hydronic l-ii...heater order no. order no. – compact version hydronic l16 25 2486 02 00 00 – –...
TRANSCRIPT
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Heater OrderNo. OrderNo.–compactversion
HydronicL16 252486020000 –––
HydronicL24 252487020000 252487050000
HydronicL30 252599020000 252599050000
HydronicL35 252600020000 252600050000
HYDRONIC L-II Technical Description, Installation, Operating and Maintenance Instructions.
Engine-independent water heater for diesel.
25.2599.90.0001.0A02.2019
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1 •Contents...................................................................................................... 2•Conceptofthismanual................................................................................ 3•Specialtextstructure,presentationandpicturesymbols.............................. 4•Importantinformationbeforestartingwork................................................... 4•Statutoryregulations................................................................................ 5,6•Safetyinstructionsforinstallationandoperation........................................... 7•Accidentprevention.................................................................................... 7
•Scopeofsupply/additionalparts............................................................ 8,9•Technicaldata,heaters.............................................................................. 10•Technicaldataforthewaterpump..................................................... 11–13•Maindimensions....................................................................................... 14•Maindimensions,compactversion............................................................ 14
•Permissiblemountingpositionandfasteningoftheheater......................... 15•Mainwaterpumpdimensions............................................................ 16–18•Permissibleinstallationpositionandfixingofthewaterpump............ 16–18•Installationlocation.................................................................................... 19•Installingtheheaterinabox...................................................................... 20•Nameplate/NameplatewithEBANo........................................................ 21•Exhaustsystem(pipes)........................................................................ 22,23•Combustionairsystem.............................................................................. 24•Connectiontothecoolingwatercircuit...................................................... 25•Watercircuit.............................................................................................. 25•Fuelsupply....................................................................................... 26–28
•Structureoftheheater............................................................................... 29•Operationinstructions/importantinformationforoperation....................... 29•Initialcommissioningoftheheater............................................................. 29•Functionaldescription/Functionaldiagram............................................... 30•Controlandsafetydevices/EMERGENCYOFF........................................ 31
•Heaterwiring............................................................................................. 32•Partslistforcircuitdiagram,heaterandcableharness.............................. 32•Heatercircuitdiagram................................................................................ 33•Cableharnesscircuitdiagram.................................................................... 34•Controlunitscircuitdiagrams............................................................. 35–39
•Ifanyfaultsoccur,pleasecheckthefollowingitems................................... 40•Troubleshooting......................................................................................... 40•Maintenanceinstructions........................................................................... 40•Changingcomponents.............................................................................. 40•Service...................................................................................................... 40
•Certifications.............................................................................................. 41•Disposal.................................................................................................... 41•EUDeclarationofConformity..................................................................... 41
•Listofabbreviations.................................................................................. 42
•Maintenancescheduleandmeasurementsrecord............................. 43–45
Introduction1
Chapter Title Contents Page
Contents
Introduction
Product information
Installation
Operation and function
Electrical system
FaultsMaintenanceService
Environment
List
Maintenance schedule
6
5
4
3
2
7
8
9
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Concept of this manual
Thismanualaimstosupporttheservicecompanyinstallingtheheaterandtoprovidetheuserwithallimportantinformationabouttheheater.Themanualhasbeendividedinto9chapterstomakeiteasiertofindthecorrespondinginformationquickly.
IntroductionHereyoufindimportantintroductoryinformationaboutinstallationoftheheaterandaboutthestructureofthemanual.
Product informationHereyouwillfindinformationaboutthescopeofsupply,thetechnicaldataandthedimensionsoftheheater.
InstallationHereyouwillfindimportantinformationandinstructionsreferringtoinstallationoftheheater.
Operation and functionHereyouwillfindinformationabouttheoperationandfunctionoftheheater.
Electrical systemHereyouwillfindinformationabouttheheater'selectricsandelectroniccomponents.
Troubleshooting / maintenance / serviceHereyouwillfindinformationonpossiblefaults,maintenanceandtechnicalsupport.
EnvironmentHereyouwillfindinformationaboutcertificationanddisposaloftheheatertogetherwiththeEUDeclarationofConformity.
ListHereyouwillfindthelistofabbreviations.
Maintenance schedule and measurements recordHereyouwillfindthemaintenancescheduleandthemeasurementrecordforheaters.
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Introduction1
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2
3
7
8
9
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Introduction1
Special text structure, presentation and picture symbols
Thismanualusesspecialtextstructuresandpicturesymbolstoemphasizedifferentcontents.Pleaserefertothefollowingexamplesfortheirmean-ingsandappropriateaction.
Special text formats and presentations
Adot(•)indicatesalistwhichisstartedbyaheading.Ifanindenteddash(–)followsadot,thislistissubordi-natetothedot.
Picture symbols
Regulation!
Thispicturesymbolwiththeremark"Regulation!"referstoastatutoryregulation.Failuretocomplywiththisregulationresultsinexpiryofthetype-approvalfortheheaterandpreclusionofanyguaranteeandliabilityclaimsonEberspächerClimateControlSystemsGmbH&Co.KG.
Danger!
Thispicturesymbolwiththeremark"Danger!"referstotheriskofafataldangertolifeandlimb.Undercertaincircumstances,failuretocomplywiththeseinstructionscanresultinsevereorlife-threateninginjuries.
Important!
Thispicturesymbolwiththeremark"Caution!"referstoadangeroussituationforapersonand/ortheproduct.Ignoringthisinformationcanresultininjuriestopeopleand/ordamagetomachinery.
Theseremarkscontainrecommendationsforuseandusefultipsforinstallationoftheheater.
Important information before starting work
Range of application of the heater
Thewaterheateroperatingindependentlyofanengineisintendedforinstallationinthefollowingvehicles:
•Alltypesofmotorvehicles,especiallybusesandcoaches
•Constructionmachinery
•Agriculturalmachinery
•Boats,shipsandyachts
•Railvehicles
•Installationoftheheaterinvehiclesusedforthetrans-portofdangerousgoodsaccordingtoADRisnotpermitted.
•Theheaterisprimarilyintendedforinstallationinbusesandisdesignedfortheirspecialrequirements.Hereitmustbenotedthatinstallationisnotallowedinvehiclespacesusedbypersons(morethan8pas-sengerspaces).
Exception:seepage5.Statutoryregulations,locationoftheheater.
Intended purpose of the heater (via the vehicle's own heat exchanger)
•Pre-heating,de-mistingwindows
•Heatingandkeepingthefollowingwarm:–Driverandworkingcabs–Freightcompartments–Ship'scabins–Passengerandcrewcompartments–Vehicleenginesandunits
Onaccountofitsfunctionalpurpose,theheaterisnotapprovedforthefollowingapplications:
•Long-termcontinuousoperation,e.g.forpre-heatingandheatingof:–Residentialrooms–Garages–Workhuts,weekendhomesandhuntinglodges–Houseboats,etc.
Important!Safety instructions for the range of application and proper, intended use!
Theheatermustonlybeusedandoperatedfortherangeofapplicationstatedbythemanufacturerandincompliancewiththeoperationinstructionsincludedwitheveryheater.
Please note!
Please note!
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Statutory regulations
TheFederalMotorTransportAuthorityhasissuedanapprovalforacomponentaccordingtoECER122andECE-R10fortheheaterforinstallationinmotorvehicles,withthefollowingofficialtype-approvalmarkingsnotedontheheater’snameplate.
Heater type: ECE type approval mark:
HydronicL-II 122R–00023310R–045282
TheFederalRailwayOfficehasissueda“typeapprovaltoArt33EBO”forinstallationoftheheaterinrailvehi-cles;thevehiclehasthefollowingofficialtypeapproval:
HydronicL-II EBA32AZ3/0097/08
RegulationsExcerpt from ECE regulation No. 122 of the Euro-pean Parliament and the Council
General regulations
• Operating state display–Aclearlyvisibleoperatingdisplayintheuser's
fieldofvisionmustindicatewhentheheaterisswitchedonandoff.
Regulations concerning installation in the vehicle
• Scope–Subjecttodifferingstipulationsinthefollowing
section,combustionheatersmustbeinstalledaccordingtotheregulations5.3ofECE-R122.
–ItisassumedthatClassOvehicleswithheatersforliquidfuelconformtotheregulations5.3ofECE-R122.
• Arrangement of the heater–Partsofthestructureandothercomponentsnear
theheatermustbeprotectedfromexcessiveheatexposureandpossiblefueloroilcontamination.
–Theheatermustnotposeafirehazardevenwhenitoverheats.Thisrequirementisdeemedtobeful-filledifadequateclearanceisensuredforallpartsduringinstallation,sufficientventilationisprovidedandfireproofmaterialsorheatshieldsareused.
–TheheatermustnotbemountedinthepassengercompartmentofvehiclesinclassM2andM3.How-ever,aheaterinahermeticallysealedenclosurewhichalsocomplieswiththeaforementionedconditionsmaybeused.
Introduction1
–Thefactorynameplateorduplicatemustbeaffixedsothatitcanstillbeeasilyreadwhentheheaterisinstalledinthevehicle.
–Allappropriateprecautionsmustbetakenwhenarrangingtheheatertominimisetheriskofinjuriestopersonsordamagetootherproperty.
• Fuel supply–Thefuelintakeconnectionmustnotbelocatedin
thepassengercompartmentandmustbesealedwithaproperlyclosinglidtopreventanyfuelleaks.
–Inheatersforliquidfuelwheretheheaterfuelisseparatefromthevehiclefuel,thetypeoffuelandintakeconnectionmustbeclearlyidentified.
–Awarningsignistobefixedtotheintakeconnec-tionindicatingthattheheatermustbeswitchedoffbeforerefuelling.
