imo optiline brochure
TRANSCRIPT
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2 IMO OptiLine
Sealless SolutionSeamless Performance
The IMO OptiLine series is making waves within the
marine industry. Innovative technology eaturing
magnetic couplings drastically reduces wear as well as
making oil leakage history. Far rom being the negative
ocus o your engine, IMO OptiLine will simply work as
one with it.
THE STANDARD APPROACH
A pacin bo, a mechanical seal o a lip seal ae the most
common methods o avoidin leaae aond a otatin
shat etendin thoh the wall o a pmp. Sch seals
ae lbicated and cooled b the pmped liqid; as a
eslt leaae can alwas be epected om a taditional
mechanicall sealed pmp.
TIMES HAVE CHANGED
Ove the eas, the Heav Fel Oil (HFO) sed o the main
enine has become moe and moe aessive. To handlehihe viscosities, the tempeate o the oil has inceased.
Fom pot to pot, the bne oil that is loaded can also
be o ve dieent qalit. A bad bne can bea the
booste pmps mechanical seal esltin in heav leaae.
These chanes have led to inceased wea on mechanical
seals, pimail in the booste pmps/booste modles.
The same shat seal that 10 eas ao onl needed eplace-
ment eve second ea, ma now have to be shited two
times pe ea. This means inceased maintenance and
costs o the vessels.
AUTHORITIES REQUIRE CLEAN ENGINE ROOMS
The SOLAS diective stiplates that thee can be no oil
close to o on hot saces, to avoid e onboad. Man
athoities intepet SOLAS as meanin thee can be no
oil leaae at all om the booste pmps handlin the
ve hot Heav Fel Oil. Some pot athoities eqie
completel clean enine ooms beoe the vessel is
allowed into the pot. With mechanicall sealed pmps,
this means epeated cleanin o the enine oom to
wash ot the ecess oil comin om lbicat in the
mechanical seal.
Magnetic coupling technology resolves the prolems
IMO OptiLine has the answer.
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4 IMO OptiLine
Invest in
a lea-free future
A leaking oil pump also leaks money its that simple.
The solution is IMO OptiLine. Return on investment
or an IMO OptiLine pump is oten less than three years,
ater that it will continue to save you money.
THE IMO OPTILINE APPROACH
With the IMO OptiLine seies, thee is no shat etendin
into the etenal envionment at all. Instead the powe
om the moto is tansmitted via pemanent manets
leavin the pmpin chambe completel sealed o. The
absence o mechanical seals means no leaae. Thee is
no need o cleanin enine ooms o oi l om shat seal
lbication, o eplacin won ot seals, o o spendin
mone on maintenance. Once installed, the IMO OptiLine
pmp will eep pmpin o eas with pacticall no
associated costs.
HOW DOES IT FIT IN WITH
MY EXISTING THREE SCREW PUMP?
Ve easil indeed. It is oten vitall a dop-in eplace-
ment with o cent IMO thee scew pmp. The
eslt is minimm costs o pipin and e-stctin.
The eplacement can be done in an pot with jst a ew
hos stop. The compact desin and dieent lane
option maes the eplacement o a non-IMO pmp a
ve eas one, with little o no impact on the cent
pipin and laot.
WHY UPGRADE?
Fist, and most obviosl, the leas ae one no messenine ooms, no wasted man-hos o delas, jst solid
peomance. The eatest benet is nancial; the costs
o opeatin o oil pmp have been dasticall edced.
Fom da one, o maintenance costs will be sbstantiall
lowe. The emoval o mechanical seals emoves a lae
pat o the poblem: with no wea on the pats, thee is no
need to eplace them. Fo an entie feet, an IMO OptiLine
oil pmp cold liteal l save o tens o thosands o
Eos. Eos bette spent elsewhee!
upgrade to IMO OptiLine
To nd ot when o IMO OptiLine will have paid itsel bac o towww.imo.se/upgrade
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IMO OptiLine 5
THE CLIENT: STENA LINE
THE VESSEL: STENA DANICA
THE STORY:DURING SPRING 2008 IMO OPTILINE PUMPS
WERE INSTALLED AbOARD THE PASSENGER VESSEL,
STENA DANICA.
THE RESULT:1st Eninee, Johan Sjlande, states, The constantlleain pmp, and neative inspection epots oced s into
looin o an altenative spplie. IMO AB pmps have a
ood eptation and solid tac ecod in the maine indst,
theeoe we looed at both IMO ABs standad pmps as well as
the manetic copled altenatives.
Chie Eninee Hans Conelisson: The lea-ee opeation
stated with IMO OptiLine was somethin that we eall wanted
to evalate. So a the IMO OptiLine pmps have deliveed the
pomise o tl lea-ee opeation.
