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HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination: 51.8 m + 18.3 m *Auxiliary sheave is necessary.

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Page 1: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

HYDRAULIC CRAWLER CRANE

Model: CKL1000i

Max. Lifting Capacity: 100 t x 3.0 m*Max. Crane Boom Length: 61.0 mMax. Fixed Jib Combination: 51.8 m + 18.3 m

*Auxiliary sheave is necessary.

Page 2: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

1

CONFIGURATION

Crane BoomMax. Lifting Capacity:

100 metric ton x 3.0 m*Max. Boom Length:

61.0 m

*Auxiliary sheave is necessary.

Page 3: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

2

CONTENTS

Configuration ··················· 1

Specifications ···················· 3

General Dimensions ········· 5

Boom andJib Arrangements

Crane Boom Arrangements ················· 6

Fixed Jib Arrangements ················· 6

Working Ranges and Lifting Capacities

Crane Boom Working Ranges ··········· 8

Crane Boom Lifting Capacity ············ 9

Auxiliary Sheave Lifting Capacityfor Crane Boom ············ 10

Fixed Jib Working Ranges ········· 12

Fixed Jib Lifting Capacities ········· 13

Crane BoomLifting Capacity with Fixed Jib ··············· 15

Parts and Attachments ··· 17

Fixed JibMax. Lifting Capacity:

10.9 metric ton x 18.0 mMax. Combination:

51.8 m + 18.3 m

Crane Boom withFixed Jib

Max. Lifting Capacity: 59.3 metric ton x 4.7 m

Page 4: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

SPECIFICATIONS

3

Model: Hino diesel engine P11C-UNType: Water-cooled, direct fuel injection, with turbochargerComplies with NRMM (Europe) Stage IIIA and US EPA Tier III.Displacement: 10.520 litersRated Power: 247kW/ 2,000 min-1 {rpm} (ISO)Max. torque: 1,300 N•m/1,500 min-1

Cooling system: Liquid, re-circulating bypassStarter: 24V / 6.0 kWRadiator: Corrugated type core, thermostatically controlledAir cleaner: Dry type with replaceable paper elementThrottle: Electric throttle control, twist grip typeFuel filter: Replaceable paper elementBatteries: Two 12 volt, 150 Ah/20 HR capacity series connectedFuel tank capacity: 370 liters

Three variable displacement piston pumps are driven by heavy-duty pump drive. Two of variable displacement pumps are usedin the main hook hoist circuit, boom hoist circuit, auxiliary hookhoist circuit, third hoist circuit and each propel circuit. The otheris used in the swing circuit.Control: Full-flow hydraulic control system for infinitely variablepressure to front and rear drums, boom hoist brakes andclutches. Controls respond instantly to the touch, deliveringsmooth function operation.Cooling: Oil-to-air heat exchanger (plate-fin type)Filtration: Full-flow and bypass type with replaceable paperelementElectrical system: All wiring corded for easy servicing, individ-ual fused branch circuits.

Max. relief valve pressure:Load hoist, boom hoist and propel system: 31.9 MPa {325 kgf/cm2}Swing system: 27.5 MPa {280 kgf/cm2}Control system: 7.0 MPa {71 kgf/cm2}

Reservoir capacity: 380 liters

Powered by a hydraulic motor through a planetary reducer.Brake: A spring-set, hydraulically released multiple-disc brakeis mounted on the boom hoist motor and operated through acounter-balance valve.Drum lock: External ratchet for locking drum.Drum: Single drum, grooved for 16 mm dia. wire rope.Line speed: Single on first drum layer

Hoisting/Lowering: 70 to 2 m/min

Diameter of wire ropesBoom guy line: 30 mmBoom hoist reeving: 12 parts of 16 mm dia.high strengthwire rope

Boom backstops: Required for all boom lengths

Front and rear drums for load hoist powered by a hydraulic variable plunger motors, driven through planetary reducers.Negative Brake: A spring-set, hydraulically released multiple-disc brake is mounted on the hoist motor and operated througha counter-balance valve. (Positive free fall brake is optionalitem.).Drum lock: External ratchet for locking drum.Drums:

Front drum: 614 mm P.C.D. x 617 mm wide drum, grooved for 26 mm wire rope. Rope capacity is 240 m working length and 300 m storage length.Rear drum:614 mm P.C.D. x 617 mm wide drum, grooved for 26 mm wire rope. Rope capacity is 165 m working length and 300 m storage length.Note: Rope lengths listed above denote drum capacity and may differ from actual rope lengths supplied when machinery is shipped.

