hyfore presentation incl std products march 2016
TRANSCRIPT
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Company Profile
Custom made fixtures
Clamping technology
Measurement services
Automation
Sub-contract services
Std tooling products
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First established in 1989, Hyfore Engineering are a precision
engineering company based in Coventry employing 35 people.
The company provide a broad range of specialist design and
manufacturing services including Standard Products for the UK
Manufacturing Industry sectors.
• Bespoke/Custom work-holding solutions (Jigs &Fixtures)
• Full range of Hardinge standard work-holding products
• Special Purpose Machines (Bearing/Seal/Pin assembly)
• Contract Manufacture / Build to print
• Prototype Machining / Sub-contract CNC machining
• Sub-contract CMM programming & measurement
• Toolroom services (Jig Boring/Grinding/Turning)
• Fitting & Assembly
.
ISO9001/2008 accreditation
Bespoke Work Holding Solutions
CNC machining CMM Inspection
Standard Products
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Market Sectors
Automotive 65%
Aerospace 15%
Fluid Power / Power Generation 15%
Other 5%
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Design / Integrated Solutions
INTEGRATED HYDRAULICS VIA GUN-DRILLED GALLERIES IN FIXTURE BASES AND TOMBSTONES
HYDRAULIC AND AIR COUPLING OPTIONS: OVERHEAD / THROUGH PALLET / QUICK DISCONNECT
TO SUIT ANY MACHINING CENTRE
6 CAD WORKSTATIONS
3D MODELLING
EXPERIENCED DESIGNERS
We can accept STEP / IGES / DWG / DXF file formats
SMART SOLUTIONS / MAXIMUM PRODUCTIVITY
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Bespoke Work holding fixtures
Main Contact Stuart McCullagh – Technical Sales Manager – Tel 07855 495 421
Email: [email protected]
Experienced design engineers and toolmakers combine to deliver innovative precision work holding
solutions that help raise productivity and improve quality.
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2 axes trunnion with hydraulic fixture
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Tombstone fixture examples
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Bridge plate fixtures for 4th axis VMCs
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Expanding mandrel fixtures
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Increase the flexibility and productivity of your 3 Axes VMC
Install the Hyfore Indexer Basics package
Advantages:
• Reduced changeover times from job to job
• No need to clock or probe position of parts and
fixtures as:
• Fixtures can be permanently mounted to the
bridgeplate using dowel locations
• Multiple vices and/or chucks can be permanently
mounted to the bridgeplate using dowel locations
Package comprises:
• 4th axis Nikken CNC180 or 202 rotary table
• Baseplate for mounting complete assembly to
machine table
• Headstock driveplates / Tailstock
• Bridgeplates X500/600/750/900mm (plain or with
pre-drilled hole matrix)
• Manual/ Air / Hydraulic actuation options
• Riser blocks to suit
Note Pre-requisite - the machine tool requires 4th
axis interface including drive card and software
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4th Axis fixture model
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Standard Products via Shop ETG
Main contact: Rob Beckett
Phone: 02476 993 153 / Email: [email protected]
Full Range of Hardinge Workholding Products and much more…..
Collets for Lathes, Mills, Grinding Machines & Fixtures :
Step Chucks
Work-stops
S-style Masters
Assorted Materials
Spindle Collet Adaptation Chucks
Collet Blocks
Collets for Swiss Style Machines
Expanding Mandrels
Indexers and Rotary Tables
2 /3/4 Jaw Power Chucks
Specials
ORDER ON-LINE
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ETG Workholding Partners
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Hyfore Developments
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Aerospace
Bespoke Vacuum fixture for Aero Wing Rib (machined from solid billet)
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Production using a Chiron Mill 2000 5 Axes VMC
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Rib Finished part
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Automotive Powertrain
Bespoke Work holding (single and multi-part clamping / multi-sided solutions)
hydraulic and manual fixture clamping options to suit production volume
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Powertrain reference components
Cylinder Head
Conrod
Steering Housing
Steering Knuckle
Engine Mountings
Alternator Housing
Cam & Crank Bearing Caps
Clutch Housing
Differential Housing
Throttle Body
Intercooler Covers
Cylinder Block
Cam Carrier
Bearing Ladder Frame
Thermo Housing
Brake Caliper Bodies
Catalyst
Timing Gear Case
Gearbox Case
Manifolds
Turbo Housings
EGR Emissions Components
Oil Pump Body
Water Pump Body
Bedplate
Oil Pan/Sump
Exhaust System
Transmission Case
Axle
Fuel Rail
Cam Cover
Misc Mounting Brackets
Hub Carrier
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3D Fixture model and completed fixture
4th axis hydraulic fixture / 2 parts per load
