ica - red operational excellence part 1

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Page 1: ICA - RED Operational Excellence Part 1

Operations Toolbox

Warren Dietel

Page 2: ICA - RED Operational Excellence Part 1

About Me

• Family business began in Trinidad as pastry shop

• Entrepreneurial from the beginning• Professional Experience

– Car Detailing, Puff ‘n Stuff Catering, Disney Weddings, Disney Institute, Scott Kay,

– Back Home!• The big purchase!• What drives me

Page 3: ICA - RED Operational Excellence Part 1

The Puff Story• Opened in Central Florida in 1980 as a family-owned business• Purchased in 2003, annual sales of $1.8 million, at operational limit• Antiquated infrastructure with inefficient space & poor equipment • Tremendous potential + aggressive growth plan = 267% growth in 3 years• 2010, over 200 staff members strong (40 FT)• Diversifying segment base

Page 4: ICA - RED Operational Excellence Part 1

Building a Case for Operational Excellence

1. Infrastructure• Support current and future growth projections• Planning – Sales drives EVERYTHING!

2. People • Quick growth required for rapid changes• Structured training - a work in progress!

3. Process• Introduce systems with efficiency• Technology and automation• Systems as safety nets

Page 5: ICA - RED Operational Excellence Part 1

Hurricane Charley, the Catalyst • Friday August 13, 2004

– Hits Central Florida at a Devastating Category 4

– Catering for approx 300 • Sunday – The four o’clock call!

– Plug in the espresso machines!

– No power – Anyone want to trade a

fuse for a steak? • 10,000+ meals per day in 14

different locations• Followed by huge holiday

season

WE WERE HERE

Page 6: ICA - RED Operational Excellence Part 1

Planning for tomorrow• Plan for the future of the business

– What is the business is today?– What will it be in 5 years? 10 years? – Is your community growing? – Build in space for growth – how many

trucks?– Equipment storage and rentals– Build a forward-thinking team who

understands where you are going– Keep your ego in check! Don’t build

the Taj Mahal if you don’t need it.

Page 7: ICA - RED Operational Excellence Part 1

The Growth Process• Annual million dollar incremental growth 04 - 07• Improve infrastructure to support growth • Find a building

– Raw land – ground up construction – Similar use facilities– Purchase or Lease

• Our location– Good bones – Could easily see offices, kitchen, and warehouse

Page 8: ICA - RED Operational Excellence Part 1

Facility Ownership ROI• Why take the risk?

– Long-term financial security/real estate investment – Create separate entity to hold real estate asset – Extensive infrastructure warrants investing in yourself – Positioning for growth – Open up new lines of business – Efficiencies & cross utilization– Designing for your specific needs – Huge tax benefit! – Competitive EDGE!

Page 9: ICA - RED Operational Excellence Part 1

Next Wave Floor Plan

Page 10: ICA - RED Operational Excellence Part 1

Cooking up a plan• Flow

– Logical from entry to exit– Loading and unloading– Garbage collection

– Staging areas – Infrastructure today,

equipment as you can afford it

Page 11: ICA - RED Operational Excellence Part 1

Assembling a Team • Our Team:

– Kitchen Designer • Lee Simon – Innovative Food Service• www.ifdesignteam.com

– Contractor • Mike Moore – Aagaard Juergensen, Inc.‐• www.ajconstruction.com

– Architect & Engineering • Ken Boyle – Interplan LLC• www.interplanorlando.com

– Laundry & Warehouse • Francisco J. Serrano – Textile Automation Group• www.tag-america.com

• Other options – Design/Build

• A single source is used for both the planning • Helps when looking for funding and for better

planning• Myth that it costs more money

• BYO-GC– Don’t do it! – YA DON’T KNOW WHAT YA DON’T KNOW!