in-line corrugated bundler automatic … · off the shelf mitsubishi plc, yaskawa servo motors,...

BothConveyor Beds

Open 270°

UP TO 30

BUNDLES PERMINUTE!

UP TO 25

BUNDLES PERMINUTE!

SPECIFICATIONS

CYCLE RATE up to 30 straps per minute

ARCH SIZES 65" STANDARD / 49" OPTIONAL

CONVEYOR SPEED Variable (30-180 FPM)

CONVEYOR HEIGHT 27-55"

STRAP TENSION 1-66 lbs (5mm) / 1-110 lbs (9mm)

STRAP SIZES 5mm, 6mm, 9mm polypropylene on 8x8 or 9x8 cores

ELECTICAL REQUIREMENTS 220/480 V 60Hz 3 Phase

SHIPPING WEIGHT 1,330 lbs

SPECIFICATIONS

INDUSTRY Corrugated

ARCH SIZES 65” Standard

CONVEYOR HEIGHT 27” - 55”

MINIMUM PACKAGE SIZE 8” W x 10” L

MAXIMUM PACKAGE SIZE 56” W x 40” L

STRAP 5mm PP, Embossed or Smooth

POWER 440 VAC, 3 phase, 220 VAC 3 phase

COMPRESSION / AIR REQ. Pneumatic / 4 CFM @90 PSI

CONVEYOR / SPEED Powered / Variable (30-180 FPM)

SHIPPING WEIGHT 1500 lbs

CB4000SQ IN-LINE CORRUGATED BUNDLER WITH 3 SIDED SQUARING CAPABILITY CB4000 IN-LINE CORRUGATED BUNDLER AUTOMATIC STRAPPING MACHINE

ELECTRICAL FEATURES

Full color touch screen provides user friendly operation, diagnositcs and easy batch programming for quick product changes.

All electric 3 sided squaring.

One button setup mode.

Off the shelf Mitsubishi PLC, Yaskawa servo motors, drives and electrical components. All solid state photo cells and sensors.

Four tier LED status light tower.

Variable speed conveyor.

Up and down stream interlocks for communication.

Conveyor sleep mode for power and wear reduction.

Long life heater blade with fume exhaust system.

MECHANICAL FEATURES

Both conveyor beds open a full 270 degrees for easy access and maintenance

Strap reel turns 90 degrees for good ergonomics and easy coil changes.

Automatic waist high strap loading is quick, easy and ergonomic.

Automatic strap eject at the end of a coil.

Automatic loop ejector prevents strap jams during accidental strap cycles.

One piece plastic strap track for highly reliable and consistent strap feeding.

Heaviest casters, legs and frame in the industry provides durability.

Dual pneumatic compression device for bundle conditioning.

OPTIONAL FEATURES

Box Frame for additional conveyor height.

47.7”65”19.7”

91.1” 31.1”

” - 1

” - 5

5.9”

ELECTRICAL FEATURES

MECHANICAL FEATURES

OPTIONAL FEATURES

• Easy to use• Reliable• Built to last POLYCHEM

POLYESTER STRAPPING SYSTEMS

CORRUGATED SYSTEMS

• Easy to use• Reliable• Built to last

• Full Color Touch Screen Controls -User Friendly Operation -Diagnostics

• Full Color Touch Screen Controls -Easy One Button Setup -Fast Batch Programming -Diagnostics -Efficiency Log

CALL TOLL FREE 1 -800-548-9557www.polychem.com

6277 HEISLEY ROADMENTOR, OHIO 44060(440) 357-1500FAX (440) 352-9553

WEST COAST DISTRIBUTION CENTER11920 ALTAMAR PLACESANTA FE SPRINGS, CA 90670(562) 903-4576FAX (562) 903-45791-800-899-0822

SPCU CORRUGATED PRESS MACHINE

CORRUGATED UNITIZER - SPCU

Polychem’s corrugated unitizer secures loads using plastic strap to improve production while enhancing your product’s appearance. Polychem’s ruggedly designed SPCU will save production time, material handling and labor while automatically conveying, compressing,and strapping your corrugated production loads. The SPCU basic system comes with 2, 3 or 4 high speed SX600

Ultrasonic Strapping Heads mounted on a compression platen. Our unique light weight, quick change SX600 heads will virtually reduce all downtime and improve your efficiency and cost effectiveness. Some additional options include: pallet void feeder, integrated lift and turn, package centering device, and additional conveyor.

