idaho’s forest products industry and timber …ber production in 2011 compared to 94 percent in...
TRANSCRIPT
United States Department of Agriculture
Forest Service Rocky Mountain Research Station Resource Bulletin RMRS-RB-19 November 2014
Idaho’s Forest Products Industry and Timber Harvest 2011 with Trends Through 2013
Eric A. Simmons, Steven W. Hayes, Todd A. Morgan, Charles E. Keegan, III, and Chris Witt
Simmons, Eric A.; Hayes, Steven W.; Morgan, Todd A.; Keegan, Charles E., III; Witt, Chris. 2014. Idaho’s forest products industry and timber harvest, 2011. Resour. Bull. RMRS-RB-19. Fort Collins, CO: U.S. Department of Agriculture, Forest Service, Rocky Mountain Research Station. 46 p.
AbstractThis report traces the flow of Idaho’s 2011 timber harvest through the primary industries; provides a description of the
structure, capacity, and condition of Idaho’s industry; and quantifies volumes and uses of wood fiber. Historical wood prod-ucts industry trends are discussed, as well as changes in harvest, production, employment, and sales.
Keywords: forest economics, mill residue, timber processors, wood utilization
AuthorsEric A. Simmons is a Research Associate, Steven W. Hayes is a Research Forester, Todd A. Morgan is the Director of Forest Industry Research, and Charles E. Keegan, III, is Director Emeritus Forest Industry Research at the Bureau of Business and Economic Research, University of Montana, Missoula, Montana.
Chris Witt is an Ecologist, U.S. Department of Agriculture, Forest Service, Rocky Mountain Research Station, Forest Inventory and Analysis Program, Boise, Idaho.
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Highlights
• Atotalof88PrimarywoodfacilitieswereidentifiedasactiveinIdahodur-ing2011:
• 27Sawmills
• 2Plywood/veneerplants
• 16Loghomefacilities
• 18Residuerelatedproductsfacilities
• 8Cedarproductmanufacturers
• 17Post,pole,andlogfurnitureproducers
• Idaho’s total timberharvest in2011was1.07billionboardfeetScribner,morethan40percenthigherthanthe2009recordlowharvest,andapproxi-mately5percent lower than thepre-recession timberharvestvolumesof2006and2007.
• Timberharvestfromnon-industrialprivatetimberlandsfellfrom31percentofthetotalharvestin2006tojust12percentin2011.Publiclandscontrib-uted42percentoftheharvestin2011comparedto26percentin2006.Statelandsaccountedformorethan30percentofthe2011harvestandNationalForestsaccountedforalmost10percent.
• Sawandveneerlogscomprisedover88percentofthetotalharvest.Clear-water,Benewah,Shoshone,andLatahcountieswerethelargestcontribu-torstothestate’stotalharvestin2011,accountingfor60percentoftotalharvestvolume.
• Idahosawmills recoveredanaverageof1.67board feet lumber tallyperboardfootScribnerofinput,representingthefirstdeclineinsawmillover-runin40years.Idaho’s27activesawmillsproduced1.4billionboardfeetoflumberduring2011.
• Idahosawmillswithaproductioncapacityofover50MillionBoardFeetLumberTally(MMBF)annuallyaccountedfor86percentofIdaho’slum-berproductionin2011comparedto94percentin2006andjust39percentin1995.
• Idaho’sprimary forestproducts industryshippedproductsvaluedat$1.4billion(fobtheproducingmill)in2011.Lumberandplywood/veneercon-tributed36percentoftotalsaleswhileresiduerelatedproductssuchaspulpandpaper,particleboard,andotherproductsrepresented56percent.
• Sawmills, alongwithplywoodandveneer facilities,generatedover1.14millionbone-dryunits(bdu)ofwoodresidueduring2011ofwhichmorethan99percentwasutilized.
• Idaho’sloghomeindustrywasseverelyimpactedbytheGreatRecessionandU.S. housingbust of 2007-2009, and sloweconomic recovery sincethen.Loghomesalesduring2011weredownabout80percentfrom2006levels,andtimberusebyIdaho’sloghomesectorwasdownnearly90per-cent.
i
Contents
Highlights ...................................................................................................................... i
Introduction .................................................................................................................. 1
Forest Industries Data Collection System .................................................................... 1
The Operating Environment of Idaho’s Forest Products Industry ................................ 2
Idaho’s 2011 Timber Harvest, Products, and Flow .......................................................... 3
Harvest Trends 1947 through 2013 ............................................................................. 4
Harvest by Geographic Source ..................................................................................... 5
Harvest by Ownership and Product Type..................................................................... 8
Harvest by Species ....................................................................................................... 10
Species Composition of Product Types ........................................................................ 11
Movement of Timber Products .................................................................................... 12
End Uses of Idaho’s Timber ......................................................................................... 15
Structure of Idaho’s Forest Products Industry ................................................................ 17
Structure and Location ................................................................................................ 17
Sales Value of Primary Wood Products ........................................................................ 20
Timber Received by Idaho Mills ................................................................................... 21
Sawmill and Plywood/Veneer Sector ........................................................................... 23
Residue-Related Products Sector ................................................................................. 28
Other Primary Manufacturers ..................................................................................... 28
Plant Capacity ............................................................................................................... 30
Sawtimber Capacity and Utilization by Sector ............................................................. 31
Markets for Primary Wood Products .............................................................................. 33
Market Areas by Finished Product Type ...................................................................... 36
Mill Residue: Types, Quality, and Use ............................................................................ 36
Sawmill and Veneer/Plywood Residue ........................................................................ 37
Residues from Other Manufacturers ........................................................................... 40
The Forest Products Industry and the Idaho Economy .................................................... 40
Trends in Forest Products Employment and Workers Earnings ................................... 41
Idaho’s Forest Industry Outlook 2014 ............................................................................ 44
References .................................................................................................................... 45
ii
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 1
Introduction
ThepurposeofthisreportistodescribetheutilizationofIdaho’s2011timberharvestandtheconditions,structure,andoperationsofthestate’sprimaryforestproducts industry.Primary forest productsmanufacturers arefirms that processtimberintomanufacturedproductssuchaslumber,andfacilities,suchaspulpandpapermillsandparticleboardplants,thatusethewoodfiberresiduedirectlyfromtimberprocessors.This report alsodescribes recent andhistorical trends in thestate’stimberuseincludingrawmaterialsources,inventory,growth,andharvest.OtherareascoveredinthereportincludetheextentandefficiencyofIdaho’spro-cessinginfrastructureandthevolumeandvalueoffinishedproductsandresidues.
Informationinthisreport isprimarilygeneratedthroughastatewideperiodiccensusofIdaho’smanufacturersofprimaryforestproducts.ThemillcensusalsoincludesfirmsinadjacentstatesutilizingrawmaterialfromIdahoduringthe2011calendaryear.Althoughgreateffort ismade tocollectdata fromeveryprimaryfacilitythatoperatedduringacensusyear,facilitiesmaybeaddedinsubsequentsurveys.Whereverappropriate,datafrompreviousreportshavebeenupdatedtomakecomparisonswithnewresults.
This census is conducted in cooperation with the University ofMontana’sBureauofBusinessandEconomicResearch(BBER)andtheUSDAForestService,InteriorWestForestInventoryandAnalysis(IW-FIA)program.
The2011reportfocusesprimarilyonchangessincethe2006millcensuswithupdatedinformationthrough2013whereavailable.Importantrelationshipsofcur-rentdatatofindingspriorto2006havebeennoted.ForamoredetaileddiscussionofhistorictrendsintimberharvestingandprocessingforIdahosee“Idaho’sForestProductsIndustryandTimberHarvest,2006”(Brandtandothers2012).
Forest Industries Data Collection System
TheForestIndustriesDataCollectionSystem(FIDACS)wasdevelopedbytheBBERincooperationwiththeFIAprogramsintheRockyMountainandPacificNorthwestresearchstationstocollect,compile,andreportdatafromprimaryfor-estproductsmanufacturers.
Primaryforestproductsfirmswereidentifiedthroughtheuseofvariousphonedirectories,industryassociations,internetsearches,andthroughpreviouscensus-es.Thewrittenquestionnairesweredistributedbymail, fax,oremailandwereadministeredoverthetelephonewhennecessary.Asinglequestionnairewascom-pletedforeachprocessingfacilityandincludesthefollowinginformation:
• Plantproduction,capacity,andemployment• VolumeofrawmaterialreceivedbyCounty,ownership,andproducttype• Speciesmixandproportionofstandingdeadtimberreceived• Finishedproductvolumes,types,salesvalue,andmarketlocations• Utilizationandmarketingofmanufacturingresidue
2 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Similar forest products industry censuses have been conducted periodicallyinthePacificCoastandRockyMountainStatesforover30yearsbytheBBERandForestServiceresearchstations.PreviousFIDACScensuseswerecompletedforIdahoin1979,1980,1985,1990,1995,2001,and2006(Godfreyandothers1980;Keeganandothers1982,1988,1992,and1997;Morganandothers2004;Brandtandothers2012).InformationcollectedthroughFIDACSisstoredattheUniversityofMontana’sBBER.Additional information isavailableby request;however,individualfirm-leveldataareconfidentialandwillnotbereleased.
The Operating Environment of Idaho’s Forest Products Industry
ThelastapplicationoftheFIDACSinIdahodetailedindustryoperationsdur-ing2006,whichmarkedtheendofseveralyearsofveryhighhousingstartsandrecordconsumptionofwoodproducts in theUnitedStates(Woodallandothers2012).Highhousingandwoodproductsdemandwerefuelednotjustbyastrongeconomy,butbyeasycreditandrampantspeculationinhousingmarkets,whichled toa franticbuildingpace in2004and2005.Withgrowingrecognitionofahousingbubble,housingmarketsbegantodecline,theinventoryofunsoldhomesgrew,newhomeconstructionslowed,andhousepricesbeganadownwardspi-ral,ultimatelyresultinginthemostdifficulteconomicconditionssincetheGreatDepressionofthe1930s.
The collapse in homeprices in theUnitedStates, and ultimately throughouttheworld,createdacataclysminthesubprimemortgagemarketandexposedtheweaknessofdebtinstrumentsbackedbythesemortgages.Thelossinconfidenceinthedebtinstrumentscollateralizedbymortgagesbankruptedanumberofmajorinvestmentbanksandwasthecatalystforaglobalfinancialcrisisinthelasthalfof2008.Whileatotalbreakdownoftheglobalfinancialsystemwasaverted,theimpactsonhousingmarketsintheUnitedStatesandmanyothercountriesweredevastating.
Annual U.S. housing starts fell from almost 2.1 million units in 2005 to554,000unitsduring2009, their lowest level inmore thansixdecades (fig.1).Associatedwiththehousingcollapsewasanofficialrecession—oftentermedthe“GreatRecession”—thatofficiallylastedfromDecemberof2007toJuneof2009(NBER2010),buttheimpactsonhomeconstructionanddemandforlumberandotherwoodproductscontinuedinto2010andbeyond.Thechallengingeconomicconditions experienced by the forest products industry in 2009 improved onlyslightlyduring2010and2011.HousingstartsintheUnitedStatesgrewbylessthan6percentduring2010and2011,andremainedamongthelowestlevelssinceannualhousingstartsbeganbeingreportedinthe1950s.LumberconsumptionintheUnitedStatesremainedathistoricallylowlevels.
Throughmuchof2012,theeconomygrewslowlywithlacklusterrecoveryinhousinganddemandforwoodproducts.Woodproductmarketsinlate2012and2013reflectedthepotentialupsidebutalsotheuncertaintyandvolatilityofrecov-eringmarkets.Ashousingstartsincreasedmorethanexpectedinthefourthquarterof2012andfirstquarterof2013,lumberpricesresponded,reachingahighofover$435perMBFlumbertallyinMarchandApril2013,thehighestsince2006andanincreaseofabout$100perMBFfromthesecondquarter2012(RandomLengths
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 3
1976-2013).MillsthroughoutNorthAmericagearedupandincreasedproductionbybringing recession-idledcapacityback intooperation.Theadditional supplyoflumberandamid-yearcoolingoftheU.S.housingmarketdrovelumberpricesdown,hittinga2013lowof$330perMBFinJune.
Lumberpricesclimbedsteadilyduringlatesummerandfall2013,approaching$400perMBFinthefourthquarterof2013.Domesticdemandforwoodproductsthroughnewconstruction, aswell as repairs and remodeling continuedupwardandinternationalmarketsweresomewhatstrongerthanexpected.Woodproductsmarketsin2014areexpectedtocontinuetoimprove,butwithuncertaintyinthedomesticand internationalmarketsandconsiderableunutilizedcapacity topro-ducelumberinNorthAmerica,woodproductspricesareexpectedtoincreasebutremainvolatile.
Idaho’s 2011 Timber Harvest, Products, and Flow
Idaho Timberlands—About 40 percent of the total land area in Idaho isforestland. Just over 3 million acres of Idaho forestland are reserved throughstatute or administrative designation such as National ForestWilderness areasandNationalParksandMonuments,andnotavailablefortimberproduction.In2011, Idaho had slightly less than 17million acres of nonreserved timberlandsavailablefortimberproduction(USFS2011).TheUSDAForestService’sNationalForest System (NFS) is responsible for the administration of 72.8 percent ofthe state’s timberlands (table1).The remaining timberlandsaredividedamongnonindustrialprivateowners,includingtribal(9.0percent),industrialprivatelands(7.7percent),stateendowmentlandsmanagedbytheIdahoDepartmentofLands(IDL)(6.7percent),FederalBureauofLandManagement(BLM)(3.7percent),andotherpublicownership(0.2percent).
Figure 1—United States housing starts 1980-2013 (source: U.S. Census Bureau 2013).
