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McDERMOTT FABRICATION YARDS www.mcdermott.com/fabrication
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Batam Island, IndonesiaServing both traditional and floating offshore construction, and the growing onshore LNG module and subsea structure fabrication markets, this facility has strengthened bulkheads and new skidways.
YARD STATISTICSAccomplishments: Largest Jacket: 25,100 ST, Largest Topsides Facility: 20,600 ST, Largest Spar Hull: 12,100 ST, Largest Onshore Petrochemical Plant Module: 20,000 ST, Largest FPSO Integration Project: 25,000 ST, Largest Subsea, Umbilical, Riser & Flowline: 23,000 STAnnual Man-Hours: up to 7 millionAnnual Throughput: up to 66,139 ST
CERTIFICATION ISO 9001, ISO TS/29001, ISO14001, ISO 17020-Type B, OHSAS 18001, API-2B Monogram, SSPC/QP1, SSPC/QP3, ISPS Port, AWS QC4 (ATF), OSHMS SKK
WELDING CAPABILITIESSMAW, SAW (Single & Tandem Wires), FCAW-GS, FCAW-SS, GTA (manual & automatic), Orbital GTAW, GMAW-STT, GMAW-RMD, GMAW-SC, GMAW-PULSED
HEAT TREATMENT CAPABILITIESElectric Resistance Method for Preheating and Postweld Treatment, Furname Method for Postweld Heat Treatment, Induction Heating Method for Preheating
AREA Total Area: 294 acresCovered Area: 27 acres
FACILITIESCraft Training Center (CTC)Movable Shelter: 4 unitsWarehouse (Open): 366,390 ft2 Warehouse (Covered): 80,180 ft2
Carbon Steel Pipe Shop: 77,370 ft2 Exotic/Alloy Pipe Workshop: 47,932 ft2 Pipe Rolling Mill #1: 68,889 ft2 Pipe Rolling Mill #2: 22,238 ft2 Cut/Cope Pipe Shop: 50,633 ft2 Fabrication Shop: 83,377 ft2
Cut/Fab Beam Shop: 84,895 ft2
Cut Plate Shop: 32,292 ft2
Girder Shop: 51,236 ft2
Tubing Shop: 2,153 ft2 Blasting & Painting Facility (Covered): 181,103 ft2 (3 paint shops and thermal spray aluminum shop)Blasting & Painting Facility (Open): 71,806 ft2 Sub Assembly Deck Building Shop: 87,618 ft2
Brace Rack Shop: 88,586 ft2
Assembly Area (Open): 104 acres Assembly Area (Closed): 129,166 ft2 NDT Testing: dedicated radiography enclosures for safe working practices, in-house capability for MT-PT-UT-EC, ferrite testing, PMI and hardness testing
EQUIPMENT Welding / Cutting Machine: various equipmentPreheat Machines: 13 induction heating equipmentPostweld Heat Treatment Machines: electric resistance equipment and furnace Crawler Crane: 20 (125 ST - 1,100 ST lifting capacity) Hydraulic Crane: 17 Tower Crane: 4 Overhead Crane: large number of overhead cranes in shopHandling Equipment: forklifts, trucks, and trailersMultiwheel Trailer: 8 (total 84 axle)Estimated Load Capacity (Per Trailer): 28 ST/axle
SKIDWAYS ADJUSTABLE WIDTH LENGTHSkidway #1 59 to 138 ft 659 ft Skidway #2 59 ft 371 ft Skidway #3 59 to 131 ft 322 ft Skidway #4 56 to 112 ft 853 ftSkidway Loadout Capability: North Yard: 27,500 ST; South Yard: 27,500 ST West Yard: 22,000 ST
QUAYSIDE FOR LOADOUTQuayside Total Length: 2,680 ftReinforced: Bulkhead 1 (North Yard) 131 ft; Bulkhead 2 South Yard (East Wall) 735 ft South Yard (North Wall) 584 ft; Bulkhead 3 (West Yard) 1,247 ftSoil Bearing Capability: Varies between 27-61 ST per ft2
Max Loadout Weight To Date: 22,600 STMinimum Water Depth at Low Tide: 30 ftMinimum Water Depth at High Tide: 39 ftDistance to Open Sea: direct accessChannel Width: 738 ft
ADDITIONAL INFORMATIONAccessibility / Distance to Airport: 14 milesAverage Annual Temperature: 73° - 93° FAnnual Rainfall Average: 102 inchesFree Trade Zone: yes
McDERMOTT FABRICATION YARDS
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purposes only and is not intended or to be construed as a warranty, an offer, or any representation of contractual or other legal responsibility. McDermott has a policy of continuous improvement of its products and services and reserves the right to change information including specifications and processes without notice.
www.mcdermott.com/fabrication
Batam Island, Indonesia