in01 - introduction to factorytalk vantagepoint and enterprise manufacturing intelligence
TRANSCRIPT
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
PUBLIC INFORMATION
IN01 - Introduction to FactoryTalk® VantagePoint
and Enterprise Manufacturing Intelligence
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
Agenda
Demo!
Customer Success Stories
FactoryTalk® VantagePoint - Product Review
Enterprise Manufacturing Intelligence Overview
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
Manufacturing Intelligence Defined
• Software used to bring a corporation’s production data together from many sources for the purpose of
reporting, analysis, and visualization.
• As data is combined from multiple sources, it can be given context that will help users find what they
need regardless of where it came from.
• The primary goal is to turn data into real knowledge (information), and drive business results based
on that knowledge.
+ = IMPROVED Decision Making
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How Do You Want to See Your Data? Paper? Print Outs? Or This?
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Or, How About This? Timely Information. From any device!
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Actionable Information rather than data
– Advanced portal, reporting, and analytics
– Increased productivity, revenue, and profit
Decrease in production costs
– Better understand your process, then optimize it
– Reduced materials, labor, and energy
Improved quality
– Higher accuracy and agility via process control
– Less waste and material losses
Decreased Total Cost of Ownership
– Reduction in data collection and information transformation (data
prep)
– Increased utilization of fixed assets
Increased productivity by 10 percent
in less than one year, resulting in more
product at a lower price getting to the
market for a competitive edge - CPG
With real-time visibility into batch
comparisons and the capability to make
inline corrections, throughput increased
by 60%+ (from 4 batches every 12-14
hour shift to 5 batches in a 10 hour
shift) - Brewery
720 man-hours saved annually in
generation of regulatory reports.
Estimated savings of one man-year in
automation of billing process - Water
Wastewater
What Results Can You Expect? Leveraging Enterprise Manufacturing Intelligence
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Performance/
OEE Quality
Systems/LIMS
Control
Systems HMI/
Alarm/Events Historians
Other Systems/
Databases
VantagePoint EMI Portal Mobile Clients SharePoint Portal
Maintenance
Mgmt Systems Energy HSE
Quality & Operations Plant Manager Engineer Operator Maintenance Production Manager
MES
What Results Can You Expect?
Leveraging Enterprise Manufacturing Intelligence
How Do You Access All This Data? Connectivity to all of your plant floor systems!
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
FactoryTalk VantagePoint Value Summary
Increased productivity & asset optimization through real time visibility to all of your
plant floor systems.
Connect to existing plant floor devices and systems to access data without
the need to modify or change anything. Data stays in it’s source!
Organize data logically in a central model for ad hoc analysis and advanced reporting.
Easily build role based reports and dashboards ensuring that key decision makers have
access to the data they need anytime from the shop floor to their mobile phone!
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
FactoryTalk VantagePoint EMI Overview
CONNECT • Premier Integration with
Rockwell Data Sources
• 3rd Party Historians, 3rd Party
Systems via OPC / OPC DA
• Database Connectivity (Oracle
and SQL)
ORGANIZE • Organize the data in a way that
makes the most sense for your users
• Combine multiple data sources into
one logical unit
• Reuse model content for increased
productivity
VISUALIZE • Ad Hoc / Self Service Tools: Excel,
Trend, XY Plotter
• Enterprise Reporting Tools: SQL
Server Reporting Services and
Sharepoint Web Parts
• Mobile: Mobile First Design Model
Browser and Display Creation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
FactoryTalk VantagePoint EMI Let’s start with connectivity!
CONNECT • Premier Integration with
Rockwell Data Sources
• 3rd Party Historians, 3rd Party
Systems via OPC / OPC DA
• Database Connectivity (Oracle
and SQL)
ORGANIZE • Organize the data in a way that
makes the most sense for your users
• Combine multiple data sources into
one logical unit
• Reuse model content for increased
productivity
VISUALIZE • Ad Hoc / Self Service Tools: Excel,
Trend, XY Plotter
• Enterprise Reporting Tools: SQL
Server Reporting Services and
Sharepoint Web Parts
• Mobile: Mobile First Design Model
Browser and Display Creation
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Exclusive Logix Integration
Auto discover known structures and browse for tags using Live Data
Premier Integration with FactoryTalk products
Historian SE and ME for monitoring
process parameters
Metrics for machine performance
and downtime events
View SE for embedded Reporting
and Advanced Trending
Asset Centre for advanced reporting
EnergyMetrix for reporting and Energy Intensity
ProductionCentre (MES) For Enterprise Reporting
3rd Party Plant Systems Connectivity (Real-time, Historian, Databases)
FactoryTalk VantagePoint EMI What Data Can I Connect To?
