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Mercmaster LEDIMPROVING INDUSTRIAL LIGHTING WITH TODAY’S TECHNOLOGY

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THE FUTURE OF LIGHTING HAS ARRIVED

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• Light‐emitting diodes are not a particularly new technology

• LED were first used as a replacement for incandescent lamps in indicator lamps on electronic equipment

• The first breakthrough that paved the way for modern LEDs was found in 1992

3

CONVENTIONAL LAMPS VS. LED –ENERGY CONSUMPTION AND SAVINGS

Significant energy reduction from all categories with LED

4

LIGHT SOURCE LAMP LIFE COMPARISON

UNDERSTANDING LED LANGUAGE

Junction Temperature• The critical part for temperature of

an LED is the “T junction”• “T junction” is the location which

determines the temperature code (T rating). The “T junction” also determines the life of the LED.

• Dissipating the heat via heatsinksbecomes the best solution

5

6


ColorCorrelated Color Temperature (CCT) measures the shade of white light:• “Warm” white light:

3200 K and below• “Cool” white light:

4000 K and above• Appleton’s

Mercmaster fixtures test at 5650 K

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ColorColor Rendering Index (CRI) measures the ability to accurately render the color of illuminated objects

CRI Color Rendering Examples

75‐100 Excellent Incandescent, Halogen, Induction

60‐75 Good LED, Pulse Start Metal Halide

0‐60Poor

(not suitable for color critical applications)

High Pressure Sodium

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Device Efficiency / Efficacy• Efficiency is the ratio of total lumens exiting the fixture to the total lumens

initially produced by the light source

• Efficacy is how well a light source produces visible light

• lumens per watt (LPW or lm/w)

• HID/fluorescent efficacy should be calculated based on luminaire lumen (Efficiency)

• LED has minor loss, considered 100% efficient

LED: LED directs the light to where it’s needed without the use of external optics.

BULB: HID lamps emit light in every direction; this light is controlled using a reflector or refractor. The result is poor utilization efficiencies.


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Mercmaster LED MLEDN17P5BU

Mounting Height 12ft – 4 meters

Luminaire lumen: 6,075 System watts: 74W

Mercmaster III KPBU175PMT, 175W PSMH lamp with KR2ST Dome Reflector

Mounting Height 12ft – 4 metersInitial Lamp lumen: 17,500Luminaire lumen: 12,652System watts: 198W


Equivalent to

10

Mercmaster LED MLEDN10P5BUMounting Height 10ft – 3 meters

Luminaire lumen: 3,450System watts: 48.5W

FEB236BUSN 2 x 36W fluorescentMounting Height 10ft – 3 meters

Initial Lamp lumen: 5,510Luminaire lumen: 4,433 System watts: 72W


Equivalent to

11

LED TESTING COMPLIANCES

IES LM‐80‐08: Measuring lumen maintenance of LED light sources

IES‐approved for measuring lumen maintenance and evaluating operating conditions for LED light sources

• Operating for at least 6,000 hours at representative operating temperatures

• Photometric data collected at a minimum of every 1,000 hours

• Chromaticity, color temperature, color rendering

The result: Photometric reports for long term lumen maintenance

IES TM‐21: Projecting long‐term lumen maintenance of LED light sources

Provides recommendations for projecting long term lumen maintenance of LED light sources using data obtained per IES LM‐80‐08

The result: Projection of lumen degradation or LED’s operating life in accordance to LM‐80

IES LM 79‐08: Electrical and photometric testing of solid state lighting

IES‐approved method that describes the procedures to be followed in performing reproducible measurements:

1. Total luminous flux (fixture lumens)

2. Luminous efficacy (lm/W)

3. Luminous intensity & distribution (candelas)

4. Color characteristics:

• Chromaticity – quality of color, independent of brightness

• Correlated Color Temperature (CCT) – in kelvins

• CRI with 100 defined as black body radiator or daylight

The result: Solid‐state lighting photometric reports (absolute)

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ADVANTAGES OF LED LIGHTING

LED lighting is revolutionizing the lighting industry• LED is environmentally sound: No mercury content, no UV or IR, and a

much smaller carbon footprint• LED lowers energy costs: Greater lighting efficacy and efficiency and

uses far less power than traditional lighting sources• LED lowers maintenance costs: 60,000+ hours between replacements • LED is perfect for demanding environments: Solid‐state resistance to

vibration and shock• LED is efficient: Directional light source without the use of external

optics• LED is ready when you are: Instant‐on and cold‐start capable at –40°C,

with no degradation of lumen output

Appleton’s LED Design Advantages

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• Wide range of LED products for most applications (70‐250W)• Plant retrofits now easily done• Uses the same mounting hood as the MMIII• Same electrical wiring for HID fixtures with lower electrical rating

• Compact light weight design• 11.4lbs(5.2kg) lighter (22lbs/10kg down to 10.6lbs/4.8kg)• New one piece design

• Upgraded the LEDs• Fewer LEDs and provides higher efficacy

• Increased drive current to 700mA• Same current as Areamaster LED

• Improved fin design to keep dust and debris out • Supplied with terminals which allows for easy wiring• Certifications and Compliances will include

Original Mercmaster LED

IECEx/ATEX ‐ Pending• Zone 2 and 22• II 3 GD• Ex nA II• Ex t IIIC• IP66

APPLETON’S LED DESIGN ADVANTAGES OPTIMIZED NEW FIXTURES

NEW Mercmaster LED

NEC/CEC• cCSAus• Class I, Div 2, Group A, B, C, D• Class I, Zone 2, Group IIC• Class II, Div 1, Group E, F,G• Class II, Div 2 Group F,G• Class III• Wet Locations and Marine (Salt Water)• Type 3R & 4X • IP66

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MERCMASTER LED LINE EXPANSION

MLEDN70 MLEDN10 MLEDN15 MLEDN17 MLEDN25

Equivalent to HPS/PSMH 70W 100W 150W 175W 250W

Voltage Range BU: 120‐277VAC 50/60Hz BH: 347‐480VAC, 50/60Hz

LED Lumen 2,300 3,450 4,850 6,075 9,455

Input Power (W) 35/33 47.5/46 61/62 74/72 95.5/92

Efficacy 66 71 80 82 93

Ambient Temp – T Rating‐40⁰C – T4A55⁰C – T465⁰C – T3C

‐40⁰C – T4A55⁰C – T465⁰C – T4

‐40⁰C – T4A55⁰C – T4

‐40⁰C – T4A55⁰C – T4

‐40⁰C – T4A50⁰C – T4

CCT/CRI 5650K/70

Fixture Weight (lbs and kg) 10.6lbs – 4.8Kg

Typical Mounting (ft and m) Max. 9ft/2.74m

8ft/2.44m‐12ft/3.66m

12ft/3.66m‐14ft/4.27m >14ft/4.27m 18ft/4.88m‐

25ft/7.62m

Standard MaterialsHousing – Copper‐free cast aluminum

Finish – Baked gray epoxy‐clad, electrostatically appliedLens – polycarbonate

Lifetime 60K+ hours

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TOOLS/RESOURCES

Appleton lighting cost and savings calculator• Tool for comparing industrial lighting systems in terms of total costs and

potential savings over time• Available soon at www.egseg.com

Lighting Layout • Available upon request

MERCMASTER LED SERiES

SOME THiNGS DON’T CHANGE. Hazardous industrial locations demand lighting fixtures that deliver utmost safety and dependable illumination for critical tasks.

