IN-MaCIndiana’s Next Generation Manufacturing Competitiveness Center

Connecting Statewide and National Resources forManufacturing Knowledge Creation and Delivery

UPDATE: December 2016

A Three Thrust ApproachIN-MaC

Commitment from State of Indiana

§AspresentedtotheIndianaLegislature:–Vision:IN-MaCwillbeastatewideresourceprovidingaccesstostate-of-the-artknowledgeandpracticeinmanufacturingprocesses,metrology,materials,systems,andinformationsciencesforIndiana’sbusinessandindustry.–KeyImpact• CompetitivenessofIndianaManufacturingIndustry• CompetitivenessofIndianaManufacturingWorkforce• CompetitivenessforFederalResearchFunding• NationalResourceforTraining,Research,andTechnologyAdoption

Renewed for Additional Two years @ $2.5 million/year in May 2015

Commitment from Purdue Academic Units§ ManufacturingClusterHire:InapartnershipamongtheProvost,theCollegesofEngineering&Science,andThePurduePolytechnicInstitute,Purduecommittedtohiringsixnewfacultymembersinsupportofmodel-basedpersonalizationofproductsandservices.Threehavebeenhired,withinterviewscontinuing:o MengShiLu(KrannertSchoolofManagement)o Wenzho Wu(IndustrialEngineering)o MartinJun(MechanicalEngineering)

§ TheCollegeofEngineering’sPreeminentTeamsProgramcommittedfacultylinestocompositesmanufacturingo JanAndersManson,Vice-presidentattheSwissFederal.Instituteof

TechnologyinLausanne(EPFL)joinedPurdueinOct2016§ ThePurduePolytechnicInstitutehascommittedresourcestodevelopingmanufacturingfocusedcurriculumoptions

§ ThreeThrustsLaunchedo Long-termResearchInnovationo Education&WorkforceDevelopmento TechnologyAdoption&Transfer

§ MajorAchievementso 49TechAdoptioncontractsinprocessorcompletedwithIndianacompanies;

17moreindiscussionso EngagedwithIvyTech,Vincennes,PUCalumet,PurdueNorthCentral&IPFWo PurdueisakeypartneronthreeManufacturingInnovationInstitutes

− WithUILabs:DigitalManufacturingDesignInnovationInstitute(DMDII)− PurdueistheDesignandManufacturingSimulationTechnologyAreafor

theInstituteforCompositesManufacturingInnovation(IACMI)− NextFlex,FlexibleHybridElectronicsManufacturingInstitute− AlsoaMemberofLIFT,LightweightInnovationsforTomorrow

o FiveIN-MaC ResearchFellowsfromEngineering,Technology,andScienceo LaunchedSMEfocused,topicbasedconsortiain4Q2016

IN-MaC: Executive SummaryFirst Three Years

Days Weeks Months Year Years

IN-MaC TechnologyAdoptionThrust

StaffEngineer(orFaculty)Consulting

IN-MaC ResearchThrust

TRL1-3NextGen

ManufacturingResearch

TRL4-7NextGen

ManufacturingResearch

TechnologyAdoptionMEP&FacultyLabs

§ IN-MaC hasastate/regional/nationalscopeandseekstobetheexternalinterfacepointforNextGenerationManufacturingatPurdue

§ MEPisthelocaldisseminationarmforIN-MaC technologyadoptionandforfederalE&WDcontent§ TheIndianaManufacturingInstituteisacollaborativeworkspaceforNextGenerationManufacturing

Research,Education,andTechnologyAdoptionlocatedinthePurdueResearchPark

IN-MaC:IndianaNextGenerationManufacturingCompetitivenessCenterVisionandScopeOverview

Respond Diagnose Prescribe Prevent Predict Discover

Assessment<1day

Seminar<1day

WorkshopDays/Weeks

CertificateDays/Weeks/Months

Degree>Years

IN-MaC EducationThrust

Note:timelineconceptandRespond,DiagnosebubblesequencewasdevelopedbyPurdueMEP

Sustainability Model§ Industrybasedandcustomerfocused– Selectdemonstrationtestbedsfromdevelopingprojects

