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Page 1: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •
Page 2: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

In 2003, Automation Created the Express- and Flex-Service

Business Model:

• Greeting • Cashiers • Drive on • Drive off • Prep

Express- and Flex-Service

Page 3: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Improved Product

Speed of Service

Choice

Convenience

Customer Experience

Page 4: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

The 90’s are Not Coming Back.

Less Labor Dependent

Business Models are Dominant.

Page 5: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

What used to work - is not good enough

Stagnant volume

Eroding earnings

Page 6: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

1990’s The Era of

Overinflated Demand.

2010’s The Era of Oversupply.

Page 7: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

More Discriminating

Less Cash

Less Time

More Choice

Page 8: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Better Product

More Value

Customer Experience

Page 9: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Cleaner and shinier than you can do at home.

The real competition is not the other car washes.

Page 10: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Eliminate Negatives • Bangs • Thumps • Drumrolls

Build on Positives • Quieter • Continuous Soap • Gentler

Emotional Side of the Sale

Page 11: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Generally Pay to Wash the

Car 3 Times

1- Prep

2 - Tunnel

3 - Towel Dry

Page 12: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Prep is the Most Expensive Way

to Wash

$30K per position per year

Adds to bottlenecks

Takes too long

Page 13: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Generally More Successful

Stronger Value Offering

More Favorable Financial Model

Less Labor Bottlenecks

Page 14: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Product first at any price

• Negative stereotypes

Issues with

Repeatable Quality

Customer

Experience

Page 15: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

The Pursuit for Repeatable Quality & Improved Customer Experience

Page 16: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •
Page 17: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •
Page 18: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Abandoned Car Wash built in the 1950’s • Leased in 1981 and started as a Full-service only

Late 1990’s – Full-service at 70,000 cars per year

By 2005, volume dropped to lowest ever 50,000 cars

Problem: Labor as a percentage of sales became more expensive

• A drastic change was needed that began in 2005 First, offered exterior then added an exterior lane then changed it to a gated exterior lane to finally operate as a Flex-service car wash By 2011 - Flex-service built volume to

134,000 cars per year!

Page 19: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Technology solving the Labor/Volume Dilemma

– Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance

• Tunnel becomes a fixed cost profit center

– Hand services offered to all customers

• Selling labor as a straight variable cost

• All Labor focused on product delivery

• Removed Labor Bottleneck from the Wash Process – Labor is expensive and non-repeatable

– Obtained repeatable quality with equipment

Page 20: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

The Results

– Significantly improved speed of service

• No lines up to 90 cars per hour

• The wash is the bottleneck at 105 cph

– Offer more choices from lower cost to more expensive

– Improved communication with customers

• Arsenal of tools to build volume

• Communicate your value and offerings to customers

Increased Volume Easier to Manage More Profitable

Page 21: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Product – it all starts here • Repeatable quality without labor

• Improve speed of service (2nd critical feature)

• Offer more choice (priced low to high) • Convenience (ease of use and be open) • Market (drive volume, attract

subgroups) • Educate the market to your

competitive advantage • Loyalty rewards and appreciation for

your more frequent and price sensitive customers

Flex-Service Value

Proposition:

Page 22: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

New Controller Technology:

Repeatable Quality Reduce Cost

Create a Better Customer

Experience

Page 23: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

More Precise Control of:

Pressure

Friction

Chemistry

Page 24: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

•Front and back of Vehicles • Hardest to Clean • Receives the Least

Amount of Chemistry

Biggest Component to Cleaning

without PREP

Page 25: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Chemical Management

Page 26: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Repeated Light Applications of Chemistry

• Repeatable quality • Consistent customer experience • Reclaim only on sides and wheels • Reduced water and sewer • Less sealer and drying agent

Chemical Management

Page 27: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Targeted Application of Chemistry

Page 28: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Managing Multiple Applicators

Chemical Application

Page 29: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Cleaner and brighter than in a driveway Improved Cleaning

• Soap through whole wash process • Not washing with reclaim water after 1st mitter

Better Customer Experience

• Soap about $0.01 per application • Less water and sewer expense • Dropped total fresh water to 14.5 gal/car

Reduced cost

Page 30: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Cleaning wheels with water