4 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Ownership of industrial private timberlands in Idaho has undergone majorchangesinthelast10years.Nationwide,manylargeforestproductscompaniesthatoncesoughtahighlevelofverticalintegrationtoreduceoperatingcostshaveconvertedtheircorporatestructurestorealestateinvestmenttrusts(REITs)orsoldtheirtimberlandstotimberlandinvestmentmanagementorganizations(TIMOs).OneresultisthattheFIAprogramnolongerusesthetraditionalindustrial/non-industrial private ownership classifications, replacing themwith corporate/non-corporateclassifications.Together,REITsandTIMOsnowcontrolover1millionacresoflandinIdaho.Inadditiontomanagingforestsforthesaleoftimber,REITsandTIMOsevaluate landparcels for theirhighestandbestuses, including realestatepotentialon theopenmarket.SomeREITsandTIMOsgenerate revenuethroughthesaleofconservationeasementsandrecreationpermitstoallowaccesstotimberlands.
Harvest Trends 1947 through 2013
TheUSDAForestServicehaskeptcomprehensiveannualharvestdatabyown-ership in Idaho since1969.Other sourcesof informationwereused todevelopharvestnumbersfor1947through1969(fig.2).Idaho’stimberharvestclimbedafterWorldWarII,peakingin1976at1.9billionboardfeet.Duringtherecessionyearsoftheearly1980s,harvestfellsharply,butreboundedinthelasthalfofthe1980stoanaveragelevelof1.6billionboardfeet.
Throughoutthe1990sandintothe2000s,Idaho’stotaltimberharvestdeclinedsteadilybecauseofadramaticdeclineinharvestfromNationalForest lands.In2001, theNationalForestharvest for Idahowas the lowest todatesinceWorldWar II and had declined by 629MMBF (89 percent) from 1990. In 1998, theharvestvolumefromotherpubliclandsinIdahosurpassedthevolumeharvestedfrom Idaho’sNational Forests for thefirst timeon record.The volumeof tim-ber harvested from Idaho’s private timberlands remained stable throughout the1990sandinto thenewcentury;however, theproportionof theharvestcomingfromprivate lands increased steadily from45percent (732MMBF) in1990 to72percent(750MMBF)in2001and74percent(834MMBF)in2006.HarvestfromIDLandotherpublicforestlandshasfollowedasimilartrend,withharvestvolumesremainingfairlystable,buttheproportionofthetotalharvestincreasingfrom14percent(259MMBF)in1990tonearly20percent(208MMBF)by2006.
Ownership classNational Forest 12,210,340 72.8Undifferentiated private 2,796,786 16.7State 1,116,072 6.7Bureau of Land Management 616,546 3.7Other public 31,915 0.2All owners 16,771,659 100 1
1 Total does not not sum to 100 due to rounding
Table 1--Idaho timberland by ownership class. (Source: FIA, FIDO online tool)
AcresPercentage of Non-reserved
timberland
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 5
TheGreatRecessionanddramaticdeclinesinU.S.housingstartsdroveprivatelandstimberharvestdownsteeplyin2008and2009.The2009totaltimberharvestinIdahowaslessthan750MMBF,thelowestsincetheendofWorldWarII.By2011,statewidetimberharvesthadrecoveredtothepre-recessionlevelofjustover1billionboardfeet,aidedsignificantlybytheincreasedsustainedyieldcalculationand harvesting programon theState of Idaho’s endowment timberlands. Idahotimberharvestsfor2012and2013weresimilartothenearly1.1billionboardfeetharvestedin2011.
Harvest by Geographic Source
From1979to1990,between76and78percentofIdaho’stotaltimberharvestcamefromnorthoftheSalmonRiver(table2).ForestsnorthoftheSalmonRivernowprovidenearly90percentofIdaho’stimberharvest.SouthernIdaho’sharvestvolumeshavedroppeddramaticallyfrom440MMBFin1979to113MMBFin2011.
ClearwaterCountycontinuedtoleadthestateintimberharvestwith222MMBFin 2011—about 21 percent of Idaho’s harvest. Other leading timber-producingcounties were Benewah with 156 MMBF, Shoshone with 137 MMBF, Latahwith130MMBF,Bonnerwith98MMBF,Idahowith88MMBF,andKootenaiwith70MMBF.Together,thesesevencountiesinnorthernIdahosuppliedalmost85percentofIdaho’s2011timberharvest.ValleyCountyhadthelargestharvest
Figure 2—Idaho’s timber harvest by ownership, 1947 through 2013 (sources: Bureau of Business and Economic Research, The University of Montana-Missoula; USDA Forest Service Region One, Missoula, Montana).
6 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
insouthernIdahoat47MMBF,whichwas4.4percentofthestate’stotalharvest.Valley,Adams,andBoisecountiescontributedacombined9.2percentofthe2011totalstate’sharvest.
Harvestvolumesin2011forbothnorthernandsouthernIdahowerelowerthan2006buthigherthanin2001.Since1979,theharvesthasdeclinedby456MMBF(32percent) innorthern Idahoand328MMBF(75percent) in southern Idaho.Comparedto2006,the2011harvestwasdown2percent(23MMBF)innorthernIdahoand23percent(32MMBF)insouthernIdaho.
NorthernIdaho’smostdramaticcounty-levelchangesfrom1979to2011oc-curred in Clearwater and Idaho counties where the combined harvest droppedby495MMBF(67percent),370MMBFinClearwaterCountyand125MMBFin IdahoCounty.From1979 to1990, theharvest inClearwaterCounty fell by182MMBF(56percent)fromprivatelandsand89MMBF(66percent)dropintheNationalForestharvest.Since1990,ClearwaterCounty’sharvesthasdeclinedby84percentonNationalForestlands,by48percentonstatelands,andby4percentonindustriallands.InIdahoCounty,theharvestfromNationalForestlandsfell90percentsince1990anddeclinedby30percentfromotherownershipsduringthattime.
SouthernIdaho’smostdramaticharvestdecreasesoccurredin thesouthwest-erncountiesofAdams,Boise,andValley,wheretimberharvesthasdecreasedby146MMBF(33percent)since1990(table2).Virtuallyallofthedecreasecanbeattributed tosharplydecliningharvest levels fromNationalForest lands,whichdeclinedbyapproximately87percentsince1990.Theharvestfromotherowner-shipshasremainedessentiallyunchangedoverthesameperiod.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 7
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8 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Harvest by Ownership and Product Type
TotalharvestinIdahoin2011was1,066millionboardfeet(MMBF)Scribnerlogscale,adecreaseofapproximately5percent(54MMBF)frompre-recession2006,andalmost43percenthigher than the2009 lowpoint (750MMBF)dur-ingtheGreatRecession.Privateindustrialtimberlandsheldstablearound46per-cent(484MMBF)ofharvest.Timberharvestedfromnon-industrialprivateforest(NIPF)landsfellfrom31percentofthetotalharvestin2006tojust12percentfor2011(from348MMBFto130MMBF).Publiclandscontributed42percentoftheharvestin2011comparedto26percentin2006.HarvestfromIDLlandsincreasedfrom18.6percentto32.6oftotalharvestvolumefor2011,140MMBFover2006(from208MMBFto348MMBF).NationalForestharvest(103MMBF)increasedfrom7percentoftotalharvestin2006to9.7percentin2011.TheNationalForestharvest in2011representeda36percent increaseover2006(76MMBF)anda29percentincreaseover2001(80MMBF)(table3).
Historically,themajorityofIdaho’stimberharvesthasbeenprocessedintolum-berandplywood,andin2011,about89percentofIdaho’sharvestwasusedtoproduce theseproducts.Private landscontinue tobe theprimarysourceof rawmaterialforsawandveneerlogs,providing52percent(549MMBF)ofthetotalsupplyin2011(table4).Privatelandsaccountedforabout76percentofthesawandveneerlogsinboth2006and2001.Priorto1995,datashowedprivatelandsprovidinglessthanhalfofIdaho’ssawandveneerlogharvest(Keeganandothers1997;Morganandothers2004).
Although substantial harvest declines from National Forests since the mid-1990shavecontributedtotheincreaseintheportionofharvestfromprivatelands,2011 saw a small reversal. In 2011, the National Forest provided 8.5 percent(90.5MMBF)ofIdaho’ssawandveneerlogharvestcomparedtojust6percent(63MMBF)and7percent(71MMBF)in2006and2001,respectively.
Idaho’spulpwoodharvestin2011was74MMBF,anincreaseof45percentover2006 (51MMBF).Pulpwood represented6.9percentof the2011harvest com-paredto4.5percentin2006.Strongpulpwoodmarketsoftenoccurwhenlumberproductionandpricesaredown.Thisisbecausesawmillresiduesuppliesshrinkandresidueusers,suchasthepulpandpaperindustry,turntochippedroundwoodfortheirfiberneeds.Thepulpandpapersectortypicallyreliesonprivatelandsforalargeportionoftheirroundwoodreceipts.Privatetimberlandssupplied64per-centofthepulpwoodvolumein2011versus77percentin2006,and80percentin2001.Thedifferenceintheprivateharvestofpulpwoodamongstudyyearsindi-catesthestrengthofthepulpmarketduringthoseyears.Nationalforestsprovided10percentofthe2011pulpwoodharvestandstatelandsprovided23percent.
In2011,thecombinedharvestforcedarproducts,houselogs,posts,poles,rails,utilitypoles,andotherproductstotaled47.5MMBF.Previousmillcensusesindi-catedthattheharvestfortheseproductswas46MMBFin2006and43MMBFin2001.Public timberlandsprovided63.8percentof theharvest for thisgroupofproductsin2011.Thisisaboutthesameas2006(63percent)andhigherthan2001(52percent).Thetotalharvestofcedarproductsin2011(30.5MMBF)in-creased35percentfrom2006(22.6MMBF)andwas3percenthigher thanthe2001harvest (29.5MMBF).The totalharvest forpost,poles,utilitypoles, and
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 9
Ownership class 1979 1985 1990 1995 2001 2006 2011
Private 808,749 779,109 754,978 829,417 750,590 833,797 615,012 Industrial 455,721 467,474 364,178 467,518 443,029 485,590 484,176 Non-industrial privatea 353,028 311,635 390,800 361,899 307,561 348,207 130,836Public 1,041,719 814,787 937,560 540,296 256,704 286,813 450,893 National Forest 866,455 631,003 700,715 301,277 77,863 78,613 102,937 Other publicb 175,264 183,784 236,845 239,019 178,841 208,200 347,956All ownersb 1,850,468 1,593,896 1,692,538 1,369,713 1,007,294 1,120,610 1,065,905
Private 43.7 48.9 44.6 60.6 74.5 74.4 57.7 Industrial 24.6 29.3 21.5 34.1 44.0 43.3 45.4 Non-industrial privatea 19.1 19.6 23.1 26.4 30.5 31.1 12.3Public 56.3 51.1 55.4 39.4 25.5 25.6 42.3 National Forest 46.8 39.6 41.4 22.0 7.7 7.0 9.7 Other publicb 9.5 11.5 14.0 17.5 17.8 18.6 32.6All ownersb 100 100 100 100 100 100 100
a Non-industrial private includes Tribal harvest.
- - - - - - Thousand board feet, Scribner - - - - - -
Table 3-- Idaho timber harvest (MBF, Scribner) by ownership class, selected years (sources: Keegan and others 1982, 1988, 1992, 1997; Morgan and others 2004; Brandt and others 2012).
bOther public refers to state owned timberlands and Bureau of Land Management timberlands.
- - - - - - - - - - - - Percent - - - - - - - - - - - -
Table 4--Idaho timber harvest by ownership class and timber product 2011.
Ownership classSaw and
veneer logsaHouselogs
Cedarproducts
Othertimber
productsb
Allproducts
Private timberlands 549,247 127 11,039 54,599 615,012 Industrial 441,205 57 1,476 41,438 484,176 Non-industrial privatec 108,042 70 9,563 13,161 130,836Public timberlands 394,989 283 19,461 36,161 450,893 National Forest 90,501 178 2,300 9,958 102,937 State 300,631 105 15,028 25,703 341,467 BLM 3,857 - 2,133 500 6,490All owners 944,236 410 30,500 90,760 1,065,905
Private timberlands 51.5 0.01 1.0 5.1 57.7
Industrial 41.4 0.01 0.1 3.9 45.4 Non-industrial privatec 10.1 0.01 0.9 1.2 12.3Public timberlands 37.1 0.03 1.8 3.4 42.3 National Forest 8.5 0.02 0.2 0.9 9.7 State 28.2 0.01 1.4 2.4 32.0 BLM 0.4 - 0.2 0.05 0.6All owners 88.6 0.04 2.9 8.5 100a Saw and veneer logs combined to prevent disclosure of firm level data.
b Other timber products include logs used for pulpwood, posts and poles, utility poles, furniture logs, and energywood logs.c Non-industrial private includes Tribal harvest.
- - - - - - - - - - - - - Percent of harvest - - - - - - - - - - - - - - -
- - - - - - - - - - Thousand board feet, Scribner - - - - - - - - - - - - -
10 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
railsdecreased8.6percentfrom19.4MMBFin2006(adjustedtoreflectadditionalfacilities)to16.7MMBFin2011.Publiclandprovided63.8percentoftheharvestforcedarproductsand63.7percentoftheharvestforposts,poles,utilitypoles,andrails.AsaproductoftheGreatRecessionandthecollapseoftheconstructionboom,harvestingforhouselogsplummetedfrom14MMBFin2006tojust410MBF.In2006,88percentofthehouselogharvestcamefromNationalForests.In2011,43percentcamefromNationalForests,31percentfromprivatelands,and26percentfromIDL.