BuT SOME THiNGS ARE CHANGiNG RiGHT BEfORE yOuR EyES. Hazardous locations are increasingly responsible for energy efficiency and “green” operations to save money and precious resources.

THAT’S wHy THiS CHANGE iS HuGE. LED lighting has come to hazardous locations, and the Mercmaster LED is setting the industry standard for safety, performance and efficiency. To control the future, you need to see it. The Appleton Mercmaster LED Series of Luminaires.

PulP & PaPer mills | Processing Plants | chemical Plants | oil refineries | storage areas | manufacturing Plants | Waste & seWage treatment Plants

mercmaster leD: the choice for a smart future.No LED industrial fixture surpasses the Appleton Mercmaster LED in efficiency, performance and advanced engineering. In day-to-day use, installation and maintenance, the Appleton Mercmaster LED’s superior design simply shines.

In areas requiring better visibility and instant-on illumination, the complete range of Mercmaster LEDs provide a low maintenance, energy efficient solution. Whether low temperatures or retrofit applications Appleton has the answer.

features

• 5LEDarraychoicesforlightlevelsequivalentto70WHPS/PSMH, 100WHPS/PSMH,150WHPS/PSMH,175WPSMHand 250WHPS/PSMH.

• LuminairesratedforNEC/CECenvironments(ATEX/IECExpending).

• UpgradedLEDarrayprovideshigherefficacies.

• 700mAdrivecurrent.

• Ambienttemperatures:

—70Wequivalent:-40˚Fto149˚F/-40˚Cto65˚C

—100Wto175Wequivalent:-40˚Fto131˚F/-40˚Cto55˚C

—250Wequivalent:-40˚Fto122˚F/-40˚Cto50˚C

• Electrical:120-277Vac,50/60Hz

347-480Vac,50/60Hz

• Suppliedwithterminalstoallowforeasierwiring.

• Resistanttolowtemperatures;thelumenoutputdoesnotdecrease.

• Compactlightweightlowprofiledesign,wellsuitedforlowmountingheights.

• UtilizesthesameelectricalwiringforHIDfixtureswithlowerelectricalratings.

• Fixturehousingandmountinghoodsarecopperfreecastaluminumforbetter heat dissipation. All exposed hardware is stainless steel.

• Heatsinkdesigntokeepdustanddebrisfromaccumulatingonthefixture,while maintaining the rounded edges to reduce risk of injury during installation and maintenance.

• Hingedesignincreasessafetyduringinstallationandservicing,assuring360°compressiononballasthousinggasket.

• Siliconerubbergasketsealsoutmoisture,dirtanddust;staysflexibleandwithstands high temperatures.

• Highimpact-resistantpolycarbonatelensisthreadedforeasyremoval.

• Epoxypowdercoatfinishandstainlesssteellatchassemblyarecorrosionresistant.

• DarkSkyCompliant:meetsspecificationsforlowglare,focusedbeamandavoidance of overlighting.

Why is leD the future?

It’s not just about efficiency. LED lighting delivers real productivity benefits.

• Resistant to vibrations and shock.

• Directional light can improve efficiency, productivity and safety.

• Cold start capable to -40°C and instant-on (<100ns).

• Uses no mercury and its beam gives off no heat.

• Promises long life, 60,000+ hours.

• Delivers reduced maintenance costs.

And perhaps most importantly, it’s green – offering an energy reduction up to 68% for similar luminosities compared to the PSMH (Pulse Start Metal Halide) you may be using today. Because of its all-around benefits, LED will soon be the prevalent lamp technology in manufacturing settings worldwide. Your future can start now.

leD vs. hiD: the future of efficacy.

BulB: HID lamps emit light in every direction; this light is controlled using a reflector or refractor. The result is poor utilization efficiencies.

leD: LED directs the light to where it’s needed without the use of external optics.

leD testing comPliances

ies lm 79-08 “electrical and Photometric measurements of solid-state lighting Products”

An IES approved method describes the procedures to be followed in performing reproducible measurements of the following:

• Total luminous flux (fixture lumens)

• Luminous efficacy (lm/watt)

• Luminous intensity & distribution (candelas)

• Color Characteristics

– Chromaticity-Quality of color, independent of brightness.

– CCT-Correlated Color Temp (k)

– CRI-Color Rendering Index

The Result: Solid-State Lighting Photometric reports (Absolute).

lm80-08 “measuring lumen maintenance of leD light sources”

An IES approved method covers the measurement of lumen maintenance and procedures by which LED light sources can be operated.

• Operating for at least 6,000 hours at representative operating temperatures

• Photometric data collected at a minimum of every 1,000 hours

• Chromaticity, color temperature, color rendering

The Result: Photometric reports for long term lumen maintenance.

ies tm-21 – “Projecting long term lumen maintenance of leD light sources”

Provides recommendations for projecting long term lumen maintenance of LED light sources using data obtained per IES LM-80-08.

The Result: To project lumen degradation or LED’s operating life in accordance to LM-80.

easier installation, easier maintenance, easier to Be green – everyWhere.The Appleton Mercmaster LED excels in a varied range of demanding locations.

aPPlications

LED fixtures suitable for use in:

• Marineandwetlocations.

• Awiderangeofindustrial,chemicalprocessingandotherareaswhereflammablegasesandvaporsarepresent.

• Areasoflowclearance,lowceilingheightsorwherefixtureweightsmustbeminimized.

• Hazardouslocationswheresevereweatherconditions,excessivemoisture,dirt, dust, corrosive atmosphere or high ambient temperatures are encountered.

mounting hooDs

• Six different types of mounting hoods accommodate any application requirement.

• Utilizes the same mounting hoods as the Mercmaster III Series.

• Easilyaccommodatesretrofitting.

