improving cu-mo recoveries in the vizcachitas project
TRANSCRIPT
Improving Cu-Mo Recoveries in the Vizcachitas Project
Magín Torres, Senior Metallurgist. Cia Minera Vizcachitas Holding – Los Andes Copper
Agenda
• Vizcachitas Project Overview
• Background
• Preliminary rougher flotation assessment
• PFS test work plan
• Sample selection
• PFS test work and results
• Final Remarks
Vizcachitas Project Overview
• Chile’s next major copper mine• Cu-Mo porphyry located in the Province of San Felipe, V Region, Chile.• 100% owned by Los Andes Copper Ltd (TSX-V: LA)• Currently undertaking a PFS study (since mid-2019)• 110 ktpd concentrator
PFS Study Key Drivers Process Design Criteria
Reduce Energy Consumption
• HPGR Comminution circuit• Aim for a P80 >=240 µm
Reduce Water Consumption • Dry-stacked Filtered Tailings
depositReduce Footprint and environmental Risk Santiago
Vizcachitas
Los Bronces
El Pachón
Andina
Los Pelambres
Background
• First metallurgical test work in 1996
• Vizcachitas is a primary ore (mainly chalcopyrite)
• Main gangue minerals are hard silicates (80%) and phyllosilicates (20%)
• Low presence of clays (<1%)
• Reagent formula based on a XIPS/DTP mix + MIBC
• 2017-2018 test work showed good metallurgical recoveries at P80 coarser than 240 microns
• One of the first task of the PFS study was to study the effect of process water in the flotation stage.
PEA FormulaTap WaterpH=10.5, Cp=38%
87% Cu81% Mo
Crude SeawaterCrude SeawaterpH=7.5, Cp=38%
90% Cu85% Mo
New Formula (PFS-A)Crude SeawaterpH=7.5, Cp=30%Frother mix w/o NaHS
93% Cu87% Mo
ORP screeningCrude Seawater+NaHS 100,-100mV
91% - 90% Cu82% - 78% Mo
Crude seawater preliminary assessment (rougher)
Flotation testing was conducted on a “Upper Zone” composite from the 2018 testwork
PFS metallurgical test work
Mine Plan
SampleSelection
Ore Characterization
Definition ofthe Reagent
FormulaGrindingKinetics
Process Water Assessment
Flotation TestRougher, Cleaner,
OCT and LCT
PFS Sample Selection
Sample Represent
AND Andesite lithology of southern area
BXI Breccia lithology of southern area
DIO Diorite lithology of southern area
TON Tonalite lithology of southern area
N16Y First 6 years of northern area
N712Y Years 7-12 of northern area
0%
5%
10%
15%
20%
25%
30%
35%
0.18-0.270.27-0.360.36-0.450.45-0.540.54-0.630.63-0.720.72-0.81 0.81-0.9 0.9-0.99 0.99-1.08
Freq
uen
cy,
%
Copper grade, %
Cu grade histogram for sample N712Y
Plan Sample
Sample selection criteria• Represent main lithologies of the first 12 years of the mine plan.• Drill core samples above the cutoff grade• Individual drill core samples matched the Cu ore grade
distribution.• Individual core samples covered the entire volume defined in the
first 12 years of the mine plan.
Mineralogical characterization (Optical + QEMSCAN)
0%
20%
40%
60%
80%
100%
AND BXI DIO TON N16Y N712
Ore mineralogy (sulphides)
CHALCOPYRITE CHALCOCITE COVELLITE
BORNITE MOLYBDENITE PYRITE
GALENA+SPHALERITE As+Sb SULPHIDES
Formula PEA PFS-A PFS-B PFS-CWater Tap Water Crude seawater Crude seawater Tap WaterSolids, %wt 38 30 30 30Agitation time 1 min 5 min 5 min 5 minpH 10.5 7.5 7.5 7.5Collector #1 10 g/t XIPS 20 g/t XIPS 20 g/t XIPS 20 g/t XIPSCollector #1 20 g/t ditiophosphate 20 g/t ditiophosphate 20 g/t thionocarbamate 20 g/t thionocarbamateFrother #1 15 g/t MIBC 5 g/t MIBC 5 g/t MIBC 5 g/t MIBCFrother #2 30 g/t PP-Glycol 30 g/t PP-Glycol 30 g/t PP-GlycolModifier #1 20 g/t of Diesel 20 g/t of Diesel 20 g/t of Diesel 20 g/t of DieselModifier #2 Lime to adjust pH Lime to adjust pH Lime to adjust pH Lime to adjust pH
Cell operating parameters• Denver 2-liter cell• Agitation Speed: 1400 rpm• Gas flow: 10 L/min• Froth scrap frequency: 1 in 10 s
PFS Rougher flotation assessment: Reagent Formulas
PFS Rougher flotation assessment
• Preferred formulas are • PFS-A (crude seawater)• PFS-C (tap water)
• Improvements over PEA formula• Copper (avg)
• PFS-A +3.5%• PFS-C +3.1%
• Moly (avg)• PFS-A +9.1%• PFS-C +8.6%
LessVariability
LessVariability
Regrinding evaluationLower regrinding P80’s improves Cu concentrate grade and cleaner recoveries.
