improve operating efficiency and reduce installed cost with altivar™ 212 ac drives

Improve Operating Efficiency and Reduce Installed Cost with Altivar 212 and S-Flex Drives

Ivan SpronkSchneider ElectricIndustry NOW Express

2Schneider Electric - Industry Business – Improving Operating Efficiency and Reduce Installed Cost with Altivar 212 – 2012

The Altivar 212 AC drive offer●

A unique optimized power section ●

Powerful motor control method●

60% reduction in harmonic currents

(Equivalent signature to standard Diode Bridge & Swing Choke)

Altivar®

212 AC Drives with Reduced Harmonic Technology (RHT)

What is the reduced harmonic technology the Altivar 212 offers?


●AC drive (with line or bus reactor)100HP example●

Typical 6 pulse AC drive● With 3% line reactor

●

Input voltage: orange●

Input current: cyan● Lower current spikes due to capacitors charging●

Peak currents = 190 amps

●

Harmonic current distortion●

Significant double humped current waveform contributes to harmonic content.● THDI = 38% distortion in this example

Altivar®

212 AC Drives with RHT


●Altivar 212 AC Drive100HP example●

Input voltage: orange●

Input current: cyan● Low current spikes due to capacitors charging●

Peak currents = 190 amps

●

Harmonic current distortion● Input current is a square shaped waveform.● Eliminating the large double humped waveform ● Reducing harmonic content● THDI = 33% in this example

Altivar®


Schneider Electric -

Industry Business –

Improving Operating Efficiency and Reduce Installed Cost with Altivar

212 –

2012


●Altivar 212 output power section●

Output Currents●Sinusoidal●Very little distortion●Due to high speed micro controller●

Due to superior PWM motor control algorithm●Completely manages motor protection●Superior catch-on-the fly algorithm

–

Minimize the effect of voltage sags–

Useful for wind-milling fan loads

Altivar®





212 –

2012


Less Capacitance means Lower Input Amps

Altivar®

212 AC Drives with RHTEfficiency Comparison




212 –

2012


Bottom Line – MORE EFFICIENT !!!!Altivar®


$$$ Annual Savings $$$can add up

Averages $10/HP per Year !!




212 –

2012

8

Benefits of RHT:●

Reduces harmonic distortion

●

Reduces enclosure size requirements●

No line reactor or other external filtering●

Reduced capacitance

●

Reduces heat dissipation●

No line reactor or other external filtering●

Reduced capacitance

●

Improved efficiency●

No losses due to line reactor or other external filtering●

Lower input currents

●

Reduces cost of installation●

Save installation time●

Wire size minimized●

Reduces wiring between components

Altivar®





212 –

2012


Product Highlights –

ATV212(S-Flex)●

Released March 2011, replaced ATV21●

Added Communication Protocols for HVAC ●

(Built-in -

Metasys,P1,BacNet,Modbus, option for LonWorks)

●

1-40 HP 200V, 1-100HP 460V●

Nema 1 and Nema 12 (460V Only)●

3 Phase VT Fan & Pump ONLY –

will not operate on CT loads

●

LED Keypad Standard (low end), Option for LCD mounting in panel or on S-Flex

●

Reduced Harmonic Technology (RHT) built-in with low capacitance dc bus

●

Soon –

AC Line Reactor Option where required to provide per specification.

F--- : EXTENDED MENUF100 : Freq. 1 reachedF101 : Freq. 2 reachedF102 : Freq. 2 bandw.F108 : Logic Funct. 1activeF109 : VIA selection

Loc/RemRem


●Targeted at the following ● Supply and return fans●

Exhaust and ventilation fans ●

Cooling tower fans and pumps●

Chiller water and hot water pumps●

Domestic water pumps●

Refrigeration

Altivar 212 Targeted Applications


●Targeted at the following: ●

Supply and return fans●

Exhaust and ventilation fans ●

Cooling tower fans and pumps●

Chiller water and hot water pumps●

Domestic water pumps●

Refrigeration

Altivar 212 Targeted Applications


for Building applications Included building function management

Mechanical Protection Function-

Mechanical shock limitation with customized ramp-

Mechanical resonances limitation

Fire mode- Motor evacuates smokes with default inhibition

Damper control-

Motor does not start while dampers are not in open position

Altivar 212


IP20 / UL Type1 IP55 / Type12

Type 12 available in 460 Vac rangeIP20Type 1 conduit available as optionUL 1995 Plenum Rated

