hydronex dvip hybrid panel - watts radianttaco 007 bell and gossett nrf-22 electrical relay and...

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DVIPHybridpanelsuseinjectionresetmixingtomodulatethe supplyfluidtemperaturetotheradiantzones.Theinjectionbridge is3/4"insizeforallDVIPHybridpanels.Allzonesare3/4"supply withacommon1"return. ATekmar361isprovidedtocontroltheinjectioncirculator. Thefirstzoneonthepanelmaybededicatedforanindirectwater heaterandiswiredaccordinglywithDomesticHotWaterpriority. IfthiszonesuppliesanindirectDHWunit,theprioritycondition willneedtobechangedintherelaybox. TheDVIPHybridpanelalsoallowsuserstofield-selectthenumber ofhightemperatureandmixzones.Hightemperaturezoneswill besuppliedwithdirectboilerwater,whilethemixedzoneswillbe fedtemperedwaterfromtheinjectionbridge.Toselectthezones, openorclosetheappropriateballvalves. WhenselectingaDVIPHybridpanel,thefollowingguidelines shouldbefollowed: Makesureallzonesfeedingfromtheinjectioncirculatorfall withina20degreerequiredtemperaturerange. (i.e.110,114,125supplytemperaturerequirementscanbe groupedfromasingleinjectioncirculator). Thecombinedzonegpmcannotexceed20gpm. Installation Parameters Makesureanelectricaloutletiswithin3feetofwheretheDVIP Hybridpanelwillmount.Iftherearenooutletsnearby,onewill needtobeadded. InstallandlevelZ-Bracketwith1/4"x2-1/2"lagscrewto studs.MakesuretheZ-Bracketisthecorrectsizeforthe givenDVIPHybridpanel.IncorrectZ-Bracketsmayinterfere withcoverplacement. HangtheDVIPHybridpanelontheZ-Bracket.Lagscrewsshould beaddedtothebottomofthepanel,furthersecuringthepanelto thewall.Hangcoverfromtopdown. In order to avoid property damage, injury, and/or death, please refer to the complete installation manual and warnings provided with the product. For Residential, Light Commercial, and Snow Melt Applications Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor –––––––––––––––––––––––––––––––––––––––––––– Job Location ––––––––––––––––––––––––––––––––––––––––– Approval ––––––––––––––––––––––––––––––––––––––––––––– Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. ––––––––––––––––––––––––––––––––––– Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative –––––––––––––––––––––––––––––––––––––––– HydroNex ® DVIP Hybrid Panel Sizes: 1-1/4" Primary Loop; 3/4" Zone; 1" Common Returns Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. Specifications SupplyVoltage 120Volts CirculatorType WattsRadiant15-58 Taco007 BellandGossettNRF-22 Electrical RelayandCAT-5Connection Injection/ResetControl Tekmar361 Temperature,PressureRatings 210ºF@100psi. Features Wallmountedwhitepowdercoatedbackpanelandcover Easyaccesstoallcomponents Pre-wiredcirculatorsandcontrols SimpleCAT-5jumpwiringtoconnectpanels O-Ringsealed,threadedunionconnectionbetweenpanels Integratedlevelingsystem Z-Bracketforsimplifiedmounting Fieldselectablehighandmixtemperaturezones Note: Maximumtotaltotalhightemperatureflowrateis approximately8gpm. ES-WR-HydroNexDVIPHybrid

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Page 1: HydroNex DVIP Hybrid Panel - Watts RadiantTaco 007 Bell and Gossett NRF-22 Electrical Relay and CAT-5 Connection Injection/Reset Control Tekmar 361 Temperature, Pressure Ratings 210ºF

�DVIP�Hybrid�panels�use�injection�reset�mixing�to�modulate�the�supply�fluid�temperature�to�the�radiant�zones.�The�injection�bridge�is�3/4"�in�size�for�all�DVIP�Hybrid�panels.�All�zones�are�3/4"�supply�with�a�common�1"�return.

A�Tekmar�361�is�provided�to�control�the�injection�circulator.��

The�first�zone�on�the�panel�may�be�dedicated�for�an�indirect�water�heater�and�is�wired�accordingly�with�Domestic�Hot�Water�priority.�If�this�zone�supplies�an�indirect�DHW�unit,�the�priority�condition�will�need�to�be�changed�in�the�relay�box.

The�DVIP�Hybrid�panel�also�allows�users�to�field-select�the�number�of�high�temperature�and�mix�zones.�High�temperature�zones�will�be�supplied�with�direct�boiler�water,�while�the�mixed�zones�will�be�fed�tempered�water�from�the�injection�bridge.�To�select�the�zones,�open�or�close�the�appropriate�ball�valves.

When�selecting�a�DVIP�Hybrid�panel,�the�following�guidelines�should�be�followed:� –��Make�sure�all�zones�feeding�from�the�injection�circulator�fall�

within�a�20�degree�required�temperature�range.��(i.e.�110,�114,�125�supply�temperature�requirements�can�be�grouped�from�a�single�injection�circulator).

� –��The�combined�zone�gpm�can�not�exceed�20�gpm.

Installation ParametersMake�sure�an�electrical�outlet�is�within�3�feet�of�where�the�DVIP�Hybrid�panel�will�mount.�If�there�are�no�outlets�nearby,�one�will�need�to�be�added.

Install�and�level�Z-Bracket�with�1/4"�x�2-1/2"�lag�screw�to�studs.�Make�sure�the�Z-Bracket�is�the�correct�size�for�the�given�DVIP�Hybrid�panel.�Incorrect�Z-Brackets�may�interfere�with�cover�placement.

