illustrated parts - amazon s3 · illustrated parts: model 732 kohler ch395 revised 1-15-2020 bcs...

Illustrated Parts:

Model 732 Kohler CH395

Revised 1-15-2020

BCS America LLC 14151 Fir Street Oregon City, Or 97045

www.bcsamerica.com Phone: 800-543-1040

Fax: 800-777-7069

732 CH395 Bumper & Engine

Accessories

Serial Number Range 1025030 --- 1.00

ID PART NO DESCRIPTION ID PART NO DESCRIPTION

1 2 3 4 5

6 7 8 9 10

31100201 31112081 31112154 31241060 31241066

31241084 31411090 55257620 55257621 56119937

CARRIAGE BOLT M6X24 SCRWE TE-C/F M6X20 DIN6921 8G HEXAGON BOLT M8X40 UNI 5739-8G LOCKNUT, M6 LOCKNUT M6 FLANGED LOCKNUT M8 WASHER FLAT M9X24 STEERING COLUMN COVER LOWER COVER (Not used on Electric Start Model) BATTERY BRACKET

11 12 13 14 15

16 17 18 19 20

56157387 58047460 58056991 58135225 58157405

59056113 552C1001 561C1002 581C1004 590C1035

ROD, BATTERY BATTERY CABLES, ELECTRIC START SUPPORT CAP SHOCK MOUNT RUBBER CUSHION BUMPER ( RECOIL OR ELECTRIC START) SUPPORT TRAY FOR LOWER COVER SUPPORT BRACKET GROMMET BATTERY TRAY ELECTRIC START

732 CH395 Bumper Rev7 1-15-2020

732 CH395 Clutch Serial Number Range 1025030 --- 1032923 2.00


1 2 3 4 5

6 7 8 9

10

11 12 13 14 15

31100015 31241083 31312083 31423084 37112173

37112304 50956262 53156150 55156481 55157609

56147845 56156281 524C1014 561C1032 592C1020

CAPSCREW 3/8-16 X1 LOCKNUT M8 SELF LOCKING STUD M8X40X14X14 WASHER LOCK B 8.4 DIN 137A Zinc BEARING 17x40x12 6203 2RS/C3 SKF BEARING 30x55x13 6006 2RS/C3 SKF CLUTCH FORK (Electric Start) FLANGE BOOT/BELLOWS (Recoil Start) BOOT/BELLOWS (Electric Start) CLUTCH FORK ( Recoil Start) TAPERED BUSHING D=25.4 PUSHER CONE SPACER 5MM CLUTCH (Includes # 14,6,12,5 &13)

732 CH395 Clutch Rev5 1-15-2020

732 CH395 Clutch Serial Number Range

1032924 --- 2.01


1 2 3 4 5

6 7 8 9

10

11 12

*13 14

31100015 31241083 31312083 31423084 37112173

50956262 53156150 55156481 55157609 56147845

56156281 524C1014 56156284 592C1020

CAPSCREW 3/8-16 X1 LOCKNUT M8 SELF LOCKING STUD M8X40X14X14 WASHER LOCK B 8.4 DIN 137A Zinc BEARING 17x40x12 6203 2RS/C3 SKF CLUTCH FORK (Electric Start) FLANGE BOOT/BELLOWS (Recoil Start) BOOT/BELLOWS (Electric Start) CLUTCH FORK ( Recoil Start) TAPERED BUSHING D=25.4 PUSHER CONE SPACER 17MM CLUTCH (Includes #13,11,5 &12 )

732 CH395 Clutch Rev6 1-15-2020

732 CH395 Gear Box Serial Number Range

1025030 --- 3.00


1 2 3 4 5

6 7 8 9

10

11 12

30040001 31112083 31112167 31152103 31221121

31241080 31241085 31312082 31312084 31312094

31312125 31421083

PLUG SCREW M6X12 SCREW M8X30 SCREW M10X25 NUT M12X1.25 NUT, SELF LOCKING M8 NUT SELFLOCK M8 FLANGED STUD M8X38X14X20 STUD M8X58X16X16 STUD M8X68 STUD M12X1.25X12X64 (PTO) WASHER M8