Pendant Wall

Pendant Cone 25° Stanchion

Ceiling 90° Stanchion

certifications anD comPliances

NEC/CEC

• Class I, Division 2, Groups A, B, C, D

• Class I, Zone 2, Group IIC

• Class II, Division 1, Group E, F, G

• Class II, Division 2, Group F, G

• Class III

• Type3R,4X

• IP66

• Suitable for Use in Wet Locations

• MarineOutsideType(SaltWater)

• ULStandard:UL1598,UL1598A,UL8750,UL844

• CSAStandard:C22.2No.250.0,C22.2No.137

• cCSAus

IEC/ATEX — Pending

• Zone 2 and 22

• II3GD

• IP66

• ExStandards:IEC60079-0;60079-15;60079-31

• 30LEDsininternalarraydirectlight to where it is needed without the use of external optics

• Protective,highimpactresistantpolycarbonatelensallowsforeasymaintenance access

• Heatsinkenablesreliableheattransferviathedie-cast,aluminumbody

catalog numBering guiDe

MLEDN A 17 2 P 5 BU H1

Mercmaster LED Series:

MLEDN-NEC/CECMLEDNA-ATEX/

IECEx

Light Level Equivalent:

70-70WHPS10 - 100 W HPS15 - 150 W HPS17-175WPSMH25-250WHPS/

PSMH

OpticalAssembly:P - Polycarbonate

Globe

Voltage:BU - Universal

Voltages 120-277Vac,50/60Hz

BH-347-480Vac,50/60Hz

Mounting:A - PendantC - CeilingD - Pendant ConeR-90ºStanchionS-25ºStanchionW - Wall

HubSize:2-3/4”NPT3-1”NPT4-1-1/4”NPT

stanchion5-1-1/2”NPT

stanchion6-MetricM20

LightDistribution:5 - NEMA Type 5

Symmetrical

Options:F - Fusing

ForNEC/CECOnly:H1-Photocontrol120VH2-Photocontrol208VH3-Photocontrol240VH4-Photocontrol277V

Certification for ATEX/IECEx pending. Canadian Electrical Code does NOT allow fusing in hazardous locations. Fuse not CEC rated.

inDuction/hiD/ leD lamP comParison

85 W QL 165 W QL 100 W HPS 175 W PSMH

LED (70 W PSMH

output)

LED (100 W PSMH

output)

LED (150 W PSMH

output)

LED (175 W PSMH

output)

LED (250 W PSMH

output)

System Watts 85 165 130 208 35 47.5 61 74 95.5

CRI 85 80 22 62 70 70 70 70 70

Ignition 0.1 sec 0.1 sec 5 sec 10 sec Instant Instant Instant Instant Instant

Warm Up 5 sec 5 sec 3 - 4 min 1.5 min Instant Instant Instant Instant Instant

Re-strike 0.1 sec 0.1 sec 1 min 1 min Instant Instant Instant Instant Instant

Life 100k 100k 24k+ 15k 60k+ 60k+ 60k+ 60k+ 60k+

technical Data

MLEDN70 MLEDN10 MLEDN15 MLEDN17 MLEDN25

Equivalent to HPS/PSMH 70 Watt 100 Watt 150 Watt 175 Watt 250 Watt

Voltage Range 120 - 277 Vac, 50/60 Hz, 347 - 480 Vac, 50/60 Hz

LED Lumen 2300 3450 4850 6075 9455

Input Power 35 / 33 47.5 / 46 61 / 62 74 / 72 95.5 / 92

Efficacy 66 73 80 82 99

Ambient Temperate / T Rating-40 °C / T4A

55 °C / T465 °C / T3C

-40 °C / T4A55 °C / T4

-40 °C / T4A55 °C / T4

-40 °C / T4A55 °C / T4

-40 °C / T4A50 °C / T4

CCT/CRI 5650K / 70

Typical Mounting Height Maximum 9 ft 8 to 12 ft 12 to 14 ft Maximum 14 ft 18 to 25 ft

Standard MaterialsHousing – Copperfree cast aluminium

Finish – Baked gray epoxy powder coat, electrostatically appliedLens – Polycarbonate

Fixture Weight 10.6 lbs/4.8 kgs

energy consumPtion comParison light source lamP life comParision

0

50

100

150

200

250

300

70W 100W 150W 175W 250W 2x36 2x58

LED Pulse Start Metal HalideHigh Pressure Sodium Fluorescent

Ene

rgy

Con

sum

ptio

n (W

atts

)

HID Fluorescent

30K

60K+

1K 1K to 2K

10K to 12K

11K to 20K12K to 24K

15K to 20K24K

100K

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

100,000

NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III

NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)

LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION

Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012

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Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures

Applications• Enclosed and gasketed fi xtures suitable for use in:

— Marine and wet locations— A wide range of industrial, chemical processing and other

areas where fl ammable gases and vapors are present — Areas of low clearance, low ceiling heights or where fi xture

weights must be minimized— Non-hazardous locations where severe weather conditions,

excessive moisture, dirt, dust, corrosive atmosphere or high ambient temperatures are encountered

• Typical applications include:— Pulp and paper mills— Processing plants— Chemical plants— Oil refi neries— Foundries— Manufacturing plants— Storage areas— Waste and sewage treatment— Parking garages — Other areas where dust, water, dirt and rough usage are a

problem

Features• Compact light-weight low profi le design is suited for low

mounting heights.• Modular design allows scores of fi xture component

combinations to meet installation needs. Uses same mounting hoods as Mercmaster III.

• Fixture housing and mounting hoods are copperfree cast aluminium with baked epoxy fi nish. All exposed hardware is stainless steel.

• Accommodates a wide range of voltages.• Ambient temperatures: — 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C — 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C — 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C• Electrical: 120-277 Vac, 50/60 Hz; 347-480 Vac, 50/60 Hz• Pole terminal block: 1 x 8-24 AWG; 1 x 0.75 to 6 mm2.• Hinge has high lip for added safety during installation

and servicing. Hinge and bolt construction assures 360º compression at all points on ballast housing gasket for positive sealing. Swing away design of captive bolt and nut simplifi es servicing.

• All Mercmaster mounting hoods have provision for easy fi eld installation of fuses in fi xtures (see Fixture Unit — Electrical Specifi cation).

• NPT and metric threads standard.