Line speed: Single line on the first drum layerHoisting/Lowering: 120 to 3 m/min

Line Pull (Single-line):Rated line pull: 122 kN {12.5 tf}

Swing unit is powered by hydraulic motor driving spur gearthrough planetary reducer, the swing system provides 360°rotation.Swing parking brakes: A spring-set, hydraulically releasedmultiple-disc brake is mounted on swing motor.Swing circle: Single-row ball bearing with an integral internallycut swing gear.Swing lock: Manually, two position lock for transportationSwing speed: 4.0 min-1 {rpm}

Torsion-free precision machined upper frame. All componentsare located clearly and service friendly. Engine with low noiselevel.Complies with EC Directive 2000/14/EC.Counterweight: 29.3 t

Power Plant

Load Hoist System

Hydraulic System

Boom Hoisting System

Swing System

Upper Structure

Page 5: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

4

Cab & Control

Totally enclosed, full vision cab with safety glass, fullyadjustable, high backed seat with a head-rest and armrests,and intermittent wiper and window washer (skylight and frontwindow).Cab fittings:Air conditioner, convenient compartment (for tool), cup holder,ashtray, cigarette lighter, sun visor, roof blind, tinted glass, floormat, foot-rest, shoe trayControls:Four adjustable levers for front drum, rear drum, boom drum andswing controls, and boom hoist pedal.

Steel-welded carbody with axles. Crawler assemblies can behydraulically extended for wide-track operation or retracted fortransportation. Crawler belt tension is maintained by hydraulicjack force on the track-adjusting bearing block.Carbody weight: 7.9 tCrawler drive: Independent hydraulic propel drive is built intoeach crawler side frame. Each drive consists of a hydraulicmotor propelling a driving tumbler through a planetary gearbox. Hydraulic motor and gear box are built into the crawlerside frame within the shoe width.Crawler brakes: Spring-set, hydraulically released parkingbrakes are built into each propel drive.Steering mechanism: A hydraulic propel system provides bothskid steering (driving one track only) and counter-rotating steer-ing (driving each track in opposite directions).Track rollers: Sealed track rollers for maintenance-free opera-tion.

Lower Structure

Shoes (flat): 66 shoes, 800 mm wide each crawlerMax. Travel speed: 1.9/1.2 km/hMax. gradeability: 40%

Including upper and lower machine, 29.3 t counterweight, 7.9 t carbody weight basic boom, hook, and other accessories.

Specification Weight Ground pressureCrane boom Approx. 83.8 t, 88.9 kPa {0.91 kgf/cm2}Boom and Jib:

Welded lattice construction using tubular, high-tensile steelchords with pin connections between sections.

Boom Jib Length

Min. Length Max. Length(Min. Combination) (Max. Combination)

Crane Boom 12.2 m 61.0 m

Fixed Jib 24.4 m + 9.1 m 51.8 m + 18.3 m

Translifter:Loading and unloading of main unit from trailers.Free Fall Winch:Hoist lowering free fall function.

Weight

Attachment

Optional AttachmentOption

61.0 m

Page 6: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

5

GENERAL DIMENSIONS

R4,380

3,500(Retracted)

3,200

6,300

Basic B

oom 12.2 m

5,440

5,2403,

220

3,32

0

3,60

0

6,20

0

1,77

0

1,99

01,

115

1,600

940

390

800

5,030(Extended)

2,080

1,1003,420

Crane Boom

Limit of Hook Lifting

L L'Hook L

100 t hook 4.1 m

70 t hook 4.1 m

35 t hook 3.9 mHook L'

11 t ball hook 3.5 m

(Unit: mm )

Page 7: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

6

BOOM AND JIB ARRANGEMENTS

Boom length m (ft) Boom arrangement

12.2 (40)

15.2 (50)

18.3 (60)

21.3 (70)

24.4 (80)

27.4 (90)

30.5 (100)

33.5 (110)

36.6 (120)

39.6 (130)

Boom length m (ft) Boom arrangement

42.7 (140)

45.7 (150)

48.8 (160)

51.8 (170)

54.9 (180)

57.9 (190)

61.0 (200)

mark shows the guy line installing position when the fixed jib is used.

