increase esp uptime and reliability with intelligent production … · 2020. 8. 11. ·...
TRANSCRIPT
The Baker Hughes Electrospeed Advantage™ variable speed drive (VSD) with advanced production software increases the uptime and reliability of your electrical submersible pumping (ESP) system.
The Advantage VSD’s control system software helps reduce power and downtime costs while optimizing production. Our engineers designed this VSD to solve the most common ESP problems you experience
daily: gas locking, diffi culty starting, power consumption, and power sags.
Backed by 30 years of VSD innovation for the oil and gas industry, the Electrospeed Advantage drive is offered as part of the next generation of ESP control products.
The Advantage drive features Real-Time Torque Command (RTTC), which delivers the exact amount of torque that the pumping
Applications ESPs, PCPs, and surface pumps
Geothermal, SAGD, and other elevated temperature applications
Arctic, tropical, and desert conditions
Shale plays with challenging production profiles
Features and Benefi ts Real-time cable compensation
– Ensures the proper applied voltage
at the surface, dynamically, as
loads change
Power Ride Through™ software – Maximizes well uptime and
mitigates intermittent power supply
MaxRate™ software – Enhances production by reducing
gas lock and pump off
Intuitive color display and external USB/Ethernet ports – Easy and safe software updates and
data downloads
Integrated filter section for FPWM output – Improves reliability and reduces downtime
TUV-certified NEMA 4 – Third-party certified for
environmental and safety assurance
All the time-tested features of the Electrospeed 3 such as: MaxStart™ software for hard start applications – Best-in-class starting characteristics
in harsh downhole environments
MaxPoint™ software for frequency sweep capabilities – Ensures minimal shock to the reservoir
during startup and rate change events
Either Filtered Pulse Width Modulated (FPWM) or ESP output – FPWM delivers a near-perfect sine
wave to the ESP motor, reducing
heat and potentially-damaging
torque oscillations
– Promotes increased ESP uptime.
System can automatically run in
proven ESP (6-step) output in the
event of a filter problem.
Min
imum
pow
er
Pow
er @
N.P
. vol
ts
Cur
rent
(P.
U.)
Pow
er (
P.U
.)
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.60
0.50
0.40
0.30
0.20
0.10
0.00
Voltage (P.U.)0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30
5.7%
Gas locking Power consumption Power sags
O v e r v i e w
Electrospeed Advantage Variable Speed DriveIncrease ESP uptime and reliability with intelligent production software and Real-Time Torque Command
load requires at any given instant. With torque being calculated in real time, this allows for precise control and protection in the presence of varying loads. With the capability to load modular, built-for-purpose production-assisting software, the Advantage VSD will improve the performance of your ESP system. Built based on the effective foundation of the Electrospeed 3, we offer a complete control system to optimize your ESP operations and boost system reliability.
The Electrospeed Advantage VSD offers plug-and-play compatibility with our downhole sensors. This enables a holistic view of both the downhole and surface conditions.
Our Baker Hughes Vision™ monitoring and automation service is seamless with the Advantage drive. It connects with Vision services to deliver data from the well site while Vision applications turn this data into a decision-making tool in your offi ce.
Finally, our intelligent production software within the Advantage VSD offers specifi c solutions to reoccurring ESP problems:
MaxRate software mitigates gas locking and pump off by determining when a pump is approaching these unfavorable conditions and varies pump speed to prevent them. This allows the well to produce longer, thereby increasing the ESP system uptime and reliability.
Power Ride Through software: power sags have always been a nuisance and result in considerable downtime. Our upgraded Power Ride Through software keeps your system on for as long as one second** through a power interruption. This makes the ESP system able to withstand the majority of power sags.
Real-time cable compensation
calculates the appropriate surface voltage (at the output of the VSD) based on changing loads, dynamically. This assures that the proper motor voltage is being applied at all times for most efficient operation.
Back spin detection and restart without a separate module. By accurately monitoring the torque of the ESP system, the Advantage VSD can sense a
backspinning pump and restart the system when torque levels are safe. This gets wells online faster, increasing production.
Power monitoring. The Advantage VSD now includes, with optional current transformers (CT’s) and potential transformers (PT’s), power monitoring functions such as instantaneous kW, power factor, efficiency, and kW-hours, helping the user to monitor the energy used in producing fluid top optimize their expenses.
Contact your Baker Hughes representative today or visit www.bakerhughes.com/Advantage to fi nd out how the Electrospeed Advantage variable speed drive can increase uptime and reliability in your ESP system.
* MaxRate and Power Ride Through are completing the field qualification process.** 150ms on 3-phase loss
Redesigned layout and relocated input breaker for easier servicing and enhanced safety.
Specifi cations
Specifi cations 380 and 480 V
Input/output voltage 380 and 480 V
Input confi guration 6 and 12 pulse
I/O modules 1 to 3
Output waveforms
6-step, Hybrid PWM,
PWM and FPWM
(sine wave Filtered PWM)
Indicator lightsOptional run and
shutdown
Auxiliary power 115 V
Output current 79 to 624 A
Output power 66 to 518 kVA
Output frequency 10 to 120 Hz
Input frequency 50 to 60 Hz
Effi ciency ≥98% @ rated load
Worldwide certifi cations UL, CE and CSA
Enclosures NEMA 4
Arctic/Cold weather
packageOpt (CE)
Safety shielding IP10 and IP20
Temperature rating-40°F to 131°F
(-40°C to 55°C)
Complete internal, clear shielding to protect the user during troubleshooting. Ports for electrical probes allow for safe testing.
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