Standard Materials• Mounting hoods and bodies: cast copperfree (4/10 of 1% max.)

aluminium• All hardware and catch assemblies: stainless steel• Globes: polycarbonate

Standard Finishes• Mounting hoods, bodies and guards: baked gray epoxy-clad

fi nish, electrostatically applied for complete uniform protection

Certifications and Compliances• NEC/CEC

— UL Standard: UL 1598, UL 1598A, UL 8750, UL 844— CSA Standard: C22.2 No. 250.0, C22.2 No. 137— cCSAus

Pending Certifications and Compliances• ATEX

— Gas: Zone 2 – Conforming to ATEX 94/9/CE: CE 0081 II 3 G – ATEX Protection: Ex nA II – T Rating: • 70W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) T3C (149 ˚F/65 ˚C)

• 100W to 175W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) • 250W equivalent: T4 (+104 ºF/+40 ºC), T4 (122 ˚F/50 ˚C)

— Dust: Zone 22 – Conforming to ATEX 94/9/CE: CE 0081 II 3 D – ATEX Protection: Ex t IIIC – Surface Temperature: T197.6 ºF/T92 ºC Dc – Ambient Temperature: • 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C

• 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C • 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C

– Index of Protection: IP66• IECEx

— Gas: Zone 2 – IEC Protection: Ex nA II – T Rating: • 70W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) T3C (149 ˚F/65 ˚C)

• 100W to 175W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) • 250W equivalent: T4 (+104 ºF/+40 ºC), T4 (122 ˚F/50 ˚C)

— Dust: Zone 22 – IEC Protection: Ex t IIIC – Surface Temperature: T197.6 ºF/T92 ºC Dc – Ambient Temperature: • 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C

• 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C • 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C

– Index of Protection: IP66• Ex Standards: IEC 60079-0; 60079-15; 60079-31

Related Products• NEC, Class I, Division 2 photocells for classifi ed use are available,

see PCD2 Series. • Mounting hoods

— With photocontrols are not rated IP66




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Illustrated Features

HeatsinkReliable heat transfer via the cast, epoxy powder coat aluminium body. Provides maximum heat dissipation from the LED assembly to the outside environment.

Driver AssemblyUtilizing non-sparking components avoiding the ignition of gases or vapors that may be present (nA).

Modular Plug between LED and driver.

LED ChamberProtected by polycarbonate lens, allows for easy maintenance access.

Terminal Blocks (Zone 2)A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG.

Epoxy FinishBallast housing, hoods and guards are copperfree aluminium with epoxy powder coat finish.

Electrical ProtectionGround wire provided to bond mounting hood to ballast housing.

SafetyRounded heatsink edges prevent possible injury during installation.

FusesTwo screws secure fuse kit to mounting boss in any Mercmaster mounting hood. Fuse included.

PhotocellAvailable for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-OFF dusk-to-dawn control.

Cooler Operating Cone HoodLarger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation.

Mounting Hood and Globe GasketsSilicone rubber gaskets seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression.

"Safety" High HingeExtra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance.

Stainless Steel Latch AssemblyCaptive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing.

Order using catalog numbering guide below or select catalog number from tables on following pages.

Catalog Numbering Guide

MLEDN A 17 2 P 5 BU H1

Mercmaster LED Series:MLEDN - NEC/CECMLEDNA - ATEX/IECEx

Light Level Equivalent: 70 - 70 W HPS/PSMH10 - 100 W HPS/PSMH15 - 150 W HPS/PSMH17 - 175 W PSMH 25 - 250 W HPS/PSMH

Optical Assembly:P - Polycarbonate

Globe

Voltage:BU - Universal

Voltages 120-277 Vac, 50/60 Hz

BH - 347-480 Vac, 50/60 Hz

Mounting:A - PendantC - Ceiling D - Pendant ConeR - 90º StanchionS - 25º StanchionW - Wall

Hub Size:2 - 3/4” NPT3 - 1” NPT4 - 1-1/4” NPT

stanchion5 - 1-1/2” NPT

stanchion6 - Metric M20

Light Distribution:5 - NEMA Type 5

Symmetrical

Options:F - Fusing

For NEC Only:H1 - Photocontrol 120 VH2 - Photocontrol 208 VH3 - Photocontrol 240 VH4 - Photocontrol 277 V

IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Ceiling mount luminaries are not designed to use the PCD2 photocontrol. Ceiling mounts must use an FS/FD box with a photocontrol. Contact your local sales representative for more information. 175 W Pulse Start Metal Halide only. Does not have a High Pressure Sodium equivalent. Canadian Electrical Code does NOT allow fusing in hazardous locations V. Fuse not CEC rated.





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“T” Numbers Represent the Maximum Internal Temperature or Maximum Surface Temperature

NEC/CEC

“T” # T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6

Temp. Range (ºF)

351-450

326-350

301-325

281-300

261-280

231-260

216-230

201-215

181-200

166-180

161-165

136-160

121-135

101-120

86-100 85

IEC

“T” # T1 T2 T3 T4 T5 T6

Temp. Range (°C)

301-450 201-300 136-200 101-135 86-100 85

T numbers represent the maximum internal temperature for Class I, Division 2 and Class I, Zone 2 locations designated by the NEC. T numbers represent the maximum surface temperature under a dust blanket for Class II, Division 1 and Class I, Zone 2 as designated by the NEC or Zone 2 (Gas) and 22 (Dust) locations as designated by the IEC.

Technical Data

Lamp

Ambient Temperature

(°F/°C)

Supply Wire Temperature

(°F/°C)

NEC/CEC IECEx/ATEX

Gas Dust Gas

Light Level Equivalent Type

Class I, Division 2/

Class I, Zone 2 GroupsClass II,

Division 1 and 2 GroupsEx II 3G

Ex NA

70 Watt HPS LED

104/40 140/66 T4A

A, B, C, D

T6

E, F, G

T6

131/55 167/75 T4 T6 T5

143/65 194/90 T3C T6 T5

100 Watt HPS LED

104/40 140/66 T4A

A, B, C, D

T6

E, F, G

T6

131/55 167/75 T4 T6 T5

150 Watt HPS LED

104/40 140/66 T4A

A, B, C, D

T6

E, F, G

T6

131/55 167/75 T4 T6 T5

175 Watt PSMH LED

104/40 140/66 T4A

A, B, C, D

T6

E, F, G

T6

131/55 167/75 T4 T6 T5

250 Watt PSMH LED

104/40 140/66 T4A

A, B, C, D

T6

E, F, G

T6

122/50 167/75 T4 T6 T5

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Mercmaster™ LED Series Luminaire Technical DataEnclosed and Gasketed Fixtures

Mercmaster LED Ballast and Mounting Hood Weights

Description Weight in Lbs/Kg Description Weight in Lbs/Kg Description Weight in Lbs/Kg

Fixture Unit 10.6/4.8 Pendant 2.25/1.0 Wall 4.00/1.8

Pendant Cone 2.50/1.1 25° Stanchion 3.25/1.5

Ceiling 3.00/1.4 90° Stanchion 3.75/1.7



Lamp Comparison Chart

Lamp Data Line Current Amps Input Power Lumens CRI Lamp Life (Hours) Color Temp CCT