Stena Line AB activel wos with HSE (Health, Saet and Envion-
mental) isses. Fthe the ae cetied to the envionmental
standad ISO 14001.
THE CLIENT: STOLT-NIELSEN
THE VESSEL: STOLT EFFICIENCY
THE STORY: IMO OPTILINE WAS INSTALLED
IN AN F.O. bOOSTER APPLICATION IN 2004.
THE RESULT: The pmp has peomed
admiabl, withot an poblems, 22 500hos ate installation, sas chie eninee,
David Hopins.
The IMO OptiLine manetic copled tech-
nolo, has sbstantiall inceased the eliabilit
and deceased cost and time o maintenance
and eplacement o shat seals. At Stolt-Nielsen
we ae committed to opeational ecellence.
This means that we continosl stive o
inceased peomance at all levels, om hman
capital to eqipment, incldin pmps.
The pump has performed admirably, without anyproblems, 22 500 hours after installation.
CHEIF ENGINE ER DAVID HOPkINS,
STOLT-NIELSEN
Left: Stena Danicas old mechanically sealed pump. Right: Spring 2008 Stena Danicas new
IMO OptiLine pumps.
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6 IMO OptiLine
Tae a closer looTo really achieve efciency in pumping oil, we needed
a re-examination o how oil was pumped. The challenge
was then to remove any problem areas.
The solution: IMO OptiLine.
FULLY ENCLOSED
The taditional mechanicall sealed pmp has an inhe-
ent desin faw: the pmped liqid is sed to lbicate the
seal, which eslts in oil leain thoh the seal.
To avoid this poblem, we needed to desin a pmp
with no mechanical seal, sas And Bestm,
Chie Technical Oce at IMO AB. The soltion was
a pmp with a completel sealed pmpin chambe.
Powe is tansmitted om the moto to the pmps oto
set via pemanent manets. Instead o the taditional seal
and coplin, the oto shat is eqipped with pemanent
manets. The oto shat is then sealed inside a non-
manetic can. No oil can lea thoh this can. On
the ote atmospheic side o the can, an ote oto withpemanent manets is copled to the dive. With no
slidin contact seals, thee is no wa o oil to escape.
NO NEED FOR EXTERNAL COOLING
The manetic coplin o the IMO OptiLine pmp is
desined to withstand tempeates o p to 350 withot
isin nction. A small action o the pmp low is
diveted bac into the inne side o the manetic coplin
and then etned to the pmp inlet. The minimal loss
o low has no pactical impact bt emoves the heat
eneated in the coplin. As a eslt, thee is no need o
an etenal coolin, and the connectin ame can be
sealed to avoid dst jammin the manetic coplin on the
atmospheic side.
HIGH TORQUE PERFORMANCE MAGNETS
The manets in IMO OptiLine pmps ae dimensioned
and ve well sited o the hashest nnin conditions
in tems o hih viscosities.
The IMO OptiLine is eqipped with steam tacin. This maes
it possible to connect the pmp to the booste sstems
eistin heat tacin with steam, hot wate o themal oil.
Fo the inomation visit
www.imo.se/upgrade
Technical data IMO OptiLineMODEL ACE ACG UNIT
CAPACITy 0.610.8 1070 M3/H
DIFF. PrESSur E 16 16 BAr
VISCOSITy 1.41 500 1.4150 0 CST
TEMPEr ATurE rANgE -20 TO +180 -20 TO +180 C
MAx. SPEED 3600 3600 rPM
VALVE BLOCk yES NO
OptiLine pumps meet requirements or low viscosity
(down to 1.4 cSt) according to ISO 8217:2005 and
low sulur (0.1%) as stated in EU/SECA 2005-33-EC.
All while maintaining the same high efciency.
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IMO OptiLine 7
FEWER PRObLEMS
The traditional mechanical weak points aregone, so is the need to replace them. In act,
there are minimal spare parts or maintenance
costs with an IMO OptiLine upgrade.
LEAk-FREE PERFORMANCE
Oil leaks, like the associated fnancial
leaks, are gone, and youre let with
reliable, worry-ree perormance.
EXTREME DUTY
The optimal solution or Heavy
Fuel Oil applications, and designedto maintain high perormance at
extreme temperatures.
SAFETY OF LIFE AT SEA
The IMO OptiLine oil pump
is compliant with the SOLASguidelines and directives.
HASSLE-FREE CONVERSION
It is virtually a drop-in replacement with your
current IMO AB three screw pump, keeping the
cost o piping and re-structuring to a minimum.
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IMO A B, P.O. Bo 42090, SE 126 14 Stochol m, Swed en | Telephone +46 8 50 622 800 | telea +46 8 645 1509 | www.imo.se