Electronic Compression SystemElectronic compression is the mostreliable and efficient way to go.No more messy hydraulics to leakand maintain.

Compact, Reliable OMS SX600 Strapping HeadsThere are over 15,000 OMS strapping heads in operation worldwide. The NEW SX600 Strapping Head produces a superior strength ultrasonic seal and with it’s quick change feature, virtually eliminates downtime.

Power Conveyor SystemThe closely spaced chain driven conveyor rollers (2.75”Dia. x 3”O.C.) smoothly convey the toughest products. The center of the conveyor is reinforced to the base to minimize stress and deflection. Conveyor speed can be adjusted to precisely match the mating conveyor.

Strong, Sturdy, Steel FrameThe structure of this machine

is designed for well over doublethe rated compression of the machine.

Fully Gated Chute SystemThe heavy duty fully gated chute system

provides reliable strap feeds to minimize downtime due to misfeeds.

The tightly designed system, featuring contoured plastic flaps, greatly reduces

the possibility of the strap escaping.

Heavy-Duty Steel DispensersThe dispensers are easy to load.

The all-mechanical design simplifiesthe mechanism and reduces parts.

Integrated Lift and Turn Mechanism Unique Contour Plastic Flaps Pallet Void Feeders Secondary Safety System Cost Saving 3/8” PET StrapQuick Change SX600 Heads

Each head seals, feeds and retracts.Quick Change Technology provides1 minute or less head change out.

STANDARD SPECIFICATIONS

INDUSTRY Corrugated

PLASTIC STRAP 3/8" up to 1/2"

STRAPPING HEAD 2,3, or 4 - SX600

MIN/MAX LOAD HEIGHT 7.5" / 84"

MAX LOAD WIDTH 102"

STANDARD CONVEYOR HEIGHT 12"

CONVEYOR SPEED 90 FPM

ELECTRIC POWER 480 VAC, 60 Hz, 3 phase, 30A

COMPRESSION SYSTEM/RANGE Electric / 0 - 8000 lbs

THROUGH CLEARANCE 110” wide x 88” high

INTERNAL CONVEYOR 110” wide x 64” long x 12” T.O.R.

PLC/HMI Allen Bradley, Compact Logix / PV+600

HEAD SPACING 8”, 16”, 24”, 32”,40” and 48”

OPTIONS

OPTION 1 Integrated Lift & Turn

OPTION 2 Auto Load & Re-Try

OPTION 3 Pallet Void Feeders

OPTION 4 Package Centering Device

OPTION 5 Spare Strapping Heads and Test Stand

OPTION 6 Additional Conveyor

UP TO225

LOADS PERHOUR!

SPCU DIMENSIONS

• VIRTUALLY ELIMINATES DOWNTIME Quick Change Technology - 1 Minute or Less Head Change Out• INCREASE THROUGHPUT Up to 225 Loads per Hour - depending on load size & strap pattern• LOWER TOTAL COST OF OWNERSHIP Ultrasonic Sealing - Fewer parts- Cost saving 3/8” Strap

Electrical Cabinet Featuring Allen Bradley Compact Logix

2, 3, or 4 SX600 Strapping Heads

BENEFITS

A•B PV Plus 600Standard Equipment

Fast • Easy • Economical

SPCU CORRUGATED PRESS MACHINE

CORRUGATED UNITIZER - SPCU

Polychem’s corrugated unitizer secures loads using plastic strap to improve production while enhancing your product’s appearance. Polychem’s ruggedly designed SPCU will save production time, material handling and labor while automatically conveying, compressing,and strapping your corrugated production loads. The SPCU basic system comes with 2, 3 or 4 high speed SX600

Ultrasonic Strapping Heads mounted on a compression platen. Our unique light weight, quick change SX600 heads will virtually reduce all downtime and improve your efficiency and cost effectiveness. Some additional options include: pallet void feeder, integrated lift and turn, package centering device, and additional conveyor.

Electronic Compression SystemElectronic compression is the mostreliable and efficient way to go.No more messy hydraulics to leakand maintain.