MLEDN70.31 @ 120 V 35

2300 70 60,000+ 5650.17 @ 277 V 33

MLEDN100.41 @ 120 V 47.5

3450 70 60,000+ 5650.20 @ 277 V 46

MLEDN150.53 @ 120 V 61

4850 70 60,000+ 5650.25 @ 277 V 62

MLEDN175.63 @ 120 V 74

6076 70 60,000+ 5650.29 @ 277 V 72

MLEDN250.80 @ 120 V 95.5

9455 70 60,000+ 5650.36 @ 277 V 92



5

Mercmaster™ LED Series Luminaire Technical DataEnclosed and Gasketed Fixtures

LED WattageBU/BH Lamp Wattage Equivalent Hub Size Conformance Catalog Numbers

Pendant — One Hub, Rigid Mounting

35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNA702P5

47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNA102P5

61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNA152P5

74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNA172P5

95.5/92 W 250 W HPS/MH 3/4 NEC/CEC MLEDNA252P5

35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNA703P5

47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNA103P5

61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNA153P5

74/72 W 175 W PSMH 1 NEC/CEC MLEDNA173P5

95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNA253P5

35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAA706P5

47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAA106P5

61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAA156P5

74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAA176P5

95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAA256P5

Pendant Cone — One Hub, Rigid Mounting

35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDND702P5

47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDND102P5

61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDND152P5

74/72 W 175 W PSMH 3/4 NEC/CEC MLEDND172P5

95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDND252P5

35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDND703P5

47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDND103P5

61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDND153P5

74/72 W 175 W PSMH 1 NEC/CEC MLEDND173P5

95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDND253P5

35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAD706P5

47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAD106P5

61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAD156P5

74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAD176P5

95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAD256P5



IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Suffix Voltage AC Frequency

BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz

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Ceiling — Five Hubs, Four Close-up Plugs

35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNC702P5

47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNC102P5

61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNC152P5

74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNC172P5

95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDNC252P5

35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNC703P5

47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNC103P5

61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNC153P5

74/72 W 175 W PSMH 1 NEC/CEC MLEDNC173P5

95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNC253P5

35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAC706P5

47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAC106P5

61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAC156P5

74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAC176P5

95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAC256P5

Wall — Five Hubs, Four Close-Up Plugs

35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNW702P5

47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNW102P5

61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNW152P5

74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNW172P5

95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDNW252P5

35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNW703P5

47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNW103P5

61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNW153P5

74/72 W 175 W PSMH 1 NEC/CEC MLEDNW173P5

95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNW253P5

35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAW706P5

47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAW106P5

61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAW156P5

74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAW176P5

95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAW256P5




BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz



7



25° Stanchion — One Hub35/33 W 70 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS704P5

47.5/46 W 100 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS104P561/62 W 150 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS154P574/72 W 175 W PSMH 1-1/4 NEC/CEC MLEDNS174P5

95.5/92 W 250 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS254P535/33 W 70 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS705P5

47.5/46 W 100 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS105P561/62 W 150 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS155P574/72 W 175 W PSMH 1-1/2 NEC/CEC MLEDNS175P5

95.5/92 W 250 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS255P535/33 W 70 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS704P5

47.5/46 W 100 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS104P561/62 W 150 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS154P574/72 W 175 W PSMH 1-1/4 ATEX/IECEx MLEDNAS174P5

95.5/92 W 250 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS254P535/33 W 70 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS705P5

47.5/46 W 100 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS105P561/62 W 150 W H HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS155P574/72 W 175 W PSMH 1-1/2 ATEX/IECEx MLEDNAS175P5

95.5/92 W 250 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS255P5

90° Stanchion — One Hub35/33 W 70 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR704P5

47.5/46 W 100 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR104P561/62 W 150 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR154P574/72 W 175 W PSMH 1-1/4 NEC/CEC MLEDNR174P5

95.5/92 W 250 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR254P535/33 W 70 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR705P5

47.5/46 W 100 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR105P561/62 W 150 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR155P574/72 W 175 W PSMH 1-1/2 NEC/CEC MLEDNR175P5

95.5/92 W 250 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR255P535/33 W 70 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR704P5

47.5/46 W 100 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR104P561/62 W 150 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR154P574/72 W 175 W PSMH 1-1/4 ATEX/IECEx MLEDNAR174P5

95.5/92 W 250 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR254P535/33 W 70 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR705P5

47.5/46 W 100 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR105P561/62 W 150 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR155P574/72 W 175 W PSMH 1-1/2 ATEX/IECEx MLEDNAR175P5

95.5/92 W 250 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR255P5





BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz

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Fixture Unit — Electrical Specification

LED WattageBU/BH

Light Level Equivalent Current Draw

Catalog Number

Conformance Voltage RangeVoltage Suffix Fuse Kit Fixture Unit

35 / 33 W 70 W HPS 120 Vac @ .31 Amps277 Vac @ .17 Amps F3

MLEDN70P5 NEC/CEC120-277 Vac,

50/60 Hz BUMLEDNA70P5 ATEX/IECEx

35 / 33 W 70 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN70P5 NEC/CEC 347-480 Vac,

50/60 Hz BH

47.5 / 46 W 100 W HPS 120 Vac @ .41 Amps277 Vac @ .20 Amps F3


50/60 Hz BUMLEDNA10P5 ATEX/IECEx

47.5 / 46 W 100 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN10P5 NEC/CEC 347-480 Vac,

50/60 Hz BH

61 / 62 W 150 W HPS 120 Vac @ .53 Amps277 Vac @ .25 Amps F3


50/60 Hz BU

MLEDNA15P5 ATEX/IECEx

61 / 62 W 150 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN15P5 NEC/CEC 347-480 Vac,

50/60 Hz BH

74 / 72 W 175 W MH 120 Vac @ .63 Amps277 Vac @ .29 Amps F3


50/60 Hz BU


74 / 72 W 175 W MH 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN17P5 NEC/CEC 347-480 Vac,

50/60 Hz BH

95.5 / 92 W 250 W HPS/MH 120 Vac @ .80 Amps277 Vac @ .36 Amps F3


50/60 Hz BU


95.5 / 92 W 250 W HPS/MH 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN25P5 NEC/CEC 347-480 Vac,

50/60 Hz BH

IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Canadian Electrical Code does NOT allow fusing in hazardous locations V. Fuse not CEC rated.