Indicates the most flexible combination of insert booms, which can be modified to form allshorter boom arrangements.

Symbol Boom Length5.8 m6.4 m3.0 m6.1 m

12.2 m12.2 m

RemarksBoom BaseBoom Top

Insert BoomInsert BoomInsert Boom

Insert Boom with lug

10

10 40A4040

10 2020 40A40※

10 10 40A4040

20 40A4040

10 10 2020 40A40※

10 10 20 40A4040※

20

40A

40

10 20 40A4040※

10 10 40A40

20 40A40

10 10 2020 40A※

10 20 40A40※

10 40A40

10 2020 40A※

2020 40A40

40A4040

10 10 20 40A40※

2020 40A

40A40

10 10 20 40A※

10 20 40A※

10 10 40A

20 40A

10 10 2020※

10 40A

10 2020※

2020

40A

10 10 20※

10 20※

20

10 10※

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B T

B

T

10

5.8 6.4

Crane Boom Arrangements

B

T

Jib length m (ft)

9.1 (30)

12.2 (40)

15.2 (50)

18.3 (60)

Jib arrangement

B T10

B T20

T10B 20

B T4.6 4.6

10

20

Symbol Jib Length4.6 m4.6 m3.0 m6.1 m

RemarksJib BaseJib Top

Insert JibInsert Jib

BOOM

Fixed Jib

H

J

Crane boom length

24.4 m

51.8 m

Fixed Jib Arrangements

Page 8: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

7

A range of hook blocks can be specified, each with a safety latch.

Hook Blocks

No. of lines and max. rated loads (t)Hooks Weight (kg) No. of

1 2 3 4 5 6 7* 8*sheaves

100-t 1,300 4 - - - 50.0 62.5 75.0 87.5 100.070-t 900 3 - - 37.5 50.0 62.5 70.0 - -35-t 700 1 - 25.0 35.0 - - - - -11-t 290 0 11.0 - - - - - - -ball hook

Symbols for Attachments:

Crane Boom Fixed JibCrane Boomwith Fixed Jib

Auxiliary Sheavefor Crane Boom

*Auxiliary sheave is necessary.

Page 9: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

WORKING RANGESAND LIFTING CAPACITIES

8

12.2m BOOM

15.2m BOOM

18.3m BOOM

21.3m BOOM

24.4m BOOM

27.4m BOOM

30.5m BOOM

33.5m BOOM

36.6m BOOM

39.6m BOOM

42.7m BOOM

45.7m BOOM

48.8m BOOM

51.8m BOOM

54.9m BOOM

57.9m BOOM

61.0m BOOM

82˚ 55˚60˚65˚70˚75˚

35˚

40˚

45˚

50˚

30˚

1510 20 25 30 35 40 45 50 52

25

30

35

40

45

50

55

60

65

20

Center ofrotation

1.1m

1.77

m

Hei

gh

t ab

ove

gro

un

d (

m)

Radius from center of rotation (m)

Crane Boom Working Ranges

NOTES:1. Ratings according to EN13000.2. Ratings in metric tons for 360˚ working area.3. Operating radius is the horizontal distance from center of rotation to a

vertical line through the center of gravity of the load.4. Weight of hook block (s), slings and other load handling accessories is

included in rated load. Their total weight must be subtracted from ratedload to obtain weight that can be lifted.

5. Ratings shown are based on freely suspended loads and make noallowance for such factors as wind effect on lifted load, ground condi-tions, out-of-level, operating speeds or any other condition that could bedetrimental to the safe operation of this equipment. Operator, therefore,has the responsibility to judge the existing conditions and reduce liftedloads and operating speeds accordingly.