• Exhaust system–Theexhaustoutletmustbearrangedsoasto
preventanypenetrationofexhaustfumesintothevehicleinteriorthroughtheventilationsystem,warmairintakesoropenwindows.
• Combustion air intake–Theairfortheheater'scombustionchambermust
notbesuckedinfromthevehicle'spassengercompartment.
–Theairintakemustbearrangedorprotectedinsuchawaythatitcannotbeblockedbyotherobjects.
• Automatic control of the heating system–Iftheenginefails,theheatingsystemmustbe
automaticallyswitchedoffandthefuelsupplystoppedwithin5seconds.Theheatermayremaininoperationifamanualdevicehasalreadybeenactivated.
Please note!
TheheaterisnotapprovedforinstallationintheinteriorofClassM1vehicles(vehiclesforpassengertransport/cars)andNvehicles(vehiclesforthetransportofgoods).
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Statutory regulations
• Compliancewiththestatutoryregulations,theadditionalregulationsandthesafetyinstructionsisprerequisiteforguaranteeandliabilityclaims.
Failuretocomplywiththestatutoryregulationsandsafetyinstructionsandincorrectrepairs,eveniforigi-nalsparepartsareused,maketheguaranteenullandvoidandprecludeanyliabilityforEberspächerClimateControlSystemsGmbH&Co.KG.
• Subsequentinstallationofthisheatermustcomplywiththeseinstallationinstructions.
• Thestatutoryregulationsarebindingandmustalsobeobservedincountrieswhichdonothaveanyspecialregulations.
• WheninstallingtheheaterinvehiclesnotsubjecttotheGermanRoadTrafficLicensingRegulations(StVZO),forexampleships,therespectivespeciallyvalidregulationsandinstallationinstructionsmustbeobserved.
• Installationoftheheaterinspecialvehiclesmustcom-plywiththeregulationsapplyingtosuchvehicles.
• Otherinstallationrequirementsaregivenintherelevantsectionsofthismanual.
Introduction1
Please note!
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Safety instructions for installation and operation
Danger!
Risk of injury, fire and poisoning!
•Disconnectthevehiclebatterybeforestartinganykindofwork.
•Beforeworkingontheheater,switchtheheateroffandletallhotpartscooldown.
•Theheatermustnotbeoperatedinclosedrooms,e.g.inthegarageorinamulti-storeycarpark.
Important!Safety instructions for installation and operation!
•TheheatermustonlybeinstalledbyaJEpartnerauthorisedbythemanufactureraccordingtotheinstructionsinthismanualandpossiblyaccordingtospecialinstallationrecommendations;thesameappliestoanyrepairstobecarriedoutinthecaseofrepairsorguaranteeclaims.
•Repairsbynon-authorisedthird-partiesorwithnotoriginalsparepartsaredangerousandthereforenotallowed.Theyresultinexpiryofthetype-approvaloftheheater;consequently,wheninstalledinmotorvehiclestheycancauseexpiryofthevehicleoperatinglicence.
•Thefollowingmeasuresarenotallowed:–Changestocomponentsrelevanttotheheater.–Useofthird-partycomponentsnotapprovedby
EberspächerClimateControlSystemsGmbH&Co.KG.
–Nonconformitiesininstallationoroperationfromthestatutoryregulations,safetyinstructionsorspecifica-tionsrelevanttosafeoperationasstatedintheinstallationinstructionsandoperatinginstructions.Thisappliesinparticulartotheelectricalwiring,fuelsupply,combustionairsystemandexhaustsystem.
•Installationandrepairmaybecarriedoutwithoriginalaccessorypartsandoriginalsparepartsonly.
•OnlycontrolunitsapprovedbyEberspächerClimateControlSystemsGmbH&Co.KGmaybeusedtooperatetheheater.Useofothercontrolunitscancausemalfunctions.
Introduction1
•Beforetheheaterisinstalledagaininanothervehicle,rinsetheheaterpartscarryingwaterwithclearwater.
•Whencarryingoutelectricweldingonthevehicle,thepositivecableatthebatteryshouldbedisconnectedandplacedatgroundtoprotectthecontrolbox.
•Donotoperatetheheateranywherewheretherearereadilyflammablematerials(e.g.drygrass,leaves,paper,etc.)intheareaoftheexhaustsystemorwhereignitablefumesanddustcanform,e.g.neara
–fueldepot–coaldepot–wooddepot–graindepots,etc.
•Theheatermustbeswitchedoffwhenrefuelling.
•Iftheheaterisfittedinasafetycasing,etc.,theheater'sinstallationboxmustnotbeusedasstor-agespaceandmustbekeptclear.Inparticularfuelcanisters,oilcans,spraycans,gascartridges,fireextinguishers,cleaningrags,itemsofclothing,paperetc.mustnotbestoredortransportedonornexttotheheater.
•Defectfusesmustonlybereplacedbyfuseswiththeprescribedrating.
•Iffuelleaksfromtheheaterfuelsystem,arrangeforthedamagetoberepairedimmediatelybyaJEser-vicepartner.
•Whentoppingupthecoolant,onlyusethecoolantpermittedbythevehiclemanufacturer,seethevehicleoperatingmanual.Anyblendingwithunpermittedcoolantcancausedamagetotheengineandheater.
•Theafter-runningoftheheatermustnotbeprema-turelyinterruptede.g.bypressingthebatteryisolatingswitch,exceptforanemergencystop.
Please note!
Followinginstallation,attachthe“Switchoffheaterbeforerefuelling!”stickernearthetankfillerneck.
Accident prevention
Generalaccidentpreventionregulationsandthecor-respondingworkshopandoperatingsafetyinstructionsaretobeobserved.
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Product information2
Scope of supply
Fig. No. Designation Order No.
1 HydronicL16–24volt 252486020000
1 HydronicL24–24volt 252487020000
2 HydronicL24–24volt 252487050000 Compactversion
1 HydronicL30–24volt 252599020000
2 HydronicL30–24volt 252599050000 Compactversion
1 HydronicL35–24volt 252600020000
2 HydronicL35–24volt 252600050000 Compactversion
Thefollowingadditionalpartsarerequiredtoruntheheater:
•Additionalpartsforconnectiontothewatercircuit
•Additionalpartsforthefuelsupply
•Additionalpartsfortheexhaustsystem
•Controlunit
Additional parts which have to be ordered separately
Fig. No. Designation Order No.
3 Flowtronic5000 252488260000 4 Flowtronic5000S 251818300000 5 Flowtronic6000SC 252488250000 6 Hoseclip,ø40-47mm 15200158 7 Hoseelbow,ø38mm 36000300 8 Connectionpipe,ø38mm 251214890021 9 T-piece,ø38-38-38 25137189040010 Reducer,ø38/28mm 25121489001911 Hoseclip,ø32-39mm 1526109712 Pipeelbow,ø38mm 25121489000313 Waterhose,ø38mm 3607509614 Exhaustpipesocket,ø70mm 22100040040015 Exhaustpipeelbow,ø70mm 22100040030016 Fuelfilter 25248805010017 Banjobolt,M14x1.5 1041004018 Sealingring,A14x18 3231600619 Fuelsuctionline, 252488050400 Ø5x3,800mmlong20 Screwfixing,M14x1.5 2664200421 Sphericalliner 2633508022 Unionnut,M14x1.5 1161004023* Fuelpipe, ––––––
Cu,DIN1786,innerdiameterø624 Fuelhose, 36075350
innerdiameterø5x325 Hoseclip,ø11mm 10206801109826 Screwfixing,M14x1.5 25170605010027 RubberbufferM6x10, 201607650002 height15mm28 Fuelreturnline, 251698050400
Ø5x3,750mmlong29 Ballvalve 25248805020030 Reducingcoupling8/6 2660002631 Shroudwithhoseconnection 22100040060032 1mflexiblehose,ø60mm 10211431000033 Hoseclip 10206405007034 Airhosefixingkit 22100050020035 Plasticgrille 251688800600
* Thefuelpipemustbeboughtfromthetrade.
Forfurtheradditionalparts,seeproductoverview.
Please note!
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Product information2
Scope of supply
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Product information2
Important!Safety instructions for technical dataFailuretocomplywiththetechnicaldatacanresultinmalfunctions.
Technical data
Heatertype Hydronic L-II
Heater HydronicL16 HydronicL24 HydronicL30 HydronicL35
Version HL2-16 HL2-24 HL2-30 HL2-35
Heatingmedium Mixtureofwaterandantifreeze(Proportionofantifreezeatleast10%upto50%maximum)
Heatflowinwatts(atambienttemperature–10°C)
16000 24000 30000 35000
Temperaturevalues–atwaterinlet ON73°C/OFF78°C
Temperaturevalues–atwateroutlet ON85°C/OFF118°C
Fuel Diesel–commerciallyavailable(DINEN590)HeatingoilEL(DIN51603)
Fuelconsumption(atambienttemperature–10°C)
2.0l/h 2.9l/h 3.65l/h 4.2l/h
Ratedvoltage 24volt
Operatingrange•Lowervoltagelimit: Anundervoltageprotectioninstalledinthe
controlboxswitchesofftheheaterifthevoltagelimitisreached.
20volt
•Uppervoltagelimit: Anovervoltageprotectioninstalledinthe
controlboxswitchesofftheheaterifthevoltagelimitisreached.