Harvest by Species
Truefirs(Abies spp.)—grandfir(Abies grandis)andsubalpinefir(Abies lasio-carpa(Hook.)Nutt.)—werethelargestcomponent(35percent)ofIdaho’s2011timber harvest, whichwas similar to 2006 (table 5). Douglas-fir (Pseudotsuga menziesii(Mirb.)Franco)at24percentwasthesecondlargestcomponentofthe2011harvest.Asin2006,westernredcedar(Thuja plicataDonnexD.Donn)andponderosapine(Pinus ponderosaDougl.exLaws.)roundedoutthetopfourmostharvested species.These four species comprised82 and81percentof the totalharvestin2006and2011respectively.Thedeclineintheharvestofwesternwhitepine(Pinus monticolaDougl.exD.Don)hasbeenthegreatestchangetooccurinthespeciescompositionofthetimberharvestinIdahoduringthelast30years.In1969,thewhitepineharvestwasabout343MMBFandaccountedfor19percentofIdaho’stimberharvest;by2001thewhitepinetimberharvesthaddroppedto39MMBFor4percentofthetotalharvest.In2006andagainin2011,thewest-ernwhitepineharvestinIdahohaddeclinedfurther,makingupjust1percentofIdaho’stimberharvest.Thischangeistheresultofseveralinteractingfactorsbutbyfarthebiggestblowtowhitepinewasdealtbywhitepineblisterrust,anexoticdisease introduced to theUnitedStates fromEurope in theearly1900s.By the1940s,blister rusthad reachedepidemic levelsandcausedgreatdamage to thewhitepineresourcethroughouttheInlandNorthwest(Finsandothers2001).
Species 1969 1979 1985 1990 1995 2001 2006 2011
True firs 24 22 27 23 25 24 34 35Douglas-fir 18 20 21 22 27 26 28 24Western redcedar 7 11 10 11 9 10 13 12Ponderosa pine 14 13 12 18 17 7 7 10Western hemlock a 1 3 3 4 12 4 7Western larch 6 6 6 6 6 10 5 6Lodgepole pine 4 8 10 10 6 5 5 3Spruces a 3 5 3 2 2 2 2Western white pine 19 8 6 5 3 4 1 1Other speciesa 8 9 1 N/A 2 N/A 1 N/AAll speciesb 100 100 100 100 100 100 100 100
bPercentage detail may not sum to 100% due to rounding.
aWestern hemlock and Englemann spruce were included in the other species group in 1969.
- - - - - - - - - Percentage of harvest (MBF, Scribner)- - - - - - - - -
Table 5--Proportion of Idaho timber harvest by species, selected years (sources: Setzer 1970; Morgan and others 2004; Brandt and others 2012).
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 11
Species Composition of Product Types
In2011, all of Idaho’s speciesgroupswereused toproduce lumber.Overallharvestbyspeciesfor2011closelymatchedwhatwasfoundin2006.Asin2006,true firswere the speciesmost harvested for saw and veneer logs, comprising36 percent of the saw and veneer log harvest,whileDouglas-fir accounted for26percent(table6).Westernredcedarandponderosapinerepresented10percentand11percentofthesawandveneerlogharvestinIdahorespectively.
Changesintheharvestforproductsotherthansawandveneerlogscanbeat-tributedtotheinfluenceofreduceddemandforsaw/veneerlogs,houselogs,andstrongpulpwoodmarkets.The2011harvestforothertimberproducts(90MMBF)includingpulpwood,postsandpoles,furniturelog,andenergywood,wasprimar-ilymadeupoftruefirs(44percent),westernhemlock(26percent),westernred-cedar(15percent),andDouglas-fir(8percent).Postsandsmallpolesaccountedfor 3.6percent (3.3MMBF) for other products.Theprimary species harvestedforpostsandsmallnon-utilitypoleproductswerelodgepolepine(Pinus contortaDougl.ExLoud.)(79percent)andponderosapine(14percent).Thewesternred-cedarharvestedforothertimberproductswasusedentirelytomakeutilitypoles.Harvestforcedarproductswas30MMBFin2011,30percenthigherthanin2006(23MMBF).In2006,Engelmannspruce(Picea engelmanniiParryexEngelm.),andDouglas-firaccountedfor60percentofthehouselogharvest,in2011theywereonly25percent.Lodgepolepineandponderosapinecomprised59percentofthetimberusedforhouselogsduring2011.
Table 6--Idaho timber harvest by species and timber product, 2011.
SpeciesSaw and veneer
logsa House logs Cedar productsb Other timber productsc All products
True firs 338,437 35 - 39,869 378,341Douglas-fir 244,200 37 - 7,711 251,947Western redcedar 91,191 11 30,500 13,876 135,579Ponderosa pine 105,775 54 - 1,026 106,854Western hemlock 51,057 - - 23,562 74,619Western larch 61,021 12 - 549 61,581Lodgepole pine 28,587 188 - 3,390 32,164Spruce 16,620 68 - 426 17,113Western white pine 7,349 6 - 352 7,707All species 944,236 410 30,500 90,760 1,065,905
True firs 36 8 - 44 35Douglas-fir 26 9 - 8 24Western redcedar 10 3 100 15 13Ponderosa pine 11 13 - 1 10Western hemlock 5 - - 26 7Western larch 6 3 - 1 6Lodgepole pine 3 46 - 4 3Spruce 2 16 - - 2Western white pine 1 1 - - 1All speciesd 100 100 100 100 100
b Cedar products include logs used for cedar shakes, shingles and split rail fencing.
- - - - - - - - - - - - - - - - - - - - - - Thousand board feet, Scribner - - - - - - - - - - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - Percent of harvest by product - - - - - - - - - - - - - - - - - - - - - - - - - -
a Saw and veneer logs combined to prevent disclosure of firm level data.
c Other timber products include logs used for pulpwood, posts and poles, utility poles firewood, furniture log, and energy wood.d Percentage detail may not sum to 100% due to rounding.
12 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Movement of Timber Products
Theconcentrationofproductionatfewerandlargerwoodproductsfacilitiesandshiftingpatternsofharvesthavecreatedmanufacturingcentersthatdrawtimberfromlargegeographicareas.Thus,largevolumesoftimbermoveacrosscountyand stateboundary lines,becausemost Idahocountieswithmills, especially insouthernIdaho,nowhaveonlyoneortwotimberprocessingfacilities.Toavoiddisclosureoffirm-leveltimberreceiptinformation,timbermovementisdescribedbythreebroadgeographicregions:northernIdaho,southwesternIdaho,andsouth-easternIdaho.
Movement across state lines—In2011,9percent(95MMBF)ofIdaho’sharvestwasshippedforprocessingoutsideof thestate(table7). Idaho’sprimarywoodproductsmanufacturersreceived102MMBFoftimberthatwasharvestedoutsideofIdaho,makingthestateanetimporterofnearly7MMBFoftimberin2011.PreviousreportsindicatedthatIdahohadnetlogflowoutofIdahorangingfrom7to39MMBF(Brandtandothers2012). Idahomillsreceivedover16MMBFof timber fromCanada in2011,compared to9MMBFin2006and28MMBFin2001. In2011,59percent (51MMBF)of Idaho’s timber importscamefromWashington,37percent(32MMBF)fromMontana,andthebalancecamefromWyoming,Utah,Oregon,andCanada.
SouthernIdahocountiessupplied55percent(52MMBF)ofIdaho’slogflowtootherstatesin2011,withsouthwesternIdahocountiesaccountingforthemajority(44MMBF)ofthatvolume,andnorthernIdahocountieswerethesourceoftheremaining45percent(43MMBF)oflogflowtootherstates.
Sawandveneerlogswerethemajorcomponentoftimberharvestflowingintoand out of Idaho. In 2011, Idaho sawmills and plywood/veneermills imported92MMBFofsawandveneerlogs,while82MMBFofsawandveneerlogswentoutofstate.About4MMBFwereimportedforcedarproductsand5MMBFforotherproducts.MostofthevolumeforotherproductsthatwentoutofIdahowentforpulpandpaperproducts.
Movement within Idaho—Morethan90percent(970MMBF)ofIdaho’s2011timberharvestwasprocessedwithinthestate(table8).TimbermovementamongIdaho’sthreeregionsissomewhatvaried.InnorthernIdaho,95percentoftimberharvestedwasprocessedwithintheregionofharvest,essentiallythesameasin2006.However,insoutheasternIdaho,only16percentwasprocessedintheregion
Saw and veneer logs 92,432 81,591 10,841House logs 1,459 8 1,451Cedar products 3,700 1,045 2,655Other productsa 4,843 12,807 (7,964)All products 102,433 95,451 6,982aOther products include logs for pulpwood, posts and poles, log furniture, and industrial fuelwood.
Table 7--Log flow into and out of Idaho, 2011.
Timber productsLog flow into
IdahoLog flow out
of Idaho Net imports (net exports)
- - - - - Thousand board feet, Scribner - - - - -
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 13
Tabl
e 8-
-Intra
-sta
te a
nd in
ter-s
tate
tim
ber f
low
of 2
011
Idah
o tim
ber h
arve
st.
Reg
ion
of h
arve
st
Del
iver
edto
cou
nty
of h
arve
st
Del
iver
edto
adj
acen
tID
cou
nty
Del
iver
ed to
no
n-ad
jace
ntID
cou
nty
Tota
l del
iver
ed
to n
orth
ern
Idah
o
Tota
l del
iver
ed to
so
uthw
este
rnId
aho
Tota
l del
iver
ed
to s
outh
east
ern
Idah
o
Tota
lde
liver
edto
Idah
o
Tota
lde
liver
ed o
ut-
of-S
tate
Tota
lha
rves
t
Nor
ther
n Id
aho
305,
382
460,
533
143,
756
906,
894
2,75
918
909,
671
43,6
3995
3,31
0So
uthw
este
rn Id
aho
13,1
4431
,754
14,3
7335
,095
24,1
6313
59,2
7044
,329
103,
599
Sout
heas
tern
Idah
o98
735
617
037
-1,
476
1,51
37,
483
8,99
6Id
aho
tota
l31
9,51
249
2,64
215
8,29
994
2,02
626
,922
1,50
697
0,45
495
,451
1,06
5,90
5
Nor
ther
n Id
aho
3248
1595
0-
955
89So
uthw
este
rn Id
aho
1331
1434
230
5743
10So
uthe
aste
rn Id
aho
114
20
-16
1783
1Id
aho
Tota
l30
4615
883
091
910
0
Intr
a-st
ate
timbe
r flo
wIn
ter-
stat
e tim
ber f
low
- - -
- - -
- - P
erce
ntag
e of
tota
l har
vest
by
regi
on -
- - -
- - -
-
- - -
- - -
- - T
hous
and
boar
d fe
et, S
crib
ner -
- - -
- - -
-
14 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
whereitwasharvested,asharpdeclinefromthe46percentthatremainedinthere-gionduring2006.InsouthwesternIdaho,thetrendwastheopposite,with23per-centofthe2011harvestprocessedintheregioncomparedto20percentin2006.Seventypercentofthetimberharvestedin2011wasprocessedinacountyotherthanthecountyofharvest,quitesimilarto73percentin2006and68percentin2001.Thesedatasuggesttimberistravelingagreaterdistancetobeprocessedthanhistorically,andreflectthelossofmillinginfrastructureinsouthernIdaho(fig.3).
Northern Idaho: The10countiesnorthoftheSalmonRiverarethecenterofIdaho’stimberharvestingandprocessingactivities.The2011totalharvestinthesecountieswasabout953MMBF,or89percentofthestate’sharvest.Ninety-fivepercent (906MMBF) of the timber harvested in northern Idahowas processedinnorthernIdaho,while theremaining5percent(50MMBF)wasprocessed inanotherregionorstate.Only3MMBFof timberharvest innorthernIdahowasprocessedsouthof theSalmonRiver.Thirty-twopercentof timberharvestedinnorthern Idahowasprocessed in thecountyofharvest.Forty-eightpercentwasprocessedincountiesadjacentto(sharingacountylinewith)thecountyofharvest,and15percentwasprocessedincountiesnotadjacenttothecountyofharvest.
Southwestern Idaho:Justover103MMBFoftimber,10percentofthestate’stotalharvestwasharvestedinthe10southwesterncountiesin2011.Approximately43percent (44MMBF)wasprocessedoutside the state.Of the57percent (59MMBF)thatwasprocessedinIdaho,24MMBFwereprocessedinsouthwesternIdaho,and35MMBFofthisharvestwasprocessedinnorthernIdaho,withvir-tuallynoneof theharvestbeingprocessed insoutheastern Idaho.Withinsouth-westernIdaho,13percent(13MMBF)ofthetimberwasprocessedinthecountyofharvest,while87percent(90MMBF)wasprocessedinothercounties.About
0
10
20
30
40
50
60
70
1985 1990 1995 2001 2006 2011 Year
Percent of receipts from county Percent of receipts from other county Percent of receipts from outside of Idaho
Figure 3—Movement of timber in Idaho select years.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 15
32MMBFwasprocessed incountiesadjacent to thecountyofharvest,and14MMBFwereprocessedincountiesnotadjacenttothecountyofharvest.
Southeastern Idaho:SoutheasternIdahoaccountedforthesmallestpercentageofvolumeharvestedinIdahoin2011,withonly9MMBF(1percent).Lessthanaquarterofthisvolume(1.5MMBF)wasprocessedinIdaho;7.5MMBFwereprocessedoutside thestate.Of the1.5MMBFprocessedinIdaho,97.5percentstayedinsoutheasternIdahowiththeremaining2.5percentprocessedinnorthernIdaho.OfthetimberharvestedinsoutheasternIdahothatremainedinthestateforprocessing,65percentwasprocessedinthecountyofharvestand24percentwasprocessedincountiesadjacenttothecountyofharvest.Theremaining11percentwasprocessedincountiesnotadjacenttothecountyofharvest.
End Uses of Idaho’s Timber
Inthissection,wetracetheflowofIdaho’stimberharvestthroughthestate’sprimarymanufacturingsectors.Becausetimber,woodproducts,andmillresiduearedisplayed,volumesarepresentedincubicfeetratherthanboardfeetScribner.ThesefiguresrefertoIdaho’stimberharvestandincludetimberproductsshippedtoout-of-statemills;theydonotincludetimberharvestedinotherstatesandpro-cessedinIdaho.ThefollowingconversionfactorswereusedtoconvertboardfootScribnervolumetocubicfootvolume:
• 5.07boardfeetScribnerpercubicfootforsawandveneerlogs• 5.23boardfeetpercubicfootforhouselogs• 3.58boardfeetpercubicfootforcedarlogs• 1.56boardfeetpercubicfootforpostandpoles• 4.87boardfeetpercubicfootforutilitypoles• 1.99boardfeetpercubicfootforlogfurniture• 2.43boardfeetpercubicfootforpulpwoodandallothertimberproducts
During2011,Idaho’stimberharvestwasapproximately230,728thousandcu-bicfeet(MCF),exclusiveofbark(fig.4).Ofthisvolume,186,575MCFwenttosawmills andplywoodplants,30,460MCF topulp,8,761MCF tocedarmills,4,854MCFtoposts,poles,utilitypoles,andlogfurnituremanufacturers,and78MCFtologhomemanufacturers.