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Logix Integration Build once and deploy throughout your enterprise!
Simplified connectivity to leverage the
strengths of the Logix platform
Dynamic object creation based on ‘known’
UDT structures in the controller
Live Data Import wizard brings in
structures from the Logix controller
A type definition is created
automatically for each selected UDT
definition in the controller if one does
not already exist
Tag instances are created for each
occurrence of selected UDT’s
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Automatic correlation of Live Data and Historian tags
Historian and Live Data tags are linked if they reference the same data point in the controller
Makes reporting completely transparent to the underlying data source – you only need to know the Live Data tag (logical) for a
data value
Cross correlation when using distributed historian solution
When tags are historized in multiple historians, the system can find the best source of information needed for a report / trend
Optimized Performance – Server Side Data Aggregation
Data aggregation is now performed at the server (e.g. Summary roll up by hour)
Significantly reduces the calculation loads on the VantagePoint EMI Server
Allows for processing of aggregations at the best performing server
Optimize Performance FactoryTalk Live Data – Historian Connector
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Production Intelligence for
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Save time connecting to a PlantPAx System
Pre-defined type packages directly align with the
PlantPAx Process Library
Equipment definitions automatically created in the
model
Out-of-the-box dashboards for process defined
equipment
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FactoryTalk VantagePoint EMI Now that your connected, let’s organize that data!
CONNECT • Premier Integration with
Rockwell Data Sources
• 3rd Party Historians, 3rd Party
Systems via OPC / OPC DA
• Database Connectivity (Oracle
and SQL)
ORGANIZE • Organize the data in a way that
makes the most sense for your users
• Combine multiple data sources into
one logical unit
• Reuse model content for increased
productivity
VISUALIZE • Ad Hoc / Self Service Tools: Excel,
Trend, XY Plotter
• Enterprise Reporting Tools: SQL
Server Reporting Services and
Sharepoint Web Parts
• Mobile: Mobile First Design Model
Browser and Display Creation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
Types of Models
Physical
Tags
Databases
External Sources
Logical
Plant
Line
Equipment
Content
Reports
Dashboards
Trends
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How Does It Do It?
By allowing you to create template data structures, called 'models‘, that
let you organize data by the way you need to use it, instead of by how it
is stored or how it is exposed.
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UPM
Data Sources
KPIs, Reports, Applications
Chaos vs. Structure
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Real World Model For Information The Way You Want to See It
Process Control Engineer
• Pressure
• Flow
• Speed
Production Manager
• Volume pumped
• Product throughput
• Operation history
• Power consumed
Maintenance Manager
• Running hours
• Performance spec
• Manufacturer data
• Spares on hand
• Maintenance date
Process Engineer
• Related
equipment
• Rating
• Vibration data
Asset Manager
• Purchase
date
• Cost
• Warranty
• Manufacturer
• Engineering
Specs
Quality Assurance
• Batch
record
• Leak test
data
• Lab sample
Live Data: Control System/HMI
Historian
Asset
Database
ERP, LMS, SQL
Database
Maintenance
Management
System
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The Unified Production Model Key to standard and reusable, reporting solutions!
Physical Model Connect data sources
Logical Model Organize for Presentation
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Why the Unified Production Model is a Big Deal
Manufacturing systems by default each have unique context
‘Like’ assets rarely resemble each other at the physical layer
Need to be able to create/use/re-use standard components in defining
hierarchies, assets or objects
Need ‘Reporting Standards’ across multiple lines, areas, plants, divisions
Facilitate corporate standardization AND plant flexibility/autonomy
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Data from Multiple Systems is Necessary to Solve Business Problems
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
FactoryTalk VantagePoint EMI Now your data is organized, let’s review how you can visualize it!