30volt
Electricalpowerconsumption(inoperation) 60watt 80watt 105watt 120watt
Watervolume(intheheater) approx2.4l
Heatingcircuitwatervolume min10l
Minimumthroughput(minimumattheheater)
1400l/h 2000l/h 2600l/h 3000l/h
Permissibleambienttemperature
Heater
inoperation
–40°Cto+85°C
withoutoperation
–40°Cto+100°C
Permissibleoperatingtemperature
Heatingmedium
Combustionair
–40°Cto+90°C/brieflyupto+120°C
<60°C
Operatingpressure(intheheater) 2.5bar
CO2values(%vol) 9–11 9–11 9–11 9,5–11,5
COintheexhaust <0,04
Smokespotno.(Bacherach) <4
Weight approx18kg
Interferencesuppressionclass 4forVHF/SW/LW,5forMW
Protection IP54
Providednolimitvaluesaregiven,thetechnicaldataprovidediswiththeusualheatertolerancesof±10%atratedvoltage,20°CambienttemperatureandreferencealtitudeEsslingen.
Please note!
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Product information2
Important!Safety instructions for technical dataFailuretocomplywiththetechnicaldatacanresultinmalfunctions.
Technical data
Pumptype Flowtronic 5000
Heatingmedium Mixtureofwaterandantifreeze(Proportionofantifreezeatleast10%upto50%maximum)
Deliveryrate 5200l/h±10%at0.2bardeliverypressure
Operatingpressure,watercircuit max2bar
Weight(withoutbracket,clipandcoolant) 2.04kg
Ratedvoltage 24volt
Operatingrange 20–28volt
Powerconsumptionat5200l/hand0.2bardeliverypressure
104watt±10%
Interferencesuppressionclass Limitclass3InterferencefieldstrengthtoCISPR253rd0.15MHz–1000MHztoDIN57879/Part1VDE0879
Protection IP5K4
Electricalfusingforthirdpartycontrols 15A
Temperatureconditions
–40°Cto+90°C short-term(15min)+115°CHeatingmedium
–40°Cto+90°C short-term(15min)+115°CAmbient,operating
Dryrunning No
Blocking Theengineremainsundamagedwithinaperiodofmax6seconds.
Shaft–impellerconnection Mechanicalseal
Pumping and pressure loss characteristic curves
•Providednolimitvaluesaregiven,thetechnicaldataprovidediswiththeusualwaterpumptolerancesof±10%atratedvoltage,20°CambienttemperatureandreferencealtitudeEsslingen.
•TheFlowtronic5000waterpumpisinstalledincom-pactheaters.
•Thewaterpumpsmustbeassignedtotheheatersdependingontheminimumthroughputandcoolingwatervolume.
Please note!
Volumetricflow(withwaterat20°C)
Flowresistance(whenpumpatastandstill)
p [
bar
]
Q [l/h]
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Product information2
Important!Safety instructions for technical dataFailuretocomplywiththetechnicaldatacanresultinmalfunctions.
Technical data
Pumptype Flowtronic 5000 S
Heatingmedium Mixtureofwaterandantifreeze(Proportionofantifreezeatleast10%upto50%maximum)
Deliveryrate 5200l/h±10%at0.2bardeliverypressure
Operatingpressure,watercircuit max2bar
Weight(withoutbracket,clipandcoolant) 2.2kg
Ratedvoltage 24volt
Operatingrange 20–28volt
Powerconsumptionat5200l/hand0.2bardeliverypressure
104watt±10%
Interferencesuppressionclass 1forVHF,5forSW,2forMWandLWtoDIN57879/Part1VDE0879
Protection IP54AtoDIN40050Sheet1
Electricalfusingforthirdpartycontrols 15A
Temperatureconditions –40°Cto+90°C short-term(15min)+115°CHeatingmedium
–40°Cto+90°C short-term(30min)+115°CAmbient,operating
Dryrunning No
Blocking Theengineremainsundamagedwithinaperiodofmax6seconds.
Shaft–impellerconnection Magneticclutch
Pumping and pressure loss characteristic curves
Please note!
•Providednolimitvaluesaregiven,thetechnicaldataprovidediswiththeusualwaterpumptolerancesof±10%atratedvoltage,20°CambienttemperatureandreferencealtitudeEsslingen.
•Thewaterpumpsmustbeassignedtotheheatersdependingontheminimumthroughputandcoolingwatervolume.
Volumetricflow(withwaterat20°C)
Flowresistance(whenpumpatastandstill)
p [
bar
]
Q [l/h]
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Product information2
Important!Safety instructions for technical dataFailuretocomplywiththetechnicaldatacanresultinmalfunctions.
Technical data
Pumptype Flowtronic 6000 SC
Heatingmedium Mixtureofwaterandantifreeze(Proportionofantifreezeatleast10%upto50%maximum)
Deliveryrate 6000l/h±5%at0.4bardeliverypressure
Operatingpressure,watercircuit max2bar
Weight(withoutbracket,clipandcoolant) 2.5kg
Ratedvoltage 24volt
Operatingrange 18–32volt
Powerconsumptionat6000l/hand0.4bardeliverypressure
210watt±10%
Interferencesuppressionclass 5forLW,MW,SW1,SW2,VHFaccordingtoDINEN55025
Protection IP25(encapsulatedelectronics)accordingtoDIN40050,Part9
Electricalfusingforthirdpartycontrols 15A
Temperatureconditions –40°Cto+90°C short-term(15min)+115°CHeatingmedium
–40°Cto+90°C short-term(15min)+100°CAmbient,operating
Storage –40°Cto+120°C
Dryrunning approx45min.–themotorswitchesitselfoffafterapprox45min.
Anti-blockingprotection Yes–thestartingattemptsarecontinuedwithoutlimit.
Pumping and pressure loss characteristic curves
Please note!
•Providednolimitvaluesaregiven,thetechnicaldataprovidediswiththeusualwaterpumptolerancesof±10%atratedvoltage,20°CambienttemperatureandreferencealtitudeEsslingen.
•Thewaterpumpsmustbeassignedtotheheatersdependingontheminimumthroughputandcoolingwatervolume.
Volumetricflow(withwaterat20°C)
Flowresistance(whenpumpatastandstill)
p [
bar
]
Q [l/h]
-
14
162
180
38
79
75
Ø8
224
228
Main dimensions
Main dimensions – compact version
Product information2
min.375forremovingtheheaderpipe
Please note!
Thisfigureshowsthedimensionsdifferingfromthetopversiononly.
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Permissible mounting positions and fasten-ing of the heater
Theheatershouldpreferablybeinstalledinahorizontalposition.Transferthefourfasteningholesandthethroughholefortheexhaustfittingontothemountingsurface–asshowninthesketch–anddrillaccordingly.Fixtheheaterwith4screwsM8and4bodywashers.
•Thecontactsurfaceforthetwofasteningconsolesmustbeflat.
•Dependingontheinstallationconditions,theheatercanbetiltedatanangleasshowninthediagrams.Inheatingmode,theheatercandeviatefromthenormalpositionbyupto+15°inalldirectionsasaresultoftheslantedpositionofthevehicle.
•Forverticalmountingpositiontheheatermustalwaysbesupportedatthebottomoftheheatexchangerbyastablebearingsurface.Thefixingscrewsaresolelyforfixingtheheater.
Permissible mounting positions and hole pattern for the heater
Mounting position, compact version•Horizontalmountingpositionwiththeallowabledeviations.•Verticalmountingpositionnotallowed.
•Horizontalmountingpositionwiththeallowabledeviations.
•Verticalmountingpositionwith-outdeviations.
Drilling hole pattern
Installation3
Ø4.5forhexagonscrewM4Ø2.9forself-tappingscrewB3.9
Please note!
5°
5°
15° 15°
15° 15°
5°
5°
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Installation3
Main dimensions, Flowtronic 5000
Permissible mounting positions and fasten-ing of the water pump
Thewaterpumpisinstalledinahorizontalposition.Inthishorizontalposition,thewaterpumpwithitspumphousingcanberotated–asshowninthesketchbelow.Transferthefourfasteningholesontothemountingsurface–asshowninthesketchofthemaindimen-sions–anddrillaccordingly.Ifpossible,fixthewaterpumptothevehiclewith4rub-berbuffersM6x10.
•Thelayingoftheconnectionlinesmustnotcauseanylateralstrainforcestooccurintheinletandoutletcon-nectionsocketsofthewaterpump(theconnectionsocketsandconnectionlinesmustbeinalignment).
•Theinstallationclearancefromadjacentcomponentsmustbeatleast10mm.
•Contactthemanufacturerforinstallationinadifferentposition.
Please note!
a Preferredinstallationposition
b Permissiblemountingpositionb
aa
b
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Installation3
Main dimensions, Flowtronic 5000 S
Permissible mounting positions and fasten-ing of the water pump
Thewaterpumpshouldpreferablybeinstalledinahorizontalposition.Transferthefourfasteningholesontothemountingsurface–asshowninthesketchofthemaindimen-sions–anddrillaccordingly.Ifpossible,fixthewaterpumptothevehiclewith4rub-berbuffersM6x10.
•Thelayingoftheconnectionlinesmustnotcauseanylateralstrainforcestooccurintheinletandoutletcon-nectionsocketsofthewaterpump(theconnectionsocketsandconnectionlinesmustbeinalignment).
•Theinstallationclearancefromadjacentcomponentsmustbeatleast10mm.
Please note!
a Preferredinstallationposition
b Permissiblemountingposition
b
a
a
b
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Installation3
Main dimensions, Flowtronic 6000 SC
Permissible mounting positions and fasten-ing of the water pump
Thewaterpumpshouldpreferablybeinstalledinahorizontalposition.Transferthefourfasteningholesontothemountingsurface–asshowninthesketchofthemaindimen-sions–anddrillaccordingly.FixthewaterpumptothevehicleusingtheM6rubberbuffersincludedinthescopeofsupply.
•Themountingpositionofthewaterpumpmustbechosentopreventlargequantitiesofwaterorexhaustgasfromenteringtheelectricmotor.
