i-comm ii / i-comm controller instructions...the following pages are for i-comm ii: fastrax,...

Pub. No. RHSPI388 AUGUST 2012 1

i-COMM II / i-COMM CONTROLLER INSTRUCTIONS

NOTICE TO USER

Our mission is to “Improve Industrial Safety, Security and

Productivity Worldwide Through Quality and Innovation.”

1. If any procedures for the installation or operation have

been left out or are not complete, contact RITE-HITE

DOORS, INC. Technical Support at 1-563-589-2722.

2. The use of a handheld device is no longer required, an

SD card can be used to down load programs.

3. This i-COMM II controller is used on the following door

models: FasTrax, FasTraxFR, FasTraxCL, SplitSecond,

7100.

4. Terminals will accept wire sizes from 12 - 22 AWG.

5. 8 Digital Inputs. (24VDC; 10 mA)

6. 5 Relay Outputs. (24VAC/DC; 1 AMP)

7. 6 DC Outputs. (24VDC; 0.5 AMP MAX)

REMOVAL AND INSTALLATION

1. Change controller with door in the close position.

2. Make sure you have all the parts before beginning.

3. Unplug the J4 supply harness.

4. Remove wires from the input and output terminals.

5. Remove the board by squeezing the white plastic

supports, and remove supports from bracket.

6. Install new board, by snapping onto supports.

7. Plug in the J4 connector.

8. Insert wires into terminals, based on markings, labels on

the wires as well as the electrical wiring diagram included

with the door.

FCC COMPLIANCE

NOTE: This equipment has been tested and found to comply

with the limits for a Class A digital device, pursuant to Part 15 of

the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is

operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if

not installed and used in accordance with the instruction

manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential

area is likely to cause harmful interference in which case the

user will be required to correct the interference at his own

expense.

NOTE: Changes or modifications not expressly approved by the

party responsible for compliance could void the user's authority

to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation

is subject to the following two conditions: (1) This device may

not cause harmful interference, and (2) this device must accept

any interference received, including interference that may cause

undesirable operation.

LOCKOUT/TAGOUT PROCEDURESThe Occupational Safety and Health Administration requires

that, in addition to posting safety warnings and barricading the

work area, the power supply has been locked in the OFF

position or disconnected. It is mandatory that an approved

lockout device is utilized. An example of a lockout device is

illustrated. The proper lockout procedure requires that the

person responsible for the repairs is the only person who has

the ability to remove the lockout device.

In addition to the lockout device, it is also a requirement to tag

the power control in a manner that will clearly note that repairs

are under way and state who is responsible for the lockout

condition. Tagout devices have to be constructed and printed so

that exposure to weather conditions or wet and damp locations

will not cause the tag to deteriorate or become unreadable.

RITE-HITE Corporation does not recommend any particular

lockout device, but recommends the utilization of an OSHA

approved device (refer to OSHA

regulation 1910.147). RITE-

HITE Corporation also

recommends the review and

implementation of an entire

safety program for the Control

of Hazardous Energy

(Lockout/Tagout). These

regulations are available

through OSHA publication 3120.

i-COMM™ CONTROLLER

2 Pub. No. RHSPI388 AUGUST 2012

i-COMM ii DIGITAL CONTROLLER SPECIFICATIONS

Make sure to barricade the door opening on bothsides to prevent unauthorized use until the door has

been completely installed.

CAUTION ! ! !!

When working with electrical or electronic controls,make sure that the power source has been locked out

and tagged according to OSHA regulations andapproved local electrical codes.

DANGER !! !!

The power MUST be OFF and the door on the close limit

switch when plugging in the Downloader Chip.

IMPORTANT!!!



i-COMM ii LAYOUT

When connecting i-COMM to other control systems,

isolation relays (Dry Contacts) should be used.

IMPORTANT!!!

DO NOT configure devices such as Motion Sensors,Photoeyes or Floor Loops to Toggle Mode. Setting these

devices to Toggle may cause the door to closeunexpectedly.

WARNING !!

THE FOLLOWING PAGES ARE FOR i-COMM ii:

FASTRAX, FASTRAXCL, FASTRAXFR, SPLITSECOND SHIPPED ON OR AFTER 6/20/12.

