ihi logistics & machin ery company profile...fa systems g8.5 high cleanliness crane laser lift...
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IHI Logistics & Machinery
COMPANY PROFILE
IHI Logistics & Machinery Corporation
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The IHI Group seeks to solve the various environmental, industrial, social, and energy related
problems of the 21st century, by utilizing its engineering expertise to focus on “Monozukuri”
technology. In striving towards those goals, IHI is becoming a global enterprise offering safety
and security for the benefi t of both the environment and humanity.
IHI Logistics & Machinery
Management Philosophy/Vision
IHI Group Vision
IHI Logistics & Machinery continues to contribute to the streamlining of our customer’s
operations and enhance value through offering material handling and industrial Factory
Automation (FA) solutions.
IHI Logistics & Machinery’s Vision
Message from the President
The IHI Group has enjoyed a strong reputation for over
50 years in the Material Handling industry since delivering
Japan’s fi rst 3-dimensional Automated Storage / Retrieval
system in the 1960s. IHI Logistics & Machinery started
afresh in 2015 when it fully took over IHI Corporation’s
industrial FA business.
We are now able to offer a wide variety of FA devices and
systems, in addition to the logistics equipment we had
offered to date. This means that we serve as a one-stop
solution provider, covering a broad range of automation and streamlining needs in various
fi elds ranging from manufacturing lines to logistics centers, covering all areas of sales,
design, manufacturing and service.
Furthermore, IHI Logistics & Machinery is strengthening its overseas business
development with a focus on Asia and we are confi dent we can provide solutions for our
customers’ diverse needs in manufacturing, storage and logistics in order to support their
global expansion.
We pride ourselves on always considering the perspective of our customers and endeavor
to offer the optimal combination of technology and service at the right time so that we
may maintain the trust of our customers. We constantly work to create a free and open-
minded corporate culture in which our employees’ motivation will remain high.
Company President
Tsuyoshi Tsuchida
Material handling systems FA Systems
1984Established Ishikawajima Logistics Service Co., Ltd. providing maintenance and repair services in the material handling systems.
1968
Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI) delivered Japan’s fi rst Automated Storage/Retrieval System to a pharmaceutical company.
1963Began design and fabrication of machine presses at IHI’s Yokohama No.1 Works.
1937Established Okamoto Tekko Co., Ltd. in Arakawa ward, Tokyo.Began production of papermaking machines and wiring machines.
1945 Constructed a plant in Motomiya-machi, Fukushima.
1969Ishikawajima-Harima Heavy Industries Co., Ltd., (IHI) made a stake in the company and became the production base for coaters.
1977
Changed company name to Ishikawajima Industrial Machinery Co., Ltd. Obtained authority from IHI to sell paper material adjustment machines.
1995Integrated Akira Seisakujo and commenced production and sale of printing machines and related industrial equipment.
2007Ishikawajima Industrial Machinery Co., Ltd. and Ishikawajima Iwakuni Seisakujo Co., Ltd. were merged to form IHI Machinery Systems.
1999The Industrial Machinery Headquarters established Press Project Department.
2006Developed the between-press panel high-speed conveyor [V-feeder] with proprietary technology.
2007 Delivered the fi rst press line adopting [V-feeder].
2008 Company name change to IHI Logistics Co., Ltd.
2012
Took over all domestic material handling system operations from IHI.Established Central Conveyor Company Ltd. as our affi liate company.
2013Took over major device manufacturing functions from IHI Transport Machinery Co., Ltd.
2015Integrated IHI’s FA business and changed company name to IHI Logistics & Machinery Co., Ltd.
2016Integrated IHI Machinery and Furnace Co., Ltd.’s industrial machinery business.
Industrial machinery
IH I Log is t ics & Machiner y 3
IHI Logistics & Machinery, as the core company of the 160-year-old IHI Group’s land machinery business, contributes to the streamlining and sophistication of our customers’ businesses across a wide variety of fi elds, from material handling systems, Automated Storage/Retrieval Systems, to FA systems for the automation of various industrial machinery, production lines and overall plants.
