improved methods for measurement of extension-twist coupling in composite laminates

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Georgia Tech School of Aerospace Engineering January 10, 2000 Improved Methods for Improved Methods for Measurement of Measurement of Extension-Twist Extension-Twist Coupling in Composite Coupling in Composite Laminates Laminates Michael D. Schliesman Michael D. Schliesman

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Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates. Michael D. Schliesman. F. +a. s. s. -a. F. In-Plane Extension-Shear Coupling. Extension-Twist Coupling. Introduction. Coupling in Off-Axis Laminates. Introduction. - PowerPoint PPT Presentation

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Page 1: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

Georgia TechSchool of Aerospace Engineering

January 10, 2000

Improved Methods for Improved Methods for Measurement of Measurement of Extension-Twist Extension-Twist

Coupling in Composite Coupling in Composite LaminatesLaminates

Michael D. SchliesmanMichael D. Schliesman

Page 2: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

IntroductionIntroductionCoupling in Off-Axis Coupling in Off-Axis LaminatesLaminates

In-Plane Extension-Shear In-Plane Extension-Shear CouplingCoupling

F

F

Extension-Twist Extension-Twist CouplingCoupling

Page 3: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

IntroductionIntroductionWant to Use Extension-Twist Coupling in Want to Use Extension-Twist Coupling in DesignDesign

Experimental Validation of Analytical MethodExperimental Validation of Analytical MethodRequires Precise Experimental DataRequires Precise Experimental Data

Page 4: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Existing Testing MethodsExisting Testing MethodsThrust-Bearing Thrust-Bearing ApparatusApparatus

Rotating-Frame Rotating-Frame ApparatusApparatus

Air-Bearing ApparatusAir-Bearing Apparatus

Page 5: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Improving the Rotating-Frame Improving the Rotating-Frame ApparatusApparatus

BenefitsBenefitsHigh Fidelity to Rotor Blade High Fidelity to Rotor Blade EnvironmentEnvironment

Investigation of Aeroelastic Investigation of Aeroelastic CharacteristicsCharacteristics

Problems to OvercomeProblems to OvercomeRestoring MomentRestoring MomentPoor Method of Data Poor Method of Data AcquisitionAcquisition

Page 6: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Restoring MomentRestoring MomentCylindrical End MassCylindrical End Mass

DeflectedDeflectedNot DeflectedNot Deflected

POR

POR

Page 7: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Data AcquisitionData Acquisition

Laser Twist MeasurementLaser Twist Measurement

BaseBase

WindoWindoww

LaseLaserr

End End MassMass

PapePaperr

hh

2

tan 1

h

Page 8: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Improved Rotating-Frame Improved Rotating-Frame ApparatusApparatus

Page 9: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Symmetric Testing MethodSymmetric Testing Method

[+[+/-/-]] [-[-/+/+]]

Symmetric Test SpecimenSymmetric Test Specimen

Net Twist of SpecimenNet Twist of Specimen

+

F

F

-

Twist of Specimen Twist of Specimen ComponentsComponents

F

+

Page 10: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Symmetric Testing MethodSymmetric Testing MethodTesting SetupTesting Setup

Page 11: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

PredictionsPredictionsAnalytical MethodAnalytical Method

Finite Displacement AnalysisFinite Displacement AnalysisClosed Form SolutionClosed Form SolutionGeometric Nonlinear EffectsGeometric Nonlinear Effects

Numerical Method Numerical Method Finite Element Analysis (ABAQUS)Finite Element Analysis (ABAQUS)2200 S4R Elements2200 S4R ElementsGeometric Nonlinear EffectsGeometric Nonlinear Effects

Page 12: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

PredictionsPredictionsAnalytical and Finite Element PredictionsAnalytical and Finite Element Predictions

0

2

4

6

8

10

12

14

16

18

20

0 200 400 600 800 1000 1200Axial Load (N)

En

d T

wis

t (d

eg)

FEA

Analytical

Axial Load (N)

End

Tw

ist (

deg)

Page 13: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Testing ResultsTesting ResultsRectangular vs. Cylindrical End MassRectangular vs. Cylindrical End Mass

0

2

4

6

8

10

12

14

16

18

20

0 200 400 600 800 1000 1200

Axial Load (N)

En

d T

wis

t (d

eg

)

Rectangular

Cylindrical

Analytical

FEA

Axial Load (N)

End

Tw

ist (

deg)

Page 14: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Testing ResultsTesting ResultsAeroelastic EffectAeroelastic Effect

0

2

4

6

8

10

12

14

16

0 10 20 30 40 50

Angular Speed (rps)

En

d T

wis

t (d

eg)

Rectangular

Cylindrical

0

2

4

6

8

10

12

14

16

0 10 20 30 40 50

Angular Speed (rps)

En

d T

wis

t (d

eg)

Rectangular

Cylindrical

End

Tw

ist (

deg)

End

Tw

ist (

deg)

Angular Speed (rps) Angular Speed (rps)

Chamber EvacuatedChamber Evacuated Chamber Not EvacuatedChamber Not Evacuated

Page 15: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Testing ResultsTesting ResultsScatter in Symmetric Testing MethodScatter in Symmetric Testing Method

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200

Axial load (N)

En

d T

wis

t (d

eg

)

1A - 1B

1A - 2B

2A - 1B

2A - 2B

Analytical

End

Tw

ist (

deg)

Axial Load (N)

Page 16: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

ConclusionsConclusionsIsolation of Extension-Twist RelationshipIsolation of Extension-Twist Relationship

Cylindrical End Mass Eliminated Restoring Cylindrical End Mass Eliminated Restoring MomentMoment

Symmetric Method Provided Inconclusive ResultsSymmetric Method Provided Inconclusive ResultsDependent on Accuracy of Specimen ManufacturingDependent on Accuracy of Specimen ManufacturingSimple Method Shows PromiseSimple Method Shows Promise

Vibration VisualizationVibration Visualization1P Sampling of Twist Provides Dynamic 1P Sampling of Twist Provides Dynamic MeasurementMeasurement

Investigation of Aeroelastic CharacteristicsInvestigation of Aeroelastic Characteristics

Page 17: Improved Methods for Measurement of Extension-Twist Coupling in Composite Laminates

January 10, 2000 Georgia TechSchool of Aerospace Engineering

Future WorkFuture WorkRefine Symmetric Testing MethodRefine Symmetric Testing Method

Accurate Specimen ManufacturingAccurate Specimen ManufacturingAccurate Twist MeasurementAccurate Twist Measurement

Submit Method to ASTMSubmit Method to ASTM