Ofthe186,575MCFreceivedbysawmillsandplywoodplants,90,012MCF(48percent)becamefinishedlumber,othersawnproducts,orplywoodandveneerproducts,and3,966MCFwerelosttoshrinkage.Theremaining92,597MCFofwood fiber becamemill residue.About 88,187MCF of sawmill residueswereusedasrawmaterialbypulpmillsandboardplants;4,397MCFweresoldorusedinternallyashogfueltogenerateenergy.Only13MCFofsawmillandplywoodplantresidueswentunusedin2011.
Pulpandpapermillsandotherresidue-usingplants,bothinIdahoandinotherstates,receivedapproximately30,460MCFofwoodfiberfromIdahotimberlands.Saw and veneermills supplied 88,187MCFofmill residue to pulp and boardmanufacturers,andothersectorssupplied1,093MCF.
16 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Cedarmillsreceived8,761MCFoftimber,ofwhich5,388MCFbecamecedarproductsand2,345MCFweresoldorusedforenergy/hogfuel.Post,pole,utilitypole, and log furnituremanufacturers received4,854MCFandproduced4,335MCFinproducts.Loghomemanufacturersreceived78MCF,ofwhich44MCFbecamehouselogs.Millsinthisandthepost/pole/furnituresectorseldomsuppliedresidueforuseinothersectors.Mostoftheresiduefromthesefacilitieswasusedasfirewood,livestockbedding,andlandscape/mulchproducts.
Figure 4—Idaho’s timber harvest and flow, 2011.
Post, poles, Utility poles, Log furniture facilities 4,854 MCF
Log home manufacturers
78 MCF
House logs and log homes 44
MCF
Post, poles utility poles and log
furniture 4,335 MCF
Lumber and other sawn products. Plywood and
veneer 90,012 MCF
Total harvesta230,728 MCF
Energy4,397 MCF
Pulp, board and other residueb related
facilities 30,460 MCF
Cedar fencing, shakes, and other
products 5,388 MCF
Unutilized residue13 MCF
Shrinkage3,966 MCF
Sawmills, plywood, and veneer mills
186,575 MCF
Residue utilizing plants 88,187 MCF
Energy21 MCF
Energy348 MCF
Unutilized residue 108
MCF
Unutilized residue2 MCF
a Harvest volume does not include bark.bOther residue related facilities include energy plants, energy products, roundwood chipping, mulch, and animal bedding operations.
Cedar products mills
8,761 MCF
Energy2,345 MCF
Residue utilizing plants 1,026 MCF
Residue utilizing plants
63 MCF
Unutilized residue9 MCF
Pulp, board and other residue utilizing products
119,740 MCF
Residue utilizing plants 4 MCF
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 17
Structure of Idaho’s Forest Products Industry
Structure and Location
In 2011, timber-processing facilities operated in 27 of Idaho’s 44 counties,whiletimberwasharvestedin29counties.Idaho’s10northerncountiescontainthegreatestconcentrationoftheprimaryforestproductsindustry(fig.5),whichincludesplantsthatmanufacture:
• Lumberandothersawnproducts• Veneer/plywood• Posts,utilitypoles,smallpoles,stakes,androundwoodfurniture• Houselogsandloghomes• Cedarproducts—shakes,shinglesandsplitrailfencing• Otherproductsincludingpulpandpaper,particleboard,chips,decorativebark,woodfuelpellets,andenergyfrombiomass
The2011FIDACsmillcensusidentified88activeprimaryforestproductsplants(table9),26fewerthanin2006.Everysectorexperiencedtemporaryorpermanentclosuresduringthepoormarketconditionsfrom2007to2011.Theloghomesec-torwasthehardesthitintheyearsbetween2006and2011.Becausethereareonlytwoplywood/veneerfacilitiesremaininginIdaho,mill leveldatafor thissectorhavebeencombinedwiththesawmillanalysistopreventdisclosure.Severallargefacilitieshaveclosed since the last study; theseclosures are addressed inmoredetailintheindividualsectordiscussions.
18 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Figure 5—Location of Idaho’s active primary forest products manufacturers, 2011.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 19
County Lumber Veneer/plywood Post, poles, and log furniture
Loghomes
Cedarproducts
Residue-relatedproductsa All products
Ada 1 2 1 4Adams 1 2 3Bear Lake 1 1 1 3Benewah 3 1 2 1 7Blaine 1 1Boise 2 1 3Bonner 3 6 2 1 1 13Boundary 2 2 1 2 7Canyon 1 1 2Caribou 1 1Clearwater 2 2 4Custer 1 1Fremont 1 1Gem 1 1Idaho 3 2 2 7Jefferson 1 1 2Kootenai 2 1 2 1 2 8Latah 2 2 1 1 6Lewis 1 1Lincoln 1 1Madison 1 1 2Nez Perce 1 3 4Payette 1 1Shoshone 1 1 2Teton 1Twin Falls 1 1Valley 1 12011 Total 27 2 17 16 8 18 88
2006 Total b 38 3 21 26 8 18 1142001 Total 35 4 22 21 10 17 1091995 Total 62 6 32 32 15 15 1621990 Total 80 6 27 22 26 11 1721985 Total 90 7 26 20 25 6 1741979 Total 133 8 35 15 44 7 242
Table 9--Active Idaho primary wood products facilities by county and product during 2011 and other years (sources: Keegan and others 1997; Morgan and others 2004; Brandt and others 2012).
aResidue-related products include particleboard, chips, pulp and paper products, bioenergy products, and decorative bark.b2006 numbers have been adjusted to reflect facilities active but not previously reported.
20 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Sales Value of Primary Wood Products
Theperiodicwoodproducts industrycensusesforIdahohavebeenproducedsince1979andprovide themostcompleteestimatesofsalesvaluesfor Idaho’sprimaryforestproductsindustry.Variousothersourceswereusedtoestimatesalesvaluesforthenon-censusyearsbetween1977and2013(RandomLengths1976-2013;WWPA1964-2013).Allsalesarereportedfreeonboard(f.o.b.)theproduc-ingmill.SalesbyIdaho’sprimaryforestproductsindustrytotaled$1.4billionin2011,aninflation-adjusteddecreaseofnearly$430million(23percent)from2006(table10).Updatedestimates indicate saleshave increasedsince2011by$300million(20percent)in2011dollars(Morganandothers2014).
About 93 percent of primarywood products sales are concentrated in threesectors of the industry: sawmills, structural panels (plywood and veneer), andresidue-related products. Residue-related products include particleboard, chips,pulpandpaperproducts,bioenergyproducts,decorativebark,andmillresidues.Salesvaluesforresidue-relatedproductsalsoincludemillresiduessoldtouserswithinIdahoaswellasoutsidethestate.
SalesvaluesforlumberfromIdahosawmillspeakedin1978atnearly$1.5bil-lion(in2011dollars)(fig.6)andsalesofallprimaryproductstotaled$2.4billionin1978.Since1999saleshavedeclinedsteadily,primarilyduetolowerper-unitpricesaswellascurtailmentsandclosures.Thelumbersalesvalueofnearly$855millionin2001wasthelowestsince1985($806million).Topreventdisclosureoffirmlevelinformation,salesdataforlumberandothersawnproductswerecom-binedwithplywoodandveneersalesin2006.For2006,salesoftheseproductstotaledalmost$865milliondollars.Since2006theGreatRecessionhasreducedthesalesvalueoflumberandplywood/veneerby41percentfrom$865tounder$513millionin2011.
Totalsalesofallprimaryprocessorshavebeenbuoyedandstabilizedtoade-greebytheexpansionoftheresidue-utilizingsector.Thissectorhasshownsub-stantialincreasesinsalesoverthepast25yearsandhasbecomeanincreasinglyimportant part of Idaho’s forest products industry. Inflation-adjusted saleswereabout$692millionin1979,versusnearly$790millionin2011.Salesbyresidueutilizingmanufacturersaccountedforabout56percentofIdaho’sprimaryforest
Product 1979 1985 1990 1995 2001 2006 2011
Lumber, timbers, other sawn products 1,434.3 805.6 874.4 994.4 854.7 864.8b 512.6b
Residue-related productsa 691.8 727.8 897.8 959.7 1,010.0 849.8 790.5Plywood and veneer 243.1 152.4 169.3 239.5 86.9 b b
House logs and log homes 22.2 6.2 16.4 29.1 31.7 42.0 8.0Cedar products 37.3 15.2 22.7 19.5 37.8 37.1 52.9Posts, poles, and log furnitiure 47.0 23.7 42.5 36.4 27.6 36.7 38.6All products 2,475.8 1,730.9 2,023.2 2,278.6 2,048.7 1,830.4c 1,402.6
bPlywood and veneer sales included with lumber to prevent disclosure of firm level data.c2006 Sales value adjusted to reflect facilities not reported previously.
Table 10--Sales value of Idaho's primary wood products, selected years (sources:Keegan and others 1982, 1988, 1992, 1997, Morgan and others 2004, Brandt and others 2012).
- - - - - - - - - Million 2011 dollars - - - - - - - - -
aResidue-related products include particleboard, chips, pulp and paper products, bioenergy products, decorative bark, and mill residues sold within and outside the state.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 21
industrysalesin2011,versus28percentinthelate1970s.Partoftheincreaseintheproportionofresiduesales isafunctionofrecentweakmarketsfor lumber.As demand for lumber increases,with increased housing starts, lumber shouldonce again account formore than 40 percent of the of primary products sales.Likeothersectorsoftheindustryin2011,residuerevenuedecreasedcomparedto2006witha7percentdeclineinsalesvalue($850millionto$790million).SalesbytheremainingsectorsofIdaho’sprimarywoodproductsindustrytotaledover$99.5million,thehighestforanycensusyearanda4percentincreaseover2006.Unlikethesalesforotherproductsthatincreasedfrom2006levels,houselogsalesdroppeddrastically.
Timber Received by Idaho Mills
Timber receipts refer to the volumeof timber delivered to Idahomills fromin-stateandout-of-statesources.TimberreceiptsforIdahomillsdifferfromthestate’stimberharvestbecausesometimberharvestedinIdahowasprocessedinotherstates,andsomeofthetimberprocessedinIdahowasharvestedoutsidethestate.
Figure 6—Sales value of Idaho’s primary forest products, 1977 through 2013 (sources: WWPA 1977 through 2013; Brandt and others 2012; and Morgan and others 2014).
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22 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Idahomillsreceivedcloseto1,073MMBFScribneroftimberforprocessingduring2011,a7percent(77MBF)decreasefrom2006.Sawandveneerlogscon-stitutedthevastmajority(89percent)ofIdaho’stimberreceipts,whilelogsusedforothertimberproducts,includingpostsandpoles,logfurniture,pulpwood,andindustrialfuelwood,accountedfor8percentofreceiptsin2011.Theremaining3percentoftimberreceiptsconsistedoflogsusedincedarproductsandhouselogsusedbyloghomemanufacturers.
Privatelandssuppliedthemajorityofeachtimberproductcategory,excepthouselogsandcedarproducts.NationalForestsweretheleadingsupplieroftimbertoIdahologhomemanufacturersandIDLtimberlandsforcedarproducts(table11).Industriallandsweretheleadingsupplierofsawandveneerlogs(464MMBF)andprovidedthemajorityofvolume(40MMBF)forotherproductsin2011.
TruefirsweretheleadingspeciesreceivedbyIdahomillsin2011,accountingfornearly36percentofreceiptsfollowedbyDouglas-fir,whichaccountedfor24percentof Idaho’s timber receipts (table12).Truefirsaccountedfor the largestproportionofsawlogsandveneerlogs,aswellasotherproducts,whilelodgepolepineprovidedthelargestproportionofhouselogreceipts.
Table 11--Idaho timber receipts by ownership class and product, 2011.Ownership class Saw and veneer logsa House logs Cedar products Other productsb All products
Private 581,786 630 13,694 51,789 647,899 Industrial 463,623 489 906 40,929 505,947 Non-industrial privatec 118,163 141 12,788 10,860 141,952Public 357,267 1,125 19,461 30,831 408,684 National Forest 77,766 944 2,300 8,706 89,716 State 278,668 181 15,028 21,625 315,502 BLM 833 - 2,133 500 3,466Canadian and unspecifiedd 16,022 105 - 177 16,304All owners 955,075 1,860 33,155 82,797 1,072,887
dIncludes timber receipts from Canada and unspecified out-of-state sources.
aSaw and veneer logs combined to prevent disclosure of firm level data.
- - - - - - - - - - - - - - - - - - - - - - Thousand board feet, Scribner - - - - - - - - - - - - - - - - - - - - - - - - -
c Non-industrial private includes Tribal harvest.
bOther products include logs used for pulpwood, posts and poles, utility poles, cants, log furniture, and energywood logs.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 23
Sawmill and Plywood/Veneer Sector
SawmillsarethemajorcomponentofIdaho’sprimaryforestproductsindustryintermsofsalesvalue,numberoffacilities,andtimbervolumeprocessed.In2011,Idaho’s27activesawmillsprocessedthemajorityofthetimberinthestateandproduced1.4billionboardfeetoflumberandothersawnproducts.Idaho’s2011productionrepresented5.1percentofthetotalU.S.productionofsoftwoodlumber(4.9percentin2006)andabout3.9percentofthenation’ssoftwoodlumbercon-sumption(2.9percentin2006)(WWPA1964-2013).