High Pressure Wheel

Applications

• Higher pressure damages accents/pinstripes

850 psi could not Clean Rims Well

• 850 psi sounds too loud on doors

Poor Customer Experience

Page 31: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Controlling the Pump Station

Page 32: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Targeted application of pressure • 1200 on wheels • 600 on doors

Improved Cleaning

• Quieter and gentle on door panel Better Customer

Experience

• Not bypassing unused water or pressure • Power consumed based only on work needed • More control of Chemicals

Reduced Operating Expense

Page 33: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Causes most damage • Bumps, bangs, drumrolls create

negative experience

Incorrect RPM of Wash

Material

• Chain speed • Type of washer • Material on washer • Cut and density of wash material

Washer RPM

Changes Based On

Page 34: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Controlling the hydraulics and VFD panel.

Page 35: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• RPM set based on flow rate Improve Cleaning

• Reduce bangs and noise on vehicle Improve

Customer Experience

• Dropped from 18 to 12 amps each • 30 amps total • Cooler oil extends life

Reduce Cost

Page 36: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Does More Than Set a Motors RPM

• Feedback loop based on flow or pressure

• Monitors its own liquid levels

• Provides current protection

Independent, Distributed Control

Page 37: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Ethernet Not Relays

• No more wiring relays to start, idle, brake or set speed

• Commands over Ethernet for all motor and device control

Ethernet

Page 38: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Saves onsite electrical installation

• Power and Cat 5

Reduces Cost

• Separation of Circuits • Full remote diagnostics • Remote programming

capabilities • Easy to support a fully

blueprinted solution

Improves Performance

Pre-wired from the factory

Page 39: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Air Conditioned

• Heat kills VFDs • Open doors is a

safety issue

Page 40: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Line Reactor

Noise Suppression – Meeting IEE 519

It’s not Easy.

Active & Passive Noise Suppression

Page 41: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

VFD can Lower Demand

200

3

100 Am

ps

0 6 Seconds

70

Power Management Lowers Demand

VFD

Without VFD

• Same kW used to Start Motor

• Lower Demand with VFD

Page 42: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Power Management Motor Start Overlaps Increase Demand

MOTOR #1 MOTOR #2 MOTOR #3

SECONDS

SECONDS

SECONDS

Page 43: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Start Only One Motor at a Time

Start times in seconds not chain speed.

The Power Management feature can help you fine-tune the motor start process in the car wash tunnel to avoid inrush overlaps.

Page 44: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Equipment Examples Start Only One Motor at a Time

Page 45: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Evaluating the Equipment Queue

Page 46: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Complete Equipment Queue

Page 47: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Auxiliary Inputs

Page 48: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

You CAN control when a piece of equipment turns on and shuts off by day of week and time of day.

Timed Outputs

Page 49: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Up to 192

relays

Firing 10

profiles per

relay

Relays and Profiles

Page 50: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• 4 Tunnel Master ® Jr. • 4 Smart Relay Boxes

WBC Controls

up to:

WBC Reduce Installation Cost

• 4 DRB Tunnel Watch® Boxes

WBC Controls

up to:

Page 51: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Program from iPad® or Mobile Device

Remote

Page 52: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Entrance Management

Page 53: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Find out…

• Frequency • New Customers • Spending

Habits • WashConnect®

also Required.

License Plate Recognition and Recording Solution

Page 54: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Latest Industrial

Control Technology.

Controller is a stand alone

unit.

Not PC dependent.

Stand Alone

Page 55: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Run pumps only at speed necessary • Start one motor at a time

Reduced Electrical

Cost

• Lower RPM’s means less wear • Lower operating temperatures

Reduced Maintenance

• Right washer RPM • Variable high pressure • Targeted chemistry, all through the

wash

Improved Customer

Experience

Page 56: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

• Faster, Cleaner Installs • Lower Cost

Onsite Electrical

• Remote Diagnostics •Decentralized Wiring Simplifies •Documented Wiring

Easier to Service

Page 57: In 2003, Automation Created - Car Wash Systems...Technology solving the Labor/Volume Dilemma – Express exterior wash with Auto Sentrys • Need one attendant at tunnel entrance •

Bring the Driveway Washer

Back to your

wash!

Improve Performance – Better Customer Experience – Reduce Cost