Back

Button

Output

LED’s

K0-K2

Y0 - Y5

3.1

Encoder

Terminals

Input

Terminals

DC

Terminals

OV

Terminals

Up

Button

Down

Button

Enter

Button

Contrast

Power

LED

Input

LED’s

X0 - X15

Display SD Card

J4

Connector

Battery - CR2032 3V



i-COMM ii DISPLAY MESSAGESLCD DISPLAY MESSAGES:

TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED

Door Faulted Breakaway Door is in breakaway mode Reset / Jog Door*

Breakaway FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay Reset / Jog Door*

Emergency Stop E-Stop pushed, Overload Relay (8900), Inverter (8600) Push Open/Reset*

Encoder Read i-Comm has detected a bad encoder read Service Required

Encoder Velocity i-Comm has detected a velocity error Service Required

Jog to Close Pos Displays when jogging close None*

Jog to Open Pos Displays when jogging open None*

Limit Failure Limit switch has failed Service Required*

Limit Pulse Fail Trakline limit problem (8910/20/PL only) Service Required*

Low Voltage Drop in voltage caused controller to restart Push Open/Reset*

Menu Interrupt Menu Interrupted Push Open/Reset*

Normal Power Up Indicates Loss of Power Push Open/Reset*

Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset*

Open Time Limit Run open time limit exceeded Service Required*

Photoeye Failure Indicates problem with photoeye system (FasTrax only) Jog To Close*

* Displays on Screen during jog only

Pro System Pro Inverter Fault Check Inverter*

Program Inverter Inverter is not programmed for proper door operation. Service Required

Reset From Sleep Indicates the controller was awaken from sleep mode Service Required*

System Clock read System clock failed Service Required*

Unknown Unknown fault Service Required*

Unknown State State unknown Service Required*

VFD Trip # xxx Inverter is in fault. xxx Indicates the active inverter fault Push Open / Reset

VFD Comm. Loss i-Comm has lost communication with inverter Service Required

Watchdog Timer Indicates the boards watchdog timer has reset Service Required*

DOOR IS OPENINGDoor is Opening

DOOR IS OPEN

Door is Open When not in preannounce to close None

Stand Clear When in preannounce to close None

Activation On Indicates activation on (overrides timer display) Device Holding Open

Closing in xx.xs Displays closing time in seconds None

I-Zone Detection I-Zone active (overrides timer display) Remove Detection

Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction

Waiting for cmd. Indicates door is waiting for manual close cmd. Close Door

DOOR IS CLOSING

Stand Clear Door Closing None

DOOR IS CLOSED

Door Closed Cycles: xxxxxx Displays cycle count None

Door Closed Interlock Active Door is interlocked and cannot be opened Perform Interlocking

DOOR IS STOPPED

Door Stopped Push Open/Close Open/Close Door

PROCEDURE FOR ADJUSTING RECLOSE TIMER:

1. Press ENTER button.

2. Use UP button to scroll to TIMER FOLDER, press enter,should display “Set Close Timer”.


4. To increase reclose time, press UP button.

5. To decrease reclose time, press DOWN button.

6. Press BACK button when complete.

PROCEDURE FOR SETTING CLOCK:


2. Use UP button to scroll to GENERAL FOLDER, pressenter, should display “Clock”.

3. Press ENTER button, should display M/D/Y and time.

4. Press UP, set year - press enter, set month - press enter,set day - press enter, set hour - press enter, set minute -press enter.

5. Press BACK when complete.

PROCEDURE FOR CHECKING FAULT HISTORY:


2. Use UP button to scroll to VIEW FOLDER, press enter,should display “Fault History”.

3. Press ENTER button, should display the last fault / flashthe date / time it occurred.

4. This displays the last 20 faults.


PROCEDURE FOR SETTING MAINTENANCE:


2. Use UP button to scroll to GENERAL FOLDER, pressenter, press UP to scroll to “Maint. Months” or Cycles”.

3. Press ENTER button, should display number of months ornumber of cycles.


Note: When setting Maintenance timer, Open / Reset button willflash slow when set time / cycles have expired anddisplay Maintenance Required.

To reset Maintenance light, press ENTER button, scroll toGeneral Folder, press ENTER button, scroll to ResetMaintenance, press ENTER, this will reset flashing Open /Reset button.



i-COMM ii PROGRAMMING FOLDERSUse the Enter, Up, Down, Back buttons on the i-Comm tonavigate through the folders. To exit system, use backbutton until “Door Faulted” appears.

ENCODER FOLDER

See Folder Layout Chart to change / view settings.

* MUST perform encoder setup for door operation.

I/O SETUP FOLDER

See I/O Setup Layout Chart to change / view settings.

