iec russia — automotive industry
TRANSCRIPT
Welcome to IEC MOULD A Sustainable Company Specializing At Injection Mold Manufacturing
A Bilingual & Engineering Project Team to serve you in 24hrs Response
Professional, Productive and Preferable
IEC MOULD Russia
International Trading
IEC MOULD Russia
International Trading
Europe 50%
America 40%
Asia 10%
IEC MOULD Russia
Company profile IEC is located at Changan Town of Dongguan City, China which is known as a famous
“Manufacturing Town” neighboring Shenzhen, We are well-suited with
Shenzhen/Guangzhou Airports just minutes away…
Floor Area 3000m, about 110 employees.
Manufacturing about 300 molds per year and 90% are exported to USA and Europe
areas.
IEC MOULD Russia
Equipment - CNC Equipment
№
QTY Making Code Equipment
Name Model Brand
SJ-C01 1 909350
CNC
600 DongZheng Machine
SJ-C02 1 90304 TNC-600 DongZheng Machine
SJ-C03 1 TS201309151 OX-850L ChengHe CNC machinery
SJ-C04 1 QX201411 QX1060 QuanXin
SJ-C05 1 LS-650L HT-20AR Hart machinery
IEC MOULD Russia
Equipment - EDM Equipment
№
QTY Making Code Equipment Name Model Brand
SJ-E01 1 ROBOFORM 20A
EDM
220148 Charmill
es
SJ-E02 1 5CA519CPD DE-320
TopED
M
SJ-E03 1 5CG4670IPD DE-435
SJ-E04 1 TY0011308 ZNC-450
SJ-E05 1 100309 ZNC-450
IEC MOULD Russia
Equipment – Grinding & QC Equipment
№
QTY Making Code Equipment Name Model Brand
SJ-M01 1 1403-218
Milling machine
RATEE-4E Joint
SJ-M02 1 1409-115 M3 Joint
SJ-M03 1 1409-115 4F
YingFend
SJ-M04 1 1409-115 YingFend
SJ-G01 1 RO30708-341
Grinding machine
KGS-6185 JianDe
SJ-G02 1 HFBN0HGC8 HF-6285 WangBei
SJ-G03 1 HFM09GIHS HF6185 WangBei
IEC MOULD Russia
Tooling Capability
Mold Category Ability to control the Steel tolerance up to 0,005 mm
Ability to make interchangeable inserts & stacks
HIGH Production Volume 1,000,000 shots guaranteed life span
Up to 32 cavities precision mold to build
User friendly & fast maintenance construction (SMED)
Interchangeable spare parts provided
IEC MOULD Russia
Injection Trial Ability
We have 55T to 400T injection machines for mold trial and productions. And availability of outsourcing for the external mold trial maximum up to 2000T. Mainly brand used is HAITIAN, also available for better foreign brank injection machines like DEMAG, ENGEL etc…
Equipment
№
QTY Making Code Equipment Name Model Brand
SJ-J01 1 BZ201406613
Vertical Injection molding
machine
B2-55T-1S BalZan
SJ-J02 1 17S5ML791 BJ90-S6
PowerJet SJJI03 1 31S6PE1079 BJ120-S6
SJ-I04 1 1986PB682 BJ200-S6
SJ-I05 1 10S6QC157 BJ400-S6
SJ-I06 1 31S6PF1110 Injection molding machine BJ120-S6
IEC MOULD Russia
Project Flow – Chart
Costumer
Solution
Product
Optimization
Mold
Manufacture
Mold
Qualification Injection
Molding
Secondary
Operations
Assembly
Delivery
Marketing
Program
Costumer
▼
Purchasing
▼
Project
IEC MOULD Russia
Design & Engineering Design and build the mould normally according to DME and HASCO standard Steel brand used includes Groditz, Assab, LKM, Daido, FORMADUR; We use the standard component of DME, HASCO, Progressive, PCS, Staubli, CUMSA PUNCH and etc. according to the customer’s request; Family using the hot runner from YUDO, Mold Master, Syventive, INCOE, HRS or Polimold; Provide the certificates of steel quality and Heat treatment reports; Mold drawing unit Inch or Metric; Provide the detailed drawing and BOM of the mold;
IEC MOULD Russia
Design & Engineering
IEC MOULD Russia
Design & Engineering Receive Data from customer - 2D drawing
- 3D data
- Mold Specification or Customer Mold Construction Standard
Product Analysis Cooling & Ejection (significant analysis for complex structure)
Gate type & Location Ejection (significant analysis for complex structure)
Parting Line
Draft angle & Undercut
Action and Construction
Surface Finish
Sink Mark & Air Trap & Melting Line
IEC MOULD Russia
Design & Engineering Mold Flow Analysis MPA The Optimized Injection Gate Location Filling time and injection pressure Sink mark & Air trap & Melting line Product Analysis Cycle time Deflection Cooling
IEC MOULD Russia
Design & Engineering Preliminary Mold Design Mold Action and Construction Parting Line Gate Type and Location Ejector Pins Location Cooling Layout Cavity & Core Insert Cavity & Core Insert Press Machine Estimated Providing Suggestion to Customer With the approval by the customer to order the steel and start the processing Final Mold Design Full set of hard copy and 2D/3D data to be sent with the mold shipment to the customer Compliance With Mold Check List Compliance With The Customer Mold Specification
IEC MOULD Russia
Design & Engineering
Design Software Complete in-house facility CAD / DAM Software: UniGraphics / Pro-E / Solidwork / AutoCAD / Catia / etc. Mainly use UG for the tooling design 3D Viewer: Adobe 3D Reviewer / Autoview Mold Flow Analysis Ability
IEC MOULD Russia
Design & Engineering
Tool Progress Monitoring Provide the Tooling Progress Reports (TPR) weekly Provide the tooling pictures weekly
IEC MOULD Russia
Quality Control Flow Chart
Sample Inspection
Mold Warehouse
Delivery
PQC inspection
Mold Assembling
Self Inspection
OQC Inspection
Mold Trial
Problem
Notification
Material
IQC Inspection
Enter Warehouse
Process Machining
Process Self
inspection
PQC inspection
Supplier
Problem
Notification
Problem Notification Solution
IEC MOULD Russia
Tooling Business
- Automotive Industry
Nissan: L42A HL Housing The One Costumer:
Honda: T6AA Trunk Housing Tie One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
BMW: Oil guidance housing The One Costumer:
AUDI: Half duct lower The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
TOYOTA: Housing Resin: ABS The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
PEGEOT: Bumpers, Mirror trims, caps for wheels etc. The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
HONDA: Caps for wheels, Door panels, Light panels etc. The One Costumer:
IEC MOULD Russia
IEC MOULD – International Country Manager
Roman FEDOROV
Cell: +7 960 838 80 08
To Make WORLD with IEC MOULD