N.S.

21 90127 4 SCREW22 153690 1 ORBITAL SHIM

NOTE: A - ITEM NO. LONGER AVAILBLE, CONTACT LOAD LIFTER FOR SPECIAL PRICING ON PACKAGE FOR MACHINES BULIT PRIOR TO MAY, 2011.


POWERSHIFT SHIFTER ASSEMBLY

3 2

1


POWERSHIFT SHIFTER ASSEMBLY

ITEM PART # QTY. DESCRIPTION NOTE1 152156 1 COLUMN SWITCH ASSEMBLY2 152568 1 CLAMP 3 152569 2 SCREW


SHUTTLESHIFT SHIFTER ASSEMBLY

1

3 2


SHUTTLESHIFT SHIFTER ASSEMBLY

ITEM PART # QTY. DESCRIPTION NOTE1 154666 1 COLUMN SHIFTER ASSEMBLY2 152568 1 CLAMP 3 152569 2 SCREW


ALTERNATOR ASSEMBLY (1000 SERIES ENGINE)

4

62

1

3

5

7 8

26 27

249

1011

1213

15

17

16

2518

23

22

2120

17



ITEM PART # QTY. DESCRIPTION NOTE1 111458 1 ALTERNATOR2 152093 1 NUT 3 152093 1 WASHER 4 152093 1 BEARING5 152086 1 COVER

6 111458 4 SCREW7 111458 2 BALL BEARING8 111458 1 PLATE9 152087 1 ROTOR

10 152088 1 RING

11 111458 1 BALL BEARING12 111458 1 COLLAR13 152089 1 STATOR14 152090 1 RECTIFIER15 111458 2 SCREW

16 111458 2 BUSH17 111458 1 COVER18 111458 1 SCREW19 152091 1 BUSH KIT20 111458 2 SCREW

21 152092 1 REGULATOR22 111458 2 SPRING23 152091 1 BUSH KIT24 152093 1 KEY25 111458 1 CAPACITOR

26 152093 1 SUNDRY KIT27 152094 1 SUNDRY KIT28 152816 1 ALTERNATOR PIG TAIL WIRE HARNESS



1



ITEM PART # QTY. DESCRIPTION NOTE1 154607 1 ALTERNATOR


CAB ELECTRICAL

7

1BATTERY

15A FAN / BLOWERASSEMBLY

STROBE UNIT

(OPTIONAL)

CAB LIGHTASSEMBLY5A

20AFRONT WIPER SWTCH

5B

8

316

10

LPH

REAR WIPERASSEMBLY

WASHER PUMP

(OPTIONAL)

FRONT WIPER ASSEMBLY

10

9

11

4

2

3

5

8

6


CAB ELECTRICAL

ITEM PART # QTY. DESCRIPTION NOTE1 152298 1 DEFROST FAN2 152289 1 INTERIOR LIGHT3 150892 1 WIPER ROCKER SWITCH4 152291 1 FRONT WIPER MOTOR5 152292 1 REAR WIPER MOTOR

6 106968 1 WINDSHIELD WASHER PUMP & TANK7 201559 1 MINI STROBE - AMBER8 100139 1 WINDSHIELD WASHER SWITCH9 150444 2 5 AMP. CIRCUIT BREAKER

10 202132 2 15 AMP. CIRCUIT BREAKER

11 202259 2 20 AMP. CIRCUIT BREAKER


POWERSHIFT WIRE HARNESS TIER II

1

2

3

4

7

89

10

1311

7

12

8



ITEM PART # QTY. DESCRIPTION NOTE153498 1 POWERSHIFT COMPLETE WIRE

HARNESS KIT1 100178 1 BATTERY2 100136 1 MOTOR STARTER3 100136 1 STARTOR SOLENOID 4 101682 1 ALTERNATOR5 130284 1 RELAY


10 152102 1 4WD TRANSFER SWITCH

11 103676 1 THROTTLE SENSOR SWITCH12 100932 1 BACKUP ALARM 13 105250 1 PARK BRAKE SWITCH



1

2

34

7

9

10

11

12

5

6

66

6

8

5

5

5

13



ITEM PART # QTY. DESCRIPTION NOTE1 100147 1 HORN WITH 2 BRACKETS2 152387 1 HORN BUTTON3 152532 1 HOUR METER4 152101 1 LIGHT ROCKET SWITCH5 152488 1 POWER RELAY BOX