Use to setup Input and Output functions

TIMER FOLDER

See Timer Layout Chart to change / view settings.

Use to change reclose or preannounce timer.

GENERAL FOLDER

See General Layout Chart to change / view settings.

Use to setup Clock, Maintenance cycles

VIEW FOLDER

See View Layout Chart to change / view settings.

Use to view cycle count, fault history, door information.

LOAD / SAVE FOLDER

See Load / Save Layout Chart to change / view settings.

See Legal information.

Use for programming.

INVERTER FOLDER

See Inverter Layout Chart to change / view settings.

Use to change door speeds, torque settings.

i-COMM ii PROCEDURES



i-COMM ii FOLDER LAYOUTFOLDER NUMBER NAME DESCRIPTION

Encoder

Folder

01234

5678

Open DistanceMotor Drive SideSet Close PositionSet Open PositionClose Position Adjust

Open Position AdjustEncoder PositionEncoder BaudApproach Open Pos.

0 -255Right Drive / Left DrivePress UP to SavePress UP to Save+/- 100.0

0 - 990.000-01FFFF433 kbps999.0

VALID VALUES

Used to Set Opening distance for doorUsed to select motor drive side.Use for initial setup of close positionUse for initial setup of open positionUse to adjust close position. Relative tocurrent close positionUse to adjust door open positionCurrent encoder positionUsed to select encoder data rateUses to select Approach Open Position

I/O

Setup

Folder

9

10

11

1213141516171819202122232425262728293031

323334

Set Open PB Function

Set Loop Function

I - Zone System

Output Def. YK0Output Def. YK1Output Def. YK2Output Def. YDC0Output Def. YDC1Output Def. YDC2Output Def. YDC3Output Def. YDC4Output Def. YDC5Output Def. YDC6Output Def. YDC7Input Define X0Input Define X1Input Define X2Input Define X3Input Define X4Input Define X5Input Define X6Input Define X7Open Alarm Time

X10 PE Cut - OutX11 PE Cut - OutI - Zone Cut - Out

Auto Close Mode; Toggle &Auto Close, Reset/Jogonly; Toggle ModeAuto Close Mode, Reverse/ Hold OpenEnabled / Disabled

0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 255

0 - 300 - 660 - 48

Use to select the function of the Open/Resetbutton.

Use to select the function of the induction loopinputUse to Enable / Disable the I-Zone detectionsystem.User configurable relayUser configurable relayUser configurable relayUser configurable DC outputUser configurable DC outputInternal - not available DC outputInternal - not available DC outputInternal - not available DC outputUser configurable DC outputInternal - not available DC outputInternal - not available DC outputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputOpen Alarm Time in minutes. Requires at leastone output to be configured to function 25,menu is hidden if not.X10 Photoeye cut-out heightX11 Photoeye cut-out heightI-Zone cut out height

DEFAULT

8Right

--

0.0

- -

433 KBPS28.0

Auto CloseMode

Auto CloseMode

Disabled

020203

292920202

2020872243220

246042

General

Folder

38

394041424344454647

48

49

50

Clock

LanguagePassCodeCE OptionPartial Config.Reverse DelayAB Inverter DelayVoltageSquare FeetMaintenance Months

Maintenance Cycles

Reset Maintenance

Reset to Default

Displays current time and date. To set: press UP, scroll to year -

press Enter; scroll to month - press Enter; scroll to day - press

Enter; scroll to hour - press Enter; scroll to minute - press Enter

Set LCD display languageUse to change access mode.Use to enable CE option (Light Curtain)Consult Engineering. Special Applications onlyReverse DelayConsult Engineering. Special Applications onlyVoltage of doorSquare footage of door. Width x HeightNumber of months before maintenanceindicator goes off. Note: Once changed usermust initiate “Reset Maintenance” Procedure.Number of cycles before maintenanceindicator goes off. Note: Once changed usermust initiate “Reset Maintenance” Procedure.Resets Maintenance Counters and Timers.Press Up to initiate the resetResets all settings back to factory defaults

-

English-

Disabled-0-

46006

100000

-

-

-

English, Espanol, Portuguese-Enabled / Disabled-xx-208/220/230/400/460/5750 - 999xx

0 - 100000

-

-

Timer

Folder

35

3637

Set Close Timer

Set PreannounceAutocycle Time

0 - 255 / Toggle Mode

0 - 2550 - 255 Disabled

Close Timer in seconds. Set to Toggle Mode todisable automatic closing.Preannounce to close timer in secondsAutocycle Time in minutes