§ CreatecompetitiveedgeviafluidintegrationofhighandlowTRLwork

§Naturallyreinforcingfundingloops– LeverageLowTRL (1-3)researchtodrivefuturecapabilities– EngageIndustrywithHighTRL(4-7)contractresearchusingNSFIUCRCorsimilarmodel(seeSMEConsortiumProgramSlide)

– Feesforcontinuingeducation– Consortiummembershipfees– FeedbackloopstoinformandsupportLowTRL(1-3)research

IN-MaC Leadership§ Co-ExecutiveDirectors– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingandDirector,ProductLifecycleManagementCenter,PurduePolytechnicInstitute

– JohnW.Sutherland,Fehsenfeld FamilyHeadofEnvironmentalandEcologicalEngineering

§ ExecutiveCommittee– GaryR.Bertoline, Dean,PurduePolytechnicInstitute– DavidHummels,Dean,KrannertSchoolofManagement– LeahH.Jamieson,JohnA.EdwardsonDean,CollegeofEngineering– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolofManagement

– JulieK.Griffith,VicePresidentforPublicAffairs,PurdueUniversity– AmyR.Noah,VicePresidentforDevelopment– RonaldJ.Steuterman,ManagingDirector

IN-MaCA statewide center with global reach in manufacturing competitiveness

§ ThreeThrusts– Long-termResearchInnovation– Education&WorkforceDevelopment– TechnologyAdoption&Transfer

§ Partnership:Purdue- IvyTech- Vincennes

§ Collaborationwith– GlobalManufacturingLeaders– SmalltoMediumManufacturing

Enterprises– andtheState

IN-MaC Thrust Leadership§ Research– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingandDirector,ProductLifecycleManagementCenter,PurduePolytechnicInstitute

– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolofManagement

– JohnW.Sutherland,Fehsenfeld FamilyHeadofEnvironmentalandEcologicalEngineering

§ TechnologyAdoption– Dhananjay Sewak,PurdueManufacturingExtensionPartnership

§ EducationandWorkforceDevelopment– GeanieUmberger,AssociateDeanforEngagement– SusanSmith,VPforTechnologyDivision,IvyTechCommunityCollege– DavidTucker,VPforWorkforceDevelopment/CommunityServices,

VincennesUniversity– Niaz Latif,Dean,CollegeofTechnologyandProfessor,Mechanical

EngineeringTechnology,PurdueUniversityCalumet

Education & Workforce DevelopmentThrust Led by Geanie Umberger, Purdue Polytechnic Institute

SusanSmithVPforTechnologyDivision

DavidTucker,VPforWorkforceDevelopment&

CommunityServices

NiazLatif,Dean,CollegeofTechnologyProfessor,MechanicalEngineeringTechnology

Education & Workforce Development Funded Projects; Total = $768K over three years

AdditiveManufacturingCapacityDevelopment

AdvancedManufacturingandWorkforceDevelopment

MeetingWorkforceNeedsforMechatronicsTechnicians

AdvancedManufacturingLeadershipDevelopmentProgramCollegeofEducation

Model-basedDefinitionCertificateProgramCollegeofTechnology

InpartnershipwithIvyTech,DevelopandStaffa“WonderLab”FocusedonEntrepreneurshipand3DPrintingatRUSKUS,aMaker

SpaceBeingDevelopedinIndianapolis’CircleCityIndustrialComplex

Technology Adoption & Transfer

FocusAreasfor2016-17

Enhancing Competitiveness TodayThrust Led by Dhananjay, Purdue Manufacturing Extension Partnership

§ DigitalEngineering– Finiteelementmethods– Materialscharacterization– Computationalfluiddynamics