9

Mercmaster™ LED Series Luminaire Ballast BodiesEnclosed and Gasketed Fixtures

Mounting Hoods

Description Hub Size Catalog Number

Pendant

One Hub, Rigid Mounting

3/4 KPA-75

1 KPA-100

M20 KPA-M20Pendant Cone

One Hub, Rigid Mounting

3/4 KPCH-75

1 KPCH-100

M20 KPCH-M20Ceiling

Five Hubs, Four Close-Up Plugs

3/4 KPC-751 KPC-100

M20 KPC-M20Wall

Five Hubs, Four Close-Up Plugs

3/4 KPWB-75

1 KPWB-100

M20 KPWB-M20

25° Stanchion

One Hub1-1/4 KPS-125

1-1/2 KPS-150

90° Stanchion

One Hub1-1/4 KPST-125

1-1/2 KPST-150

Replacement Parts

Description Catalog Number

Globe 59607647000

Globe Gasket — Silicone Rubber KRF-GK

Mercmaster™ LED Series Luminaire Mounting HoodsEnclosed and Gasketed Fixtures

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11

Mercmaster™ LED Series Luminaire DimensionsEnclosed and Gasketed Fixtures

Dimensions in Inches/Millimeters

Depending onthe length of the conduit stem

15.40" Dia.[391.16 mm]

6.66"[169.16 mm]

5.59"[142.0 mm]

15.40" Dia.[391.16 mm]

10.92"[277.36 mm]

Pendant Mount Pendant Cone Mount

15.40" Dia.[391.16 mm]

7.22"[183.38 mm] 4.06"

[103.1 mm]

10.93" [277.6 mm]

18.63" [473.2 mm]

15.40" Dia.[391.16mm]

8.54"[216.9 mm]

Ceiling Mount Wall Mount

9.25"[235.0 mm]

15.27"[387.9 mm]

16.93"[430.0 mm]

25° 15.40" Dia.[391.16 mm]

18.87" [479.3 mm]

17.22" [437.4 mm]

9.79" [248.7 mm]

15.40" Dia.[391.16 mm]

25° Stanchion Mount 90° Stanchion Mount

Applications• Encapsulated photocontrol provides automatic dusk-to-dawn

lighting control in Class I, Division 2 locations.• Typical applications include walkways, security areas and any

other outdoor lighting application.• For use with Mercmaster III, Mercmaster III Low Profi le,

Mercmaster III 50-250 and 400 Series Luminaires; Mercmaster LED Series.

• For remote mounting in FS Boxes.

Features• Factory sealed design eliminates the need for an explosionproof

enclosure.• Can be easily installed in the fi eld.• Solid state design for performance and reliability.• Available for 120, 208, 240, or 277 volts.• 50-400 W HID, incandescent, fl uorescent and LED, 50/60 Hz.• 1000 VA Voltage/Ampere• Minimum time delay: 15 seconds to eliminate nuisance tripping.• Provided with (3) 18AWG stranded leads 6”/152.4 mm in length.• Will fi t through standard 1/2” knockout.

Materials• Encapsulated with epoxy sealing compound• FS: aluminium

Certifications and Compliances• UL Standard: 1604 – Hazardous (Classifi ed) Locations• cULus Recognized

Factory-Installed PhotocontrolAdd to fixture catalog after voltage; i.e.: KPWBL1075MTH1. Dimensions

Voltage Range Suffix Designation

1.13/28.7

0.69/17.5

1.19/30.2

1.94/49.2

1.38/34.9

2.56/65.0

Mercmaster III wall mounting hood with photocontrol installed shown

120 V, 50/60 Hz H1

208 V, 50/60 Hz H2

240 V, 50/60 Hz H3

277 V, 50/60 Hz H4

Photocontrol in FS Cover for Use with FS/FD Box Supplied with two stainless steel screws. For neoprene gasket, order catalog number FS-GKR-1N.

Voltage Range Catalog Number

120V, 50/60 Hz FSKA-PC120D2

208-277V, 50/60 Hz FSKA-PC247D2

Photocontrol for Field Installation

Voltage Range Max. Current Catalog Number

120 V, 50/60 Hz 8.3 Amp PC120D2

208-277 V, 50/60 Hz 3.5 Amp PC247D2

Fixtures with photocontrols are not rated IP66.

Class I, Division 2, Groups A, B, C, DNEMA 4X

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PCD2 Series Factory Sealed Hazardous Location Photocontrol For Use in Class I, Division 2, Groups A, B, C, D LocationsMaintains Class I, Division 2 rating for Mercmaster III, Mercmaster III Low Profile, Mercmaster III 50-250 and 400 Series Luminaires; Mercmaster LED Series.

DATA SHOWN IS ABSOLUTE

REPORT NUMBER: MLEDN70P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic

Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture

0° 15° 30°

45°

75°

90°

60°

400

800

1200

0 1054 1054 1054 1054 1054 0-30 829 36.15 1048 1047 1051 1047 1048 100 0-40 1326 57.7

15 1016 1014 1016 1014 1016 287 0-60 2149 93.525 977 961 941 961 977 442 0-90 2292 99.735 805 779 824 779 805 49745 583 607 603 607 583 465 CIE Type - Direct55 408 425 411 425 408 358 Plane Spacing Criteria65 185 146 139 146 185 133 0-Deg 90-Deg75 5 5 4 5 5 9 1.3 1.385 1 0 0 0 1 190 0 0 0 0 0



0° 15° 30°

45°

75°

90°

60°

550

1100

1650

0 1580 1580 1580 1580 1580 0-30 1231 35.85 1569 1568 1568 1568 1569 149 0-40 1980 57.6




13

Mercmaster™ LED Series Luminaire Photometric DataEnclosed and Gasketed Fixtures




0° 15° 30°

45°

75°

90°

60°

750

1500

2250

0 2208 2208 2208 2208 2208 0-30 1738 35.85 2202 2195 2197 2195 2202 209 0-40 2789 57.5




0° 15° 30°

45°

75°

90°

60°

950

1900

2850

0 0.0 22.5 45.0 67.5 90.0 Flux 0-30 2167 35.75 2739 2739 2739 2739 2739 0-40 3478 57.2

15 2724 2724 2725 2724 2724 259 0-60 5664 93.225 2660 2658 2655 2658 2660 752 0-90 6072 99.935 2553 2508 2462 2508 2553 115645 2069 2062 2201 2062 2069 1312 CIE Type - Direct55 1580 1614 1655 1614 1580 1243 Plane Spacing Criteria65 1047 1093 1046 1093 1047 943 0-Deg 90-Deg75 353 380 391 390 353 378 1.2 1.285 19 15 16 15 19 2890 2 1 1 1 2 2

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0° 15° 30°

45°

75°

90°

60°

1450

2900

4350

0 4206 4206 4206 4206 4206 0-30 3326 35.25 4170 4182 4177 4182 4170 397 0-40 5372 56.8




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Marine Outside Type (Salt Water)Wet LocationsType 4XIP66

Applications• Locations where a green light is required to see fl aws on steel.

Features• LED color: green.• Compact in size, attractively styled contemporary design,

rugged and dependable.• Easy to install and service.• One-piece housing.• One-piece lens cover. Secured by four M6 captive stainless

steel slotted hex-head bolts.• Thermal shock and impact resistant glass lens.• Heavy duty, high temperature silicone rubber gasket, fi rmly

seated.• Floodlight Mounting:

— Yoke mount, zinc plated steel yoke with architectural bronze polyester fi nish.