6. Ratings are for operation on a firm and level surface, up to 1% gradient.7. At radii and boom lengths where no ratings are shown on chart, opera-

tion is not intended nor approved.

8. Boom inserts and guy lines must be arranged as shown in the“Operator's Manual”.

9. Boom hoist reeving is 12 part line.10. Gantry must be in raised position for all conditions.11. Boom backstops are required for all boom lengths.12. Crawler frames must be fully extended for all crane operations.13. Ratings shown in are determined by the strength of the boom

or other structural component.14. Instruction in the “Operator's Manual” must be strictly observed when

operating the machine.15. Crane boom ratings: Deduct weight of main hook block, slings, and all

other load handling accessories from crane boom ratings shown.16. Auxiliary sheave ratings for crane boom: Deduct weight of ball hook,

slings, and all other load handling accessories from auxiliary sheave rat-ings for crane boom shown.

17. Crane boom lengths for auxiliary sheave mounting are 12.2 m to 57.9 m.

Page 10: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

9

Crane Boom Lifting Capacity

Boom length

(m)Workingradius (m)

100.0 86.570.153.045.638.132.127.1

11.8m/19.6

8*

12.2

3.0 4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

Boomlength(m) Working

radius (m)

3.0 4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

3.4m/90.086.469.952.845.438.332.528.122.117.1

14.4m/16.1

8*

15.2

86.268.252.744.037.732.428.022.018.015.2

17.0m/13.4

7*

18.3

4.3m/75.064.850.342.236.331.827.921.817.915.012.9

19.6m/11.3

6

21.3

4.7m/65.461.548.240.635.130.827.421.717.714.912.811.2 9.9

22.3m/9.7

6

24.4

5.1m/49.246.339.234.029.926.721.717.714.812.711.1 9.8 8.7

24.9m/8.3

4

27.4

5.6m/47.944.437.832.828.925.821.217.514.712.510.9 9.6 8.5 7.6

27.6m/7.1

4

30.5

42.636.531.828.125.120.717.414.612.510.8 9.5 8.4 7.6 6.8 6.2

30.2m/6.1

4

33.5

6.4m/37.335.330.827.324.520.217.114.512.410.7 9.4 8.3 7.5 6.7 6.1 5.5

32.9m/5.3

3

36.6

6.8m/34.834.129.826.523.819.616.614.312.210.6 9.3 8.2 7.3 6.6 5.9 5.4 4.9

35.5m/4.6

3

39.6

7.3m/31.728.925.723.119.116.113.912.110.4 9.1 8.1 7.2 6.4 5.8 5.2 4.7 4.3 4.0

38.1m/3.9

3

42.7

7.7m/28.027.825.022.518.615.813.611.910.4 9.0 8.0 7.1 6.3 5.7 5.1 4.7 4.2 3.9 3.5

40.8m/3.4

3

45.7

8.3m/21.920.819.517.315.413.311.610.3 9.0 7.9 7.0 6.3 5.6 5.1 4.6 4.1 3.8 3.4 3.1

43.4m/2.9

2

48.8

8.5m/19.218.617.415.413.812.411.410.0 8.9 7.8 6.9 6.1 5.5 4.9 4.4 4.0 3.6 3.3 3.0 2.7 2.4

46.1m/2.4

2

51.8

9.1m/16.215.213.311.910.7 9.7 8.9 8.1 7.5 6.8 6.0 5.4 4.8 4.3 3.9 3.5 3.1 2.8 2.6 2.3 2.0

48.7m/1.9

2

54.9

9.4m/13.913.411.710.49.38.47.67.06.45.95.45.04.64.33.83.43.02.72.52.21.91.8

51.3m/1.72

9.8m/11.811.710.29.08.07.26.55.95.44.94.54.13.83.43.22.92.62.32.11.91.7

2

57.9 61.0

Note: Ratings according to EN13000. (Ratings 75% tipping load)Ratings shown in are determined by the strength of the boom or other structural components.Refer to notes P8.