Enclosure : Robust, Compact & CertifiedAltivar 212


208/230Vac (3 phase input)

1- 40 HP460Vac (3 phase input) 1- 100 HP

1 to 3 Hp

10 to 15 Hp 20 to 25 Hp

Altivar 212: Voltage and HP range

Very Small Footprint below 25 HP

5 to 7.5 Hp

30 to 60 Hp

75 to 100 Hp

Type 12 available in 460 Vac range


User-friendly

Universal LCD Keypad :

Daisy Chain

- Plain Text clear display- Structured Menu- 8 Languages (Ch, Sp, It, Fr, Ger, Ru, En, Turkish)

-

Fully compatible with other Schneider Electric drives

- The same part number as ATV 312/32/61/71- Advanced Menus still have Codes

F--- : EXTENDED MENUF100 : Freq. 1 reachedF101 : Freq. 2 reachedF102 : Freq. 2 bandw.F108 : Logic Funct. 1activeF109 : VIA selection

Loc/RemRem

Altivar 212


Altivar

212 : Fan dedicated features

Energy savingventilation distribution,

ventilation system, Flow regulation

Automatically compensate Flow variation, in order to follow with high precision

the system curve Flow compensation

ComfortSimple system without

analogue signal

pre-selected speed enables simple regulation

sequence automatically.Preset speed

Comfortoccupied rooms in

building, public area close to people

The drive reduces audible motor noise Noise reduction

ComfortRoom ventilation

Air distribution

Manage frequency band to remove fans resonances

occurs in ventilation system.

Resonancesuppression

Energy savingCut-off HVAC in unused area / room

Open or close the Damper according to motor runDamper control

car park ventilationSecurity

stair well pressurisationEnsure smoke exhaust

inhibiting all default Fire mode

BenefitLocationDescriptionFunctions ATV212Parameters

Fire ModeF650-F659

F294

Damper ControlF580-3

Skip FrequenciesF270-5

Noise reductionSwitching frequency

8 Preset Speeds

PID Regulator




212 –

October 18, 2012

17

ATV212 :

Pump dedicated FeaturesBenefitLocationDescriptionFunctions

Comfortof installation

tank/pipe fillingpre-selected speed for auto simple regulation sequencePreset speed

Energy savingwater distribution,

water supply, pressure regulation

Automatically compensate pressure variation, follow high precision of the system curve

Pressure compensation

Acquisition cost & security

Feed water pump, boiler, building cooling system

Avoid mechanical shocks during the start. With a soft start

management, avoid water hammers

Mechanical shock suppression

SecurityHVAC systemThe drive provides water supply in case of broken pipe or leakage

Minimum water supply

Energy saving &

operating costChilled Water or

Condenser Water pump

Drive stops the pump when detecting low/no flow for preset

time, the drive automatically startsSleep/wake mode

cooling system, water booster

Auto adaptation to load variation, in order to provide

the pressure or flow reference.

Pump load management

outside pumping, Open loop pumping

Avoid pump/motor damage when Jam accumulates into

pump

Pump Jam management Security

Security

ATV212Parameters

PID Regulator

PID Regulator

Overload Over torque

Sleep/Wake up

Alarm detection relay+ preset forced speed

RampsS ramp

8 Preset Speeds




212 –

October 18, 2012


HVAC features Embedded Solutions

The Product Offer

Comply Building requirement with IEC61000-3-12

No additional system component (C2/classA)

Limit Capacitor Effects

limit voltage distortion Transformer losses reduction

Cables size saving

Low Harmonics Emissions : Low THDI = 30%

EMC Immunity Protection

Noise reductions : High switch Freq 8khz or 12khz (up to 16khz)

Audible noise

Mechanical resonance suppressionMotor electric noise

Energy consumption reduction

19

Altivar®

212 Sales Tools●

Brochure 8800BR1102

●

Selection Guide 8800HO1101

●

ATV21 to ATV212 Transition Guide●

Guide and Cross Reference file

●

3D CAD Drawings

●

PC Soft software

●

ATV212 ATV61 Competitors ppt

●

iPad and Smart phone Start-up Apps ●

(coming soon!)