•Thelayingoftheconnectionlinesmustnotcauseanylateralstrainforcestooccurintheinletandoutletcon-nectionsocketsofthewaterpump(theconnectionsocketsandconnectionlinesmustbeinalignment).
•Thedistancefromadjacentpartsmustbeatleast10mmtoensureventilation.
Please note!
a Preferredinstallationposition
b Permissiblemountingposition
a
b
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Installation location
Theheaterandthewaterpumpareintegratedinthecoolingwatercircuitofthevehicleorinaseparatewatercircuit.Theheatershouldbeinstalledaslowaspossibleinthevehicle,inasplash-proofposition,e.g.intheenginecompartmentorinastowagecompartment.Thisensuresautomaticventingoftheheaterandthewaterpump.Whenchoosingthemountingposition,spacemustbelefttodismantletheshroud(130mm)andtheheaderpipe(375mm).Breakthroughstotheoutsidemustbesplashproof.Iftheinstallationconditionsaretoocramped,orifthetemperatureisexcessivelyhigh,ahoodwithhosecon-nectionmustbeinstalledforcombustionairintake.Thecombustionairisthendrawninthroughaflexiblehose.Thisenablesthecombustionairtobedrawninfrom
anareawithanallowabletemperaturerangewhichisprotectedfromdirt.Asafetygrilleistobefittedtotheflexiblehose.Afterinstallingahoodwithhoseconnection,thecombustionairmustbeadjustedbymeasuringtheCO2level.Pleaserefertothetroubleshootingsectionandrepairinstruc-tionsforthesetvalues.Otherinstallationlocationsarepossibleiftheycomplywiththeinstallationrequirementsstatedintheseinstalla-tioninstructions.
Additional notes on the location in rail vehicles
Inrailvehiclestheheatermustbefixedintheenginecompartment(e.g.locomotive)orunderfloorintheinstallationboxonthevehiclebody(e.g.railcar).OtherlocationsrequireanacceptanceinspectionbyEberspächerClimateControlSystemsGmbH&Co.KG.
Installation3
Installation example in a bus and in a rail vehicle
1 Heater2 Waterpump3 Tankconnection
4 Vehicleengine5 Frontheater6 Roofairducts
7 Roofheater8 Floorheater9 Additionalwaterpump
•Complywiththestatutoryregulationsandsafetyinstructionsregardingthecontentsofthischapteronpage4–7.
•Mounttheheaterundertheminimumcoolingwaterlevel(headertank,radiator,vehicleheatexchanger).
•Ifinstallingtheheaterinaseparatelyinstalledwatercircuittheinstallationmustalwaysbesubjectedtoanacceptanceinspectionbytheheatermanufacturer.
Please note!
Ifthisinstallationacceptancedoesnottakeplaceanywarrantyorliabilityclaimswhatsoeverexpire.
•Itisnotpermissibletofixtheheaterinrailvehicleswithmetal-rubberbuffers.
•Installationrequirements(e.g.forboatsandships)areavailablefromthemanufactureronrequest.
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Installing the heater in a box
Iftheheatercannotbeinstalledintheenginecompart-mentorinastowagecompartmentofthevehicle,itcanalsobeinstalledinabox.Theboxwiththeinstalledheateristhenfixedtothevehicleatasuitablepointe.g.longitudinalframe.Itisnecessarytoinstallahoodwithhoseconnectionforcombustionairintake.Thecombustionairisthendrawninfromoutsidetheboxthroughaflexiblehose.
•Complywiththestatutoryregulationsandsafetyinstructionsregardingthischapteronpage4–7.
•Theboxmustbeadequatelyventilatedfromtheout-sidesothatthepermissibleambienttemperatureisnotexceeded.
•Ventilationopeningsmustbepositionedintheboxinsuchawaythattheycannotbecloggedupbydirtandsnow.
•Anywaterwhichpenetratestheboxmustbeallowedtodrainoff.
Installation3
1 Box2 Heater3 Shroudwithhoseconnection4 Flexiblehosewithsafetygrille5 Waterpump6 Fuellines7 Waterhose8 Waterinlet9 Wateroutlet
Thisenablesthecombustionairtobedrawninfromanareawithanallowabletemperaturerangewhichisprotectedfromdirt.Asafetygrilleistobefittedtotheflexiblehose.Afterinstallingahoodwithhoseconnection,thecombustionairmustbeadjustedbymeasuringtheCO2level.Pleaserefertothetroubleshootingsectionandrepairinstruc-tionsforthesetvalues.
Installation example – heater in a box
Please note!
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Nameplate
Thenameplatestuckontotheheatermustbeprotectedagainstdamageandmustbeeasytoreadwhentheheaterisinstalled.Ifthisisnotthecasetheinstallercanstickaduplicatenameplateontotheheaterorintheareaoftheheaterinapositioninwhichitiseasytoseeandread.Theduplicatenameplateisgluedontotheshroudoftheheater,andcanbepulledoffifnecessary.
•Complywiththestatutoryregulationsandsafetyinstructionsregardingthischapteronpage5–7.
•HeatersapprovedforinstallationinrailvehiclesareidentifiedbyanEBANo.onthenameplate.
1 Originalnameplate2 Duplicatenameplate
Please note!
Installation3
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Exhaust system (pipes)
Danger!Risk of injuries and burns!
Everytypeofcombustionproduceshightemperaturesandtoxicexhaustfumes.Thisiswhytheexhaustsys-temmustalwaysbelaidaccordingtotheseinstallationinstructions.
•Donotperformanyworkontheexhaustsystemwhiletheheaterisworking.
•Beforeworkingontheexhaustsystem,switchofftheheaterfirstandwaituntilallthepartshavecompletelycooleddown,wearsafetyglovesifnecessary.
•Donotinhaleexhaustfumes.
Important!Safety instructions for the exhaust system!
•Theexhaustpipemustendintheopenair.
•Theexhaustpipemustnotprotrudebeyondthelaterallimitsofthevehicle.
•Installtheexhaustpipeslopingslightlydownwards,ifnecessarydrilladrainholeapproxØ5mmatthelow-estpointasacondensationoutlet.
•Importantfunctionalpartsofthevehiclemustnotbeimpaired(keepsufficientclearance).
•Installtheexhaustpipewithsufficientclearancefromheat-sensitivecomponents.Payparticularattentiontofuellines(madeofplasticormetal),electricalcablesandbrakehoses,etc.!
•Exhaustpipesmustbesafelyfixed(recommendedclearanceof50cm)toavoiddamagefromvibrations.
•Laytheexhaustsystemsothattheoutflowingexhaustgasesarenotsuckedinascombustionair.
•Themouthoftheexhaustpipemustnotbecomecloggedwithdirtandsnow.
•Aligntheoutletoftheexhaustpipesothatthedis-chargeoftheexhaustisnotpreventedbybackpres-sure(wind/airstream).Backpressureincreasesthetemperatureintheheatexchangerandcausescom-ponentdamage.
•Inrailvehiclesitisimportanttoensurethattheexhaustopeningdoesnotpointinoneofthepossibledirectionsoftravel(90°tothedirectionoftravel).
Installation3
Installing the exhaust system
Pushanexhaustpipeelboworanexhaustpipesocketontotheheater'sexhaustconnectionandfixtothefloorofthevehicle.OrderNo.oftheexhaustsystemparts,seepage8.
Arigidorflexibleexhaustpipe,innerØ70mm,canbefixedtotheexhaustbendasanextension.Theexhaustpipecanbeuptoamaximumof4mlong,dependingontheinstallationconditions.
Arigidexhaustpipemadefromunalloyedoralloyedsteeloraflexibleexhaustpipemadefromalloyedsteel,innerø=70mm,iscurrentlynotavailable.Ifneededtheexhaustpipeandthecorrespondingpipeclipsmustbepurchasedfromaspecialiststore;thewallthicknessoftherigidexhaustpipemustbeatleast1mm.
Aftertheexhaustsystemhasbeeninstalled,makeanendsleeve(seepage17)andpushitontotheendoftheexhaustpipe.
•Theexhaustsystemcanbelaidwithmax.3x90°angles,thetotallengthreducesby0.5mwitheach90°-bend.
•Usepipeclipstofixtheexhaustpipetothevehicleflooratsuitableplaces.
•Complywiththestatutoryregulationsandsafetyinstructionsregardingthischapteronpage4–7.
Please note!
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23
Installation3
Example for the exhaust system
Metal end sleeve with separators for exhaust pipe
Ifnecessaryyoumustmakeametalendsleevewithseparatorsfortheexhaustpipeyourself.Themetalendsleevemustnotplugtheexhaustsothatsootisformed.
Sketch1
1 Heater2 Exhaustconnection3 Exhaustpipeelbow90°4 Exhaustpipe5 Flexibleexhaustpipe6 Pipeclip7 Metalendsleeve
Items4–6mustbepurchasedfromaspecialiststore.YoumustmakeItem7yourself.
Exhaust system (pipes)
Please note!
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Combustion air system
Important!Safety instructions for the combustion air system!
•Thecombustionairmaynotbedrawninfromroomsinwhichtherearepeople.
•Thecombustionairopeningmustbefreeatalltimes.•Positionthecombustionairintaketobesurethat
exhaustfumescannotbesuckedinwiththecombus-tionair.
•Donotdirectthecombustionairintakeagainstthevehicle'sairstream.
•Thecombustionairintakemustnotbecomecloggedwithdirtandsnow.
•Installthecombustionairsystemslopingslightlydownwards.Ifnecessary,makeadrainholeapprox.Ø5mmatthelowestpointasacondensationoutlet.
•Iftheheaterisinstallednearthevehicle'stankinajointinstallationspacethecombustionairmustbedrawninfromtheoutsideandtheexhaustmustbedischargedoutsideintotheopenair.Theopeningsmustbemadesplashproof.
