icf overview
TRANSCRIPT
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ICFICF
WELCOMEWELCOMESS
YOUYOU
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AN OVERVIEW AN OVERVIEW
OFOF INTEGRAL COACH FACTORYINTEGRAL COACH FACTORY
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Factory Area 767100 sq. m (189.5 acres)
Covered Area in Shops
190000 sq. m (47 acres)
Township area
1155440 sq. m(285.5 acres)
Employees 13,000 approx.
Self contained township of 3000 residential quarters with schools and hospital.
Shell Administration
…ICF - Through the years Factory statistics
Furnishing Division
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Vital Statistics
Coaches manufactured 43131 as on 31/03/2011
Number of designs evolved more than so far 250
Annual turnover in 2010-11 Rs. 2700 Cr
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ICF – Production growthICF – Production growthYearYear TargetTarget OutturnOutturn CapacityCapacity
2005-062005-06 10931093 11751175 10001000
2006-072006-07 12411241 12511251 10001000
2007-082007-08 12901290 12911291 10001000
2008-092008-09 13351335 13371337 12501250
2009-102009-10 14331433 14331433 12501250
2010-112010-11 15001500 15031503 1250#1250#
# Augmentation for 1500 underway# Augmentation for 1500 underway
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ICF – Production growthICF – Production growth
0
200
400
600
800
1000
1200
1400
1600
2005-06 2006-07 2007-08 2008-09 2009-10 2010-11
Target
Out-turn
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ICF – Production growthICF – Production growth
02004006008001000120014001600
Target
Outturn
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PRODUCTION OVER THE YEARS
‘89-’90
‘99-’00
‘05-’06
‘06-’07
‘07-’08
‘08-’09
’09-’10
‘10-’11
CONVENTIONAL 670 662 860 865 875 701 700 518
AIR CONDITONED
83 99 106 105 149 101 125 175
SPECIAL 26 - 19 50 41 5 47 66
SELF PROPELLED – EMU
146 161 155 170 173 492 494 640
SELF PROPELLED –OTHERS
- 84 35 61 49 38 67 101
TOTAL 925 1006 1175 1251 1291 1337 1433 1500
TURN-OVER (Rs.Crores)
816 953 1157 1568 1889 2700 (B.E)
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Green EnergyGreen EnergySite Sanganeri,
Tirunelveli
No. of machines 7
Capacity 7 x 1.5MW=10.5 MW
Energy Generated(2009-10)
23.7 million units
ICF’s Electrical energy requirement (2009-10)
25.5 million units
TNEB adjusted units 21.3 million units
Savings in Energy bill (2009-10)
Rs. 7.9 cr.
Likely annual carbon credits
Rs. 1.5 cr. Approx.
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Products - Through the years (1950s)
First Coach (1955-56) 100th Coach (1957)
BG 25 KV AC EMU (1960)
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Products - Through the years (1960s)
Non-AC First Class (1961)
GM Saloon (1965)
First Rajdhani (1969) Track Recording Car (1969)
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Products - Through the years (1970s)
BG 1500 V DC EMU (1970)
Double Decker (1975)
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Products - Through the years (1980s)
Rajdhani Express (1980)
Kolkata Metro (1982)
MG Palace on Wheels (1984)
Shatabdi Express (1989)
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Self Propelled Vehicles (Introduced in 1990s)
700 HP DEMU (1993) BG 25 KV AC MEMU (1994)
DETC (1995) DHMU (1996)
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Special type coaches (1990s)
AC Sleeper with Bio Toilet (1995) BG Palace on Wheels
(1996)
ARMV (1999) Stainless Steel Coach (1999)
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Turn of Millennium (2000s)
1400 HP DEMU (2000) AC DC EMU (2001)
Jan Shatabdi (2002) Hyderabad Metro (2003)
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Latest Products (2000s)
Deccan Odyssey (2003) Aerodynamic HHP DEMU (2004)
SPURT Car (2005) JDCC (2005)
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Latest Products (2000s)
Garib Rath AC Chair Car (2006)
Lifeline Express (2007)MRVC (2007)
DMU for Jammu & Kashmir (2006)
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Latest Products (2000s)
Integrated Communication Coach (2009)
SPDHART (2009)
Palace on Wheels for RTDC (2008)
Golden Chariot for KSTDC (2008)
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Variants of Luxury Trains manufactured by ICF
DECCAN ODYSSEY (MTDC)
Maharajas Express for IRCTC
GOLDEN CHARIOT (KSTDC)Royal Rajasthan on Wheels
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Interiors of the Luxury trains
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Taking the pride of place this year - Air conditioned rakes for the Kolkata Metro
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Exports - Through the years
Tanzania (1969)Taiwan (1971)
Zambia (1973) Philippines (1976)
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Exports - Through the years
Tanzania (1977) Uganda (1978)
Nigeria (1982) Bangladesh (1984)
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Exports - Through the years
Muzambique (1985) Vietnam (1996)
Tanzania (1997) Malaysia (2004)
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Exports - Through the years
Angola –SDC (2007) Angola –DPC (2007)
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Quality Assurance
ISO 9001 certified(2000 version)
ISO 14001 CertifiedBS OHSAS 18001 (2007 Version)
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Manufacturing Facilities
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Highly systemized manufacturing environment
Entire range of activities – Planning to Despatch
Manufacturing Facilities
Optimized resource utilization Highly skilled work force More than 42000 coaches
manufactured since inception
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Manufacturing Facilities
Cut to length lineState of the art facilities:
Plasma punch pressCNC Shearing Centre Pulse MIG weldingCNC profile bendingCNC Press
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Manufacturing Facilities
Plasma Cutting Machine
Laser Welding & Cutting Machine
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Manufacturing Facilities
Robotic Welding System
Trumpf Laser Cutting Machine
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Manufacturing Facilities
LVD Laser Cutting Machine
CNC Turning Centre
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Manufacturing Facilities
Resistance Butt Seam Welding
CNC program for draw gear machining in machine shop
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Manufacturing Facilities
Special Purpose Jigs and Fixtures
• Roof jig
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Manufacturing Facilities
Body shell assembly jig
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Manufacturing Facilities
Lifting of Body shell assembly
Grit Blasting
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Manufacturing Facilities
Paint Booth Bogie manufacturing
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Manufacturing Facilities
Induction heating of Roller Bearings
Electro Discharge Machine
in Tool Room
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Manufacturing Facilities
Jig Boring Machine in Tool Room
Planing Machine in Tool Room
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Testing Facility
Static Bogie testing
Radiographic testing
Ultrasonic testing
Coordinate measuring system
Load testing
Spectrography
Full fledged LAB facilities exist at ICF
for material testing and NDT
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Testing facility
Formation testing electrified track 750 V DC/1500 V DC/25 kV AC
substation
Basic unit testing Commissioning shed
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THANK YOU