ThemostcommonspeciesusedbyIdaho’ssawmillsectorareDouglas-firandtruefirs,withsmallervolumesofwesternhemlock,westernlarch,westernredce-dar,ponderosapine,lodgepolepine,westernwhitepine,andEngelmannspruce.Highqualityselectandshopgradesoflumberareproduced,asaresmallvolumesofstructuraltimbers,butapproximately87percentofproductionisdimensionandstudlumberusedforconstruction.
Changes in lumber production—Milling timber into lumber has always beenanimportantpartofIdaho’sforestproductsindustrywiththegreatestgrowthinlumberproductionoccurringaftertheSecondWorldWar.By1959thevolumeoflumberproducedinIdahohadnearlydoubledfromabout1billionboardfeetlum-bertallyin1947toalmost1.8billion(SetzerandWilson1970).Idaho’slumberproduction(fig.7)clearlyshowstheinfluenceofmarketswithapeakinthelate1970sofnearly2billionboardfeet.Lumberproductionfluctuatedinresponsetotimber availability, demand for lumber, changes inmill technology, and use oftimberbyothersectorsoverthenexttwodecadesandbythelate1990swasaround
Table 12--Idaho timber receipts by species and product, 2011.Species Saw and veneer logsa House logs Cedar products Other productsb All products
True firs 347,108 118 - 35,703 382,929Douglas-fir 252,543 246 - 5,673 258,463Western redcedar 98,070 53.9 33,155 13,887 145,166Ponderosa pine 80,324 62 - 1,380 81,767Western hemlock 57,548 - - 21,550 79,098Western larch 61,732 54 - 485 62,271Lodgepole pine 28,220 703 - 3,633 32,556Spruce 16,698 596 - 50 17,344Western white pine 12,082 27 - 435 12,544Other speciesb 750 - - - 750All species 955,075 1,860 33,155 82,797 1,072,887
True firs 36.3 6.36 - 43.1 35.7Douglas-fir 26.4 13.24 - 6.9 24.1Western redcedar 10.3 2.90 100 16.8 13.5Ponderosa pine 8.4 3.35 - 1.7 7.6Western hemlock 6.0 - - 26.0 7.4Western larch 6.5 2.88 - 0.6 5.8Lodgepole pine 3.0 37.82 - 4.4 3.0Spruce 1.7 32.02 - 0.1 1.6Western white pine 1.3 1.43 - 0.5 1.2Other speciesc 0.1 - - - 0.1All speciesd 100 100 100 100 100
cOther species include: red alder, and other unknown species
- - - - - - - - - - - - - - - - - - - - - - Thousand board feet, Scribner - - - - - - - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - - - Percentage of receipts by product - - - - - - - - - - - - - - - - - - - - - - - - - -
aSaw and veneer logs combined to prevent disclosure of firm level data.bOther products include logs used for pulpwood, posts and poles, log furniture, and industrial fuelwood.
dPercentage detail may not sum to 100% due to rounding.
24 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
2billionboardfeet.Between1999and2005,lumberproductionaveraged1.9bil-lionboardfeetannually.In2001annualproductiontotaling1.8billionboardfeetwasthelowestsince1996.In2005,annualproductionofjustover2billionboardfeetwasthehighestsince1990.
Demandfordimensionallumberweakenedin2006followingthehousingboomthatpeaked in2005 (fig1).Lumberproduction in2006was1.85billionboardfeet,andby2009hadfallen40percenttojustover1.1billionboardfeet,thelow-est since 1951. In 2011 lumber production, in response to improved economicconditions,increasedto1.3billionboardfeetandhascontinuedtoincreasetoanestimated1.6billionboardfeetfor2013.
ManyIdahosawmillswerenegativelyimpactedbyfallinglumberpricesasaresultofthedownturninhousing.Since2006severaloldermillshaveclosedandtwonewsawmillswerebuilt.Bothofthenewfacilitiespurchasedusedequipmenttoconstructtheirmills.By2013,bothofthesemillswereclosed.
Sawmill lumber recovery and lumber overrun—Product recovery ratios, orthevolumeofoutput perunit of input, are ameasureof efficiency reported aslumberrecoveryfactors(LRF)andlumberoverrun(LO).TheLRFisthelumberoutput inMBF lumber tallydividedby the timber input in thousandcubic feet(MCF).Lumberoverrunistheamountoflumberactuallyrecoveredinexcessoftheamountpredictedbythelogscale,expressedasaproportionofthelogscale.AlthoughLOisthemostcommonlyquotedmeasureoflumberrecovery/efficien-cy,LOisalessaccurateportrayalofefficiencyinlumberoutputperunitoftimberinputprimarilyduetotheScribnerlogscale.TheLRFbetterillustratesincreasedlumberoutputasafunctionofimprovementsintechnologyandsawingtechniques(Keeganandothers2010).
Figure 7—Idaho lumber production, 1947 through 2013 (source: WWPA 1964 through 2013).
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USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 25
BothLOandLRFhaveshownsubstantialincreasesoverthepast35yearsasshowninfigure8.Lumberoverrunincreasedfrom1.30in1979to1.89in2006(Brandtandothers2012).Lumberrecoveryfactorsfollowedasimilarpattern,in-creasing fromabout6.6board feet lumber tallyper cubic footof sawlog inputin1979 to8.13board feet in2006.The increase in Idaho lumber recoveryandoverrunsince1979isdueprimarilytoimprovedsawingtechnologywithlumberoverrunalsoinfluencedbythecharacteristicsoftheScribnerlogrule.TheScribnerlogruleunderestimatesthevolumeoflumberthatcanberecoveredfromalog,especiallywhenmillingsmalldiametertrees,thusincreasingcalculatedoverrun(Keeganandothers2012).
In2011,Idahosawmillsrecoveredanaverageof1.67boardfeetlumbertallyperboardfootScribnerofinput,justundera12percentdecreasefrom2006.Thefirstdeclineinsawmilloverrunin40yearswhileLRFincreasedto8.33.Decreasesinlumberoverruncanoccurwhenlesssmall-diametertimberisusedtomanufac-turelumberandwhenmarketsaresoftfor lumberandstrongforchips;smallertreesarechippedinsteadofmilledsincesawmillsfrequentlyfavorproducingchipsinsteadofmillinglowgradelumber.In2011,averagequarterlyconiferchippriceswereata3-yearhigh(RandomLengths2005-2013).Thehigherchippricesandweaklumbermarketslikelyledsawmillstochipmorematerialratherthanmillitintolumber,thusdrivingLOdown.
Lumber production by geographic area—Althoughlumberproductionincreasedeach study year from1995 to 2006, theGreatRecession had a dire impact on
Figure 8—Idaho sawmill lumber recovery and overrun 1979 through 2011 (source: Keegan and others 1997; Morgan and oth-ers 2004; Brandt and others 2012).
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26 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Idaho’stimberindustry.LumberproductioninIdahofor2006was1,805MMBFlumbertally,in2011itwas1,407MMBFa22percentdecreasebuthasreboundedsometo1,494MMBFin2012(WWPA1964-2013)(table13).
County-level lumberproductiondataarewithheld for some individualcoun-ties toavoiddisclosureoffirm-level information.Benewah,Bonner,Boundary,Kootenai,andShoshonecountieswereIdaho’stoplumberproducingcountiesin2011.This county group produced 769MMBF, 55 percent of the total lumberproductionin2011,butwas63percentofthetotalin2006(1,214MMBF).Theremainingfivecounties inNorthern Idahoprovided42percentof Idaho’s lum-berproduction,bringingthecontributionofNorthernIdahoto97percent(1,363MMBF)oftotalIdaholumberproductionin2011.
ThelumberindustryinsouthernIdahocontinuedthedownwardtrendthatbe-ganinthelate1980swithanumberofsawmillclosures.ProductioninsouthernIdaho fell25percent from2006 to2011,andhasdeclinedby88percent since1990.ProductionatmillsinsouthernIdaho,whichreceivedmorethan75percentoftheirtimberfromNationalForestsin1990andover60percentin1995(Keeganandothers1992,1997),weremorevulnerabletosharpdeclinesinNationalForesttimber availability.BoiseCascadepermanently closed its timberprocessing fa-cilitiesduring2001,citingdeclinesinFederaltimberavailabilityastheprimaryreasonfortheclosures(BoiseCascade2001).
Number and size of sawmills—ThenumberofsawmillsoperatinginIdahohascontinuedtodeclineoverthelast50yearsasproductionhasbecomeincreasinglyconcentratedintoasmallernumberoflargemills.Theaverageoutputpermillhasincreasedcontinuallyovertimetoaleveltenfoldofthatin1956.At52MMBF,theaverageoutputpermillin2011(table14)wasthesameasin2006anddoublewhat itwasin1995(27MMBF).Idahosawmillswithaproductioncapacityofover50MMBFannuallyaccountedfor86percentofIdaho’slumberproductionin2011comparedto94percentin2006andjust39percentin1995.Attheheightofthepost-WorldWarIIhousingboominthe1950s,thereweremorethan300,mostlysmall,sawmillsinIdaho(table15).The2011millcensusidentified27saw-mills,downfrom38in2006.However,fiveadditionalfacilitiesthatoperatedin2006wereidentified,fourmillsweremovedtodifferentsectorsbasedonchangingproductoutputs,andfourfacilitieswereinactiveduring2011,bringingthenumber
County group 1979 1985 1990 1995 2001 2006 2011
930,446 848,930 1,181,555 1,022,002 1,224,991 1,213,987 769,229
609,764 427,425 517,484 422,786 431,288 532,063 593,783
Northern Idaho 1,540,210 1,276,355 1,699,039 1,444,788 1,656,279 1,746,050 1,363,012Southern Idaho 391,791 389,020 355,511 228,571 102,471 59,063 44,561Idaho Total 1,932,001 1,665,375 2,054,550 1,673,359 1,758,750 1,805,113 1,407,573
Table 13--Idaho lumber production by geographic area, selected years (sources: Keegan and others 1997, Morgan and others 2004, Brandt and others 2012).
- - - - - - - - - - - - - - - - - - -MBF a , lumber tally - - - - - - - - - - - - - - - - - - - -
aMBF = thousand board feet.
Latah, Lewis, Nez Perce, Clearwater,Idaho
Bonner, Boundary, Benewah, Kootenai, Shoshone
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 27
ofactualsawmillclosurestojustfive.Ofthefiveclosures,twowerelargemills(capacityof50+MMBF),and3weremid-sizedmills(capacityofbetween1and50MMBF).Mid-sizedmillshavehadthemostattritioninthelasttwodecades.Thelossofseverallargeandmediumsizedprocessorspriorto2006wastheresultofdecliningharvestonNationalForestlands(Brandtandothers2012).Closuressince2006havebeenprimarilyduetoeconomicconditionscreatedbytheGreatRecessionandU.S.homebuildingcollapse(Keeganandothers2012).The2011mill census identified14millsproducingmore than10MMBFannually,downfrom17in2006andthefewestinthelast50years.
Aslumberproductionhasbecomeincreasinglyconcentratedintolargerfacili-ties,ownershipofthefacilitieshasalsoconsolidatedasaresultofseveralmerg-ers of large forest products companies in Idaho. In 2008,RileyCreekLumberandBennettForestIndustriesmergedtobecomeIdahoForestGroup(IFG)fur-therconsolidatingthemajorsawmillsinIdaho.Severalmillschangednamesandownershipbetween2006and2012,mostlyalongtheClearwaterRiver.TheThree
Lumber production size class
Numberof mills
Percentage of production
Lumberproduction
Average production per mill
MBF a MBF a
50+ MMBFb 9 86 1,205,972 133,99710 to 50 MMBF 5 13 189,905 37,9811 to 10 MMBF 4 1 10,075 2,519Less than 1 MMBF 9 0 1,621 180Total 27 100 1,407,573 52,132aProduction volume in thousand board feet (MBF) lumber tally.b MMBF=million board feet lumber tally.
Table 14--Number of active Idaho sawmills by production size class and average annual lumber production, 2011.
Year Less than 10 MMBF 10 to 50MMBF Over 50 MMBF Unknown Total number of
sawmills1956 274 37 a - 3111962 151 42 a - 1931966 123 45 a - 1681973 67 39 6 10 1221979 88 31 14 - 1331985 52 24 14 - 901990 40 22 18 - 801995 29 17 16 - 622001 12 9 14 - 352006 18 3 14 - 382011 13 5 9 - 27
Table 15--Number of Idaho sawmills by annual lumber production, selected years (sources: Setzer and Wilson 1970; Keegan and others 1982, 1988, 1992, 1997; Morgan and others 2004; Brandt and others 2012).
aMills with lumber production in excess of 50 million board feet (MMBF) were included in the 10 to 50 MMBF category for these years.
28 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
RiversSawmillbecameBlueNorth,TriProForestProductspurchasedKonkovilleLumber,andthePotlatchSawmillinLewistonwenttoClearwaterPaperandwaseventuallysoldtoIFG.InSt.Maries,StimsonLumberCompanypurchasedtheRegulusStudmill.Eventhoughmillshaveclosedsince2006,anattitudeofopti-mismisreflectedbythefactthatseverallargefacilitieshavemademajorcapitalimprovementsinthelast3yearsdespitechallengingmarketconditionsandslowrecoveryofU.S.housingstarts(Morganandothers2013and2014).
Plywood and Veneer mills—Duringthelate1950sandearly1960s,twoplantsproducing plywood and veneer operated in Idahowith combined total produc-tionoflessthan50millionsquarefeet(MMSF)annually.By1979,eightplantsproducingstructuralpanelsorveneerwereoperatinginIdahoproducingbetween500and600MMSFannually.Withtheadditionofanorientedstrandboard(OSB)plantin1984thenumberofactiveplantsinIdahorosetosix.Productionpeakedin1988at639MMSF.Theperiodfrom1985to1995wasmarkedbystabilityinboththenumberofplantsoperatingandproductionlevels.Allsixplantsoperatingin1985werestilloperatingin1995,andproductionremainedstableatapproxi-mately600MMSFperyear.Inthelate1990s,thestructuralpanelsectorbeganaperiodofsignificantdecline.TheOSBplantclosedin1997,andaplywoodplantclosedin2000,reducingthenumberofactivestructuralpanelplantsoperatinginIdahotofour.Anotherplywoodplantclosedin2001.Theclosuressince1995weredueprimarilytoreducedtimberavailability,aswellasincreasedcompetitionfromOSBandplywoodproducerselsewhereinNorthAmericaandoverseas.In2011,onlytwoplywood/veneerfacilitiesremainedinIdaho.
