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© 2019 SPLUNK INC. Adam Whiting | Chris Gilman Improving the Asset Reliability for Manufacturing the World’s Most Advanced Fighter Jet, Lockheed Martin’s F-35 Lightning II

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Page 1: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

Adam Whiting | Chris Gilman

Improving the Asset Reliability for Manufacturing the World’s Most Advanced Fighter Jet, Lockheed Martin’s F-35 Lightning II

Page 2: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Project ManagerLockheed Martin Aeronautics

Adam WhitingSenior IoT Consultant

Strategic Maintenance Solutions (SMS)

Chris Gilman

Page 3: Improving the Asset Reliability for Manufacturing the

During the course of this presentation, we may make forward‐lookingstatements regarding

future events or plans of the company. We caution you that such statements reflect our

current expectations and estimates based on factors currently known to us and that actual

events or results may differ materially. The forward-lookingstatements made in the this

presentation are being made as of the time and date of its live presentation. If reviewed after

its live presentation, it may not contain current or accurate information. We do not assume

any obligation to update any forward‐lookingstatements made herein.

In addition, any information about our roadmap outlines our general product direction and is

subject to change at any time without notice. It is for informational purposes only, and shall

not be incorporated into any contract or other commitment.Splunk undertakes no obligation

either to develop the features or functionalities described or to include any such feature or

functionality in a future release.

Splunk, Splunk>, Turn Data Into Doing, The Engine for Machine Data, Splunk Cloud, Splunk

Light and SPL are trademarks and registered trademarks of Splunk Inc. in the United States

and other countries. All other brand names, product names, or trademarks belong to their

respective owners. © 2019 Splunk Inc. All rights reserved.

Forward-LookingStatements

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Transforming Data intoOperational Intelligence

Data Integrations (OPC, Kepware, Maximo, etc.)

Maximo

IntegrationPredictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

Monitoring

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Page 5: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Vision

Strategic Maintenance SolutionsIndustrial IoT Partner

Page 6: Improving the Asset Reliability for Manufacturing the

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Lockheed Martin Introduction

Page 7: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Page 8: Improving the Asset Reliability for Manufacturing the

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© 2019 Lockheed Martin Corporation

Vision for Digitization of Facilities

Facilities / ESH Manager IT Manager

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© 2019 Lockheed Martin Corporation

Where To Go From There?

Idea of a data lake for Facilities Data

• Attend conferences

• Present at internal meetings

Get the word out

November 2017

• “Finally somebody in Facilities is doing this.” – Robert Frazier

January 2018

• Introduction to Splunk • Introduction to Tony Bass & LM

Splunk Team

March 2018

• F2F w/ John Gonzales (Splunk Staff Sales Engineer)

• Energy Focus

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Where To Go From There?

November2017

January 2018

March 2018

Page 11: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Page 12: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

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© 2019 Lockheed Martin Corporation

Where To Go From There?

November2017

January 2018

March 2018

John Completed this on his Flight home (3.5 hours)

TIME TO VALUE

Page 15: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Where To Go From There?

November 2017

• “Finally somebody in Facilities is doing this.” – Robert Frazier

January 2018

• Introduction to Splunk

• Introduction to Tony Bass & LM Splunk Team

March 2018

• F2F w/ John Gonzales (Splunk Staff Sales Engineer)

• Complete Initial POC on his flight home

October 2018

• Introduction to Aeronautics

Page 16: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

Lockheed Martin F-35 Lightning II

Page 17: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Page 18: Improving the Asset Reliability for Manufacturing the

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Increasing Production, Decreasing Cost

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© 2019 Lockheed Martin Corporation

Business Goals

• Increase asset reliability & availability

• Automate a work order in Maximo from machine data

• Improve and track Asset Availability

• Anticipate catastrophic failures utilizing machine learning

• Access data from assets in near real-time

• Integrate with Maximo data

• Provide Technicians with the ability to visualize & create dashboards on their tablets without coding or programming

Align with Facilities

Page 20: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Where To Go From There?

November 2017

• “Finally somebody in Facilities is doing this.” – Robert Frazier

January 2018

• Introduction to Splunk

• Introduction to Tony Bass & LM Splunk Team

March 2018

• F2F w/ John Gonzales(Splunk Staff Sales Engineer)

• Complete Initial POC on his flight home

October 2018

• Introduction to Aeronautics

• SMS working on Maximo upgrade with Aeronautics

December 2018

• SMS began Splunk Proof of Concept

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© 2 0 1 9 S P L U N K I N C .

Making machine data accessible, usable and valuable to everyone

• Transform Facilities’ operations by utilizing data from connected devices and systems

• Simplify the way information is communicated to enable all personnel in Facilities to

monitor, analyze, and ensure operational excellence

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Transform Machine Data intoOperational IntelligenceReal-time Visibility & Predictive Analytics

Data Integrations (OPC, Kepware, Maximo, etc.)

Predictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

Monitoring

Maximo

Integration

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Machine DataWhat data are we using?

