i-b-4 design alternatives evaluation 2014 v1

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    COMPARISONOF

    ALTERNATE DESIGNS(design, concept, configuration)

    MEP202

    Design, Innovation and Manufacturing

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    The need

    Given: An idea

    Next: What design (or concept) can meet the requirements of

    the idea?

    Constraints: Laws of physics (nature), i.e. scientific

    Answer: Many (possible) designs. All are right .

    Q: Which design should we make?

    A: Use the methods of evaluating alternate designs.

    Q: Then we will get the best design?A: Not always. Not necessarily. But you get a good idea.

    Because, methods reflect individual biases (judgments).

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    Examples

    Car:Auto Expo 2014 (2011) Car designsPen: Roller, Ball, Fountain, Gel, - many designs

    Bicycle: .

    Chair with (or without) coasters:

    Mouse trap:

    You complete the data, and add to the list.

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    The methods

    Pughs method (1991)

    Dominic method

    Pahl and Bietz

    widely used in industry

    used on products in market or at design stage

    Will they give the same conclusion?

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    Methodology

    List the customer attributes that the design is supposed tosatisfy.

    Designate (label) each design as (1, 2, 3, ..) or any otherscheme.

    Use one or more of the three techniques. Do the comparison analysis. Interpret the result (caution!) Identify the best design, which is to be worked upon. What if there is no clear best design?

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    Pughs Method (1991)

    Evaluate each design alternative for each attribute, onthree point basis

    Same as Datum SBetter than Datum +

    Poorer than Datum

    Count no. of +, and S for each alternative and

    compare.

    Datum means

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    Pughs method - example

    Attribute Design-1 Design-2 Design-3 Design-4

    Stays closed

    Inexpensive

    Waterproof

    Identify contents

    Attractive

    Total Pluses (+)

    Total Minuses ()

    Total Datum (S)

    Net scoreRANK

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    Dominic method

    Evaluate each design alternative based onfive values AND three priorities

    Values Symbol Priority criterion Symbol

    Excellent E High Priority H

    Good G Moderate Priority M

    Fair F Low Priority L

    Poor PUnacceptable U

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    Dominic method - example

    High prioritycriteria Mediumprioritycriteria

    Lowprioritycriteria

    Excellent

    Good

    Fair

    Poor

    Unacceptable

    Enter design alternative no. in appropriate box for each

    customer attribute.

    Then, see patterns, if any.

    Trend? Upper left vs. Lower right. Identify better design.

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    Pahl and Beitz method

    List all customer attributes (i) Assign a weight to each attribute, wi ; the sum of all

    weights should be 1.00 (1.000?!)

    For each design j , give a performance rating for eachcustomer attribute on 0-4 scale:

    Performance criterion Rating points (Vj,i)

    Unsatisfactory 0Just tolerable 1

    Adequate 2

    Good 3

    Ideal 4

    Overall weighted value for Design-j= (wi Vj,i)

    Rank designs by overall weighted value; Best? (!)

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    Pahl and Beitz method - example

    Attributes Weight Design-1 Design-2 Design-3 Design-4

    Stays closed 0. 30

    Inexpensive 0. 05

    Waterproof 0. 25

    Identify contents 0. 10

    Attractive 0. 20

    Compact 0. 10

    TOTAL VALUE 1. 00

    R NK ----

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    Practice exercises

    In class #3:

    Evaluate the different types of CD/DVD carrying

    cases. (Individual work, followed by consolidation)

    Alternate: Chairs, washing machine, cooking stoves,solar collectors,

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