Compact, Reliable OMS SX600 Strapping HeadsThere are over 15,000 OMS strapping heads in operation worldwide. The NEW SX600 Strapping Head produces a superior strength ultrasonic seal and with it’s quick change feature, virtually eliminates downtime.

Power Conveyor SystemThe closely spaced chain driven conveyor rollers (2.75”Dia. x 3”O.C.) smoothly convey the toughest products. The center of the conveyor is reinforced to the base to minimize stress and deflection. Conveyor speed can be adjusted to precisely match the mating conveyor.

Strong, Sturdy, Steel FrameThe structure of this machine

is designed for well over doublethe rated compression of the machine.

Fully Gated Chute SystemThe heavy duty fully gated chute system

provides reliable strap feeds to minimize downtime due to misfeeds.

The tightly designed system, featuring contoured plastic flaps, greatly reduces

the possibility of the strap escaping.

Heavy-Duty Steel DispensersThe dispensers are easy to load.

The all-mechanical design simplifiesthe mechanism and reduces parts.

Integrated Lift and Turn Mechanism Unique Contour Plastic Flaps Pallet Void Feeders Secondary Safety System Cost Saving 3/8” PET StrapQuick Change SX600 Heads

Each head seals, feeds and retracts.Quick Change Technology provides1 minute or less head change out.

STANDARD SPECIFICATIONS

INDUSTRY Corrugated

PLASTIC STRAP 3/8" up to 1/2"

STRAPPING HEAD 2,3, or 4 - SX600

MIN/MAX LOAD HEIGHT 7.5" / 84"

MAX LOAD WIDTH 102"

STANDARD CONVEYOR HEIGHT 12"

CONVEYOR SPEED 90 FPM

ELECTRIC POWER 480 VAC, 60 Hz, 3 phase, 30A

COMPRESSION SYSTEM/RANGE Electric / 0 - 8000 lbs

THROUGH CLEARANCE 110” wide x 88” high

INTERNAL CONVEYOR 110” wide x 64” long x 12” T.O.R.

PLC/HMI Allen Bradley, Compact Logix / PV+600

HEAD SPACING 8”, 16”, 24”, 32”,40” and 48”

OPTIONS

OPTION 1 Integrated Lift & Turn

OPTION 2 Auto Load & Re-Try

OPTION 3 Pallet Void Feeders

OPTION 4 Package Centering Device

OPTION 5 Spare Strapping Heads and Test Stand

OPTION 6 Additional Conveyor

UP TO225

LOADS PERHOUR!

SPCU DIMENSIONS

• VIRTUALLY ELIMINATES DOWNTIME Quick Change Technology - 1 Minute or Less Head Change Out• INCREASE THROUGHPUT Up to 225 Loads per Hour - depending on load size & strap pattern• LOWER TOTAL COST OF OWNERSHIP Ultrasonic Sealing - Fewer parts- Cost saving 3/8” Strap

Electrical Cabinet Featuring Allen Bradley Compact Logix

2, 3, or 4 SX600 Strapping Heads

BENEFITS

A•B PV Plus 600Standard Equipment

Fast • Easy • Economical

BothConveyor Beds

Open 270°

UP TO 30

BUNDLES PERMINUTE!

UP TO 25

BUNDLES PERMINUTE!

SPECIFICATIONS

INDUSTRY Corrugated

ELECTRICAL FEATURES

MECHANICAL FEATURES

OPTIONAL FEATURES

47.7”65”19.7”

91.1” 31.1”

” - 1

” - 5

5.9”

ELECTRICAL FEATURES

MECHANICAL FEATURES

OPTIONAL FEATURES

CORRUGATED SYSTEMS

BothConveyor Beds

Open 270°

UP TO 30

BUNDLES PERMINUTE!

UP TO 25

BUNDLES PERMINUTE!

SPECIFICATIONS

INDUSTRY Corrugated

ELECTRICAL FEATURES

MECHANICAL FEATURES

OPTIONAL FEATURES

47.7”65”19.7”

91.1” 31.1”

” - 1

” - 5

5.9”

ELECTRICAL FEATURES

MECHANICAL FEATURES

OPTIONAL FEATURES

CORRUGATED SYSTEMS

in-line corrugated bundler automatic … · off the shelf mitsubishi plc, yaskawa servo motors,...

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