SHUTTLESHIFT WIRE HARNESS TIER II

1

2

3

4

7

10

11

9

6

8

12

8

14

13

5



ITEM PART # QTY. DESCRIPTION NOTE153499 1 SHUTTLESHIFT COMPLETE WIRE

HARNESS KIT1 100178 1 BATTERY2 100136 1 MOTOR STARTER3 100136 1 STARTER SOLENOID4 101682 1 ALTERNATOR5 130284 1 RELAY



11 103676 1 THROTTLE SENSOR SWITCH12 100932 1 BACK UP ALARM13 105250 1 PARK BRAKE SWITCH 14 103385 1 TRANSMISSION DISCONNECT SWITCH



1

2

34

8

9

10

6

7

13

5

5

6

6

5

12

5



ITEM PART # QTY. DESCRIPTION NOTE1 100147 1 HORN WITH 2 BRACKETS2 152387 1 HORN BUTTON3 152532 1 HOUR METER4 152101 1 LIGHT ROCKET SWITCH5 152488 1 POWER RELAY BOX

6 202132 4 15 AMP. CIRCUIT BREAKER7 150891 1 HEATER ROCKET SWITCH & CAP8 152534 1 FLASHER9 150892 1 WIPER ROCKER SWITCH




TIER II SOLENOILD PANEL

3

2

1

6

5

4


TIER II SOLENOID PANEL

ITEM PART # QTY. DESCRIPTION NOTE153500 1 TIER 2 SOLENOID PANEL ASSEMBLY

1 153139 1 PANEL2 153501 1 SOLENOID3 153501 1 SOLENOID4 153502 1 MAIN BREAKER5 153503 1 FUSE HOLDER

6 108439 1 FUEL PUMP RELAY


TIER II SOLENOILD PANEL

3

2

1

6

5

48

7

9

11

10

12

11

13

14

15

15


TIER II SOLENOID PANEL

ITEM PART # QTY. DESCRIPTION NOTE153500 1 TIER 2 SOLENOID PANEL ASSEMBLY

1 153139 1 PANEL2 153501 1 SOLENOID3 153501 1 SOLENOID4 153502 1 MAIN BREAKER5 153503 1 FUSE HOLDER

6 108439 1 FUEL PUMP RELAY7 106735 5 LOCKWASHER8 301342 5 SCREW9 90508 5 NUT

10 91171 2 SCREW

11 90314 4 FLATWASHER12 109162 2 SPACER13 90303 2 LOCKWASHER 14 90345 2 NUT15 155651 2 DIODE


REVERSE ALARM AND LIGHTS

9

2

1

8

11

12

13

14

4

3

106

57


REVERSE ALARM AND LIGHTS

ITEM PART # QTY. DESCRIPTION NOTE1 106609 2 HEADLIGHT2 90417 4 NYLON LOCK NUT3 103871 2 SCREW 4 163356 2 SCREW5 90453 2 FLATWASHER

6 106609 2 BRACKET7 100932 1 REVERSE ALARM8 90100 2 BUTTON HEAD BOLT9 90345 2 NUT

10 91176 2 INTERNAL TOOTH L/W

11 90314 2 FLATWASHER


SHUTTLESHIFT WIRE HARNESS (MILITARY)

1

6

5

7

10

11

4

12

2

3

8

8

9

13

14



ITEM PART # QTY. DESCRIPTION NOTE153499 1 SHUTTLESHIFT TIER 2 COMPLETE WIRE

HARNESS KIT1 100178 1 BATTERY2 100136 1 MOTOR STARTER3 100136 1 STARTER SOLENOID4 190549 1 ALTERNATOR5 130284 1 RELAY

6 108429 1 MASTER DISCONNECT SWITCH7 152488 1 POWER RELAY BOX 8 103106 2 10 AMP. CIRCUIT BREAKER9 131203 1 FUEL SOLENOID


11 100932 1 BACK UP ALARM12 105250 1 PARK BRAKE SWITCH13 103385 1 TRANSMISSION DISCONNECT SWITCH14 190557 1 ESPAR FUEL HEATER



1

5

10

11

4

2

3

6

9

12

6

6

6

5

8

5

7



ITEM PART # QTY. DESCRIPTION NOTE1 100147 1 HORN WITH 2 BRACKETS 2 152387 1 HORN BUTTON3 152332 1 HOUR METER4 152101 1 LIGHT ROCKET SWITCH5 152488 1 POWER RELAY BOX

6 202132 4 15 AMP. CIRCUIT BREAKER7 108335 1 20 AMP. CIRCUIT BREAKER8 152534 1 FLASHER9 150892 1 WIPER ROCKER SWITCH


11 152103 1 HAZARD LIGHTS ROCKER SWITCH12 103676 1 THROTTLE SENSOR SWITCH

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