*Auxiliary sheave is necessary.

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 11: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

10

Auxiliary Sheave Lifting Capacity for Crane Boom(Without Main Hook)

Boom Length

(m)Working radius (m)

11.011.011.011.011.011.011.011.011.0

12.8m/11.0

1

4.1m/11.011.011.011.011.011.011.011.011.0

15.4m/11.0

1

4.7m/11.011.011.011.011.011.011.011.011.011.011.0

1

12.2 15.2 18.3 21.3

11.011.011.011.011.011.011.011.011.011.010.7

20.6m/9.8

1

24.4

5.4m/11.011.011.011.011.011.011.011.011.011.010.7 9.4

23.3m/8.5

1

27.4

5.8m/11.011.011.011.011.011.011.011.011.011.010.6 9.3 8.2

25.9m/7.1

1

30.5

6.3m/11.011.011.011.011.011.011.011.011.010.4 9.1 8.0 7.1 6.4

28.6m/6.2

1

3.7 4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

6.7m/11.011.011.011.011.011.011.011.011.010.3 9.0 7.9 7.1 6.3 5.7

31.2m/5.3

1

33.5 36.6

7.1m/11.011.011.011.011.011.011.011.010.2 8.9 7.8 7.0 6.2 5.6 5.0

33.9m/4.5

1

39.6

7.5m/11.011.011.011.011.011.011.011.010.1 8.8 7.7 6.8 6.1 5.4 4.9 4.4 4.0

36.5m/3.9

1

42.7

11.011.011.011.011.011.011.0 9.9 8.6 7.6 6.7 5.9 5.3 4.7 4.2 3.8 3.5

39.1m/3.3

1

45.7

8.4m/11.011.011.011.011.011.011.0 9.9 8.5 7.5 6.6 5.8 5.2 4.6 4.2 3.7 3.4 3.0

41.8m/2.61

Boom Length

(m)Working radius (m)

8.6m/11.011.011.011.011.011.011.0 9.8 8.5 7.4 6.5 5.8 5.1 4.6 4.1 3.6 3.3 2.9 2.6 2.3

44.5m/2.2

1

11.011.011.011.011.010.9 9.5 8.4 7.3 6.4 5.6 5.0 4.4 3.9 3.5 3.1 2.8 2.5 2.2 1.9

47.2m/1.71

9.5m/11.011.011.011.010.2 9.2 8.4 7.6 7.0 6.3 5.5 4.9 4.3 3.8 3.4 3.0 2.6 2.3 2.1 1.8 1.5

1

48.8 51.8 54.9 57.9

9.9m/11.011.011.0 9.9 8.8 7.9 7.1 6.5 5.9 5.4 4.9 4.5 4.1 3.8 3.3 2.9 2.5 2.2 2.0 1.7 1.5

1

8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.0

Reeves

Boom Length (m) Working

radius (m)

3.7 4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

Boom Length (m) Working

radius (m)

8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.0

Reeves

Note: Ratings according to EN13000.Ratings shown in are determined by the strength of the boom or other structural components.Refer to notes P8.

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 12: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

11

Page 13: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

12

1.77

m

Center of rotation

1.1m

10゚80゚

72

70

68

66

64

52

62

8

10

12

58

56

54

52

50

32

30

28

26

24

22

5048463634323028262464 448 10 12 14 16 20 22 38 424018

20

38

36

34

60

40

42

44

6

48

14

46

16

18

+18.3 m JIB51.8 m BOOM

+15.2 m JIB51.8 m BOOM

+12.2 m JIB51.8 m BOOM

+9.1 m JIB51.8 m BOOM

+18.3 m JIB24.4 m BOOM

+15.2 m JIB24.4 m BOOM

+12.2 m JIB24.4 m BOOM

+9.1 m JIB24.4 m BOOM

Hei

gh

t ab

ove

gro

un

d (

m)

Radius from center of rotation (m)

30゚

Fixed Jib Working RangesJib Offset Angle: 10°, 30°

NOTES:1. Ratings according to EN13000.2. Ratings in metric tons for 360˚ working area.3. Operating radius is the horizontal distance from center of rotation to a

vertical line through the center of gravity of the load.4. Weight of hook block (s), slings and other load handling accessories is

included in rated load. Their total weight must be subtracted from ratedload to obtain weight that can be lifted.