6

2Disabled



i-COMM ii FOLDER LAYOUTFOLDER NUMBER NAME DESCRIPTION

View

Folder

515253545556

Display Cycle CountFault HistoryDisplay Model #Display RHC #Display Serial #Firmware Revision

0 - 99999999-----

VALID VALUES

Displays current Cycle CountDisplays fault log. Use Up and Down to scrollDisplays door model numberDisplays RHC numberDisplays door serial numberDisplays current program revisions

DEFAULT

------

Load /

Save

Folder

57

58

59

60

61

62

Copy from SD

Copy to SD Card

Legal info to SD

Bootloader Upgrade

Export Settings

Import Settings

Press UP to Start Copy






Use to upgrade i-Comm II program. Correct .BIN filemust be saved so SD Card. Note Card must be SD -2GB or SDHC - 4,8,16 or 32 GB.Use to copy i-Comm II program to SD Card in.BIN format.Use to display legal information aboutprogram. Legal.txt will be saved to SD card.Used to upgrade bootloader. CAUTION: DONOT INTERRUPT THIS PROCESSUse to save i-Comm II settings to SD Card in.BIN format.Use to copy i-Comm II settings to SD Card in.BIN format.

-

-

-

-

-

-

Inverter

Folder

63

646566676869707172

Inverter Type

Program InverterOpen SpeedClose SpeedApproach SpeedAccel TimeDecel TimeTorque Reverse LevelDC Brake TimeDC Brake Level

CT SK MODBUS, AB PF40MODBUS, CT SK NOMODBUS, AP PF NOMODBUS, No InverterPress UP to Start Copy0 - 70 Hz0 - 70 Hz0 - 70 Hz0 - 10.0 s0 - 10.0 s0 - 100 %0 - 10.0 s0 - 100 %

Used to set inverter type

Use to program inverter.Open SpeedClose SpeedApproach Open SpeedAcceleration RateDeceleration RateTorque Reversing LevelInjection Braking TimeDC Injection Braking Level

CT SKMODBUS

-70.0

Varies40.01.00.5

60.0 %0.4

50.0 %



i-COMM iiTYPE NUMBER FUNCTION DESCRIPTION

INPUT

OUTPUT

0

123

45

678

91011

12

13

14151617

0123456789

1011121314151617181920212223242526

27

28

2930313233

Interlock In

Stop N.C.ActivationToggle

CloseSequential Activation

ReverseStop N.O.Manual Open

Auto / ManualPartial Open ActivationPartial Open Toggle

Toggle w/ Auto Close

Hand / Auto Mode

DisabledReverse N.C.CleanE-Stop

InterlockInterlock N.C.PreannounceOpenOpen N.C.FaultReadyActivationRun OpenRun CloseRunAt LimitsI-Zone AlarmDoor Open 30 sec.Door Open 60 sec.Door Open 120 sec.Sequential ActivationRun Open N.C.Run Close N.C.Run Close N.C.DisablesFlash 3.1 HzFlash 1.6 HzPartial TimerReverse / ActivationDoor Open AlarmInterlock Pass-Thru

Interlock Pass-Thru N.C.

Preannounce & Close

Photoeye TestEncoder Bit 9Encoder Bit 10Encoder Bit 11Encoder Bit 12

Interlock Input - Went Input is set to this function door will not open untilinput is ON. Valid only for inputs X3, X4, and X5.Stops the door when input is OFFOpens the door when input is ON, w/ Auto close.Open and Closes the door when ON. Door will not automatically closewhen opened by a toggle input.Closes the door when input is ONActivates door and blocks sequential activation output from triggeringopposite door. Use only for sequential interlocks.Reverses the door when input is ON.Stops the door when input is ON.Opens the door when input is ON. This input will open from a stopcondition, unlike activation. Do not connect motion sensors or otherautomatic devices to a manual open inputWhen input is ON reclose timer is disabled.Opens the door to the partial open position when ONToggle open/close door to and from partial open position. See function #3 aboveOpen and Closes the door when ON. Door will automatically close whenopened by this type of toggle input.When input is ON reclose timer is disabled and hold-to-run close isenabled.Input disabledReverses the door when input is OFF.Opens door to "Cleaning" position when on.Places door in fault when OFF.