History
Business CompositionMaterialhandlingsystems
Industrialmachinery
FASystems
Service&
Maintenance
Cart picking system
Administrationblock
1F
2F
3F
Case sorter
Dispatching/sorting area
Dispatchingberth
Waste processing room/empty Foldable container return room
Foldable container palletizing robot
Case (piece)receiving line
Pallet receiving line
Trans-liner
Lay-flat area
Depalletizing robot
Case Automated Storage/
Retrieval System
Pallet Automated Storage/
Retrieval System
Piece sorter
Receiving
berth
Example of Distribution Center
Logistic solutions offered by IHI Group- Investigation/analysis- Concept design- Optimization of material handling fl ow and operation foot prints- Selection of material handling devices that consider throughput balance- Examination of effi cient personnel allocation- Linkage of overall system control and host systems
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Offering the optimal logistics solution for our customers by leveraging the experience we have acquired across all fi elds, including material handling centers and material handling storage.Based on the knowledge we have acquired as a comprehensive logistics manufacturer, we organically combine hardware and software technologies to pursue lower costs and higher reliability in the logistics and material handling fi elds.Backed by a myriad of technical resources, we propose the optimal logistics solution for customers.
Logistics solutions
Material Handling Systems
Fact Liner (AGV)
Trans-liner (RGV)
Rackpack
Robostack
Shuttle & Server
IH I Log is t ics & Machiner y 5
Smooth & shockless- Inverter control enables smooth, shock-free sending, stopping and acceleration
Variety transfer equipment- Fully-automatic loading/unloading is possible with conveyors, push-pulls, lifters
and more High standard footwork (AGV “Fact Liner” )
- Both guidance methods (magnetic/laser) are capable of forward and backward movements, as well as spinning, turning, lateral motions, and effi ciently navigating complicated routes. High speed + high accuracy (RGV “Trans-liner”)
- Amongst the industry’s best in regards to maximum speed, stopping accuracy, and smooth acceleration
Unmanned Conveyance Systems
Standard Automated Storage/Retrieval System Rackpack/Robostack
Slim and compact- A new design for the extreme minimization of unnecessary gaps. Overwhelming
storage effi ciency High-speed & smooth
- Equipped with original motion control software. Gentle and quick acceleration to maximum speed Energy-saving & ecological
- Signifi cant reduction of power consumption as a result of the lightweight body and utilization of regenerative power
Automated Storage/Retrieval System leveraging the comprehensive technical capabilities of the IHI Group
Excellent space effi ciency and short lead-time Outstanding results including refrigerated storage, hazardous materials handling, vehicle storage, etc.
Auto-Stack Building – Building Integrated-type Automated Storage/Retrieval System
Storage Achieving high economic performance with outstanding results and advanced technology
Shuttle & Server
Multi-story structure type High performance case Automated Storage/Retrieval System
- By combining high loading/unloading capability with the high-density storage capability of Automated Storage/Retrieval System, the full automation of temporary storage and high-speed/accurate sorting is achieved
- Maintains stable operation even with a high operating rate due to a robust structure. Energy savings and open space are achieved through a lean structure and through weight reduction
Conveyance Quiet, high-speed unmanned conveyance for a variety of logistics types
Sorting & Picking Reliable, speedy picking system
FA Systems
G8.5 high cleanliness crane
Laser lift off (LLO) unit
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Air fl oating conveyor
Roll to Sheet
Roll to Sheet
Supports ultra-thin glass and fi lm sheet Able to be combined with a lamination unit (optional)
Laser Cutting Unit
Supports cutting of glass, fi lm and multi-layer sheets
Airfl ow Analysis (3D Simulator)
Supports static analysis – dynamic analysis Capable of localized cleaning
Stacker Crane for Clean Environments
Supports high cleanliness A rich lineup from G2 to G10
IHI Logistics & Machinery offers a diverse lineup for displays and fl exible displays which will continuously have higher defi nition.We can provide individual units or integrated production systems.
Clean Environment FA Systems
Driving this feeder system with interlinked-multiple motors allows the feeder to continue to run, even if there is a malfunction in one of the motors.
The feeder mechanism is very simple, particularly the crossbar head (crossbar connection devise) which allows it to be much smaller. The light weight and high rigidity feed mechanism offers broader visibility and a more ergonomic operation, in addition to a longer operational life. The reduced number of cables contained on the feeder promotes maintainability.