•Inrailvehiclesitisimportanttoensurethatthecom-bustionairopeningdoesnotpointinoneofthepos-sibledirectionsoftravel(90°tothedirectionoftravel).
Complywiththestatutoryregulationsandsafetyin-structionsregardingthischapteronpage4–7.
Theventilationopeningforthecombustionairmustbepositionedontheboxsothatitcannotbecomeblockedbydirtandsnowandexhaustgasescannotbesuckedin.
Example for the combustion air system
Installation3
Combustion air intake
Thecombustionairisroutedtotheburnerintheheaterviathehood.Noinstallationworkisnecessary.Iftheheaterisinstalledinaboxortheinstallationconditionsareveryconfinedand/orthetemperatureisunaccept-ablyhigh,werecommendfittingahoodwithhoseconnectionfordrawinginthecombustionair.Thecom-bustionairisthensuckedinthroughaflexiblehose.Thisensuresthatthecombustionairissuckedinfromanareaintherighttemperaturerangewhichisprotectedfromdirt.Asafetygrilleistobefittedtotheflexiblehose.
Ifahoodwithhoseconnectionisnotusedwhentheheaterisinstalledinabox,thecombustionairmustbesuckedinthroughaventilationopeningwithaneffectiveminimumcrosssectionwhichcorrespondstoapipewithØ60mm.
Combustionairintakethroughagillplate.
Combustionairintakewithaflexiblehoseø60mm,max1mlong.
Please note!
Please note!
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Connection to the cooling water circuit
Theheaterisintegratedinthevehicle'scoolingwatercircuit.Analternativeinstallationoptionistoinstalltheheaterwithitsowncoolingwatercircuitwithaheadertank.
Danger!Risk of injuries and burns!
Thecoolingwaterandcomponentsofthecoolingwatercircuitcangetveryhot.•Partsconveyingwatermustberoutedandfastened
insuchawaythattheyposenotemperaturerisktoman,animalsormaterialsensitivetotemperaturefromradiation/directcontact.
•Beforeworkingonthecoolingwatercircuit,switchtheheateroffandwaituntilallthecomponentshavecooleddowncompletely,ifnecessarywearsafetygloves.
•Wheninstallingtheheater,pleasenotethedirectionofflowofthecoolingwatercircuit.
•ThewaterhosesincludedintheEberspächerClimateControlSystemsGmbH&Co.KGscopeofsupplymustbeused.Ifnot,thehosesusedmustatleastconformtoDIN73411.
•Filltheheaterandwaterhoseswithcoolingwaterbeforeconnectingtothecoolingwatercircuit.
•Routethewaterhoseswithoutanykinks,andinaris-ingpositionifpossible.
•Whenroutingthewaterpipes,observeasufficientclearancetohotvehicleparts.
•Protectallwaterhoses/waterpipesfromchafingandfromextremetemperatures.
•Secureallhoseconnectionswithhoseclips.•Afterthevehiclehasbeenoperatingfor2hoursor
travelled100km,tightenthehoseclipsagain.•Theminimumwaterflowrateisonlyguaranteedifthe
temperaturedifferenceoftheheatingmediumdoesnotexceed10Kbetweenwaterinletandwateroutletduringheating.
•Onlyoverpressurevalveswithanopeningpressureofmin.0.4–max.2barmaybeusedinthecoolingwatercircuit.
•Ascorrosionprotectionthecoolingwatermustcon-tainatleast10%antifreezethewholeyearround.
•Duringcoldperiodsthecoolantwatermustcontainsufficientcoolant(antifreeze).
•Beforecommissioningtheheaterforthefirsttimeorafterchangingthecoolingwater,thewholecoolingwatercircuitincludingtheheatermustbeventedwith-outbubblesaccordingtothevehiclemanufacturer'sinstructions.
•Correctventilationisidentifiablebyawaterpumpwhichoperatesvirtuallynoise-free.Poorventilationcanresultinoverheatingoftheresettablethermalcut-outinheatingmode.
•Onlytopupwithcoolantapprovedbythevehiclemanufacturer.
•Insertthewaterpumppreferablyinthewaterinletlinetotheheater.
•Matchtheheaterandthecoolingwatercircuitsothatacoolingwatertemperatureofatleast60°Ccanbereachedwithinhalfanhour,asotherwisetheheatexchangerproducestoomuchcondensationandthereforereducestheefficiency.
Water circuitInthisinstallationexample,theheaterisshownintegratedinthecoolingwatercircuitofacoach/railvehicle.
Installation3
1 Heater 2 Flowtronicwaterpump 3 Shutoffvalve 4 Electricalshutoffvalve 5 Non-returnvalve 6 Fromvehicleengineorheader
tank 7 Tothevehicleengineorheader
tank 8 Frontheater/driver’scab 9 Spaceheater10 Convectionheater
Please note!
Installation example
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•Neverlayorfixthefuelpipesimmediatelynexttotheheater'sexhaustsystempipesoralongthevehicle'sexhaustsystem.Ifthesystemscross,alwaysensurethereissufficientheatclearance.Ifnecessary,installheatdeflectionplates.
•Drippingorevaporatingfuelmustneverbeallowedtocollectonhotpartsorigniteonelectricequipment.
•Whenconnectingfuelpipeswithafuelhose,alwaysmountthefuelpipesinabuttjointtopreventanybub-blesfromforming.
Safety instructions for fuel pipes and fuel tanks in buses and coaches
•Inbusesandcoaches,fuelpipesandfueltanksmustnotberoutedthroughthepassengercompartmentordriver'scab.
•Fueltanksinbusesandcoachesmustbepositionedinsuchawaythattheexitsarenotinimmediatedan-gerifafireoccurs.
Complywiththestatutoryregulationsandsafetyinstruc-tionsregardingthischapteronpage4–7.
Important!Safety instructions for laying the fuel pipes!
•Useasharpknifeonlytotrimthefuelhosesandpipes.Interfacesmustnotbecrushedandmustbefreeofburrs.
•Theintakeandreturnlinemustbefilledwithfuelwhenputtingintoservice.Theheateronlyworkswithventedpipesandfilter.
•Fuelpipesmustbesecurelyfixedtoavoidanydam-ageand/ornoiseduetovibrations(recommendedguidelinevalue:atspacingsofapprox.50cm).
•Fuelpipesmustbeprotectedagainstmechanicaldamage.
•Laythefuelpipessothatanydistortionorshakingofthevehicle,enginemovements,etc.donothaveadisadvantageouseffectontheservicelife.
•Partscarryingfuelmustbeprotectedfromdisruptiveheat.
Fuel supply
Thefuelistakenfromthevehicle'sfueltankorasepa-ratefueltank.Thefollowingsafetyinstructionsmustalwaysbeobservedwhenlayingthefuellinesandinstallingafueltank.Deviationsfromtheinstructionsstatedherearenotallowed.Failuretocomplycanresultinmalfunctions.
Danger!Risk of fire, explosion, poisoning and injuries!
Cautionwhenhandlingfuel.•Switchoffthevehicleengineandtheheaterbefore
refuellingandbeforeworkingonthefuelsupply.
•Avoidnakedflameswhenhandlingfuel.
•Donotsmoke
•Donotinhalepetrolfumes.
•Avoidanycontactwiththeskin.
Installation3
Please note!
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Operation with biodiesel (FAME)
Theheatersarenotapprovedforoperationwithbio-dieselfuel(FAMEaccordingtoDINEN14214).
Installation3
Please note!
Fuel supply
Fuel quality
•Theheaterrunsproblem-freeonstandardcommercialgradedieselfuelaccordingtoDINEN590.
Duringthewintermonthsthedieselfuelisadaptedtothelowtemperaturesof0°Cto–20°C.Problemscanthereforeonlyariseatextremelylowoutdoortempera-tures–asisthecasewiththevehicleengine–pleaserefertothevehiclemanufacturer'sinstructions.
•Inspecialcasesandatoutdoortemperaturesabove0CtheheatercanalsoberunonELheatingoilaccordingtoDIN51603.
•Iftheheaterisrunfromaseparatetank,pleasecom-plywiththefollowingrules:
–atoutdoortemperaturesover0°C: UsedieselfuelaccordingtoDINEN590.
–atoutdoortemperaturesof0°Cto–20°C: usewinterdieselfuelaccordingtoDIN590.
–atoutdoortemperatures–20°Cto–40°C: UseArcticdieselorPolardiesel.
•Additionsofusedoilarenotallowed!
•Afterrefuellingwithwinterorcoldweatherdieselthefuellinesmustbefilledwiththenewfuelbylettingtheheaterrunfor15minutes!
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Installation3
Fuel supply
Connection of the intake and return pipe to the heater
Iffuelhosesareused,thehosesofferedintheEberspächerClimateControlSystemsGmbH&Co.KGproductrangeshouldalwaysbeused.Ifnot,thefuelhosesmustatleastconformtoDIN73379-1,Type3.Fire-resistantfuelhosestoENISO7840mustbeusedformarinevessels.Ifusingmetalfuelpipes,theusualmaterialsforvehicleconstructionsuchascopperorsteelmustbeused,togetherwiththerespectiveappropriatesealingandconnectiontechnique.Ifusingplasticpipes,theymustconformtoDIN73378(madefromsoft,lightandtemperaturestabilisedPA11orPA12)andmustbeinstalledtogetherwiththerespectiveappropriateconnectiontechnique
Permissible dimensions of the fuel linesInnerdiameterofthesuctionandreturnline:•forconnectiontotheringhosenippleø6mm:
minø5mm/maxø6mm,•Special case–forconnectiontotheringhosenipple
ø8mm:minø7mm/maxø8mm.