Hang�the�DVIP�Hybrid�panel�on�the�Z-Bracket.�Lag�screws�should�be�added�to�the�bottom�of�the�panel,�further�securing�the�panel�to�the�wall.�Hang�cover�from�top�down.

In order to avoid property damage, injury, and/or death, please refer to the complete installation manual and warnings provided with the product.

For Residential, Light Commercial, and Snow Melt Applications

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––

Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. –––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

HydroNex® DVIP Hybrid PanelSizes: 1-1/4" Primary Loop; 3/4" Zone; 1" Common Returns

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.

SpecificationsSupply�Voltage 120�Volts

Circulator�TypeWatts�Radiant�15-58Taco�007Bell�and�Gossett�NRF-22

Electrical Relay�and�CAT-5�ConnectionInjection/Reset�Control Tekmar�361Temperature,�Pressure�Ratings 210ºF�@�100�psi.

FeaturesWall�mounted�white�powder�coated�back�panel�and�coverEasy�access�to�all�componentsPre-wired�circulators�and�controlsSimple�CAT-5�jump�wiring�to�connect�panelsO-Ring�sealed,�threaded�union�connection�between�panelsIntegrated�leveling�systemZ-Bracket�for�simplified�mountingField�selectable�high�and�mix�temperature�zones

Note:��Maximum�total�total�high�temperature�flow�rate�is�approximately�8�gpm.

ES-WR-HydroNex�DVIP�Hybrid

Page 2: HydroNex DVIP Hybrid Panel - Watts RadiantTaco 007 Bell and Gossett NRF-22 Electrical Relay and CAT-5 Connection Injection/Reset Control Tekmar 361 Temperature, Pressure Ratings 210ºF

HydroNex DVIP Hybrid 3 zone panel. DVIP Hybrid series are available from 2 to 5 zones.

Description Model # Wt. (lbs) Size2 Zone DVIP Hybrid DIH-____-2 115-120

M3 Zone DVIP Hybrid DIH-____-3 140-1454 Zone DVIP Hybrid DIH-____-4 170-175

L5 Zone DVIP Hybrid DIH-____-5 200-205

S = 28" wide x 31.5" tall x 12" deep M = 40" wide x 31.5" tall x 12" deep L = 52" wide x 31.5" tall x 12" deep

# of Zones2, 3, 4, or 5

DIH

Secondary and Injection Circulator Options1. Watts Radiant 15582. B&G NRF 223. Taco 007

GROUND SCREW

P3

WH

ITE

ZONE 1 ZONE 2

ZONE 2 ZONE 3

BLACK

WHITE

GREEN

BLA

CK

P4

WH

ITE

BLA

CK

RED

WHITE

8 7 2 1

5436

BROWN ORANGE

BLUEGREEN

WHITEBROWN

WHITEGREEN

WHITEORANGE

WHITEBLUE

TAB

UP

RE

D

WH

ITE

BLU

E

GR

EE

N

8 7 2 1

5436

BROWN ORANGE

BLUEGREEN

WHITEBROWN

WHITEGREEN

WHITEORANGE

WHITEBLUE

TAB

UP

BLU

E GR

EEN

RE

D

WH

ITE

WH

ITE

RE

D

RE

D

WH

ITE

BLU

E

GR

EE

N

8 7 2 1

5436

BROWN ORANGE

BLUEGREEN

WHITEBROWN

WHITEGREEN

WHITEORANGE

WHITEBLUE

TAB

UP

BLU

E GR

EEN

RE

D

WH

ITE

WH

ITE

RE

D

171615141312UnO

11

Do not apply power

8

N

SR

504-

EX

P

POWERINPUT

PLUG-IN CARDS

ZONE 3 ZONE 4

ZONE 1 ZONE 4

WHITE

BLA

CK

WH

ITE

GROUND SCREW

P3

BLA

CK

WH

ITE

ZONE 3 ZONE 4

ZONE 2 ZONE 3

WH

T

BLACK

WHITE

GREEN

Priority ZoneSmall

Buchanan

R W 24VAC

3N H 4 N

C4

NO

SR

504-

EX

P

POWERINPUT

PLUG-IN CARDS

ZONE 2

ZONE 1 ZONE 4

RED

BLA

CK

WH

ITE

BLA

CK

WH

ITE

6 N

C6

NC

5 N

C

T T COM

TACOSR501

WHITE

P1

BLACK

BLK

GROUND SCREWGREEN

GREEN

GREEN

WHITE

P1P2

BLA

CK

WH

ITE

RED

ZONE 4PRIORITY

Transformer

MASTER

1 AMP FUSE

PCI

24VACPOWER

SLAVE

ON 1 2 3 4OFF

RESET NORMAL

120VRELAY

ZRXX ZC

EXPANSION

Sys

54Power

3

Pmp

2

Demand

1Mix

361

LN

10Boiler

9Var

7

Pmp

6

NComBoil Mix ComOut Indr

Sw

P1P2

INJREDWHITE

BLA

CK

WH

ITE

RED

BLA

CK

WH

ITE

ZONE 4PRIORITY

Transformer

MASTER

1 AMP FUSE

PCI

24VACPOWER

SLAVE

ONZONE 1 1 2 3 4OFF

RESET NORMAL

120VRELAY

ZRXX ZC

EXPANSION

HydroNex DVIP Hybrid 3 zone panel Schematic.

USA: 4500 East Progress Place, Springfield, MO 65803; www.wattsradiant.com Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca

ES-WR-HydroNex�DVIP�Hybrid��1109� ©�2011�Watts�Radiant