High reliability through use of multiple motors
Simple feeder mechanism
Compact size crossbar head
Patent no. P4766221 obtained
High speed transfer system (V-feeder) Large tandem press line with V-feeder
IH I Log is t ics & Machiner y 7
High-speed transfer system for presses “V-feeder/V-loader” - Achieves stable transfer with high-speed, long strokes
Achieves 18 SPM (strokes per minute) transfer on A-size press line
Weight reduction is achieved by placing motors and gear reducers on the stationary components. High rigidity Trans-link structure contributes to the prevention of bending.
Light weight and high rigidity promote stable panel feeding at high speeds and with long strokes. High-speed stable feed system signifi cantly improves productivity of a tandem press line.
Based on our rich experience and high technological development capabilities regarding presses for automotive manufacturing, IHI Logistics & Machinery increases the effi ciency of press shops overall; from automatic supply of sheets to the storage/conveyance of products and automatic replacement of dies.
Automotive FA Systems
Industrial Machinery
Calender for plastic
Creel auto loading(A system to automatically replace bobbins using a robot hand)
Automatic feed control system (AFC)(A system to automatically control material supply amount)
Separator/slitter for aluminum foil Slitter for electrolyte copper
Production of rubber sheets for tires used in passenger vehicles, trucks, buses and heavy machinery
Not only for high-precision PVC fi lm, sheets and optical fi lm but also for the processing of new materials for various uses.
Calender for rubber
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Enhanced product accuracy and yield with high-accuracy rolls and various control technologies Long life and easy to operate with the adoption of a special bearing Easy-to-clean roll surface and simple lot changes for color switches FA proposals for the entire plant, covering everything from material supply to product handling
Since delivering the fi rst machine in 1955, IHI Logistics & Machinery has offered a comprehensive service for premium quality calenders backed by a solid track record; encompassing everything from design to manufacturing and after-sale service. We respond to various requests, such as rubber sheet calenders for vehicle tires and calenders for various plastics and fi lms.
Calender lines
Calender for rubber Calender for plastic
Slitter
The slitter is another one of our fl agship products, offering precision technology with the advantages of superior quality, automation, labor-saving, and energy-saving.
Business Development
Cutting robot Double belt roll press
IH I Log is t ics & Machiner y 9
CFRP full lineup
Trimming unit
Trimming unit
Trimming (final shape)
Trimming (intermediate shape)
HR-RTM/Liquid lay-down molding
Unit
Waste recovery
Waste recovery
Waste recovery
Stretching/cuttingPre-form
Recovery of fibers from
waste
Manufacturing of
intermediate base material from recycled
fibers
Use as base material for parts molding
CFRP Supply Chain Base material – Machining – Molding – Recycling Integrated System
Built the industry’s fi rst CFRP integrated system Enabled various sample trial tests (press, recycle, cut)
Carbon fi ber reinforced plastics (CFRP) is attracting attention as a next-generation high-strength, lightweight material. IHI Logistics & Machinery builds integrated systems for CFRP molding. We have made it possible to provide production systems for CFRP products of a broad range of sectors, from aircraft and automobiles to general industry.
Carbon Fiber Reinforced Plastics (CFRP) Related
Demonstration Equipment: Handling & Cutting System
Dry cloth, prepreg handling Supports cutting tests of Unilaminar/laminated material
Prepreg Production test machine
Withstands temperatures up to 280ºC Line speed: Max.10 m/min
Service & Maintenance
Engineering which further enhances the functions and effi ciency of existing systems.
Adjustment ability
Experience withhighly-diffi cult work
No. of years’ experience
Trouble responsiveness
Service Meister System
Gold Meister
Meister
General Service Personnel
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Renewal Proposals
IHI Logistics & Machinery Corporation
Customer
Service Center
Operation support
Trouble responsePeriodic inspection
InquiriesDisturbance notifi cation
Call Center
Technical supportDesign support Parts supply
support
A Maintenance Service Promising Peace-of-Mind by Supporting System Capability
IHI Logistics & Machinery employs a high number of service engineers with a broad range of skills relating to machinery, control systems, computer programming, etc. This expansive level of maintenance service enables us to provide peace-of-mind through for our customers.We offer a maintenance and inspection agreement for systematic preventative maintenance. We highly recommend our customers partake in this agreement in order to increase operation effi ciency even further.