§ ProductLifecycleManagement– Supplychainintegration– Inventoryoptimization– ERP/CADdataintegration

§ ProductionSystems&Modeling– Manufacturingflooroptimization

andlayouts– Productionlinesimulations– Warehousesystems

Technology Adoption & TransferProjects Underway, Completed, or Under Consideration

§ ProjectStatus– Completed(28)– InProcess(21)– Prospects/Leads(17)

§ CampusesRepresented– WestLafayette(37projects)– IU-PurdueFt.Wayne(11projects)– PurdueNorthCentral(1project)

§ PurduePersonnelInvolved– 28Faculty(20WL,9IPFW,1PNC)– 8APStaff(5WL,3IPFW)– 1PostDoc– 33GraduateStudents– 1UndergraduateStudent

ActivityInception(Sept2013)throughDecember2016

Technology Adoption & TransferSelected quotes from participating Indiana companies

§ DonDumoulin,CEO/Owner,PreciseMoldandPlate,Columbus,IN

“…delightedtobeawardedanIN-MaC grantin2013,…alreadyseeingdramaticresults. …ourIN-Macworksethashelpedbuildouroverallcapacity…1Qrevenueupover50%versuslastyear…bigbelieversinthepoweroftheIN-MacandourexpertteamfromPurdueUniversity.”

§ CraigS.Carson,CEO,Jeco PlasticProducts,Plainfield,IN“Thedirect,immediateresultoftheIN-Macsupportisaninitialorderofover$110,000intoolingand$150,000inpartscurrentlyoutsourcedinChina.Thegrowthprospectswithin12monthsarefor3-5timesthatamount.Weanticipateaddingthreehighpayingjobs(approximately$40,000annualsalaries)withinthenext12monthsasaresultofthisprogram.”

Research

§ ThreeFocusAreas:– DigitalTwin– Personalization– MarketViableManufacturingProcesses

§ ManufacturingClusterHireofSixFacultyisUnderway

§ ThrustLedby:– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingand

Director,ProductLifecycleManagementCenter,PurduePolytechnicInstitute– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolof

Management– JohnW.Sutherland,Fehsenfeld FamilyHeadof

EnvironmentalandEcologicalEngineering

ResearchFocus Area Status

§DigitalTwinFocusArea– Establishedasthe“DNA”ofIN-MaC– LeveragesPurdueDMDIMembership

§DevelopingFocusAreas:– PersonalizationEmergingProject• Personalizedmedicines

–MarketViableManufacturingTechnologyEmergingProjects• Nano/“RolltoRoll”manufacturing (partnerinNextFlex MII)• Compositesmanufacturing(majorpartnerinIACMIMII)• LaserBasedSmartDigitalManufacturing

§ IN-MaC isPurdue’sLinktotheDigitalManufacturingDesignInnovationInstitute(DMDII)awardedSept2014– NationalNetworkforManufacturingInnovation(NNMI)– AwardedtoUILabs:5years/$70MillionTotal– IN-Macprovidingupto$671Kincashcostshare

Research: Federal Funding Successes

§ PartneronInstituteforCompositesManufacturingInnovation(IACMI),NNMIawardedJan2015– ManufactureofCompositeMaterialsandShapes– IndianaComponentisaCompositesModeling&Mfg Simulation

TechnologyArea,ledbyR.ByronPipes,MaterialsEngineering– $15millioncostshareprovidedbyIEDC

§ PartnerontheNEXTFLEX(newnameforFlexibleHybridElectronicsInstitute),NNMIawardedAugust,2015– LedbyAliShakouri,Director,Birck NanotechnologyCenter– 5yrs /$75MillionTotal;AwardedtoFlexTech Alliance– Birck CenterisaresourcecenterfortheInstitute– IN-MaC providingupto$500Kincashcostshare

– AwardedtoCreativeCompositesSolutionsCorp.(UTKnoxville)5yrs /$70MillionTotal

Research

EmergingProjects

SME Focused Consortia§ Purpose:IN-MaC’s SMEFocusedConsortiumProgram(SCP)isdesignedto

addressspecificareasofnextgenerationmanufacturingthatareofinteresttoIndianabasedsmalltomediummanufacturers(<500employees).