ON when door is closed.OFF when door is closed.ON during preannounce to close, and stays on until the door is closedON when door is open.OFF when door is open.ON during fault.ON when not in fault.ON during activation.ON during run open.ON during run close.ON during run open or close.ON when door is open or closed.ON during I-Zone alarmON when door is open for more than 30 seconds.ON when door is open for more than 60 seconds.ON when door is open for more than 120 seconds.ON to activate opposite door. Use for sequential interlock.OFF during run open.OFF during run close.OFF during run open or close.Always OFFFlashes at 3.125 Hz.Flashes at 1.5625 Hz.Consult EngineeringON when any reverse command or activation signal is on.ON when door has been opened for time set in "Open Alrm Time"ON when door is able to be opened (Interlock Input is not preventing doorfrom opening)OFF when door is able to be opened (Interlock Input is not preventingdoor from opening)ON during preannounce to close, and while closing. Note this output will turnon while door is closed from Toggle or Close command or re-close timer.ON when emitters are on, OFF to test photoeyesConsult EngineeringConsult EngineeringConsult EngineeringConsult Engineering



RITE-HITE DOORS NOTES PAGE

This page intentional left blank.



i-COMM ii LOGIC CHART - FASTRAX/CL/FR



i-COMM ii LOGIC CHART - SPLITSECOND



i-COMM CONTROLLER (PRE 6/20/12)

THE FOLLOWING PAGES ARE FOR i-COMM 1:

ALL 7100, 8000, 8000CL, 8000XL, 8600, 8910, 8920, 8920PL

FASTRAX, FASTRAXCL, FASTRAXFR, SPLITSECOND PRIOR TO 6/20/12.



ENCODER - i-COMM LAYOUT

Inpu

t Term

inals

LC

D

Dis

pla

y

Outp

ut

Term

inals

Dis

pla

y C

ontr

ast

Pote

ntiom

ete

r

(Lig

hte

r /

Dark

er)

Dow

n K

ey

Up K

ey

Ente

r K

ey

J1

Pro

gra

mm

ing P

ort

Gre

en I

nput

Term

inal LE

D’s

Pow

er

LE

D

Red

Outp

ut

Term

inal

LE

D's

Induction

Loop

JP

2 J

um

per

JP

3

Jum

per

JP

1 J

um

per

Encoder

Term

ina

ls

Clo

ck B

attery

Battery

Jum

per



NON-ENCODER i-COMM DIGITAL CONTROLLER DETAIL

Input

Term

inals

LC

D

Dis

pla

y

Outp

ut

Term

inals

Dis

pla

y C

ontr

ast

Pote

ntiom

ete

r

(Lig

hte

r /

Dark

er)

Dow

n K

ey

Up K

ey Ente

r K

ey

J1

Pro

gra

mm

ing P

ort

Gre

en I

nput

Term

inal LE

D’s

Pow

er

LE

D

Red

Outp

ut

Term

inal

LE

D's

Induction

Loop

JP

2 J

um

per

JP

3

Jum

per

JP

1 J

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per



i-COMM DISPLAY MESSAGES

LCD DISPLAY MESSAGES:TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED

Door Faulted Normal Power Up Indicates Loss of Power Push Open/Reset*

Watchdog Timer Indicates the boards watchdog timer has reset Service Required*

Reset From Sleep Indicates the controller was awaken from sleep mode Service Required*

Low Voltage Drop in voltage caused controller to restart Push Open/Reset*

Breakaway Door is in breakaway mode Reset / Jog Door*

Breakaway FasTrax - Chainfall; 8000/CL/XL - Sideframe door; 8000/CL/XL Overload Relay Reset / Jog Door*

Emergency Stop E-Stop pushed, Overload Relay (8900), Inverter (8600) Push Open/Reset*

Open Time Limit Run open time limit exceeded Service Required*

Menu Interrupt Menu Interrupted Push Open/Reset*

Limit Pulse Fail Trakline limit problem (8910/20/PL only) Service Required*

Limit Failure Limit switch has failed Service Required*

Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset*

Unknown Unknown fault Service Required*

System Clock read System clock failed Service Required*

Unknown State State unknown Service Required*

Pro System Pro Inverter Fault Check Inverter*

Jog to Open Pos Displays when jogging open None*

Jog to Close Pos Displays when jogging close None*

Photoeye Failure Indicates problem with photoeye system (FasTrax only) Jog To Close*

* Displays on Screen during jog only

DOOR IS OPENINGDoor is Opening

DOOR IS OPEN

Door is Open When not in preannounce to close None

Stand Clear When in preannounce to close None

Closing in xx.xs Displays closing time in seconds None

Activation On Indicates activation on (overrides timer display) Device Holding Open