13 14 15 16 17

18 19 20 21 22

23 24

31421132 53143875 53156332 53156346 55102678

56147520 56147923 58043053 58043117 59015425

59056258 561C1002

WASHER TAPERED M13X24X3 GEAR BOX COVER REAR END COVER GEAR BOX CASE O-RING SIDE COVER CLUTCH CABLE BRACKET (Recoil Start) PARALLEL PIN GASKET DIP STICK VENTED W/CAP PULLEY ASSEMBLY (Electric Start Only) SUPPORT BRACKET

732 CH395 Gear Box Rev2 1-15-2020

732 CH395 Transmission Serial Number Range

1025030 --- 4.00


1 31112211 SCREW TE M10X30 UNI 5739 21 52456354 FIRST GEAR 2 31421101 WASHER M10 22 52456361 SLIDER GEAR 3 34213024 ROLL PIN M4X24 23 52456370 REVERSER SLIDER 4 34213060 ROLL PIN M6X24 24 52456389 LEVER SLIDER 5 34213061 ROLL PIN M6X20 SPIRAL 25 52456390 LEVER PTO ENGAGEMENT

6 35111052 SEEGER RING I 52 DIN 472 26 52456706 PTO SLIDER 7 35111055 SEEGER RING I 55 DIN 472 27 56356328 SHIM 1.5 MM 8 35121031 SEEGER RING E 30 UNI 7436 28 56356329 SHIM 1.6 MM 9 35211120 SEEGER RING E 12 UNI 7434 29 56356330 SHIM 1.7 MM 10 37111150 BEARING M15X35X11 30 56356331 SHIM 1.8 MM

11 37111152 BEARING M15X42X13 31 56356348 ADJUSTING RING 12 37111255 BEARING M25X52X15 32 56456347 REVERSER GEAR 13 37112229 BEARING M30X55X13 33 56456475 WORM GEAR 14 37320120 BEARING M12X15X10 34 56456736 PIN #15 37910832 BALL 1/4 35 58043086 SHOE

16 38211500 OIL SEAL 15X28X7 #36 58056391 SPRING FOR PTO BALLS 17 38213800 OIL SEAL 38X55X7 37 59056384 DOUBLE GEAR 18 52456335 PTO SHAFT 38 59056707 PTO GEAR 19 52456339 MAIN INPUT SHAFT 39 59968940 PTO KIT CONSISTS OF *26 & *38 20 52456349 REVERSER BRACKET

732 CH395 Gears Rev2 1-15-2020

732 CH395 Differential Serial Number Range

1025030 --- 5.00


1 2 3 4 5

6 7 8 9

10

11 12 13 14 15

31112090 31112167 31211100 31241080 31241084

31312080 31312102 31423084 31423105 35111047

37111250 37111253 38213002 52448187 52448188

SCREW M6X16 SCREW TE C/F M8X30 DIN 6921 8G NUT M10 HEXAGON SELFLOCK NUT M8 SELFLOCK NUT M8 6S STUD BOLT M8X46X20X12 STUD BOLT M10X40X24X12 SPRING WASHER 8.4 SPRING WASHER 10.5 SNAP RING I 47 DIN 472 BEARING 6205 (25X52X15) BEARING 6005 (25X47X12) OIL SEAL 30X40X7 AXLE SHAFT LH AXLE SHAFT RH

16 17 18 19 20

21 22 23 24 25

26 27 28 29

53243851 56143880 56143883 56148184 56356840

56443871 56448183 56448196 58042167 58043855

58043874 58043881 58056848 59048199

HUB FOR HALF AXLE SMALL LEVER CABLE STOP BRACKET RING CLAMP (Screw not included) ROD DIFFERENTIAL SPACER COUPLING SHEATH END HUB GASKET SPRING, COUPLING SPRING, ROD CABLE DIFFERENTIAL / REVERSE DIFFERENTIAL GEAR COMPLETE