• High Bay Mounting:— (1) Conduit entry on back of luminaire.— Rotate yoke up or remove.

• Vibration rated in all confi gurations.• Cool operating temperatures translate into long luminaire life.• Total of three (3) 3/4" NPT entries with integral bushings.• Two (2) aluminum close up plugs provided.• Electrical: 120-277 Vac, 50/60 Hz.• Nominal input power: 165.• Maximum input Amps: 1.40 - 0.60.• Power factor: > 0.90.• Terminal block (screw type for secure connection) can accept

24-10 AWG wire.

Standard Materials• Ballast housing and lens door: copperfree (4/10 of 1% max.)

aluminum• Gasket: silicone rubber• Refl ector: metallized high refl ectance fi nish• Yoke mount: zinc plated steel• Bolts: stainless steel• Plugs: (2) aluminum provided

Standard Finishes• Housing, lens cover and yoke mount: architectural bronze

polyester

Floodlight

High Bay

Areamaster™ Green LED Flood/High Bay LuminairesGeneral Duty

LightingLIGHTING: GENERAL LIGHTING — AREA — FLOODLIGHTS


1387

Areamaster™ Green LED Flood/High Bay LuminairesGeneral Duty

Marine Outside Type (Salt Water)Wet LocationsType 4XIP66

Line Voltage Yoke Mount Catalog Number

120-27750/60 Hz AMLED77YBUGR

Accessories

Description Catalog Numbers

Crossarm Mounting Bracket

Has 180° horizontal adjustment — degree marked. Facilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze polyester finish.

G-AM-8-CA

Pipe or Wall Mount Bracket

Used with G-AM-8-CA. Clamps to 1” to 2-1/2” pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyster finish.

G-AM-8-WB

Poletop Slip-Fitter

Slip-fits 1-1/2” or 2” pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron-zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze polyester finish.

G-SF20

Poletop Slip-Fitter

Slip-fits 2” or 2-1/2” poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyester finish.

G-AM-8-SF

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Floodlight

High Bay Pendant Mount

15.30 in./388.6 mm

(4) Yoke Bolts

Conduit Entry

Conduit Entry(Pendant Mount)

Yoke

(3) Mounting Holes0.56 Dia.

3.64 Turning Radius180° Rotation

(3) hubs for 3/4" NPT Conduit

Set Screw

14.10 in./358.1 mm

5.70 in./144.78 mm

3.50 in./88.9 mm

4.83 in./122.7 mm

7.20 in2/4645.2 mm2

15.40 in./391.2 mm

3.70 in./93.9 mm

3.50 in./88.9 mm

2.25 in./57.2 mm

1.75 in./44.45 mm

6 in./152.4 mm

Areamaster™ Green LED Flood/High Bay Luminaire DimensionsGeneral Duty

LightingLIGHTING: GENERAL LIGHTING — AREA — FLOODLIGHTS


1389

Areamaster™ Green LED Flood/High Bay Luminaire PhotometricsGeneral Duty


REPORT NUMBER: AMLED77YBUGR

Fixture: Flood Mount, Led Board 60 LED, Specular Reflector 6-1/2 X 6-1/2 Tapered To 3-1/2 X 3-1/2 , Lens Clear 7 x 7"

Floodlight Characteristics

IES Type 7H X 7V

Maximum Candlepower 3424. AT 22.5 H, 25.5 V

Horizontal Beam Angle (50%) 101.5 deg

Vertical Beam Angle (50%) 100.3 deg

Horizontal Field Angle (10%) 134.6 deg

Vertical Field Angle (10%) 134.2 deg

Beam Lumens (Efficiency) 6436. (79.7)

Field Lumens (Efficiency) 7949. (98.4)

Total Lumens (Efficiency) 8075. (100.0)

Axial Candlepower Plot(s) is/are single sweep(s) — Stray light is NOT accounted for. Lateral trace thru 90 deg Vertical.

Deg Horizontal Deg Vertical

90.0 0. 90.0 0.

85.0 20. 85.0 1.

75.0 22. 75.0 3.

65.0 438. 65.0 444.

55.0 147 9. 55.0 1460.

47.5 1889. 47.5 1828.

42.5 2146. 42.5 2121.

37.5 2539. 37.5 2515.

33.0 2807. 33.0 2928.

29.0 3043. 29.0 3121.

25.5 3163. 25.5 3186.

22.5 3063. 22.5 3080.

19.5 2968. 19.5 2936.

17.0 2807. 17.0 2758.

15.0 2795. 15.0 2731.

13.0 2771. 13.0 2706.

11.0 2732. 11.0 2704.

9.0 2714. 9.0 2711.

7.0 2721. 7.0 2722.

5.0 2728. 5.0 2731.

3.0 2736. 3.0 2730.

1.0 2729. 1.0 2731.

0.0 2730. 0.0 2730.

NEC/CEC:Class I, Division 2, A, B, C, D

Marine Outside Type (Salt Water) Wet Locations

Type 4 and 3R

Applications• Typicalapplicationsinclude:

—Pulpandpapermills—Processingplants—Chemicalplants—Oilrefineries—Foundries—Storageareas—Wasteandsewagetreatment—Parkinggarages—Otherareaswheredust,water,dirtandroughusagearea

problem

Features• Compactinsize,attractivelystyledcontemporarydesign,

ruggedanddependable.• Easytoinstallandservice.• One-piecehousing.• One-piecelenshingedcover.SecuredbyfourM6captive

stainlesssteelslottedhex-headbolts.• Thermalshockandimpactresistantglasslens.• Heavyduty,hightemperaturesiliconerubbergasket,

mechanicallysecured.• Universaldesignforfloodandhighbaymounting• FloodlightMounting:

—Yokemount,zincplatedsteelyokewitharchitecturalbronzepolyesterfinish.

• HighBayMounting:—(1)Conduitentryonbackofluminairewithlockingsetscrew.—Rotateyokeuporremove.

• Vibrationratedinallconfigurations.• Cooloperatingtemperaturestranslateintolongluminairelife.• Totalofthree(3)3/4"NPTentrieswithintegralbushings.• Two(2)aluminumcloseupplugsprovided.• Electrical:120-277Vac,50/60Hz;347–480Vac,50/60Hz• Terminalblock(screwtypeforsecureconnection)canaccept

24-10AWGwire.