83.8 85.8 88.1
13.2 12.0 10.23.0 2.2 1.7
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
203 45 25
P80 of rougher concentrate
Liberation of Cu primary sulfides in the Rougher concentrate
Free Middlings Locked
Rougher concentrate without regrind
Cleaner – Scavenger Flotation tests (1)
20
30
40
50
60
70
80
90
100
0 5 10 15 20 25 30
Cle
aner
/Sca
ven
ger
Rec
ove
ry, %
Time, min
First Cleaner Flotation Kinetics for Moly
45 micron, pH=11.5, Seawater 45 micron, pH=11.5, Tap water
37 micron, pH=11.5, Tap water 37 micron, pH=12, Tap water
25 micron, pH=11.5, Tap water 25 micron, pH=12, Tap water
40
50
60
70
80
90
100
0 5 10 15 20 25 30
Cle
aner
/Sca
ven
ger
Rec
ove
ry, %
Time, min
First Cleaner Flotation Kinetics for Copper
45 micron, pH=11.5, Seawater 45 micron, pH=11.5, Tap water
37 micron, pH=11.5, Tap water 37 micron, pH=12, Tap water
25 micron, pH=11.5, Tap water 25 micron, pH=12, Tap water
Used seawater in rougher flotation and tap water in cleaner flotation
• Moly recoveries decreases with the presence of Mg+2 and Ca+2 ions at pH>9.5 (Lina Uribe PhD thesis, 2017)• Sulphates favor gangue flotation and decreases concentrate grade (Sinche-Gonzalez et al 2021 and Dzingai et al 2020)
Cleaner – Scavenger Flotation tests (2)
1
6
11
16
21
26
31
36
0 5 10 15 20 25 30
Cle
aner
/Sca
ven
ger
Rec
ove
ry, %
Time, min
First Cleaner Flotation Cu concentrate grade
45 micron, pH=11.5, Seawater
45 micron, pH=11.5, Tap water
37 micron, pH]=11.5, Tap water
37 micron. pH=12, Tap water
25 micron, pH=11.5, Tap water
25 micron, pH=12, Tap water
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 5 10 15 20 25 30
Cle
aner
/Sca
ven
ger
Rec
ove
ry, %
Time, min
First Cleaner Flotation Mo Concentrate grade
45 micron, pH=11.5, Seawater
45 micron, pH=11.5, Tap water
37 micron, pH=11.5, Tap water
37 micron, pH=12, Tap water
25 micron, pH=11.5, Tap water
25 micron, pH=12, Tap water
Locked cycle test work and final concentrate analysis
LCT Feed
Rougher
CleanerRegrinding
Scavenger
Bulk Concentrate
Combined Tails
Regrinding_Combiner
8.780 23.735
4.970 4.384
0 997.084
Rougher - Con
8.780 8.780
4.970 5.059
0 1,151.056
LCT Feed - Prod
100.000 100.000
0 0.479
0 113.832
Scavenger - Con
0 14.955
0 3.987
0 906.692
Bulk Concentrate_Combiner
1.790 1.798
24.400 24.400
5,412.3905,412.380
Combined Tails_Combiner
98.090 98.202
0.0409 0.041
16.797 16.840
Rougher - Tail
91.220 91.220
0.038 0.038
14.000 14.000
Scavenger - Tail
6.870 6.982
0.08 0.08
53.940 53.940
TPH - Solids (Exp) TPH - Solids (Bal)
Assay - Cu (Exp) Assay - Cu (Bal)
Assay - Mo (Exp) Assay - Mo (Bal) Sample Cu Mo Fe S Au Ag
Unit % % % % g/t g/t
Conc 24.4 0.54 24.9 30.3 0.4 50
Conc 22.9 0.64 26.2 30.4 0.6 65
• Concentrate grade weighed average of the first 12 Years
• As: 0.16%
• Sb: < 0.04%
• Bi: < 0.01%
• Only a single cleaner stage is required.
• Vizcachitas will produce clean concentrates.
Final Remarks
• Rougher recoveries were improved in 3% for Cu and 8% for Mo by operating at a pH 7.5 and by adding a stronger frother in the formula.
• Operating at a coarser P80 in the primary grinding stage (240 µm) requires further regrinding (25 µm) to achieve an appropriate liberation for cleaner/scavenger stages.
• The use of crude seawater deteriorates global moly recoveries and copper concentrate grades, even if tap water is used in the cleaner stages.
• Vizcachitas will produce clean concentrates. For the first 12Y overall recoveries are 91.4% Cu and 75% Mo.
END of Presentation