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Bespoke design
Manual fixture example Large 4 jaw chuck
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BESPOKE DESIGN
AUTOMOTIVE CHASSIS COMPONENTS - WELDING / ASSEMBLY & MACHINING FIXTURES
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Chassis reference components
Cross members
Seat frames
Control Arms
Sub Frames
Tailgate
Door Closures
Suspension Arms
Dash Panel
Door hinge
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FLUID POWER COMPONENTS
Vices for solid billets / Bespoke fixtures for castings and forgings
Valve Blocks Valve Bodies Pump Bodies Fluid Couplings
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ZERO POINT SOLUTIONS
Designed to minimize set-up times and increase productivity
Enables rapid changeovers / Ideal for low volume repeat production work
No need for reprogramming due to accuracy / repeatability of zero point locations (+/-0.005mm)
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Bespoke Special Purpose Machines
Bush press and pin insertion machine
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Bush/Pin Insertion tooling
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Control Panel
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Scope of services we provide
Consultancy / 3D Modelling CAD Design / Manufacture
Bespoke Workholding Jigs / Fixtures
Hydraulic / Pneumatic / Manual / Vacuum Clamping Options
Cubes / Tombstones Cast and Fabricated Options (bespoke sizes to suit application)
Baseplates / Subplates / Risers
Indexer Basics (bespoke Drive plates / Bridge plates / Tailstocks and Rotary couplings
Zero Point Fixtures / CMM Fixtures / Gauges
Production Robotic and Manual Welding Fixtures
Bespoke Robotic Workpiece Tooling
Assembly Jigs / Fixture / Pallets
CMM Progamming & Inspection Services (working range X905/Y1605/Z800)
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Scope of services continued
Special-purpose Machines (bearing / bush / pin / seal presses)
Rotary Couplings / Retrofit Hydraulic/Air and NC Rotary Fourth Axis Indexers
Toolroom Services (Conv with DRO and CNC) (Milling/Turning/Jig Boring/Surface Grinding /Deep Hole Drilling)
Prototype Sub-Contract Machining (1 offs and low volume batch work)
Bespoke Welded and Machined Fabrications
Build to Print (manufacture and assembly)
Quality Testing and Proving to Agreed Standards
Project Management
Full After Sales Service Support
Wire Erosion, Heat Treatment & Chemical Blacking via our approved sub-contactors
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Toolroom Services (CNC & Conventional)
CNC SURFACE GRINDING(X1500/Y700/Z350) TBT DEEP HOLE DRILLING 3 x JIG BORING (X1400/Y1020/Z1750) WITH DRO
2 x CNC TURNING CONV TURNING (2 OFF) 3 x TURRET MILLS WITH DRO
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MACHINE 1
VMP 1100/4AX
Vertical machine centre 4 axes
Working Area
Max Table Load
Spindle
Tool Capacity
4th Axis
Coolant
=
=
=
=
=
=
X 1100 mm / Y 610 mm / Z 600 mm
1500 Kg
BT40 Big Plus / 10,000 rpm / 18.5 Kw
30 Tools
Nikken CNC202
30 Bar through
MACHINE 2
VB 1650 3+2 AXES
Vertical machining centre 4 axes
Working Area
Max Table Load
Spindle
Tool Capacity
4th Axis
Coolant
=
=
=
=
=
X 1650 mm / Y 825 mm / Z 800 mm
1800 Kg
BT40 Big Plus / 8,000 rpm / 22 Kw
30 Tools
Nikken CNC202
30 Bar through
New equipment investments
MACHINE 3
Vertical machining centre 3 axes
Working Area
Max Table Load
Spindle
Tool Capacity
Coolant
=
=
=
=
X 480 mm / Y 400 mm / Z 430 mm
250 Kg
BT40 / 10,000 rpm / 7.5 Kw
20 Tools
30 Bar through
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CMM MEASUREMENT/QUALITY VERIFICATION
Temperature controlled room
CRYSTA-APEX S9166
X 950 mm / Y 1605 mm / Z 800 mm
MCOSMOS-1
For full integration with 3D models
Both on line and off line programming capabilities
Scanning & Profile Analysis Program
We also provide
Sub contract CMM programme writing
Sub-contract measurement service
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CAD/CAM methodology
The Process
Hyfore CAD 3D
3rd Party
DXFDWGICESSTEP
Solid Works Edge CAM
2D PDF
MDI
Simulator
N.C. Program + Tooling
Sheet
N.C. Project Server
Load Tools & Fixtures
RUN Program
CAD CAM
FINAL PART
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Value Added Services we can provide for our customers
Turnkey Run-Off Live Demonstration
Fixture Maintenance Training
Pre- Production Parts Prove-out
CMM Programming
Prototype Fixtures Prove-out
Production fixtures
CMM Measurement
Prototype/low volume machining
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Our aim is to deliver outstanding Customer Service by providing:
• High quality / robust bespoke designs /delivered on-time and within budget
• A comprehensive range of standard and 3rd party products
• Competitive prices
• Short controlled delivery times
• After sales service support
Hyfore Engineering Ltd - Unit 2 & 3, 67 Blackhorse Road
Longford, Coventry, West Midlands CV6 6DP
Head Office Tel: 02476 368 412
Fax: 02476 364 455
Email: [email protected]
Visit our website: www.hyfore.com
Find us on the MTD Network: http://mtd.network/network-capacity.asp?pg=2&county=&category=0&market=0