732 CH395 Differential Rev2 1-15-2020

732 CH395 Steering Column Serial Number Range

1025030 --- 6.00


1 2 3 4 5

6 7 8 9

10

11 12 13 14 15

16 17

31100451 31111229 31112165 31112170 31112293

31121024 31211080 31241080 31241100 31241126

31421100 52156917 55157212 55157213 55243340

56156940 56156974

SCREW 3.5X25 SCREW TE M10X110 UNI 5737 8G SCREW TE C/F M8X35 DIN 6921 8G SCREW TE C/F M8X20 DIN 6921 SCREW TE M12X80 UNI 5737 SCREW TBCEI FL.M4X25 NUT M8 HEXAGON SELFLOCK NUT M8 SELFLOCK HEXAGON NUT M10 SELFLOCK NUT M12 CUP SPRING 25X12.2X1.5 D2093 WEDGE GRIP UPPER GRIP LOWER SUPPORT, CONTROL RODS L/R U BOLT SUPPORT BRACKET

18 19 20 21 22

23 24 25 26 27

28 29 30 31 32

33 34

56157411 56157412 56356924 58042167 58047712

58048009 58056193 58056918 58056942 58056991

58057413 58057416 58057417 59056952 59057010

59256999 59257409

FORK, MOTOR STOP PIN FERRULE SHEATH END SPRING, MOTOR STOP SWITCH MOTOR STOP CABLE STEERING RELASE SPRING, STEERING RELEASE SPRING, HANDLEBAR HEIGHT LEVER SUPPORT CAP RETAINING SPRING CABLE MOTOR STOP WIRING MOTOR STOP SUPPORT, STEERING COLUMN LEVER , HANDLEBAR HEIGHT STEERING COLUMN SUPPORT, MOTOR STOP SWITCH

732 CH395 Steering Column Rev4 1-2-2020

732 CH395 Handlebars Serial Number Range

1025030 --- 7.00


1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

31111097 31112089 31112092 31121020 31211080

31241060 55248038 55248041 56147655 56148037

56148470 56150361 56156603 56156874 58002429

SCREW M6X45 SCREW M6X25 SCREW M6X35 SCREW NUT SELF LOCKING M8 NUT SELF LOCKING M6 GUIDE, CABLE MOTOR LEVER STOP CLUTCH LEVER LEVER STOP FOR MOTOR STOP LEVER, STEERING RELAESE LEVER SPACER SPACER PANEL CABLE CLAMP W/SCREW

16 17 18 19 20

21 22 23 24 25

26 27 28 29

58002538 58042167 58048000 58048002 58051670

58056193 58056593 58056595 58056844 58057343

58057416 58150313 59257163 580C1037

THROTTLE LEVER SHEATH END HANDLEBAR GRIP CLAMP, W/SCREW M4 STOP WIRE CABLE, STEERING RELEASE SPRING, CLUTCH LEVER CABLE ADJUSTER CABLE, CLUTCH (Recoil Start) CABLE, CLUTCH (Electric Start) CABLE, MOTOR STOP BARRELL HANDLEBAR THROTTLE CABLE

732 CH395 Handlebars Rev7 1-15-2020

732 CH395 Handlebar RH

Controls Serial Number Range

1025030 --- 8.00


1 2 3 4 5

6 7 8 9

10

11 12

31100451 31112090 31121020 31211080 31241080

52156810 53156860 55157212 55157213 55157214

55157215 55256835

SCREW M5X6 CAP SCREW,M6X16 SCREW NUT, M8 NUT,SELF LOCKING M8 LEVER REVERSE LEVER DIFFERENTIAL GRIP UPPER BLACK GRIP LOWER BLACK GRIP UPPER RED GRIP LOWER RED COVER

13 14 15 16 17

18 19 20 21 22

23

55256836 56148287 56156859 56156832 56356833

56356840 56356858 58049830 58056595 58056848

59256850

CROSS PIECE BUSHING, REVERSE LEVER FORK ANCHOR PIN PLATE, SMALL CLAMP, CABLE (Cap Screw not included) PIN SPRING CABLE ADJUSTER CABLE ( REVERSE / DIFFERENTIAL) SUPPORT BRACKET