Important!Installationforashut-offdeviceinthereturnlineisnotallowed!
•Fuelhosesandfuelpipesareavailableasadditionalparts,seeproductoverview.
•Fuellineswithinnerdiameterø7mm/ø8mmaswellasringhosenipplewithø8mmmustbepur-chasedfromthetrade.
1 Connectionofthesuctionlinetotheringhosenippleø6mm
2 Connectionofthereturnlinetotheringhosenippleø6mm
Functional performance of the heater depending on the underpressure in the fuel system
Inordertoensurethefuelpumpworksproperly,itisnecessarytoensurethattheunderpressureinthefuelsystemisnottoohigh(seetable).
Fuel pressure (P)Heater inlet
Fuel pressure (P)Filter inlet
Preferredrange* min–0.3bar min–0.2bar
Allowablerange** –0.45barto–0.3bar –0.35barto–0.2bar
Criticalrange*** –0.55barto–0.45bar –0.45barto–0.35bar
Heatingmodenotpossible <–0.55bar <–0.45bar
*Preferredrangefordesignofthefuelsupply **Overtheoperatingperiodthecounterpressure
inthefuelsupplycanincreaseasaresultofdeposits(filterclogsup).***Heaterbecomessusceptibletofaults(gasbubbleformation/faultcode52,54)
Please note!
Permissible suction height and lengths of the suction line (min. ø 5 mm up to max. ø 8 mm):•Suctionheightupto1.5m—>max.length=25m•Suctionheight1.5mto4.0m—>max.length=15m
Permissible length of the return line (min. ø 5 mm up to max. ø 8 mm):•max.length=18m
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Operation and function4
Structure of the heater
Theheaterconsistsofaheatexchangerandaremov-ableburner.Theheatexchangercontainsacombustionchamberconsistingofaheaderpipewithintegratedmixer.Theheaderpipecanbepulledoutoftheheatexchangerifnecessary.Thecontrolboxandelectricmotorarefixedtotheburnerflangeundertheshroudoftheburner.Thefuelpumpisintegratedintheburnerhousing.
Thefollowingadditionalpartsarerequiredtoruntheheater:•Waterpump –alreadyinstalledincompactversion
•Additionalpartsforconnectiontothewatercircuit
•Additionalpartsforthefuelsupply
•Additionalpartsfortheexhaustsystem
•Controlunit
FororderNo.oftheadditionalparts,seepage8,forfurtheradditionalparts,seeproductoverview.
Operating instructions
Theheaterisoperatedbyacontrolunit.Detailedoper-atinginstructionsaresuppliedwiththecontrolunit.
Youwillbeissuedtheoperatinginstructionsbytheinstallationworkshop.
Important notes on operation
Perform safety checks before the start
Afteralengthystoppage(summermonths),checkallcomponentsforsecurefit(tightenscrewswhereneces-sary).Carryoutavisualcheckofthefuelsystemforleaks.
Before switching on
Beforeswitchingonorpre-programmingheatingmode,switchthevehicle'sheatingleverto"WARM"(maximumsetting)andtheblowerto"slowlevel"(lowerelectricityconsumption).Invehicleswithautomaticheating,beforeswitchingofftheignition,switchtheheatingleverto"MAX"andtherequireddamperpositionto"OPEN".
Heating at high altitudes
Whenusingtheheaterathighaltitudes,pleasenote:•Heatingataltitudesupto1500m:
–Unlimitedheatingpossible.
•Heatingataltitudesover1500m:–Youcanusetheheateratthisaltitudeforshortperi-
ods(e.g.drivingthroughamountainpassortakingabreakinyourjourney).
–Forlongerstaysitisnecessarytoadjustthelevelofthefuelsupply,pleasecontactaJEpartnerforfurtherdetailsandadvice.
Initial commissioning of the heater
Thefollowingpointsaretobecheckedbythecompanyinstallingtheheaterduringinitialcommissioning.
•Ensureyoureadtheoperatingandmaintenanceinstructionsbeforestartinguptheheater.
•Afterinstallationoftheheater,thecoolantcircuitandthewholefuelsupplysystemmustbeventedcarefully.Complywiththeinstructionsissuedbythevehiclemanufacturer.
•Openthecoolantcircuitbeforethetrialrun(setthetemperaturecontrolto"WARM").
•Duringtheheatertrialrun,allwaterandfuelconnec-tionsmustbecheckedforleaksandsecure,tightfit.
•Iffaultsoccurwhiletheheaterisrunning,useadiag-nosticunittodetermineandcorrectthecauseofthefault.
Please note!
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Operation and function4
Functional description
Switch on the heater
Whentheheaterisswitchedonacomponenttestisperformed(3seconds),thewaterpumpisthenstartedup.
Note:
Thenozzlepre-heaterisswitchedonthefirsttimetheheaterisswitchedon.•IntheHydronicL16/L24,thenozzlepre-heater
remainsswitchedonuntiltheheaterswitches“OFF”orisswitchedoffbeforehand.
•IntheHydronicL30/L35,theoperatingtimeofthenozzlepre-heaterislimitedto15min.
Burner start
Theelectricmotorstartsanddrivesthecombustionairimpellerandthefuelpump.Afterapprox10secondstheignitionisswitchedonandthenthefuelsolenoidvalveopens.Withinthese10sec-ondsarotarycheckisperformedontheelectricmotor.Thefuelandcombustionairinthecombustionchamberformanignitablemixture.Themixtureisignitedbyahigh-voltageignitionspark.Theflamemonitorrecognisestheflame'sflickerfrequencyandswitchesofftheignitionsparkgenera-tor.Thehotcombustiongasesflowthroughtheheatexchangerandtransfertheheattotheheatdistributionmedium.
•Theheateroperatesdependingontheheatrequire-ments,thismeanstheburner'sswitchingonandswitchingofftimesvary.
•Thewaterpumpremainsinservicethewholetimetheheaterisrunning,evenduringpausemodeandduringafter-running.
Options•Iftemperatureloweringisactivatedthe"ON/OFF"
controltemperaturesareloweredbyapprox8K. ConnectionoftheON/OFF-switchfortemperature
lowering,seecircuitdiagramonpage34.
•Thewaterpumpcanberunindependentlyoftheheaterifappropriatecontrolsareinstalled.Forcon-nectionoftheadditional"ON/OFF"switchforsepa-ratewaterpumpcontrol,seecircuitdiagramonpage34.
•Withcontrolofthevehicle'sblower,thevehicleblowerisswitchedonoroffatthefollowingwatertempera-tures.–Watertemperature>55°C —>Vehicleblower"ON"–Watertemperature<50°C —>Vehicleblower"OFF"
Forcontrolofthevehicle'sblower,seecircuitdiagramonpage34.
Please note!
Nozzlepre-heater(Thenozzlepre-heateris
switchedonthefirsttimetheheaterisswitchedon.)
Waterpump
Operatingdisplay
Solenoidvalve
Flamedetection
Ignitionsparkgenerator
Controltemperaturesensor
Electricalmotor
HeaterON
Componentstest
Heatingmode Pausemode
After-run
StartphaseON
Heatingmode
HeaterOFF
After-run
3se
c
3sec
10s
ec
10s
ec
180sec
10s
ec
10s
ec
180sec
Functional diagram
HydronicL16/L24
HydronicL30/L35
(Operatingtimelimitedtomax.15min.)
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Switch off the heater
Iftheheaterisswitchedoffthefuelsolenoidvalveclosesandafter-runningsimultaneouslystartsforapprox3minutes.Aftertheafter-runninghasfinishedtheheaterisauto-maticallyswitchedoff.
Untilitisswitchedoff,includingduringtheafter-running,thefueliscirculated.
Operation and function4
Control and safety devices
Theheaterisequippedwiththefollowingcontrolandsafetydevices.
•Iftheheaterdoesnotignitethecontrolbox*islockedafteranunpermissiblenumberofunsuccessfulstartattempts.
•Ifthewaterflowistoolowthewaterdischargetem-peratureislimitedbyprematurecompensation.
•Thetimetakenforthetemperatureriseintheheatdistributionmediumismonitored.Ifitrisestoofast(waterflowtoolow)theheaterautomaticallyswitches"OFF"andbeginswiththeafter-running,thecyclethenbeginsagain.
•Constantcomparisonofthetemperaturesensorandoverheatingsensormeasuredvaluesprovidesaddi-tionalheatersafety,becauseifthedifferencebetweenthemeasuredvaluesistoolarge(waterflowtoolow)theheaterisprematurelyswitchedoff(shut-downonfault).
Afteranimpermissiblenumberofshut-downsonfault,thecontrolboxislocked.*
•Iftheloweroruppervoltagelimitisreached,theheaterisautomaticallyswitchedoff.
•Iftheflamesensordetectsaflameduringtheheater'safter-runningtheheaterisautomaticallyswitchedoff.
Afteranimpermissiblenumberofshut-downsonfault,thecontrolboxislocked.*
* Thecontrolboxcanbeunlockedwithtestingequip-ment/acontrolunit.Fortheprocedureanddescrip-tionfortestingequipmentandcontrolunits,see"InstallationInstructionsPlus–EasyStart/AltitudeKit/SpecialFunctionsandDiagnosis"
Emergency stop – EMERGENCY OFFIfanemergencystop–EMERGENCYOFF–isnec-essaryduringoperation,proceedasfollows:•Switchtheheateroffatthecontrolunitor•pullthefuseoutor•disconnecttheheaterfromthebattery.
Please note!
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Heater wiring
Danger!Danger high voltageBeforeopeningtheheater,disconnecttheplug-incon-nectorwiththevehicle.
Important!Safety instructions!