Thecombinedharvestofsawandveneerlogsin2011was944MMBFScribner,8percentlowerthan2006,32percentlowerthan1995,and40percentlowerthan1990.Reducedcompetitionfortimberfromtheplywood/veneersector,advance-mentsinsawmillingtechnologyandfluctuatingmarketconditionsbetween1990and2011increasedtheproportionofthetimberharvestutilizedforlumberpro-duction.Thesefactorshavebeentheprimaryinfluencesthathavesustainedlum-berproductioninIdaho,whilecausingasubstantialreductionofIdaho’splywoodindustry.
Residue-Related Products Sector
Inadditiontoproductssuchaslumberandplywood,theprocessingoftimbergeneratessubstantialvolumesofwoodfiberby-products.Theseby-products,re-ferredtoasmillresidue,aretherawmaterialsourcefortheresidue-relatedprod-uctssector.The2011millcensusidentifiedatotalof18facilitiesinthissector.Theresidue-relatedproductssectorincludesapulpandpaperboardplant,aconsumertissueproductsplant,aparticleboardplant,threewoodfuelpelletproducers,fivefacilitiesgeneratingsteamorelectricity,twowhole-logchippingfacilities,andfivefacilitiesproducingbark-relatedproductssuchasdecorativelandscapingmaterial.
Thetotalsalesfromtheresidue-relatedsectorwerenearly$790millionin2011,down7percent from2006 ($849million inconstant2011dollars).This sectorremainsasubstantialpartofIdaho’sforestproductsindustry,accountingforap-proximately56percentofIdaho’sprimaryforestproductssalesin2011,comparedto just28percent in1979.Thefivefacilitiesprocessingresiduesfor landscape,
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 29
mulchandanimalbeddingproductsaccountedforapproximately5percentofthesalesvalue in this sector.Remainingsalescamefrompulpandpaper,chippingfacilities,biomassplants,andheatingproducts(pellets,compressedlogs).Inthissector,Idahohasseveralone-of-a-kindfacilities,thusplantleveldatahavebeenpooledtopreventdisclosureofindividualplantinformation.
SeveralIdahofirmsoperateplantsproducingenergyfromtheburningofwoodresidue.Mostoftheseplantsareassociatedwithtimberprocessingfacilitiesandhistoricallyproducedsteamenergyforin-houseuse.Someoftheseplantsbegantoproduceelectricityforsaletooutsidemarketsintheearly1980s.ThelargestbiomasstoenergyplantinIdahoislocatedattheUniversityofIdahoandsuppliestheentirecampuswithsteamheatbyburningchippedlogsandmunicipalwoodwaste.Onepublicschoolhasawood-firedheatingsystemandparticipatesinthefuelsforschoolsprogramwhileanotherburnscommercialwoodpellets.
Other Primary Manufacturers
In2011,41(downfrom55in2006)otherprimarymanufacturerswereidenti-fiedthatprocessedtimberintocedarproducts,loghomes,utilitypoles,posts,andothersmallroundwoodproductssuchascorralpoles,treestakes,androundwoodlogfurniture(table9).Thesefacilitiesprocessednearly11percent(117.8MMBF)ofthetimberreceivedbyIdahofacilitiesduring2011andaccountedfor7percent($99.5million)oftheprimaryindustry’stotalsalesvalue,includingmillresidueandresiduerelatedproducts.
Posts, poles, utility poles, and log furniture—In2011,17plantsinIdahomanu-facturedvarioustypesofroundwoodproducts,suchasutilitypoles,posts,corralpoles,andlogfurniture.Afewlogfurnitureandpost/polefacilitieshaveclosedsince2006,twosawmillswerereclassifiedintothiscategorybecausetheirproductmixchanged,andtwoadditionalutilitypolefacilitieswereidentified.Utilitypolesaccountedfor78percentof roundwood inputsand77percentof the totalsalesvalueinthiscategory.Bytheendof2012,McFarlandCascade‘sdecadeslongas-sociationwithIdahoendedasStellaJonespurchasedthecompany,consolidatingtheentitiesoperatinginthissector.Overthelasttwodecades,thisportionoftheindustryhasshownagreatdealofstabilityinitscontributiontothewoodproductseconomyofIdaho.Withalittlemorethanhalfthenumberoffacilitiesof1995,2011salesvaluewas17percenthigherthan1995($38.6millionversus$32.9mil-lion)andthehighestforanystudyyearsince1990(table10).
Cedar products—EightcedarproductsfacilitiesoperatedinIdahoduring2011,thesameasin2006.Cedarproductmanufacturersprocessed30MMBFin2011,25percentmorethanin2006(24MMBF).Since1979,thenumberofmanufactur-ersforcedarproductssuchascedarshakes,shingles,splitrailfencing,andfencelath in Idaho has steadily declined. Even so, the sales value of cedar productsreachedanall-timehigh in2011.Atnearly$53million(table10),2011’ssaleswere42percenthigherthan2006,and171percenthigherthan1995.Muchofthisgrowthwasincedarfencingproducts(splitcedarposts,rails,andfencingboards).In2011,atatimeofdepressedlumberpricesandsluggishhousingstarts,demandforwood products used in repair (shakes) and enhancing the value of existinghousing(cedarfencing)likelycontributedtotherecordsalesvolumeandvalue.
30 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Idaho’scedarproductsprocessorsremainanimportanteconomicinfluence.Withonlyafractionofthefacilitiesthatwereoperatingin1979,salesvalueshaverisen43percentinconstantdollars.
Log homes/house logs—Theloghomeindustrywasimpactedmoreseverelythananyotherprimarysector.Inrecentyears,loghomesaleshavebeenprimarilyforhighendrecreationpropertiesandsecondhomes,marketswhichwereseverelyimpactedbytheGreatRecession(Morganandothers2011.)
During2011,therewere16activeloghomefacilities,tenfewerthanin2006.Salesvalue (adjusted for inflation) fell from its2006high ($42million) to just$8 million, an 81 percent decrease, and the lowest since 1985 ($6.2 million).Timberreceiptsforhouselogsfellfrom17MMBFin2006to1.8MMBFin2011.Productionofhouselogsdroppedfrom3.2millionlinealfeetto547thousandlin-ealfeet.ManyofthefacilitiesthathavesurvivedtheeffectsoftheGreatRecessionhavedonesobyproducingotherproductssuchasposts,poles,timbers,andkitsforsmalllogbuildings.Afewfacilitiesswitchedfromprocessinglogsandbuild-ing homes to selling and assembling pre-manufactured log homes or kits fromothercompanies.WhiletheloghomeindustryaccountsforonlyasmallfractionofIdaho’sprimarywoodproductsindustry,thesefacilitiesarelaborintensiveandaddagreatdealofvaluetothelogwithrelativelylowcapitalinvestment.Sincetheindustrycanexpandrathereasilyduetothelowcapitalinvestment,recoverywilllikelydependon the recreationandsecondhomemarkets,whichwillprobablyimproveataslowerratethanotherconstructionmarkets.
Plant Capacity
Thissectionexaminesproductioncapacityandestimatesthetimber-process-ingcapacityandtheproportionofthatcapacityutilizedbyIdaho’sprimaryfor-estproductsmanufacturersin2011.Theanalysisfocusesonplantsprocessingsawtimber—sawmills,plywoodandveneerplants,houselogplants,andutilitypoleplants.Capacityandutilizationforthenon-sawtimberprocessingmanufac-turersarediscussedinlessdetail.
Millswereaskedtospecifyproductioncapacity-volumeoffinishedproductthefacilityiscapableofproducingbothpereight-hourshiftandannuallygivensufficientsuppliesofrawmaterialsandfirmmarketdemandforproducts.Mostofthelargermillsestimatedannualcapacitybasedontwo8-or10-hourshiftsdailyfor220to260operatingdaysperyear.Afewfacilitiesestimatedannualcapacityat24hoursperdayfor220to250days.Smallermillsreportedannualcapacityatoneshiftperdayfor250operatingdaysorlessperyear.
Sawtimber processors reported production capacity in a variety of units.Sawmills reportedproduction capacity in thousandboard feet (MBF), lumbertally,whileplywoodcapacitywas reported in thousand square feet (MSF)ona 3/8-inchbasis.Utilitypoleproduction capacitywas reported innumbers ofpieces of a given size, and house log capacity in lineal feet.To combine theproduction capacity figures from different sectors and estimate the industry’stotalcapacitytoprocesssawtimber,productioncapacitywasconvertedtounits
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 31
oftimberinput(MMBFScribner)onamill-by-millbasis,usingeachfacility’sproductrecoveryfactor.
Timberprocessingcapacityforsawmillswascalculatedbydividinglumberproductioncapacitybyeachmill’slumberrecovery.Plywoodandveneercapac-ityfigureswereconvertedtoMMBFScribnerbydividingproductioncapacityinsquarefeetbyeachmill’splywoodrecovery.Utilitypoleandhouselogca-pacitieswereadjustedtoMMBFScribnerbymultiplyingcapacityinthegivenfinishedproductunitbyanaverageScribnerboardfootvolumeperpieceorperlinealfoot.
Estimatesofmillcapacitiestoprocesssawtimberandtheutilizationoftotalcapacityfor1979,1985,1990,1995,2001,and2006arebasedoncompletefor-estproducts industrycensusesof Idaho’s industry.Fornon-censusyears,millcapacitiesandutilizationwereestimatedusinginformationfromindustrydirec-tories,tradeassociations,andindustryconsultants(RandomLengths2001-2013;WWPA1964-2013;Keeganandothers2006;Spelterandothers2009;Ehinger2012).Detailedcapacityinformationisnotavailablepriortothe1979millcen-sus. Idaho’s sawtimber processing capacity has declined by 38 percent since1979,withmost of thedeclineoccurring after 1990 (fig. 9). In 2003, severalmillclosuresreducedcapacitytolessthan1,150MMBF.The2006studyfoundthatcapacitytoprocesstimberactuallyincreasedfrom2001.Idaho’sSawtimberprocessingcapacityin2011was1,287MMBFdown4percent(55MMBF)from2006(1,342).
Sawtimber Capacity and Utilization by Sector
Bothcapacitytoprocesssawtimberandcapacityutilizationdeclinedslightlyin2011from2006.Idahomillsprocessed914MMBFScribnerofsawtimber,utiliz-ing71percentofthestate’scapacity,thelowestlevelofutilizationforanymillcensusyear(table16).Utilizationpeakedin1990at90percentthendroppedtolessthan84percent.Since2011,afewlargemillshavemadesignificantinvest-mentsinupgradingmillingtechnologiesandtwomillswerepermanentlyclosedanddismantled.Sawtimberprocessingcapacitywasestimatedtohaveincreasedfrom1,287to1,555MMBFbytheendof2013.
Idaho’soverallcapacityandutilization trendcloselywith thestate’ssawmillandplywood/veneerindustries,whichaccountedfor97percentofsawtimberpro-cessingcapacityin2011andhasbeenbetween97and98percentforeachstudyyearexcept1990whenitwas95percent.Thecombinedsawtimbercapacityofsawmillsandplywoodandveneerplantsin2011was1,256MMBF,downfrom1,304MMBFin2006and31percentlessthanin1979(1,809MMBF).Capacityutilizationfor2011declinedfrom79percentin2006to72percent.
In2011, twoutilitypoleplants thatwereoperatingbutnotcaptured in2006wereaddedtothemillcensus.Adjustmentsincapacityandutilizationweremadetothe2006data.TheannualtimberprocessingcapacityofIdaho’sutilitypoleandhouse logsectors in2011was31MMBF,19percent (7MMBF) lower than in2006(38MMBF).In2011,only35percentofthecapacitywasutilizedcomparedto55percentin2006.ThisdecreasecanbeattributedtothecollapseoftheloghomemarketinconjunctionwiththeGreatRecession.
32 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Plant typeCapacity to process
sawtimberVolume
processedPercentage of total
capacity utilized
1979Sawmills 1,809 1,437 79Plywood/veneer plants 221 210 95Utility pole and house log plants 33 20 61Total 2,063 1,667 81
1985Sawmills 1,666 1,229 74Plywood/veneer plants 265 208 78Utility pole and house log plants 34 15 44Total 1,965 1,452 74
1990Sawmills 1,459 1,316 90Plywood/veneer plants 227 214 94Utility pole and house log plants 31 14 45Total 1,771 1,544 90
1995Sawmills 1,318 1,097 83Plywood/veneer plants 202 184 91Utility pole and house log plants 41 20 49Total 1,562 1,301 83
2001Sawmills 1,140 948 83Plywood/veneer plants 126 72 57Utility pole and house log plants 28 16 57Total 1,294 1,036 80
2006c
Sawmills and plywood/veneer plants 1,304 1,024 79Plywood/veneer plants b b b
Utility pole and house log plants 38 21 55Total 1,342 1,045 78
2011Sawmills and plywood/veneer plants 1,256 903 72Plywood/veneer plants b b b
Utility pole and house log plants 31 10 33Total 1,287 914 71aMMBF = million board feet.bPlywood and veneer figures included with lumber to prevent disclosure of firm level data.c2006 numbers updated to reflect facilities not reported previously
Table 16--Estimated capacity to process sawtimber and capacity utilized for sawmills, plywood/veneer plants, utility pole and house log plants, in Idaho, selected years (sources: Keegan and others 1982, 1988, 1992, 1997; Morgan and others 2004; Brandt and others 2012).