●

ATV212 Customer Presentation

●

ATV212 RHT ●

Product Data Bulletin 8800DB0702R06/11●

Customer presentation




212 –

October 18, 2012

20

New ATV212 Quick Start Videos

●

New Quick Start Videos Release to provide customers visual guides to assist them in applying ATV212 drives

●

Releases on YouTube, iTunes Podcast, and on the Schneider product pages●

Beginning plans to create similar videos for remainder of DT&S ProductsSchneider Electric -



212 –

October 18, 2012

21

New ATV212 iPad App

●

Engineering has custom cable communicating with drive●

All parameters will be available over the cable and complete configuration files may be uploaded/downloaded and saved

●

Custom configuration files for most commonly accessed parameters

are being defined for Quick Start mode

Main Drive Screen with

ALL parameter access

First Select Drive Type and App will go through Automatic Self ID

Process




212 –

October 18, 2012

22

DT&S eTool Development

●1 iPad / Android App deployed●Energy Savings Calculator

● New Visual Configurator to Include:●Soft Start Selector●Variable Torque Drives Selector




212 –

October 18, 2012


S-FlexTM

212 Product Range:

208 Vac

1 -

40 hp

230 Vac

1 -

40 hp

460 Vac

1 -

100 hp

• Four package sizes• Optional LCD Text Keypad•

Many sizes readily available from stock

S-Flex™

212 Enclosed Drive


S-Flex 212 Enclosed Drive

What can the S-FlexTM 212 drive do for you?

Square D® brand S-FlexTM 212 Enclosed Drive provides:

The right features for HVAC pump and fan applications.

Offers unmatched value in installed cost and functionality

Allows building owners, consulting engineers and contractors to focus on the essentials for commercial building applications.


S-Flex 212 Enclosed DriveWhat can the S-FlexTM 212 drive do for you?

S-FlexTM

212 Enclosed Drive provides energy savings by reducing motor speed and electricity usage for a quick return on investment


S-FlexTM 212 Enclosed DriveWhat can the S-FlexTM 212 drive do for you?

Quick installation with●

EZ-M mounting channel for parallel mounting of multiple drives● Conduit knock-outs in bottom of enclosure●Customer control wiring terminal block

Quick start-up with pre-programmed configurations for variable torque motor applications● Easy to use ● Reduced time to operation

Stock availability for quick delivery with D07 and B07 Options


●

S-Flex Enhancements●

ATV212 already the lowest harmonic generation drive on the market

●

New AC Line Reactor Option●

Use with standard harmonic signature of 3% impedance ATV212

●

Factory Mounted and Wired --

1.5% Impedance

●

Use where specifications require the addition of a Reactor

●

Remember….. ●

Adding Impedance = Lower Efficiency

New MTE RLW

Reactor

Standard S- Flex

- Bypass- Operator Controls

- Main CB

What’s new in drives?


•

S-Flex Enhancement Standard Bypass now includes:•

True Damper Control circuit-

Kept smoke purge relay-

Added damper control relay

•

Operation-

Close start command-

Closes damper actuator relay

-

Waits for feedback from damper end switch

-

Drive starts-

By-pass starts

S-Flex ByPass

-- Purge Relay for Fire and

Smoke Evacuation

- New Damper Control Relay

What’s new in drives?


New Standards•

AHRI Standard “VFD Performance Ratings”

will level the playing field for Drive’s

•

3 Certified Tests Required for compliance

•

Drive Efficiency•

Harmonic Distortion•

Motor Output Waveform•

ATV212 Has……•

3-5% Better Efficiency•

35% or Lower Harmonic Distortion•

Equivalent dv/dt Motor Output


Thank You!

improve operating efficiency and reduce installed cost with altivar™ 212 ac drives

Documents

operating efficiency

installed cost

ac drives

cost of installation

ac line reactor option

harmonic distortion

line reactor input voltage

orange input current