Waiting for cmd. Indicates door is waiting for manual close cmd. Close Door

Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction

I-Zone Detection I-Zone active (overrides timer display) Remove Detection

DOOR IS CLOSING

Stand Clear Door Closing None

DOOR IS CLOSED

Door Closed Cycles: xxxxxx Displays cycle count None

Door Closed Interlock Active Door is interlocked and cannot be opened Perform Interlocking

DOOR IS STOPPED

Door Stopped Push Open/Close Open/Close Door

DC YDC_Relay Coil

DC X_

(+24VDC) Controller

InputBASIC INPUT WIRING

DC OUTPUT WIRING



i-COMM MENUOperation of the door is not possible when using the menu system.

1. To enter the menu press the ENTER key, the Controller will stop and fault the door.

2. Use the arrow keys (Up and Down) to navigate through the choices

3. When the desired item is selected press enter to view the value or setting.

4. Use the arrow keys to change the value if needed. Once editing is completed press ENTER to return to the main menu.

5. When settings are completed, scroll to the "Exit" option in the main menu and press ENTER.

6. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes.

Display Cycle Count Read-Only Displays current cycle count for the door. [All models]

Set Close Timer Read/Write Displays and sets current close timer. This time plus the Preannounce Timer will be the amount of time the door will stay open. Setting the Close Timer to 0 will place the door in toggle mode. In toggle mode the reclose timer will be disabled. (Valid Range: 1-255 seconds, with 0=Toggle Mode) [All models]

Set Preannounce Read/Write Displays and sets Preannounce to close timer. This time plus the Close Timer will be the amount of time the door will stay open. (Valid Range: 0-255 seconds) [All models]

Encoder Position Read-Only Displays position of encoder. [FasTrax/FR/CL, SplitSecond]

Open Pos Adjust Read/Write Use to change the open position for encoder. [FasTrax/FR/CL, SplitSecond]

Close Pos Adjust Read/Write Use to change the close position for encoder. [FasTrax/FR/CL, SplitSecond]

Display Model # Read-Only Displays door model. [All models]

Set Loop Func. Read-Write Valid Choices are:

Auto Close Mode - Loop board will open and reverse door. (Note: Door will not close in Toggle Mode is enabled (Close Timer = 0))

Rev./Hold Open - Loop board will only reverse door. Loop will not open door from fully closed position. [All models]

Set Open PB Func Read-Write Valid Choices are:Auto Close Mode" - Push button will open and reverse door. (Note: Door will not close is Toggle Mode is enabled (Close Timer = 0))

Toggle Mode - Places the Open/Reset button in Toggle. Push the Open/Reset once to open the door and again to close. Note reclose is disabled when door has been opened via Toggle.

Reset/Jog Only - Open/Reset button will only reset and jog the door. If pressed while door is traveling close, door will reverse to open. (If Reset Only is required without opening door please consult applications or Rite-Hite Door Technical Support) [All models]

I-Zone System Read-Write Use to Enable/Disable I-Zone System. [Valid for FasTrax, Trakline and Protecdor series doors]

Output Definition Read-Write Use to change functions of outputs where allowed. (YK2 Relay K2), YK3 (Relay K3), YDC0, (see chart) (Note: Outputs which are not changeable will display "Not Adjustable") YDC1, YDC2, YDC3

Input Define Read-Write Use to change functions of inputs where allowed. X2, X3, X5, X6, X7(Note: Inputs which are not changeable will display "Not Adjustable")

Language Read-Write Use to change language of the menus. Select Additional Languages (i.e., Portuguese, Spanish) [All models]

Fault History Read-Only Displays Last five faults as codes. Use arrows to provide a detailed description of each fault codedisplayed. See details instructions on Page 7.

Partial Config Read-Write Consult Technical Support (=/> Version 2.2.5)

Reverse Delay Read-Write Consult Technical Support - FasTrax only (=/> Version 2.2.5) (0)

AB Inverter Delay Read-Write Consult Technical Support - FasTrax only (=/> Version 2.2.5) (075) use if does not fully close

Set Open Pos Read/Write Use to set the open position for encoder, initial setup only. [FasTrax/FR/CL, SplitSecond]

Set Close Pos Read/Write Use to set the close position for encoder, initial setup only. [FasTrax/FR/CL, SplitSecond]

Open Distance Read/Write Use to set the door opening distance for encoder, initial setup only. [FasTrax/FR/CL, SplitSecond]