- - - - - - - - MMBF a , Scribner - - - - - - - -
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 33
Markets for Primary Wood Products
ThischapterexaminesthemarketsforIdaho’sprimaryforestproductsexclud-ingmillresidueandresiduerelatedproducts.Respondentmillssummarizedtheir2011shipmentsoffinishedwoodproducts,providinginformationonvolume,salesvalue,andgeographicdestination(fig.10).Millsusuallydistributedtheirproductsthroughtheirowndistributionchannelsorthroughindependentwholesalersandselling agents.Because of subsequentwholesaling transactions, the geographicdestinationreportedmaynotpreciselyreflectfinaldeliverypointsofshipments.
Allsales,includingmillresidueandresiduerelatedproductstotaled$1.4billionin2011.Excludingmill residues and salesby the residue-utilizing sector, salesfromIdaho’sprimarywoodproductsindustrytotaled$612millionin2011,down36percentfrom2006,and41percentfrom2001.
ThemajormarketareasforIdaho’sprimarywoodproductsremaintheRockyMountain,FarWest,and theNorthCentralstates.Nearly80percentof Idaho’s2011primarywoodproductsalesoccurred infourmarketareas: theSouth,FarWest,RockyMountain, andNorthCentral states (table17).Between2006and2011,inflationadjustedsalesdecreasedtoeveryregionexcepttheSouthandothercountries.Sales to theSouth increasedby13percent from$71million in2006to $80million in 2011,while export sales to other countries increased 42 per-centfrom$12millionto$17millionforthesameperiod,thehighestsince1990.Decreasesinsalesvaluesforalloftheotherregionsrangedfrom29to53percent,withthelargestdecreasetoin-statesales.
0
500
1,000
1,500
2,000
2,500
1980
19
85
1990
19
95
2000
2005
2010
Mill
ion
bo
ard
fee
t, S
crib
ner
Capacity Processed
Figure 9—Idaho sawtimber processing capacity and sawtimber processed, 1979 through 2013 (source: Keegan and others 1997; Morgan and others 2004; Brandt and others 2012).
34 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Figure 10—Shipment destinations for Idaho’s primary wood products. Regions are Idaho (1), Far West (2), Rocky Mountain (3), North-Central (4), South (5), and Northeast (6).
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 35
Prod
uct
Idah
oR
ocky
Mou
ntai
nFa
r Wes
tN
orth
-C
entr
alN
orth
east
Sout
hO
ther
coun
trie
sU
nkno
wn
Tota
l
Lum
ber,
timbe
rs, o
ther
saw
n pr
oduc
ts, p
lyw
ood
and
vene
erb
42,4
1312
1,21
785
,688
153,
883
42,3
1356
,397
10,7
23-
512,
634
Post
s, p
oles
, and
log
furn
iture
11,4
131,
357
19,6
4320
015
0-
5,86
6-
38,6
29H
ouse
logs
and
log
hom
es2,
408
2,47
877
71,
179
573
120
422
-7,
957
Ced
ar p
rodu
cts
6,16
310
,282
9,67
22,
354
1,12
023
,299
16-
52,9
06
2011
All
prod
ucts
tota
l62
,397
135,
334
115,
780
157,
616
44,1
5679
,816
17,0
27-
612,
126
2006
Tot
al13
0,78
526
0,00
220
1,45
322
1,56
363
,680
70,8
4311
,901
-96
0,22
720
01 T
otal
147,
914
238,
145
249,
916
204,
378
105,
173
76,9
5016
,016
-1,
038,
491
1995
Tot
al25
4,68
229
1,47
223
5,54
629
1,89
212
5,38
510
7,18
412
,705
-1,
318,
864
1990
Tot
al15
0,02
114
6,22
121
5,88
727
1,64
517
9,32
111
9,61
118
,181
24,6
041,
125,
490
1985
Tot
al10
5,67
118
0,50
114
2,00
221
0,51
513
2,80
312
3,37
92,
414
105,
870
1,00
3,15
619
79 T
otal
190,
409
362,
891
160,
847
452,
283
183,
583
186,
616
17,8
7322
9,36
41,
783,
866
Lum
ber,
timbe
rs, o
ther
saw
n pr
oduc
ts, p
lyw
ood
and
vene
erb
824
1730
811
2-
83.7
Post
s, p
oles
, and
log
furn
iture
304
511
cc
15-
6.3
Hou
se lo
gs a
nd lo
g ho
mes
3031
1015
72
5-
1.3
Ced
ar p
rodu
cts
1219
184
244
0-
8.6
2011
All
prod
ucts
tota
l10
2219
267
133
-10
020
06 T
otal
1427
2123
77
1-
100
2001
Tot
al14
2324
2010
72
010
019
95 T
otal
1922
1822
108
10
100
1990
Tot
al13
1319
2416
112
210
019
85 T
otal
1118
1421
1312
011
100
1979
Tot
al11
209
2510
101
1310
0a D
oes
not i
nclu
de m
ill re
sidu
e sa
les
or s
ales
by
the
resi
due-
utiliz
ing
sect
or.
b Lum
ber,
timbe
rs, a
nd o
ther
saw
n pr
oduc
ts in
clud
es p
lyw
ood
and
vene
er s
ales
val
ue to
pre
vent
dis
clos
ure
of fi
rm le
vel d
ata.
c Less
than
.05
perc
ent.
Tabl
e 17
--Des
tinat
ion
and
valu
e of
Idah
o's
2011
prim
ary
woo
d pr
oduc
ts s
ales
a . All
valu
es in
201
1 do
llars
.(sou
rces
: Ke
egan
and
oth
ers
1982
, 198
8, 1
992,
199
7;
Mor
gan
and
othe
rs 2
004;
Bra
ndt a
nd o
ther
s 20
12).
- - -
- - -
- - -
Sale
s va
lue
in th
ousa
nd 2
011
dolla
rs- -
- - -
- - -
-
- - -
- - -
- - P
erce
ntag
e of
tota
l sal
es v
alue
by
prod
uct -
- - -
- - -
-
36 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Market Areas by Finished Product Type
Sales of Idaho’s plywood, veneer, lumber, timbers, and other sawn productstotaledjustunder$513millionandaccountedfor84percentofallwoodproductssalesin2011(table17).Salesvaluesdecreasedfrom2006levelstoallregionsex-cepttoothercountries,whichincreasedby24percent.Idahowas8percentoftotalsalesin2011and13percentofsalesin2006.Idaho,theRockyMountainStates,andtheFarWestcombinedwere49percentoftotalsalesin2011,downfrom62percentin2006.TheNorthCentral,Northeast,andtheSouthwere49percentof2011sales,upfrom37percentin2006.
Cedarproducts(includingcedarshakes,shingles,andsplitrailfencing)gener-atedabout$53millionandalmost9percentoftotalsalesin2011.SalesincreasedinallregionsexcepttheNorthCentral,Northeast,andtoothercountries.Idahohad12percentofthesalesforcedarproductsin2011and6percentin2006.TheRockyMountainStateswithIdahoandtheFarWestStatesaccountedfor49per-centofcedarsales,upfrom30percentin2006.SalestotheSouthwerealmostthesameasin2006at44percent.TheNorthCentralStateshadthebiggestchangesince2006droppingfrom20percenttoonly4percentoftotalsales.Virtuallynocedarproductswereexportedtoothercountries.
Post,poles,andlogfurnitureaccountedfornearly$39millionand6percentoftotalsalesduring2011.Salesin-statewere29percentofthissectorssalesin2011and24percentin2006.Idaho,theRockyMountainStates,andtheFarWestStatescomprised84percentoftotalsales,aboutequalto2006(83percent).Salesin2011for thissector toothercountrieswere15percent,up5percent from2006.TheNorthCentralStatesfellfrom6percentoftotalsalesin2006to1percentin2011.
Loghomeandhouselogmanufacturersgeneratedonly$8millionandjust1percentoftotalsalesin2011.Salesinthissectordroppedineveryregionwiththesmallestdecreaseinsalestoothercountries.Salesin-statewere30percentoftotalsalesinthissector,upfrom24percentin2006.Idaho,theotherRockyMountainStates, theFarWest,and theNorthCentralStates,werestill themajormarketsfortheseproducts,comprising86percentoftotalsalesin2011and84percentin2006.Sales to theNortheast,South,andothercountrieswere the remaining14percent increasingfrom5percent in2006.TheRockyMountainStateshad thelargestdecreaseinthepercentageofsales,droppingfrom46percentin2006to31percentin2011.
Mill Residue: Types, Quality, and Use
Woodfiberresiduefromprimarywoodproductsmanufacturers(millresidue)isthemajorsourceofrawmaterialforIdaho’spulpandpaperandboardindustry,andanimportantsourceoffuelforallmajorsectorsofthewoodproductsindustry.Ifnotused,wood residuecancreatedifficultandexpensivedisposalproblems.Sawmills andplywoodplants consistentlygenerate over 90percent of themillresidueproducedbyIdaho’sforestproductsindustry.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 37
Sawmill and Veneer/Plywood Residue
Threegeneral typesofwoodfiber residuearegeneratedbyIdaho’ssawmillsandplywoodplants.Thelargestpiecesarecoarseorchippableresidueconsistingofslabs,edgings,andtrimmingsfromlumbermanufacturing;logends;piecesofveneernot suitable formanufacturingplywoodandplywoodplantpeeler coresnotsawnintolumber.Thenthereisfineresidueconsistingofplanershavingsandsawdustfromsawmills,sanderdustfromplywoodplants,andfinallybark.
Respondents to the 2011 survey provided information on volume of residuegenerated,salesvalue,anduses.Residuevolumeswerereportedinbone-dryunits(BDU).Abone-dryunitequals2,400poundsofwood,oven-dryweight.Inaddi-tiontoresiduequantityanddisposition,statewideresiduefactors,whichquantifythenumberofbonedryunitsofresiduegeneratedperMBFoflumberproduced,wereupdatedforIdahosawmillsbasedonthe2011millcensus(table18).
Idaho sawmills and plywood plants generated an estimated 1,279 thousandbone-dry units (MBDU) ofmanufacturing residue in 2011, 1,519 in 2006, and1,751MBDUin2001(table19).Thedecrease in residuegeneratedsince1990resultedfromacombinationofdecreasingvolumesoftimberbeingprocessedandimprovingtechnology.Withcomputerguidedsaws,thinnerkerfsaws,betterplan-ers,andbetterplywoodlathes,technologicalimprovementshaveledtolowerresi-duevolumesperunitofmilloutputthroughtime(Keeganandothers2012).
Type of residue 1979 1985 1990 1995 2001 2006 2011
Coarse 0.47 0.53 0.43 0.45 0.42 0.39 0.38Sawdust 0.25 0.21 0.18 0.18 0.17 0.15 0.13Planner shavings 0.22 0.20 0.15 0.15 0.13 0.09 0.08Bark 0.30 0.19 0.18 0.18 0.20 0.20 0.23Total 1.24 1.13 0.94 0.96 0.92 0.83 0.82
Table 18 --Idaho sawmill residue factors, selected years (source: Keegan and others 1982, 1988, 1992, 1997; Morgan and others 2004; Brandt and others 2012).
- - - - - - - - - BDU per MBF lumber tally a - - - - - - - - - -
aBone-dry unit (BDU = 2,400 lb of oven-dry wood) of residue generated for every 1,000 board feet of lumber manufactured.
Used Unused Total Used Unused - - - - - - - - - Percent of total - - - - - - - - -
Coarse 590,993 86 591,079 99.99 0.01 46Fineb 330,026 48 330,074 99.99 0.01 26Bark 357,954 199 358,153 99.94 0.06 28Total 1,278,973 333 1,279,306 99.97 0.03 100
bFine residue includes sawdust and planer shavings.
aBone-dry unit (BDU = 2,400 lb of oven-dry wood) of residue generated for every 1,000 board feet of lumber manufactured.
Table 19 --Volume of wood residue generated by Idaho sawmills and plywood/veneer plants, 2011.
Residuetype
Wood residue Percentage of typePercentage
of total- - - - - - - - - Bone-dry units a - - - - - - - - -
38 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Theproportionofmanufacturingresiduethatisutilizedhasincreasedsteadilysince1979,tothepointthatsince2001virtuallyall(over99percent)oftheresidueproducedhasbeenused.Largelybecauseofpulpandpaperindustryexpansionandtheopeningofparticleboardplantsintheregion,butalsobecauseoftheincreasinguseofwoodresidueasafueltodrylumberandveneer,togenerateelectricity,andprovideheat.In1979,89percentofmillresiduewasused,increasingto99percentby1995,andnearly100percentsince2001(table20).
Coarseresiduecomprisedthelargestshareofresiduesin2011.Millsproduced591MBDU,withnearly100percentutilized.PulpandpapermillsinIdahoandotherstatesreceived572MBDU,with19MBDUgoingtootheruses,primarilyinternalenergyuse.Lessthan1MBDUofcoarseresiduewereunusedin2011.
Ofthe330MBDUoffineresidueused,over94percent(312MBDU)wenttopulpandpapermillsorboardplantsforuseasarawmaterial,17MBDUwereconsumedasfuel,andalittleover1MBDUwentforotherusessuchasanimalbedding,mulch,andrawmaterialforotherproducts.