Theheateristobeconnectedupelectricallyaccord-ingtotheEMCdirectives.ImpropertamperingwiththeheatercanaffecttheEMC.Forthisreason,complywiththefollowinginstructions:
•Ensurethattheinsulationofelectricalcablesisnotdamaged.
Avoid:Chafing,kinking,jammingorexposuretoheat.
•Sealanyconnectionchambersofwaterproofcon-nectorsnotinusewithfillerplugstoensuretheyaredirt-proofandwaterproof.
•Electricalconnectorsandearthconnectionsmustbefreeofcorrosionandsecurelyconnected.
•Lubricateconnectionsandgroundconnectionsout-sidetheheaterinteriorwithcontactgrease.
Complywiththefollowingwhenwiringtheheaterandthecontrolunit:
•Thenegativeandpositivepolesoftheheater'scon-trolsaretobedirectlyconnectedtothevehicle'sbat-tery.
•Contacttheheatermanufacturerregardingconnec-torsdifferingfromthestandardversion.
•Electricalleads,switchandcontrolgearmustbeposi-tionedinthevehiclesothattheycanfunctionperfectlyundernormaloperatingconditionswithoutimpairment(e.g.duetoheatexposure,moisture,etc.).
•Thefollowingcablecross-sectionsaretobeusedbetweenthebatteryandheater.Thisensuresthatthemax.permissiblevoltagedropinthecablesdoesnotexceed0.5Vfor12Vor1Vfor24Vratedvoltage.
Cablecross-sectionsforacablelength(pluscable+minuscable)of:–upto5m=cablecross-section4mm2
–from5mto8m(pluscable+minuscable)=cablecrosssection6mm2
•Ifthepositivecableistobeconnectedtothefusebox(e.g.terminal30),thevehicle'scablefromthebatterytothefuseboxmustalsobeincludedinthecalcula-tionforthetotalcablelengthandre-dimensionedifnecessary.
•Insulateunusedcableends.
Electrical system5
Please note!
Parts list for circuit diagram, heater and cable harness
-A10 Controlbox-A Connectorhousingtothecableharness-B Connectorhousing,burnermotor-C Connectorhousing,overheatingsensor-D Connectorhousing,fuelsolenoidvalve-E Connectorhousing,ignitionsparkgenerator-F Connectorhousing,heatingelementforfuel
nozzle-G Connectorhousing,sensor,internalcontrol
temperature-H Relayblock,heatingcartridge-I Relayblock,waterpump-A20 Ignitionsparkgenerator-B1 Sensor,internalcontroltemperature-B2 Overheatingsensor-K6 Relay,waterpump-K10 Relay,heatingcartridge-M1 Burnermotor-R5 Heatingelementforfuelnozzle-Y3 Fuelsolenoidvalve-Z1 Ignitionelectrodesa Interface,heater/cableharness
-A30 Fuseholder,3pin-F1 Fuse,heater-F2 Fuse,controlunit-F4 Fuse,waterpump-K1 Fanrelay-M10 Waterpump-P1 Switchoncontrol-P3 Faultindicatorlamp-P6 Fuelindicatorlamp-S4 Switch,temperaturedrop-S5 Switch,waterpump-XB1 Bushhousing,supply/signals-XB2 Bushhousing,signals-XB3 Bushhousingtotheheater-XB5 Bushhousing,waterpump-XB5/1 Bushhousing,waterpump-XB7 Relayblock,fanrelay-XS1 Connectorhousing,supply/signals-XS2 Connectorhousing,signals-XS5 Connectorhousing,waterpump-XS5/1 Connectorhousing,waterpump-XS8 Connectorhousing,waterpumpfaulta Interface,heater/cableharnessc tothecontrolunitf SwitchcableS+m Optionallyterminal15,terminal30orswitch
cableS+w Waterpumpexternalcontrolx Insulatecableandtieback
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33
Electrical system5
Heater circuit diagram
+
-
-Z1
+86
-85
87
87a
-H
30
+86
-85
87
87a
-I
30A
B
CDE
F
G
H I18 2
17 1
12
312
12
12
23
1
21
85 86
87
87a30
86
87a30
85
X:58Light (+)
X:15Ign (+)
X:30Bat (+)
X:31Bat (-)
-A10
Θ
-B1
Θ
-B2
-A
1
2
3
4
5
6
7
8
M
-M1
-Y3
-A20
-R5
1
2
3
4
5
-K10
1
2
3
4
5
-K6
9
10
11
12
13
14
15
16
17
18
2 2
11-B
1,0 RD
1,0 GN
1,0 BN
1,0 BK
1,0 BN
2
1-D
2
1
3 3
2 2
1 1-E
2 2
1-C
3
1
3
2
1-F
2
1
2
1-G
2
1
a
25.1818.00.9601
Partslist,page32
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34
Electrical system5
Partslist,page32
Cable harness circuit diagram
+
-
+86
-85
87 87a
-XB730
-XB3
-XB1
-XS1
-XB2
-XS2
-XB5-XB5/1
-XS5-XS5/1
-XS8
-XB8
-XB7
87
87a
30
86 85
X:58Light (+)
X:15Ign (+)
X:30Bat (+)
X:31Bat (-)
-F115A
-A30
-F415A
-F25A
1
2
3
4
5
6
7
89
10
11
12
13
14
15
1617
18 1
3
4
5
6
1
2
3
4
5
6
-XB1
2
1-XB5/1
22
1 1-XB5-XS5
1
2
3
4
5
6
1
2
3
4
5
6
-XB2
8 8
77
2
1-XS8
-M10
M
-XS5/1
2
1
-S4
-S5
2,5 RDBU
2,5 RDWH
1,0 GN
1,0 BK
1,0 GNRD
1,0 YEWH1,0 BUBK
1,0 YE
1,0 YE
1,0 BUWH
1,0 YERD
2,5 RD
2,5 BN
1,0 BUBK
1,0 YE
2,5 BNWH
2,5 BKWH
2,5 BN1,0 BN
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
4,0
4,0
4,0
1,0
a
-XB3
1 2 3 4 5-K1
2
-XS1
1,0 BN
1,0 YE
1,0 BUWH
c
f
1,0 RD
1,0
-XS2
-P1
-P6
-P3 m
w1,0
x
25.2488.00.9701
Connectorsandbushhousingsareshownfromthecableinletside.
Cable colours
RD red GR grey BK blackBU blue YE yellow GN greenWH white VT violet BN brownOR orange
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35
Electrical system5
Circuit diagram – EasyStart Timer
X:58Light (+)
X:15Ign (+)
-E3
0,5* RD
0,5* BUWH
0,5* BN
1
2
3
4
5
6
7
8
-XB10
9
10
1
2
3
4
5
6
7
8
-XS10
9
10
0,35 RD
0,22 GYBK
0,22 BN
0,22 BUWH
0,22 VT
0,35 YE
0,22 BNYE
0,22 WHRD
0,22 BNWH
0,22 GY
0,5 GYBKc
0,22 BNWH
0,22 GYΘ
-B8
-XB10 -XS10
22.1000.34.9701
-B8 Roomtemperaturesensor(optional)-E3 EasyStartTimerc tothecableharness
Connectorsandbushhousingsareshownfromthecableinletside.
NoteFurthercircuitdiagramsfortheEasyStartTimerareprintedintheInstallationInstructionsPlus,theseareavailabletoviewanddownloadfromtheServicePortal.
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36
Electrical system5
Circuit diagram – EasyStart Remote+
X:58Light (+)
X:15Ign (+)
-E5
1
-XB12
2
12
3
4
5
6
7
8
9
10
11
-H2
0,5* RD
0,22 RDYE
0,5* BUWH
0,22 BNWH
0,22 GY
0,22 BNYE
-W2
0,5* BN
Θ
-B8
0,22 BN
c
-XB12
221000349722
-B8 Roomtemperaturesensor-E5 Stationaryunit,EasyStartRemote+
-H2 Button-W2 Antennac tothecableharness
Connectorsandbushhousingsareshownfromthecableinletside.
NoteFurthercircuitdiagramsfortheEasyStartRemote+areprintedintheInstallationInstructionsPlus,theseareavailabletoviewanddownloadfromtheServicePortal.
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37
Electrical system5
Circuit diagram – EasyStart Remote
X:58Light (+)
X:15Ign (+)
-E4
1
-XB12
2
12
3
4
5
6
7
8
9
10
11
-H2
0,5* RD
0,22 RDYE
0,5* BUWH
0,22 BNYE
-W2
0,5* BN
0,22 BN
c
-XB12
22.1000.34.9733
-E4 StationaryunitEasyStartRemote-H2 Button-W2 Antennac tothecableharness
Connectorsandbushhousingsareshownfromthecableinletside.
NoteFurthercircuitdiagramsfortheEasyStartRemoteareprintedintheInstallationInstructionsPlus,theseareavailabletoviewanddownloadfromtheServicePortal.
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38
Electrical system5
Circuit diagram – EasyStart Select
X:58Light (+)
X:15Ign (+)
-E2
0,5* RD
0,5* BUWH
0,5* BN
1
2
3
4
-XB41
2
3
4
-XS40,35 RD
0,35 GYBK
0,35 BN
0,35 BUWH
0,5 GYBKc
-XB4 -XS422.1000.34.9734
-E2 EasyStartSelectc tothecableharness
Connectorsandbushhousingsareshownfromthecableinletside.
NoteFurthercircuitdiagramsfortheEasyStartSelectareprintedintheInstallationInstructionsPlus,theseareavailabletoviewanddownloadfromtheServicePortal.