Open Alrm Time RW - #25 Use to set time alarm on when door open [All models]

Clock Read/Write Displays date and time. [FasTrax/FR/CL, SplitSecond]

Passcode Read/Write Consult Customer Service [All models}

CE Option Read/Write Use to shut-off light curtain. [European - FasTrax only]

X10 PE Cut-Out Read/Write Use to shut-off lower PE when door closing. [FasTrax/CL/FR only]

X11 PE Cut-Out Read/Write Use to shut-off upper PE when door closing. [FasTrax/CL/FR only]

I-Zone Cut-Out Read/Write Use to shut-off I-Zone when door closing. [FasTrax/CL/FR only]

Copy from Loader Write-Only Copies program from loader to i-COMM. Use up arrow to start copy process. See details instructions on Page 7.

Copy to Loader Read-Only Copies program in i-COMM to loader. Use up arrow to start copy process. See details instructions on Page 7.

Exit [Enter] Read-Only Use to exit menu system and save changes. [All models]



i-COMM PROCEDURE INSTRUCTIONSPROCEDURE FOR USING DOWNLOADER CHIP:

1. Turn power off.

2. Plug in downloader chip.

3. Turn power on.

4. Press ENTER.

5. Scroll to “Copy From Loader”.

6. Press ENTER and UP key to start copy process.

7. When complete, turn power off and remove loader.

8. Restore power and operate door.

PROCEDURE FOR ADJUSTING RECLOSE TIMER:

1. Press ENTER key.

2. Use UP key to scroll to “Set Close Timer”.

3. Press ENTER key.

4. To increase reclose time, press UP key.

5. To decrease reclose time, press DOWN key.

6. Press ENTER when complete.

7. Scroll to EXIT.

8. Press ENTER to save changes.

PROCEDURE FOR CHECKING FAULT HISTORY:

1. Press ENTER key.

2. Use UP / DOWN keys to scroll to “Fault History”.

3. Press ENTER key.

4. This displays the last 5 faults in numerical code.

5. For a detailed view, press the UP key to scroll through thefault codes.


7. Scroll to EXIT.

8. Press ENTER, operate door.

PROCEDURE FOR CHANGING OPEN BUTTON OPERATION:

1. Press ENTER key.

2. Use UP / DOWN keys to scroll to “Set Open PB Func”.

3. Press ENTER key.

4. Choose between “Auto Close Mode”, “Toggle Mode” orReset/Jog Only”.


6. Scroll to EXIT.

7. Press ENTER, operate door.

The following describes what the fault codes convert to:

Description Code

#define FaultNone 0

#define FaultPowerUp 1

#define FaultBreakaway 2

#define FaultRunOpenTimer 3

#define FaultMenuInt 4

#define FaultLimitSwitch 5

#define FaultEstop 6

#define FaultRunCloseTimer 7

#define FaultLimitPulseFail 8

#define FaultObstruction 9

#define FaultTimerRead 0A

#define FaultStateOB 0B

#define FaultPROSystem 0C

#define FaultPhotoeye 0D

#define FaultEncoderRead 0E

#define FaultEncoderVelocity 0F

#define FaultEncoderNC 10

CO

NNEC

TOR

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

PIN #

1

2

3

4

1

2

3

4

5

6

7

8

1

2

3

4

5

6

FLASHING LAMP OUT

I-ZONE ALARM OUT

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE CO

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

UNUSED OUTPUT

I-ZONE ALARM OUT

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

INVERTER OUT 2(K1)

INVERTER OUT 1 (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

UNUSED

UNUSED

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

J3

J4

J5

This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pinassume that either the input or output is activated.

CONNECTOR TABLE



NON-ENCODER i-COMM BOARD1. If any procedures for the installation or operation have been left out or are not complete, contact RITE-HITE DOORS, INC.

Technical Support at 1-563-589-2722.

2. The use of a handheld device is no longer required, a downloader will be sent to download the new program.

3. This controller is used on the following door models:

FasTrax, FasTraxFR, FasTraxCL, SplitSecond, 7100, 7514, 8000, 8000CL, 8000XL, 8600, 8910, 8920, 8920PL.

