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Page 1: I - Sheet Number I-B078233 Rev. A

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I - Sheet Number I-B078233 Rev. A

Page 2: I - Sheet Number I-B078233 Rev. A

STRAIGHT  SIDEBARS  09  -­‐13  DODGE  RAM  1500  REGULAR  CAB  

10-­‐13  DODGE  RAM  25-­‐5500  REGULAR  CAB  

Page  1  of  3   8/17/09  (DP)  

INSTALLATION  INSTRUCTIONS  PART#  23555782/23655782  

           PARTS  LIST:  Qty   Description   Qty   Description  1   Driver/Left  Sidebar   4   12mm  Lock  Washers  1   Passenger/Right  Sidebar   4   12mm  Hex  Nuts  1   Driver/Left  Front  Mounting  Bracket   4   10-­‐1.5mm  x  35mm  Hex  Bolts  1   Passenger/Right  Front  Mounting  Bracket   4   10mm  x  27mm  OD  x  3mm  Flat  Washers  1   Driver/Left  Rear  Mounting  Bracket   4   10mm  Lock  Washers  1   Passenger/Right  Rear  Mounting  Bracket   8   8-­‐1.25  x  25mm  Hex  Bolts  4   12mm  Plastic  Retainers   8   8mm  x  24mm  x  2mm  Flat  Washers  4   12mm  x  35mm  Bolt  x  10mm  Nut  Plates     8   8mm  Lock  Washers  4   12mm  x  32mm  OD  x  3mm  Flat  Washers      

                   PROCEDURE:    

1. REMOVE  CONTENTS  FROM  BOX.  VERIFY  ALL  PARTS  ARE  PRESENT.  READ  INSTRUCTIONS  CAREFULLY  BEFORE  STARTING  INSTALLATION.  

2. Starting  at  the  driver  side-­‐front  of  the  vehicle,  remove  the  sealing  tape  covering  the  factory  holes  on  the  side  of  the  inner  panel,  (Figure  1A  &  1B).    Partially  thread  (1)  12mm  Plastic  Retainer  onto  the  threaded  end  of  (1)  12mm  Bolt  and  Nut  Plate.  Insert  the  Bolt  and  Nut  Plate  into  the  factory  oval  hole.  Continue  to  thread  the  Plastic  Retainer  down  the  Bolt  and  Nut  Plate  until  it  is  flush  against  the  sheet  metal,  (Figure  2).    NOTE:  When  properly  installed,  the  Plastic  Retainer  is  designed  to  prevent  the  Bolt  and  Nut  Plate  from  falling  into  the  body  cavity  during  installation.  

3. Select  the  driver  side  front  Mounting  Bracket  and  partially  hang  it  from  the  Bolt  and  Nut  Plate  with  (1)  12mm  Flat  Washer,  (1)  12mm  Lock  Washer  and  (1)  12mm  Hex  Nut.  Do  not  tighten  hardware  at  this  time.  Line  up  the  remaining  hole  in  the  Mounting  Bracket  with  the  hole  in  the  inner  body  panel.  Rotate  the  Bolt  and  Nut  Plate  until  the  threaded  end  (Nut)  lines  up  with  the  hole  in  the  Mounting  Bracket.  Secure  with  (1)  10mm  x  35mm  Hex  Bolt,  (1)  10mm  Lock  Washer  and  (1)  10mm  Flat  Washer,  (Figure  3A  &  3B).  Snug  but  do  not  tighten  hardware  at  this  time.  

4. Repeat  the  installation  procedure  in  Steps  2-­‐3  for  all  remaining  Mounting  Brackets.  Use  the  illustration  on  Page  1  to  determine  the  correct  Mounting  Bracket  for  each  of  the  remaining  locations.  

5. Once  all  of  the  brackets  have  been  installed,  with  assistance,  carefully  position  the  driver  Sidebar  onto  the  Mounting  Brackets.  Partially  attach  the  Sidebar  to  the  cradles  on  the  Mounting  Brackets  using  the  included  (6)  8mm  x  25mm  Hex  Head  Bolts,  (6)  8mm  Lock  Washers,  and  (6)  8mm  Flat  Washers,  (Figure  4).  Do  not  tighten  hardware  at  this  time.  

6. Properly  level  and  adjust  the  Sidebar,  then  tighten  all  hardware  at  this  time.  Repeat  steps  2-­‐6  for  passenger  Side  Bar  installation.  

7. Do  periodic  inspections  to  the  installation  to  make  sure  that  all  hardware  is  secure  and  tight.    

Passenger/Right  Rear  Mounting  Bracket  

Passenger/Right  Front  Mounting  Bracket  

Driver/Left  Front  Mounting  Bracket  

Driver/Left  Rear  Mounting  Bracket  

(4)  12mm  x  35mm  Bolt  x  10mm  Nut  Plates  

(4)  12mm  Plastic  Retainers  

Page 3: I - Sheet Number I-B078233 Rev. A

STRAIGHT  SIDEBARS  09  -­‐13  DODGE  RAM  1500  REGULAR  CAB  

10-­‐13  DODGE  RAM  25-­‐5500  REGULAR  CAB  

Page  2  of  3   8/17/09  (DP)  

To  protect  your  investment,  wax  this  product  after  installing.  Regular  waxing  is  recommended  to  add  a  protective  layer  over  the  finish.  Do  not  use  any  type  of  polish  or  wax  that  may  contain  abrasives  that  could  damage  the  finish.      For  stainless  steel:  Aluminum  polish  may  be  used  to  polish  small  scratches  and  scuffs  on  the  finish.  Mild  soap  may  be  used  also  to  clean  the  Sidebar.  For  gloss  black  finishes:  Mild  soap  may  be  used  to  clean  the  Sidebar.      

Driver  Side  Installation  Pictured                                                        

                 

 

12mm  x  35mm  Bolt  x  10mm  Nut  Plate  w/  12mm  Plastic  Retainer.  Rotate  Bolt  Plate  to  align  threaded  hole  with  hole  in  Mounting  Bracket  

(Fig  1A)  Driver/Left  front  mounting  location  

Fig  2  

(Fig  1B)  Driver/Left  rear  mounting  location  

Front  

Rear  

Page 4: I - Sheet Number I-B078233 Rev. A

STRAIGHT  SIDEBARS  09  -­‐13  DODGE  RAM  1500  REGULAR  CAB  

10-­‐13  DODGE  RAM  25-­‐5500  REGULAR  CAB  

Page  3  of  3   8/17/09  (DP)  

Driver  Side  Installation  Pictured                                        

 

10mm  x  30mm  Hex  Bolt  10mm  Flat  Washer    10mm  Lock  Washer  

8mm  x  25mm  Hex  Bolts  8mm  Flat  Washers    8mm  Lock  Washers  

Fig  4  

(Fig  3A)  Driver/Left  front  Mounting  Bracket  

(Fig  3B)  Driver/Left  rear  Mounting  Bracket  

Installation  Complete  

Front  

Rear  

Front  


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