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39
Electrical system5
Circuit diagram – EasyStart Web
0,5* RD
0,5* BUWH
0,5* BNc
1
2
3
4
-XB5
-H4
0,22 RDYE
0,22 BNWH
0,22 GY
0,22 BNYE
Θ
-B10
0,22 BN
1
2
3
4
-XS5
0,5 RD
0,5 VT
0,5 BN
0,5 VT
0,5 BUWH
0,5 BUWH
0,5 BN
0,5 RD
-E6
1-XB4/1
2
3
4
1-XB3
2
3
-XB21
2
1-XB4/2
2
3
4
5 5 0,5 YE
0,5 YE
22.1000.34.9719
-B10 Roomtemperaturesensor-E6 EasyStartWeb-H4 Buttonc tothecableharness
Connectorsandbushhousingsareshownfromthecableinletside.
NoteFurthercircuitdiagramsfortheEasyStartWebareprintedintheInstallationInstructionsPlus,theseareavailabletoviewanddownloadfromtheServicePortal.
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40
If any faults occur, please check the follow-ing items
•Iftheheaterdoesnotstartafterbeingswitchedon:–Switchtheheateroffandonagain.
•Iftheheaterstilldoesnotstart,checkwhether:–Fuelinthetank?–Thefusesareok?–Theelectricalcables,connections,terminals,are
ok?–Anythingiscloggingthecombustionairsupplyor
exhaustsystem?–Fuelsupplyok?
Troubleshooting
If,aftercheckingtheseitems,theheaterisstillfaultyoranothermalfunctionoccursinyourheater,pleasecontact:
•Iffactory-installed,yourcontractworkshop/garage.
•Ifsubsequentlyinstalled,theworkshop/garagewhichinstalledtheheater.
Pleasenotethatguaranteeclaimscanexpireiftheheaterismodifiedbyathirdpartyorifnon-originalpartsareinstalled.
Maintenance instructions
•Switchtheheaterononceamonthforabout10min-utes,evenoutsidetheheatingperiod.
•Beforetheheatingperiodstarts,atrialrunshouldbecarriedoutfortheheater.Ifthick,persistentsmokedevelops,unusualburningnoisesoraclearfuelsmelloccursorifelectric/electronicpartsoverheat,theheatermustbeswitchedoffandputoutofservicebyremovingthefuse.
Inthiscase,theheatershouldnotbestartedupagainuntilithasbeencheckedbyqualifiedstaffwhohavebeentrainedonEberspächerheaters.
•Checktheopeningsofthecombustionairsupplyandexhaustsystemafterlongerstandstillperiods,cleanifnecessary!
Please note!
Followthemaintenancescheduleonpage43to45.
Initial commissioning
Thefollowingpointsaretobecheckedbythecompanyinstallingtheheaterduringinitialcommissioning.
•Afterinstallationoftheheater,thecoolantcircuitandthewholefuelsupplysystemmustbeventedcarefully.Complywiththeinstructionsissuedbythevehiclemanufacturer.
•Openthecoolingwatercircuitbeforethetrialrun(setthetemperaturecontrolto"WARM").
•Duringtheheatertrialrun,allwaterandfuelconnec-tionsmustbecheckedforleaksandsecure,tightfit.
•Iffaultsoccurwhiletheheaterisrunning,useadiag-nosticunittodetermineandcorrectthecauseofthefault.
Changing components
Thecomponentslistedbelowmustbeexchangedattheendofthegivenoperatingperiod:
•Heatexchangerafter5000operatinghours,
•Burnerafter3000operatinghours,
•Nozzleafter600operatinghoursoratleastonceperyear.
Service
TechnicalSupportIfyouhaveanytechnicalquestionsorproblemswiththeheater,thecontrolunitortheoperatingsoftware,pleasecontactthefollowingserviceaddress:[email protected].
Troubleshooting / maintenance / service6
Please note!
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41
EU Declaration of Conformity
WeherewithdeclarethattheversionoftheheaterplacedonthemarketbyusconformstotheapplicableprovisionsofthefollowingEUDirective.
EUDirective2014/30/EU
ThefullDeclarationofConformitycanbeviewedanddownloadedfromthedownloadcentreunderwww.eberspaecher.com.
Certifications
ThehighqualityofEberspächer'sproductsisthekeytooursuccess.Toguaranteethisquality,wehaveorganisedallworkprocessesinthecompanyalongthelinesofqualitymanagement(QM).Evenso,westillpursuealargenum-berofactivitiesforcontinuousimprovementofproductqualityinordertokeeppacewiththesimilarlyconstantlygrowingrequirementsmadebyourcustomers.Allthestepsnecessaryforqualityassurancearestipulatedininternationalstandards.Thisqualityistobeconsideredinatotalsense.Itaffectsproducts,proceduresandcustomer/supplierrelationships.Officiallyapprovedexpertsassessthesystemandthecorrespondingcertificationcompanyawardsacertificate.
EberspächerClimateControlSystemsGmbH&Co.KGhasalreadyqualifiedforthefollowingstandards:
Quality management in accordance with ISO TS 9001:2015 and IATF 16949:2016
Environmental management system in accordance with ISO 14001:2015
Disposal
Disposal of materials
Olddevices,defectivecomponentsandpackagingma-terialscanallbeseparatedandsortedintopure-gradefactions,ifnecessary,sothatallpartscanbedisposedofinanenvironment-friendlywayorthematerialsrecycled.Electricmotors,controlboxesandsensors(e.g.temperaturesensors)aredeemedtobe"electronicscrap".
Dismantling the heater
Theheaterisdismantledaccordingtotherepairstagesinthecurrenttroubleshooting/repairinstructions.
Packaging
Theheater'spackagingcanbekeptincaseithastobesentback.
Environment7
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42
List8
List of abbreviations
ADREuropeanagreementabouttheinternationaltransportofdangerousgoodsontheroad.
ECE regulationInternationallyagreed,uniformtechnicalspecificationsforvehicles,partsandequipmentofmotorvehicles.
EMC DirectivesElectromagneticcompatibility.
JE-partnerEberspächerpartner.
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43
Maintenance schedule9
Maintenance schedule and measurement record for JE Hydronic L-II heaters
Theheatermustbecheckedatleastonceayearinaccordancewiththefollowingtable.
Tocarryoutthework,usetherelevanttroubleshootingandrepairinstructions.
Thismaintenancescheduleensuresthatthemainte-nancehasbeencarriedoutproperly.
Inspection / maintenance work(once per year)
Inspection results
Measured values,Repairs carried out
Important Informa-tion
oknotok
1. Electrical connections
• Disconnectplug-inelectricalconnectionswiththeheatercableharness,checkforoxidation.Sprayplug-inconnectionsand,aftercompletingitem5,reconnect.
• Checkelectricalfusesforoxidationandcontactresistances.
Usesuitablecontactspray.
2. Heat exchanger
• Checkforsignsofleaks.
• Ifnecessary,cleanoutsideandinsideofheater.
Renewtheheatex-changerafter5000h.
3. Fuel system
• Checkfuellinesandconnectionsforleaks.
• Replacefuelfilterinsertwithseal
• Ifavailable,openfuelstopcocks
• Checkfuelpumprunningtime
Ensurenoleaksinfuelsupplyandreturnconnection!Re-tightenthreadedconnectionsandhoseclips.
Renewthefuelpumpafter5000horafter5years.
4. Burner head
• Checkcombustionairintakeopeningforfreepassage.
• Removeburnerhead–Checkinsideofhousingforaccumulationsof
fuelduetoleaks.–Cleaninspectionwindowofflamemonitor.–Checkignitionelectrodes.–Replaceatomizingnozzle.
Renewtheburnerheadafter3000h.
Replacebentelec-trodes.
Incaseofcokebuild-up,shortenreplacementintervalforfuelfilter.
Renewtheatomisingnozzleafter600h.
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44
Maintenance schedule9
Inspection / maintenance work(once per year)
Inspection results
Measured values,Repairs carried out
Important Informa-tion
oknotok
5. Exhaust system
• Checkexhaustpipeforfreepassage,cleanifnecessary.
• Removeflametubefromheatexchanger,checkbothpartsfordamageanddirt,cleanorreplaceifnecessary.
• Insertflametubeandinstallburnerhead. Ensuresecureconnectionwiththeheatex-
changer.
• Re-connectionelectricalplug-inconnection.
• Measurements Thesetpointvaluesandprocedurearelistedin
thetroubleshootingandrepairinstructions.
–Ambienttemperature(°C)
–Exhausttemperature(°C)
–CO2(%vol)
–CO(ppm) limitvalue<1000
–Smokespotnumber(accordingtoBacharach) limitvalue<4
–Fuelpumppressure(bar)
___________ °C
___________ °C
___________ %vol
___________ ppm
___________
___________ bar
Recommendedmeas-uringdevice:MSI150Eurofluegasanalyser5600593
LimitvaluesaccordingtoDirective2001/56/EC
6. Water system
• Ifavailable,cleanwaterfilterinsert.
• Ifavailable,openwaterstopcocks
7. Functional check
• Ifavailable,openstopcockinreturnline.
• Checkfunctionoftheheaterafteratleast10minutes'heating.
• Lookforsmokeduringtheafter-run;ifnecessaryreplacenozzle.
Please note!
Afterfinishingthework,completethedatasheetonthefollowingpage.
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45
Maintenance schedule9
Data sheet
Details of the operator
Address Dateofmeasurement
Heatertype Yearputintoservice
NominaloutputinkW
Name:_____________________________________
Date: ______________________________________
Place:______________________________________
Dept.:______________________________________ ____________________________________________
Signature
Fuel
Diesel HeatingoilEL
Installedinrailvehicle
Theresultcomplieswiththerequirements
Theresultdoesnotcomplywiththerequire-ments(furtheractionisnecessary).
Heater details
Summary
The check or adjustment has been performed:
-
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EberspächerClimateControlSystemsGmbH&Co.KGEberspä[email protected]