Standard Materials• Ballasthousingandlensdoor:aluminum• Gasket:siliconerubber• Reflector:polymarismetallizedhighreflectancefinish• Yokemount:zincplatedsteel• Bolts:stainlesssteel• Plugs:(2)aluminumprovided• Temperedglasslens• Lockingsetscrew:stainlesssteel

Standard Finishes• Housing,lenscoverandyokemount:architecturalbronze

polyester

Certifications and Compliances• NEC/CEC

—ULStandard:UL1598,UL1598A,UL8750,UL844—CSAStandards:C22.2No.250.0,C22.2No.137—cULus

Floodlight

High Bay

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1155Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012

Areamaster™ LED Flood/High Bay Luminaires

Electrical Specifications

Voltage Suffix

Voltage Range Watts -Input Power (Nom.)

Input Amps (Max.)

Total Harmonic Distortion Power FactorVac Hz

BU 120-277 50/60 127 1.40-0.60 5%-10% >0.90

BH 347-480 50/60 127 0.50-0.35 7.5%-9% >0.90

“T” Numbers

Supply Wire Temp. (°F/°C)

Ambient Temp.(°F/°C)

NEC/CEC

Lamp Class I, Division 2,Groups A, B, C, D

LED 140/60 104/40 T4

“T” Numbers Represent the Maximum Lamp Temperature for Class I, Division 2 Locations

“T” Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6

Temp. Range (˚ºF)

664-842

619-662

574-617

538-572

502-536

448-500

421-446

394-419

358-392

331-356

322-329

277-320

250-275

214-248

187-212 185

Temp. Range

(°C)

351-450

326-350

301-325

281-300

261-280

231-260

216-230

201-215

181-200

166-180

161-165

136-160

121-135

101-120

86-100 85

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1156 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012




Type 4 and 3R

Line VoltageFor Class 1, Division 2 Classified Duty and Marine Yoke Mount

Catalog Number

120-27750/60 Hz AMLED77YBU

120-27750/60 Hz AMLED77YBUGR ①

347-48050/60 Hz AMLED77YBH

Accessories

Description Catalog Numbers

Crossarm Mounting Bracket

Has 180° horizontal adjustment — degree marked. Facilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze polyester finish.

G-AM-8-CA

Pipe or Wall Mount Bracket

Used with G-AM-8-CA. Clamps to 1” to 2-1/2” pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyster finish.

G-AM-8-WB

Poletop Slip-Fitter

Slip-fits 1-1/2” or 2” pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron-zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze polyester finish.

G-SF20

Poletop Slip-Fitter

Slip-fits 2” or 2-1/2” poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyester finish.

G-AM-8-SF

① Green LED. Nema 4X, general duty only. Non certified.

LightingLighting: EncLosEd and gaskEtEd — FLoodLight

1157Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012



Class I, Zone 2, AEx NR, Ex NR IP66, 67

Marine, Wet LocationType 4X

IECEx/ATEX:II 3 GD

nA IIIP66, 67


Floodlight

High Bay Pendant Mount

12in./304.8mm

6in./152.4mm

RequiredMinimumMountingDistance

Ceiling

JctBoxSetScrew

RotateYokeUporRemove

15.30in./388.6mm

(4)YokeBolts

ConduitEntry

ConduitEntry(PendantMount)

Yoke

(3)MountingHoles0.56Dia.

3.64TurningRadius180°Rotation

(3)hubsfor3/4"NPTConduitGroundTerminal

SetScrew

14.10in./358.1mm

5.70in./144.78mm

3.50in./88.9mm

4.83in./122.7mm

7.20in2/4645.2mm2

15.40in./391.2mm

3.70in./93.9mm

3.50in./88.9mm

2.25in./57.2mm

1.75in./44.45mm

Areamaster LED Weight

Description Weight in Lbs/Kg

FixtureUnit 22.00/10.0

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Type 4 and 3R

Axial Candela

Degree Horizontal Degree Vertical

90 0 90 085 24 85 375 35 75 5765 803 65 69055 2179 55 234847.5 3011 47.5 301742.5 3457 42.5 337137.5 3969 37.5 391633 4390 33 443229 4697 29 478525.5 4714 25.5 499222.5 4765 22.5 493219.5 4619 19.5 472617 4514 17 445215 4435 15 435013 4338 13 426211 4241 11 42149 4201 9 41837 4199 7 41985 4186 5 42073 4186 3 42121 4205 1 42120 4210 0 4210

-1 4208-3 4196-5 4179-7 4183-9 4198-11 4234-13 4262-15 4334-17 4507-19.5 4733-22.5 4925-25.5 4929-29 4681-33 4357-37.5 3845-42.5 3319-47.5 2970-55 2299-65 648-75 7-85 3-90 0

FloodlightLuminaire Lumens = 13138Mounting Height = 12.00 ft, Tilt = 45°Maximum Calculated Value = 25 FcTypical Footcandle Values

FloodlightLuminaire Lumens = 13138Mounting Height = 20.00 ft, Tilt = 45° Maximum Calculated Value = 10 Fc

Typical Footcandle Values

20100

Dis

tanc

e in

feet

Distance in feet

footcandles(fc)

.1fc

1fc

2fc

2fc

5fc10fc

20fc

.5fc

0

-10

-10

Dis

tanc

e in

feet

Distance in feet

200

footcandles(fc)

1fc

2fc

2fc

.5fc

5fc

10fc

0

-10

-10

-20

-20

LightingLighting: EncLosEd and gaskEtEd — arEa — hid

1159Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012




Type 4 and 3R

High BayCIE Type - General DiffuseLuminaire Lumens = 13211

Polar Graph - High Bay

Coefficients of Utilization - Zonal Cavity Method

Effective Floor Cavity Reflectance 0.20

Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

Zonal Lumen Summary 0 119 119 119 119 116 116 116 116 111 111 111 106 106 106 102 102 102 100

Zone Lumens % Fixture 1 111 107 103 100 108 105 102 99 101 98 96 97 95 93 93 91 90 88

0-30 3849 29.1 2 102 95 89 84 100 93 88 83 90 85 81 86 83 79 83 80 78 76

0-40 6804 51.2 3 94 84 77 71 91 83 76 71 80 74 69 77 72 68 75 71 67 65

0-60 12051 91.2 4 86 75 67 61 84 74 66 61 71 65 60 69 63 59 67 62 58 56

0-90 13196 99.9 5 79 67 59 53 77 66 58 52 64 57 52 62 56 51 60 55 51 49

90-120 4 0.00 6 73 60 52 46 71 60 52 46 58 51 45 56 50 45 55 49 45 43

90-130 6 0.1 7 68 55 46 41 66 54 46 40 52 45 40 51 45 40 50 44 39 38

90-150 11 0.1 8 63 50 42 36 61 49 41 36 48 41 36 47 40 35 45 40 35 33

90-180 14 0.1 9 59 46 38 32 57 45 37 32 44 37 32 43 36 32 42 36 32 30

0-180 13211 100.0 10 55 42 34 29 54 41 34 29 40 34 29 39 33 29 39 33 29 27

4500

3000

1500

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Type 4 and 3R

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