4. Terminals will accept wire sizes from 12 - 22 AWG.

5. 15 Digital Inputs. (24VDC; 10 mA)

6. 5 Relay Outputs. (24VAC/DC; 1 AMP)

7. 4 DC Outputs. (24VDC; 0.5 AMP MAX)

REMOVAL AND INSTALLATION

1. Change controller with door in the close position.

2. Make sure you have all the parts before beginning.

3. Unplug the J3 push button harness.

4. Unplug the J4 power supply harness.

5. Unplug the J5 induction loop harness if applicable.

6. Remove wires from the input and output terminals.

7. Remove the board by cutting the white plastic supports, and remove supports from bracket.

8. Install new board, by screwing supports into mounting bracket.

9. Plug in the J3, J4 and J5 connectors.

10. Insert wires into terminals, based on markings, labels on the wires as well as the electrical wiring diagram included with thedoor.



INPUT / OUTPUT SETTING FUNCTIONS

Valid Values for Output Settings

Value Function

0 On when door closed (Interlock Out)1 On when door Not Closed2 On during preannounce to close3 On when door full open4 On when door not full open5 On when door faulted6 On when door not faulted7 On when activation command8 On during run Open9 On during run Close

10 On during run (Open or Close)11 On when door on limit (open or close)12 On when I-Zone alarm13 On when door open for 30 seconds14 On when door open for 60 seconds15 On when door open for 120 seconds16 On during sequential activation17 On when not running open18 On when not running close19 On when not running (open or close)20 Output Disabled

Default Value for Output (Factory Configuration) Default Value for Input (Factory Configuration)

Model: YK2 YK3 YDC0 YDC1 YDC2 YDC3 X0 X1 X2 X3 X4 X5 X6 X7

FasTrax/FR n/a 0 2 20 n/a n/a n/a n/a 2 2 n/a 3 2 2

FasTraxCL n/a 0 2 20 n/a n/a n/a 2 2 2 2 3 2 2

SplitSecond n/a 0 2 20 n/a 20 n/a n/a 2 2 n/a 3 2 2

Protecdor/CL n/a 0 2 20 20 20 n/a n/a 2 2 n/a 3 2 2

Protecdor/CL PRO n/a 0 2 20 20 n/a n/a n/a n/a 2 n/a 3 2 2

Protecdor XL n/a 0 2 20 20 20 n/a n/a 2 2 n/a 3 2 2

Protecdor XL PRO n/a 0 2 20 20 n/a n/a n/a n/a 2 n/a 3 2 2

Trakline 20 0 2 20 20 20 n/a n/a n/a 2 n/a 3 2 2

Iso-Tek n/a 0 2 20 20 20 n/a n/a n/a 2 n/a 3 2 2

Barrier Glider 20 0 2 20 20 n/a n/a n/a n/a 2 n/a 3 2 2

Barrier Fold n/a 0 2 20 20 20 n/a n/a n/a 2 n/a 3 2 2

n/a = Not available for change

Valid Values for Input Settings:

Value Function Description

0 Interlock In Allows door to open (Only Available for inputs X2, X3 & X5)(Note: Interlocking is disabled if no inputs are defined as interlock)

1 Stop Stops door (Normally-Closed)2 Activation Opens Door3 Toggle Opens/Closes Door4 Close Closes door5 Sequential Act. Opens Door

6 Reverse Reverses or Holds open door7 Stop Stops door (Normally-Open)8 Manual Open Opens door (used for open-close-stop, normal activation will not resume from stop)9 Auto/Man Places Door in Toggle Mode when input is on.

10 Partial Open Activation (8000/CL/XL/8900) (=/> Version 2.2.5)11 Partial Open Toggle (8000/CL/XL/8900) (=/> Version 2.2.5)12 Toggle / Auto Toggle with Automatic close (=/> Version 2.2.5)13 Hand / Auto Consult Customer Service14 Disable Disables Input15 Reverse N.C. Reverses or Holds open door using normally close contacts16 Clean -

Valid Values for Output Settings

Value Function

21 Flash 3Hz (=/> Version 2.2.5)22 Flash 2Hz (=/> Version 2.2.5)23 Partial Timer24 Act rev I-Zone Pass25 Door Open Alarm26 Interlock Out N.O.27 Interlock Out N.C.28 Preannounce and Close29 Photoeye Test



FASTRAX/FR LOGIC TABLE



FASTRAX CL REFERENCE CHART



SPLITSECOND REFERENCE CHART



PROTECDOR/CL/XL LOGIC TABLE



BARRIER GLIDER / FOLD LOGIC TABLE



ISO-TEK LOGIC TABLE



TRAKLINE LOGIC TABLE

i-comm ii / i-comm controller instructions...the following pages are for i-comm ii: fastrax,...

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