Maintenance Service
Service centerClient
Information-sharing
• Operational status monitoring/noti�cation• Repairs/inspections/ emergency response recording• Breakdown prediction/parts life diagnosis
Maintenance support service
ILIPSIHI group Lifecycle
Partner System
* ILIPS (IHI group Lifecycle Partner System) IHI Group’s remote monitoring system common platform. Developed with the aim of sophisticating and integrating IHI Group’s products and services.
By analyzing large quantities of equipment operational data collected by ILIPS*, breakdowns can be predicted and/or avoided. Furthermore, on a customer-exclusive website, we provide information such as operational status and maintenance history, and share schedules, in order to further enhance communication between our customer and Service Center.
IULINK Maintenance Support Service – Connecting IHI and Users
In order to offer a sophisticated maintenance service, we have established a Meister certifi cation service to develop service engineer specialists.
The Meister System
Network
17
North America/South America
Detroit
New York
São Paulo
18
19
20
Europe/Africa
London
Paris
Algeria
Moscow
Istanbul
1
2
3
4
5
Middle East/Asia/Oceania
Dubai
New Delhi
Beijing
Seoul
Shanghai
Taipei
Hanoi
Bangkok
Kuala Lumpur
Singapore
Jakarta
Sydney
6
11
7
12
8
13
9
14
16
10
15
17
Sapporo SC
Tsuchiura SC
Chiba SCShizuoka SC
Keihin SC
Yokohama SC
Kita-kanto SC
Nagoya SC
Osaka SC
Kobe SC
Tokyo SC
Hokuriku SC
Sendai SC
Chugoku SC
Kyushu SC
Takasaki SC
Tokyo Technical Center
Numazu Manufacturing Dept.
Parts Center
Motomiya Works
Head Offi ce
Motomiya Works
Numazu Manufacturing Dept.
Tokyo Technical Center (Parts Center)
Service Center (SC)
Service Shop
IH I Log is t ics & Machiner y 11
Overseas Network
Domestic Network
JICQA registration mark
No.0073-ISO9001
RvA certifi cation mark JAB certifi cation mark
1. Registration scope: Development, sales, design, manufacture, procurement, installation, and after-sales service for distribution and production plants, and related equipment and parts that constitute plants.
2. Registering body: JIC Quality Assurance Ltd. 3. Accreditation standard: ISO9001:2008/JISQ9001:20084. Registration no.: 00735. Registration date: April 24, 1995
License number: Tokyo mayor license (Special-28) No. 70624
License number: Tokyo mayor license (General-28) No. 70624
Company name: IHI Logistics & Machinery Corporation
Address: 3-1-1, Toyosu, Koto-ku, Tokyo, Japan
CEO: Tsuyoshi Tsuchida
Founding: July 2, 1984
Capital: 1 billion yen
Shareholders: IHI Corporation
Affi liate: Central Conveyor Company Ltd.
Construction license types
We have obtained 23 types of work licenses, allowing us to respond to any logistics service request.
ISO9001: 2008 certifi cation obtained
In order to offer even better products and services, we have obtained the international quality standard, ISO9001.