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© 2019 Lockheed Martin Corporation

Machine Data

26 Critical Assets across multiple US sites

• Mills, Drills, Autoclaves

Maintenance

• Work Orders, Job Plans, PMs, Assets

What data are we using?

Sensor (Metric) Data Unstructured (Event) Data

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Data Integrations (OPC, Kepware, Maximo, etc.)

Machine DataHow do we use this data?

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© 2019 Lockheed Martin Corporation

Machine DataHow do we Access this data?

Integrations (OPC, Kepware, Maximo, etc.)

App for Maximo

Machine KEPServerEXSmartBox

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© 2019 Lockheed Martin Corporation

AppsHow do we use the data in Splunk?

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Data Integrations (OPC, Kepware, Maximo, etc.)

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

AppsAdd-ons

Kepware to Metrics

SMS App for Maximo

splunkbase.splunk.com/app/3963/ splunkbase.splunk.com/app/4410/

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

SMS App for Maximo

Data Ingest from IBM Maximo

• Ingesting Maximo Business Objects:– Assets, Locations, Work Orders, Job Plans, PMs, Items, Inventory, etc.

Work Order Generation from Splunk into Maximo

SMS App for

Maximo Predictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

MonitoringMaximo

Integration

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

SMS App for MaximoGenerating a Work Order from Alert Action

SMS App for

Maximo Predictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

MonitoringMaximo

Integration

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

SMS App for MaximoWork Order into Maintenance Workflow

SMS App for

Maximo Predictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

MonitoringMaximo

Integration

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

AppsCore

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Data Integrations (OPC, Kepware, Maximo, etc.)

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Search & Reporting

DataEvents

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

DataMetrics

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

DataSimple Visualization

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

DataComplex Visualization

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

DataCombining panels to create dashboards

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

DataFocusing real-time panels for monitoring

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Search & Reporting

Aero IIoT Real-time

Monitoring

Diagnostics and

Troubleshooting

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Data – Actions

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Data – Actions

Axis Motor Temperatures

Drive 1

Drive 2

Search & Reporting

Aero IIoT Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Work Order Data

Search & Reporting

Aero IIoT Maximo

Integration

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Work Order Data

Search & Reporting

Aero IIoT Maximo

Integration

Diagnostics and

Troubleshooting

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Alerts

Search & Reporting

Aero IIoT Real-time

Monitoring

Diagnostics and

Troubleshooting

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Alerts

Real-time

Monitoring

Diagnostics and

Troubleshooting

Search & Reporting

Aero IIoT

Page 47: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

AppsSplunk for IoT – IAI

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Data Integrations (OPC, Kepware, Maximo, etc.)

Page 48: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Industrial Asset

Intelligence

Monitor View

Real-time

Monitoring

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Monitor View

Diagnostics and

Troubleshooting

Industrial Asset

Intelligence Real-time

Monitoring

Page 50: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Analyze View

Diagnostics and

Troubleshooting

Industrial Asset

Intelligence Real-time

Monitoring

Page 51: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

AppsMachine Learning – Predictive Maintenance

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Data Integrations (OPC, Kepware, Maximo, etc.)

Page 52: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Predict machine failure and prescribe a remedy before failure

Machine Learning

Machine Learning

Predictive

Maintenance

Page 53: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Transforming Data intoOperational IntelligenceFull stack

Data Integrations (OPC, Kepware, Maximo, etc.)

Predictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

Monitoring

Maximo

Integration

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Page 54: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Machine – Comparing Motor Loads

Page 55: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Machine – Comparing Motor LoadsGood Axis

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Machine – Comparing Motor LoadsBad Axis

FailureEarly Signals

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© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Machine – Comparing Motor Temperatures

Page 58: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Transforming Data into Operational Intelligence

Data Integrations (OPC, Kepware, Maximo, etc.)

Maximo

IntegrationPredictive

Maintenance

Diagnostics and

Troubleshooting

Real-time

Monitoring

Industrial Asset

Intelligence

Search & Reporting

Machine Learning

Aero IIoT

Kepware to

Metrics

SMS App for

Maximo

Page 59: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

© 2019 Lockheed Martin Corporation

Business Goals

• Increase asset reliability & availability

• Automate a work order in Maximo from machine data

• Improve and track Asset Availability

• Anticipate catastrophic failures utilizing machine learning

• Access data from assets in near real-time

• Integrate with Maximo data

• Provide Technicians with the ability to visualize & create dashboards on their tablets without coding or programming

Align with Facilities

Page 60: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

The peopleKalell Korkmas

Rob Sackett

Kena Searcy

Tony Bass

Bill Ern

Don Schofield

Mary Spross

John Gonzales

Chris Duffey

Erik Dellinger

Page 61: Improving the Asset Reliability for Manufacturing the

© 2 0 1 9 S P L U N K I N C .

Q&A

Adam Whiting | Project ManagerChris Gilman | Senior IoT Consultant

Page 62: Improving the Asset Reliability for Manufacturing the

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© 2 0 1 9 S P L U N K I N C .

You!

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