§ Governance:EachSCPwillbeledbyafacultymemberorresearchscientistchosenfortheirknowledgeinthespecificfocusareawhoisaccountabletoboththeSCPmembershipandtheCo-ExecutiveDirectorsofIN-MaC.

§ VotingprovideinputtotheSCPleaderonthefollowingitems:– ResearchThemeGuidance– EducationalOfferingsGuidance– HighLevelFundsAllocationviaAnnualBudgetProcess– ChangestoMembershipAgreement(2/3majority)

• MembershipLevels– Observer: $5,000– In-StateMember: $15,000(matchedbyIN-MaC)– Out-of-StateMember: $30,000– IN-MaC GoverningMember: $75,000

SME Focused ConsortiaInLaunchPhase• Simulation-basedEngineeringofMaterialsandStructures(ICSEMS);LedbyThomas

Siegmund,Professor,SchoolofMechanicalEngineering• DevelopingSmartBusinessEcosystems; LedbyAnanthIyer,SusanBulkeley ButlerChair

inOperationsManagement• SurfaceEngineeringandEnhancement(CSEE); LedbyDr.DavidBahr,Professorand

HeadofSchoolofMaterialsEngineering• ConsortiumforMaterialsProcessingResearch;LedbyQingyouHan,Professor,School

ofEngineeringTechnology(SoET)

UnderDevelopment• ConsortiumforNextGenerationManufacturingEducation; LedbyGeanieUmberger,

PhD,MSPH,RPh,AssociateDeanforEngagement,PurduePolytechnicInstitute&ClinicalProfessor,Dept.ofLeadership,TechnologyandInnovation

• AdvancedLyophilization TechnologyConsortium(LyoHUB); LedbyElizabethTopp,ProfessorandHead,IndustrialandPhysicalPharmacy

• Designandmanufactureofgranularagriculturalfertilizerswithenhancedfunctionality; LedbyKingsly Ambrose,Ag&BiologicalEngineering

• ConsortiumforEnergyandResourceEfficientManufacturing; LedbyFuZhao,Assoc.Professor,MechanicalEngineering&EnvironmentalandEcologicalEngineering

IN-MaCIndiana’s Next Generation Manufacturing Competitiveness Center

Connecting Statewide and National Resources forManufacturing Knowledge Creation and Delivery

DISCUSSION

ADDITIONAL DETAIL

PartnerResponsibilities• Administrativeleadforinstitution• Assessandawardprogrammaticfunding• Setstrategicplan• Participationinmeetingsandstrategysessions

SusanSmithVPforTechnology

Division

DavidTucker,VPforWorkforceDevelopment/Community

Services

NiazLatif,Dean,CollegeofTechnologyandProfessor,

MechanicalEngineeringTechnology

Education & Workforce DevelopmentPartners

• Translatingappliedresearcho Industry-basedtrainingo Certificate-basedtrainingo Educationalprograms

• Developeducationalpathwayso DrivenbyIN-MaCresearcho Industryinputonworkforcegaps

• Conveneandpromoteeducationalpartnershipso Disseminatecurriculumo Alllevelsofworkforcetraining

andeducation

• Driveeducationalresearcho Efficiencyo Efficacy

• Indianaworkforcetrainingandeducationalprogrammingo Identifyo Inventoryo Interactivetool

Education & Workforce DevelopmentStrategic Planning Activity: Possibilities

AdditiveManufacturingCapacityDevelopment

AdvancedManufacturingandWorkforceDevelopment

• 5AxisCNCProgramming:Certificatebasedtraining,Incumbentworkforce• AdvancedManufacturingMachineryTechnicianNowProgram:Curriculumdevelopment,Industrialmaintenance,Returningveterans• JasperAutomatedManufacturingTechnologyDegreeProgram:IndustrybasedASdegree,Automatedmanufacturingtechnology,Supportedbyindustry,Work-basededucation