Civil engineering
Building
Carpentry
Plastering
Scaffolding/earthworks
Masonry
Roofi ng
Electrical works
Plumbing
Tile/brick/block works
Steel structure works
Reinforcement works
Paving
Dredging
Sheet metal works
Glazing
Painting
Waterproofi ng
Interior fi nishing
Machinery & equipment installation
Heat insulation works
Joinery works
Fire protection facilities works
1701 FXSS(BL862)
Service shop Sapporo, Mutsu, Hachinohe Akita Kamaishi, Kesennuma, Sendai, Hitachinaka, Aizuwakamatsu, Kofu, Sanjo, Fujinomiya, Yokkaichi, Kisogawa, Kanazawa, Settsu, Kyoto, Himeji, Onomichi, Matsue, Matsuyama, Tokushima, Kochi, Omuta, Onojo, Urasoe, Kagoshima
Plus over 50 locations nationwide
Service base
Motomiya Works 60-10, Emukai, Arai, Motomiya-shi, Fukushima, 969-1186, Japan TEL: +81-243-36-4761 FAX: +81-243-36-4770Numazu Manufacturing Dept. 2440, Hara, Numazu-shi, Shizuoka, 410-0312, Japan (Inside IHI Transport Machinery Co., Ltd, Building 8) TEL: +81-55-969-7008 FAX: +81-55-946-5611Tokyo Service Center 4-25-13, Shirahata, Minami-ku Saitama-shi, Saitama, 336-0022, Japan TEL: +81-48-836-3671 FAX: +81-48-836-3670 Sapporo Service Center 4-26-25, Atsubetsuminami, Atsubetsu-ku Sapporo-shi, Hokkaido, 004-0022, Japan TEL: +81-11-802-3761 FAX: +81-11-802-3763Sendai Service Center 3-4-8, Asutonagamachi, Taihaku-ku Sendai-shi, Miyagi, 982-0007, Japan TEL: +81-22-748-1231 FAX: +81-22-748-1232 Kita-kanto Service Center 232-2, Imaizumicho, Utsunomiya-shi, Tochigi, 321-0962, Japan TEL: +81-28-600-6511 FAX: +81-28-600-6512 Takasaki Service Center 5-8, Wadatanakamachi, Takasaki-shi, Gumma, 370-0844, Japan TEL: +81-27-326-0605 FAX: +81-27-326-0686 Tsuchiura Service Center Toyama Bldg., 10-12, Senzokucho, Tsuchiura-shi, Ibaraki, 300-0046, Japan TEL: +81-29-826-2531 FAX: +81-29-826-2320 Keihin Service Center INOX Bldg., 4-10-12, Minamishinagawa, Shinagawa-ku, Tokyo, 140-0004, Japan TEL: +81-3-5769-0041 FAX: +81-3-5769-0039 Yokohama Service Center Higashitotsuka N&F1, 87-4, Kawakamicho, Totsuka-ku Yokohama-shi, Kanagawa, 244-0805, Japan TEL: +81-45-820-1155 FAX: +81-45-821-2211 Chiba Service Center 529-1, Futagocho, Funabashi-shi, Chiba, 273-0034, Japan TEL: +81-47-302-6081 FAX: +81-47-302-6084
Nagoya Service Center 20, Terugaoka, Meito-ku Nagoya-shi, Aichi, 465-0042, Japan TEL: +81-52-777-6071 FAX: +81-52-777-6061 Shizuoka Service Center Ichikawa Bldg., 2-2-25, Chuocho, Fuji-shi, Shizuoka, 417-0052, Japan TEL: +81-545-54-3051 FAX: +81-545-54-3048 Hokuriku Service Center Futakuchimachi, Toyama-shi, Toyama, 939-8211, Japan TEL: +81-76-422-9070 FAX: +81-76-422-9071 Osaka Service Center Etani No. 5 Bldg., 3-20, Yoshinocho, Suita-shi, Osaka, 564-0054, Japan TEL: +81-6-6339-3741 FAX: +81-6-6339-3744 Kobe Service Center 3-4-16, Eizawacho, Hyogo-ku Kobe-shi, Hyogo, 652-0816, Japan TEL: +81-78-579-6770 FAX: +81-78-579-6771 Chugoku Service Center 2-25-13, Kubo, Onomichi-shi, Hiroshima, 722-0045, Japan TEL: +81-848-20-8051 FAX: +81-848-20-8052 Kyushu Service Center No.3 Hirano Bldg., 2-6-15, Toko, Hakata-ku Fukuoka-shi, Fukuoka, 812-0008, Japan TEL: +81-92-475-0057 FAX: +81-92-475-0068Tokyo Techinical Center 4-25-13, Shirahata, Minami-ku Saitama-shi, Saitama, 336-0022, Japan TEL: +81-48-836-3671 FAX: +81-48-836-3670
3-1-1, Toyosu , Koto-ku, Tokyo, 135-0061, JapanHead Offi ce
TEL: +81-3-6204-8181 FAX: +81-3-6204-8855http://www.ihi.co.jp/ilm/
IHI Logistics & Machinery Corporation
Company Overview
Quality & License - Offering a high-quality logistics service for peace of mind -