732 CH395 RH Handlebar Controls Rev0 1-15-2020

732 CH395 Controls Serial Number Range

1025030 --- 9.00


1 2 3 4 5

6 7 8 9

10

11 12 13 14 15

16 17 18 19

30010142 31100451 31111217 31112152 31241080

31241084 31241100 31312082 31411104 31414130

31423084 34110028 34213020 34213022 34213024

37911532 38111191 38211400 52357250

SILENT-BLOCK 10.2X30X45X49 SCREW 3.5X25 SCREW TE M10X75 UNI 5737 8G SCREW TE M8X30 UNI 5739 8G HEXAGON SELFLOCK NUT M8 SELFLOCK NUT M8 6S SELFLOCK HEXAGON NUT M10 STUD BOLT M8X38X14X20 WASHER 10.5x18 WASHER M13 SPRING WASHER 8.4 SPLIT PIN A3X15 UNI 1336 ROLL PIN M4X20 ROLL PIN M3X22 ROLL PIN M4X24 BALL 15/32 O-RING 115 (11,91X2,62) OIL SEAL 14X22X4 PTO SHAFT

20 21 22 23 24

25 26 27 28 29

30 31 32 33 34

35 36 37 38

55157212 55157213 55248379 55257249 55257313

55257321 56157236 56157257 56157274 56157324

56157423 563C1005 58043176 58057232 58057273

59056735 59056920 59057319

F0831193010

GRIP UPPER GRIP LOWER PTO ARTICULATION JOINT SPEED ARTICULATION JOINT PTO LOCK OUT ROLLER PTO LOCK OUT GEAR SELECTOR 3+2 SPACER BRACKET , REVERSE SPRING SHIFT ARM PTO CONTROL ROD (SPEED/PTO) GEAR LEVER 3+2 SPRING, GEAR SELECTOR SPRING, SPEED ROD SPRING, REVERSE GEAR LEVER SUPPORT, HANDLEBAR LEVER, REVERSE SPRING DM.15X70

732 CH395 Controls Rev3 1-15-2020

732 CH270 Wheels Serial Number Range

1025030 --- 10.00


1 2 3 4

5 6 7 8

8

31211100 31312102 31423105 39114010

39414010 58048330 92243685 92248715

92248720

NUT M10 STUD M10X40X22X14 WASHER WAVEY M10.5 TIRE 4.00X10” INNER TUBE 4.00X10” WHEEL 4.00X10” / 5.00X10” WHEEL EXTENSION KIT WHEEL WEIGHTS 66 lbs (10” Wheels) WHEEL WEIGHTS 150 lbs (12” Wheels)

4 5 6

4 5 6

4 5 6

OPTIONAL

39115010 39415010 58048330

39115012 39415012 58044804

39116018 39416018 58044804

WHEELS AVAILABLE

TIRE 5.00 X 10” INNER TUBE 5.00 X10” WHEEL 4.00 X10 / 5.00 X10” TIRE 5.00 X12” INNER TUBE 5.00 X12” WHEEL 5.00x12 TIRE 6.50X12” INNER TUBE 6.50X12” WHEEL 6.50X12”

732 CH395 Wheels Rev2 1-15-2020

732 CH395 Decals Serial Number Range

1025030 --- 11.00


1 2 3 4 5

6 7 8 9

53048656 58057450 58057451 58057625 58057677

58056867 58057724 58057746 58057748

DECAL, BCS LOGO DECAL, SPEED CONTROL ROD DECAL, PTO ENGAGMENT ROD DECAL, DIFFERENTIAL LOCK/UNLOCK DECAL, GEAR SELECT

DECAL, HANDLE PIVOT DECAL, READ OWNERS MANUAL DECAL, HANDLEBAR ADJUSTMENT DECAL, FORWARD/REVERSE

10 11 12 13 14

15 16 17 18

58057767 58057768 58057770 58057772 58058482

58058474 58058490 58093089 530C0056

DECAL, FUEL SPARK DANGER DECAL, CAUTION HOT DECAL,CLUTCH DECAL, TO START & STOP DECAL, PROFESSIONAL

DECAL, 732 DECAL, PROP 65 DECAL, THROTTLE SPEED CONTROL DECAL, MADE IN ITALY

732 CH395 Decals Rev3 4-2-2020

illustrated parts - amazon s3 · illustrated parts: model 732 kohler ch395 revised 1-15-2020 bcs...

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