• Matchingfundstosupportfacultytraining&acquisitionof3Dprinters• Curriculumdevelopment– ASMachinetool,Advancedmanufacturing,

Pre-engineering,Engineeringtechnology

Education & Workforce DevelopmentProjects Awarded

MeetingWorkforceNeedsforMechatronicsTechnicians

• DOLGrant:Alllevelsoflearners:K-12Pathways,AS&BSDegree,Credentialing/certificationforIncumbent&Underemployed,On-siteemployeetraining

• IN-MaCAdd-in:Flipped/distancecurriculum,Lecturecapture,Mobilelaboratories

Education & Workforce DevelopmentProjects Awarded (continued)

AdvancedManufacturingLeadershipDevelopmentProgramCollegeofEducation

ProductLifecycleManagementCertificateCollegeofTechnology

• DevelopcurriculumforCTEteacherprofessionaldevelopment:Manufacturingcareerawareness,Preparation,Careerpathways,Programparticipation

• Teachertraining• Programimprovementplanadvancedmanufacturingeducation:Highschool&

Middleschool

Education & Workforce DevelopmentProjects Awarded (continued)

InpartnershipwithIvyTech,DevelopandStaffa“WonderLab”FocusedonEntrepreneurshipand3DPrintingatRUSKUS,aMaker

SpaceBeingDevelopedinIndianapolis’CircleCityIndustrialComplex

• AcademytoCommunityandIndustryEngagemento Facultymembersandstudentswillconnecttocommunitymembersand

industryprofessionalsthroughvarietyofworkshopsandactivities.ThelabwillbeopentoRuckusmemberstousebuttherewillbetrainingworkshopsofferedtocommunityandindustrymembers.

o IvyTechstaffandfacultyengagedintheIN-MaC funded“AdditiveManufacturingCapacityDevelopment”programwillhelpstafftheWonderLab

• AcademytoCommunityEngagemento Buildingaplatformandlaboutsideschool,closetoourcommunity,isagreat

opportunityforacademicfacultyandleaderstodemonstratethevalueoftheirresearchforourcommunityandindustryimprovement.Thiswillhelpelevatethevalueofourschoolandgainmorerecognition,notonlywithintheacademicworldbutalsofromcommunityandindustry.

ResearchThree Focus Areas• DigitalTwin– Formsadigitalmirrortothephysicalproductincludingitsgeometric,behavioral,andcontextualdefinitions

• Personalization– Advancestheconnectivityandavailabilityofcomputationalresourceswithpotentialtoallowpersonalizedproductswithefficiencyofmassproduction

• MarketViableManufacturingProcesses– Translatenewlyinventedmaterialsandcomplexelectro-mechanicalsystemswithembeddedsoftwaretomanufacturingprocessesatmarketvolumesandcost

ResearchIN-MaC Graduate Student Research Fellows: Inaugural Class

StudentName ProposalTitle Dept/School AdvisorNameStephenHodson Reel-toReel(R2R)Manufacturingof

CarbonNanopetalArraysAAE/ME AlinaAlexeenko/

TimFisher

ElcinIcten ManufactureofPersonalizedMedicines ChE G.V.Reklaitis/Z.K.Nagy

JurajVanek Optimizing3DObjectsforEffective3DPrinting

CGT BedrichBenes

NigamArora Roll-to-RollManufacturingofThermalSeparator(TSS)MembranesforSelf-RegulatingLi-ionBatteries

Che AlexanderWei

QiongNian LaserBasedDigitalManufacturingPlatformforIntegrationofMultiFunctionalStructuresinPharmaceuticalandFoodIndustry

IE GaryCheng