CONNECT • Premier Integration with
Rockwell Data Sources
• 3rd Party Historians, 3rd Party
Systems via OPC / OPC DA
• Database Connectivity (Oracle
and SQL)
ORGANIZE • Organize the data in a way that
makes the most sense for your users
• Combine multiple data sources into
one logical unit
• Reuse model content for increased
productivity
VISUALIZE • Ad Hoc / Self Service Tools: Excel,
Trend, XY Plotter
• Enterprise Reporting Tools: SQL
Server Reporting Services and
Sharepoint Web Parts
• Mobile: Mobile First Design Model
Browser and Display Creation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED
Many Reporting Tools Available From Excel Through Enterprise Reports
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VantagePoint Portal
SharePoint Portal
Mobile Clients
Create a wide range of reports from dashboards to tabular data using SQL access to the model
VantagePoint Client Tools
Excel, Trend / XY Plotter, HTML
Dashboard Builder
Model-Based Report Elements
Charts & Grids
Status Indicators
SharePoint
Excel Services and Web Parts
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Reporting Services
Power to create a wide range of enterprise reports from dashboards to tabular data
Query the VantagePoint model (UPM) and create reports using Reporting Services (SSRS) or other Business Intelligence tools
Author and publish reports to the VantagePoint EMI Portal
Leverage the VantagePoint model and create Report templates for re-use
Advanced Reporting Information access across the enterprise
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Retrieve
Data From Any
Source
Calculate,
Analyze
and Format
Publish to the
VantagePoint
Portal
Create powerful Excel reports leveraging the VantagePoint Excel Add-In
Retrieve data from any connected data source (Real-time or Historical values)
Calculate, analyze and format data using Excel functionality
Publish reports for sharing / collaborating with others
Restore Excel workbook from the VantagePoint model to the same or different PC for editing
Single version of the truth
Excel - The Most Common Reporting Tool Shared Reports Save Valuable Time
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Create Trend templates for re-use or ad-hoc trends to analyze impromptu situations
Publish trends for sharing / collaborating with others
Diagnose and analyze data from any connected data source
Powerful trend functionality – Pan, zoom, stack and synchronize
Display multiple time period at the same time to determine batch variations
Pre-configured trends available in Sample Reports
Advanced Trending Reporting that empowers action
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An Event/Notification is comprised
of a Trigger and Actions
Triggers can be:
Any tags with a historical data
provider*
Time/Schedule
Actions can be:
Generating one or more
published reports
Sending emails, also with
attached reports
Sending SMS to a mobile
phone email address *Live data sources are not supported, use FT A&E!
Eventing/Notification Receive Notifications for Increased Efficiencies
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Visually represent your data as a gauge,
bar graph or indicator
Collaborate by sending an e-mail with
instructions and attaching a KPI
Drill down to more specific detail
Pin them to the Start page on your
Windows device using Live Tiles to
provide instant feedback
See a map view of your KPI’s based on
geographic location
Available for download from
the Microsoft Store today
FactoryTalk VantagePoint KPI
A native Windows 8.1 application
KPIs (Key Performance Indicators)
to focus your attention
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=
Manufacturing CIOs reported that mobility was the 2nd highest
technology priority for their
organizations between ‘12 and ‘15. #1 BENEFIT Increase the
productivity of
their workforce
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VantagePoint Mobile Providing Information When and Where you Need It
MOBILE LANDING PAGE Responsive User Interface
Support for all major mobile platforms (iOS, Android)
MOBILE MODEL BROWSER Mobile Favorites – personalized, available on any device
Ad Hoc dashboard or trend creation
MOBILE CONTENT Excel Reports, Advanced Reports
Trend, XY Plot charts, Database Grid
New Composer – Drag and Drop Dashboard Creation
MOBILE FIRST DESIGN Optimized for your browsing experience
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VantagePoint Composer Create Displays Quickly and Easily
Create new displays on a
tablet or PC device
Drag and drop canvas for
display Creation
Library of widgets (gauges,
indicators, trends, text, data
grid, linear gauge)
Save displays as favorites
Simplified single click
functionality for display
creation from mobile
phones
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Tyson Foods Mobilizes to Improve Compliance, Reduce Quality Deviations and Waste
Reduced Waste
Decreased Inedibles by 50%
1.6 to 0.8 % = nearly
1 million pounds of product saved annually
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Tyson Foods Saves Significant Energy Costs Annually
• REDUCED 10% of Annual Utility Costs
•12-Month Payback /ROI
$800K Savings
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LORAM Stays on Track With Real-Time and Historical Mobile Data Collection and Reporting
• Remote data reduced downtime costs by $35,000 per day • Increased on-machine data storage from 30 days to 137 days
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Solutions Team Example HMI Based Diagnostic Reporting
www.rsteched.com
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PUBLIC INFORMATION
Thank You!