Useofbarkhasincreaseddramaticallysince1979whenonly73percentwasutilized.Nearly100percentofbarkresiduehasbeenutilizedsince2001.Ofthe358MBDUproducedin2011,283MBDUwereconsumedasfuel,2MBDUwereusedformiscellaneousproductsincludingdecorativebark,livestockbedding,andmulch;lessthan1MBDUwentunused.Theamountofbarkusedashogfuelde-clinedfrom2006to2011whilebarkusedforotherproductsincreased.Someofthechangeinbarkutilizationisduetobarkpreviouslybeingreportedashogfuelwhen itwasused fordecorativebark.Today,bark isusuallymorevaluable forotherproductssuchaslandscapingmaterialthanhogfuel.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 39
Coarse1979 987 957 10 20 21 1,0081985 976 930 28 18 14 9901990 1001 988 0 13 5 1,0061995 885 872 3 10 1 8862001c 806 773 30 3 3 8102006 735 639 86 10 b 7352011 591 572 18 1 b 591
Sawdust1979 399 197 164 38 58 4571985 308 176 115 17 22 3301990 365 175 167 23 13 3781995 306 158 133 15 4 3102001 237 80 148 9 - 2372006 266 224 40 2 b 2662011 212 206 5 1 b 212
Planer Shavings1979 340 215 112 13 20 3601985 288 128 155 5 17 3051990 310 221 88 1 9 3191995 250 130 113 7 8 2582001 307 193 113 1 b 3072006 161 125 34 2 b 1612011 118 106 12 b b 118
Bark1979 473 - 429 44 174 6471985 282 - 263 19 73 3551990 395 - 344 51 19 4141995 358 - 343 15 10 3682001 401 - 384 17 b 4012006 357 - 333 24 b 3572011 358 - 283 75d b 358
Total1979 2,199 1,369 715 115 273 2,4721985 1,854 1,234 561 59 126 1,9801990 2,071 1,384 599 88 46 2,1171995 1,799 1,160 592 47 23 1,8222001c 1,751 1,046 675 30 3 1,7552006 1,519 988 493 38 b 1,5192011 1,279 884 318 77 b 1,279
cnumbers do not sum to total due to rounding.
- - - - - - - - - - - - - - - Thousand Bone Dry Units a - - - - - - - - - - - - - - -
aBone dry unit = 2,400 lb of ovendry wood.bLess than 1,000 bone dry units.
Table 20 --Production and disposition of residues by sawmills and plywood/veneer plants, various years (sources: Keegan and others 1997, Morgan and others 2004, Brandt and others 2012).
Type of ResidueTotal
UtilizedReconstituted
Products Hogfuel Other Uses Unused Total
40 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Residues from Other Manufacturers
Themanufactureofutilitypoles,houselogs,cedarproducts,posts,smallpoles,roundwood chips, and roundwood furniture generates several types of residue,includingbark,shavingsandpeelings, logends,cullportionsof logs,andslabsfromloghomemanufacturers.In2011,about94MBDUoftheseresidueswereproduced,andjustover92percentofthisvolumewasused.Usesoftheseresiduesincludelivestockbedding,gardenmulch,firewood,orotherfuel.
The Forest Products Industry and the Idaho Economy
ThissectiondiscussesemploymentandworkerearningstrendsinIdaho’spri-maryandsecondaryforestproductsindustryaswellastheindustry’splaceintheeconomyofIdahoandnorthernIdaho.Thisanalysisfocuseson2011and2012,themostrecentyearsforwhichcomprehensivestateandcountyeconomicdataareavailable.
The primary forest products industry includes logging, processing logs intolumber and other wood products, processing wood residues into outputs suchaspaperorelectricity,andprivate-sectortimbermanagementservices.Thesec-ondaryindustry1,asdefinedinthisreport,includesthefurtherprocessingoftheoutputsfromtheprimaryindustrymanufacturerseitherfromIdahoorelsewhere.Portionsofthesecondaryindustry,suchastrussandcut-stockmanufacturersaredirectlylinkedandhighlyintegratedwithIdaho’sprimaryindustry.Othercompo-nentssuchasmobilehomemanufacturershavelimitedlinkstoanddependenceonIdaho’sprimaryindustry.
Datafromseveralsourceswereusedtoidentifyemploymentandworkersearn-ingsforIdaho’sprimaryandsecondaryforestproductsindustry.Sourcesinclud-ed theU.S.DepartmentofCommerce,RegionalEconomic InformationSystem(REIS;U.S.DepartmentofCommerce2012), alongwithwageand salarydatafromtheU.S.DepartmentofLabor,BureauofLaborStatistics(U.S.DepartmentofLabor 2013), and theU.S.CensusBureau’sCountyBusinessPatterns (U.S.CensusBureau2013).AdditionalinformationfromtheIdahoDepartmentofLaborand from theperiodic facilitiescensusesof the industrydoneby theBureauofBusinessandEconomicResearchaspartoftheFIDACSsystem(Keeganandoth-ers1982,1988,1992,1997;Morganandothers2004;Brandtandothers2012).
MostoftheprimaryandsecondaryindustryisreportedinfourNorthAmericanIndustrial Classification (NAICS) sectors, as defined by the U.S. Office ofManagementandBudget(OMB1998):
• 113—forestryandlogging;• 1153—supportactivitiesforforestry;• 321—woodproductsmanufacturing;• 322—papermanufacturing.
1Secondaryindustriesincludebutarenotlimitedto;woodtreatmentplants,cabinetshops,molding,doorsandwindowmanufacturers,re-manufacturers,andpalletmanufacturers.
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 41
These classifications were used to estimate total employment and workers’earnings(workersearnings)inIdaho’sforestproductsindustry.Thisgroupingofindustrycategoriesprovidesaconservativemeasureoftheforestproductsorwoodandpaperproductsindustry.However,anumberofactivitiesarenotincludedintheseclassifications,includingthehaulingoflogsbyindependenttruckers;haul-ingoffinishedproductsbytruck,railorbarge;andforestmanagementactivitiesbygovernmentemployees.Additionally,aportionofthesecondaryindustry—themanufacturingofwoodfurniture—isfoundinNAICS337.
Based on these classifications, approximately 10,041 workers, earning over$535million(in2011dollars),wereemployedintheforestproductsindustryinIdahoin2011.Theprimarysectorsaccountedforapproximately6,440workers,whilethesecondarysectorsemployedtheremaining3,600.
Trends in Forest Products Employment and Workers Earnings
ThissectionfocusesontrendsinIdahoforestindustryemploymentsince1990;adiscussionoflongertermtrendsisinMorganandothers(2004),andBrandtandothers(2012).
Thewoodandpaperproductsindustryisasubstantialandrelativelyhighpay-ingindustryinIdaho.Evenwiththesevereeconomicconditionsofthelastseveralyears,Idaho’sindustrydirectlyemployednearly10,320workersin2012,anin-creaseof279jobsfrom2011.Theoperationsoftheindustryandthemultiplieref-fectofworkers’spendingandre-spendingsupportjobsinothersectorsofIdaho’seconomy(CookandO’Laughlin,2006).Ofevery10jobsintheforestproductsin-dustry,spendingsupportssevenjobsinotherindustries(Morganandothers2014).Inadditiontogeneratingconsiderableemploymentinothersectors,woodandpa-peremployeesearnedanaverageof$52,000inworkersearnings/laborincomefor2012;thisissubstantiallymorethanthestateaverageof$36,900perworker.
Since1990,thenumberofworkersinIdaho’sforestproductsindustrypeakedat around 19,000 in 1994. By 2001, economic challenges associated with theSeptember11thterroristattacks,decliningtimberharvestvolume,andtheclosureoffourlargesawmills(Ehinger2012)hadcausedemploymenttofall to14,200(figure 11). From 2002 to 2007, employment fluctuated between 14,000 and14,500.TheeconomiccollapseassociatedwiththeGreatRecessionprecipitatedthenextlargedropwhenemploymentfellfrom14,300in2007to9,600in2010.Employmenthas risenwith thesloweconomic recoverysince2010,with2013employmentestimatedat10,500.
Idaho’sprimaryandsecondaryindustriesrevealsubstantiallydifferenttrendsinemployment.Primaryemploymentdroppedfrom15,122in1990tojust9,300in2006andto6,440in2011.Themajorfactorsleadingtothelong-termdeclineintheindustry,especiallyprimaryindustryemployment,wasthenearly35percentdeclineintimberharvestbetween1990and2006drivenbyan80percentdeclineintheFederaltimbersaleprograminIdaho.ThecollapseoftheU.Shousingmar-ketimpactedIdaho’sprimaryindustrybeginningin2006andcontributedgreatlytodropsin2007and2008.SincethedepthoftheGreatRecessionin2009,timberharvests volume, lumber production, and employment have steadily but slowlyincreased(fig.12).
42 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Figure 11—Idaho forest industry employment, 1990 through 2012 (source: U.S Department of Commerce, Bureau of Economic Analysis).
Figure 12—Idaho timber harvest, lumber production and industry employment, 1990-2012 (source: Morgan and others 2013).
4,000
8,000
12,000
16,000
20,000
24,000
0.40
0.80
1.20
1.60
2.00
2.40
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Billio
n bo
ard
feet
Scr
ibm
er/L
umbe
r Tall
y
Timber Harvest
Lumber Produced
Number of workers
Employment
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
20,000
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Fore
st In
dust
ry E
mpl
oym
ent (
empl
oyee
s)
YEAR
USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 43
Boththeprimaryandsecondaryindustrybenefitedwhengenerallystrongeco-nomicperformanceglobally, nationally, regionally, and in Idahoyielded strongdemand forwood products throughmuch of the 1990s and in 2004 and 2005.However,thesecondaryindustrydidnotsufferfromthesharplyconstrictedrawmaterialsupplythatplaguedtheprimaryindustry.Mostofthesecondaryindustryuseswoodproductsmanufactured by the region’s primary industry, but it onlyconsumesafractionofwhattheregionalprimaryindustryproduces.Additionally,thesecondaryindustrycanmoreeasilyacquirerawmaterialsfromelsewhere.Itis,therefore,notassusceptibletolocaltimberavailabilityasistheprimaryindustry.
The increase in employment per unit volumeof timber harvested in Idaho’sprimaryindustry,whichoccurredin the1990s,didnotcontinueintothe2000s.Primaryemploymentdroppedbyone-thirdbetween2000andthehighmarketyearof2005,whileharvestvolumesinIdahodeclinedby6percentoverthatperiod.Muchweakermarketsledtofurtherdeclinesinemploymentfrom2006to2008,withprimaryemploymentfallingtounder9,000in2008.Thesecondaryindustrycontinuedtoincreaseemploymentafter2000toapproximately6,000workersin2006and2007.Withmuchpoorereconomicconditionsin2008,secondaryem-ploymentdeclinedtoanestimated5,400workers.
Workersearningsisthecompensationthatisareturn-to-workeffort,includinglaborearnings,employer-providedbenefits,taxespaidtothegovernmentonbe-halfofemployees,andtheportionofentrepreneurialincomewhichisareturntolabor(USDOCBEA2013).Allearningsvaluesforthissectionhavebeenadjustedto2011constantdollars.Similar toemployment,workersearnings increased inthe1990sfrom$917millionto$1.0billionin1999andwiththeacceleratedlossofprimaryforestindustryworkers,workersearningshavedeclinedsteadilysince1999,droppingdramaticallyin2008and2009inresponsetotheGreatRecessionandU.S. housing collapse (figure 13).Totalworkers earnings bottomed out in2009at$485millionandrecoveredtoover$537millionin2012,butstilllagthepre-recession levelof$744million in2006.Theannualearningsperworker intheindustryhasbeenfairlystableoverthelast25years,averaging$54,028withthe lowestyear in1991at$47,011and thehighestyear in1999at$59,873.At$53,090,2011individualearningswere98percentofthe25-yearaverage.
The forestproducts industry is substantiallymore important in the ten Idahocounties north of the Salmon River (Benewah, Bonner, Boundary, Clearwater,Idaho,Kootenai, Latah, Lewis,Nez Perce, and Shoshone counties) than in thestateasawhole.Measuredby labor income, less than20percentof thestate’seconomicactivityisinnorthernIdaho;however,$420millionoutof$743millioninforest industrylaborincome(57percent)is inthesenorthernIdahocounties.Furthermore,virtuallyallofthewoodandpaperindustryinnorthernIdahoispartoftheprimaryforestproductsindustryanddirectlyengagedinmanagingforests,harvestingtimber,andprocessingtimberproducts.NorthernIdahoaccountedfornearly90percentoftheharvest,received95percentoftheharvestforprocessing,andaccountedforalmost97percentofthelumberproductionin2011.Foreachofthe953MMBFharvestedinnorthernIdahotheindustryprovided18jobs(10forestproductindustry+8insupport),$629thousandinlaborincome,and$2.9millioninsalesofgoodsandservices(Morganandothers2013).
44 USDA Forest Service Resour. Bull. RMRS-RB-19. 2014
Idaho’s Forest Industry Outlook 2014
Woodproductsmarketsin2014and2015aregenerallyexpectedtoimprove,asnewhomeconstructionisexpectedtoapproach1.1millionunitsin2014and1.4millionin2015.CoupledwithconsiderableunutilizedcapacitytoproducelumberinNorthAmericaandstrongbuterraticexportmarkets,woodproductspricesareexpectedtoincreasebutremainvolatile.Continuedeconomicrecovery,increasedhousing starts, and rising product prices should benefit Idaho’s forest industry,further stimulating production, sales, and employment for the state’smills andloggers.ManyIdahomillsstillhaveunutilizedprocessingcapacity,andcouldbepositionedtoincreaseoutputasmarketsandotherfactorsimprove.
Factorsconstrainingindustrygrowthpotentialincludetheoveralleconomy,thehousingmarket,aviableloggingandhaulingworkforce,andtimberavailability.Thereisastrongsentimentintheindustrythatloggingcapacityisatcriticallev-elsandtheloggingandhaulingcontractforceisindangerofcollapsealtogether(Keough2014).Additionally,withalmostthree-fourthsofthetimberlandsinthestateunderFederalownership,availabilityoftimberisachallengetoIdaho’sforest
Figure 13—Idaho’s forest industry adjusted labor income, 1990 through 2012 (source: U.S Department of Commerce, Bureau of Economic Analysis).
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1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
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USDA Forest Service Resour. Bull. RMRS-RB-19. 2014 45
industry.Withoutareliableandaffordablesupplyoftimber,millshavedifficultyrespondingtoincreasingdemandforwoodproducts.Findingsolutionstorawma-terialavailabilityandthelogsupplyissueforprimarywoodproductsprocessorsinthenextfewyearsiskeyforthecontinuedsuccessoftheforestindustryinIdaho.
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