5. Ratings shown are based on freely suspended loads and make noallowance for such factors as wind effect on lifted load, ground condi-tions, out-of-level, operating speeds or any other condition that could bedetrimental to the safe operation of this equipment. Operator, therefore,has the responsibility to judge the existing conditions and reduce liftedloads and operating speeds accordingly.

6. Ratings are for operation on a firm and level surface, up to 1% gradient.7. At radii and boom lengths where no ratings are shown on chart, opera-

tion is not intended nor approved.

8. Boom inserts and guy lines must be arranged as shown in the“Operator's Manual”.

9. Boom hoist reeving is 12 part line.10. Gantry must be in raised position for all conditions.11. Boom backstops are required for all boom lengths.12. Crawler frames must be fully extended for all crane operations.13. Ratings shown in are determined by the strength of the boom

or other structural component.14. Instruction in the “Operator's Manual” must be strictly observed when

operating the machine.15. Fixed jib ratings: Deduct weight of jib hook block, slings, and all other

load handling accessories from fixed jib ratings shown.16. Crane boom lengths for fixed jib mounting are 24.4 m to 51.8 m.17. Crane boom ratings with fixed jib: Deduct weight of jib hook block, slings,

and all other load handling accessories from crane boom ratings withfixed jib shown.

Page 14: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

13

Fixed Jib Lifting Capacities (Without Main Hook)Jib Offset Angle: 10°

9.110.910.910.910.910.910.910.3 9.0 8.0 7.2 6.5 5.9

1

12.2

10.910.910.5 9.5 8.6 7.8 7.2 6.7 6.2 5.8 5.5

1

15.2

9.09.08.77.87.16.55.95.55.14.84.54.2

1

18.3

8.17.76.86.25.65.14.74.44.13.83.63.43.2

1

24.4 30.5 36.6 42.79.1

10.910.910.910.910.910.1 8.8 7.8 7.0 6.3 5.7 5.2 4.7

1

12.2

10.910.910.910.6 9.7 8.9 8.0 7.1 6.4 5.8 5.3 4.8 4.4 4.0

1

15.2

9.09.08.77.97.26.66.25.75.45.14.84.54.13.8

1

18.3

8.18.17.56.86.25.75.34.94.64.34.03.83.63.43.33.1

1

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

Wo

rking

radiu

s (m)

9.110.910.910.8 9.5 8.2 7.2 6.3 5.7 5.1 4.6 4.1 3.7 3.4 3.0 2.8 2.5 2.2 1.8 1.4

1

12.2

10.910.9 9.6 8.4 7.3 6.5 5.8 5.2 4.6 4.2 3.8 3.4 3.1 2.8 2.5 2.2 1.9 1.6

1

15.2

9.09.08.57.46.65.95.24.74.33.83.53.22.92.62.42.11.81.51

18.3

8.18.17.87.26.75.95.34.84.33.93.53.22.92.62.42.11.91.61

48.8 51.89.110.910.910.7 9.4 8.1 7.1 6.2 5.6 5.0 4.4 4.0 3.6 3.3 2.9 2.7 2.3 2.1 1.7

1

12.2

10.910.8 9.5 8.3 7.2 6.4 5.7 5.1 4.5 4.1 3.6 3.3 3.0 2.7 2.4 2.1 1.8 1.5

1

15.2

9.09.08.37.36.55.85.14.64.23.73.43.02.82.52.21.91.6

1

18.3

8.18.18.07.46.65.85.24.74.23.83.43.12.82.52.32.01.71.51

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

14.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

14.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.0

Reeves

Wo

rking

radiu

s (m)

9.1

10.910.910.910.9 9.9 8.6 7.5 6.7 6.1 5.5 5.0 4.5 4.1 3.8 3.4

1

12.2

10.910.910.910.0 8.7 7.7 6.9 6.2 5.5 5.0 4.6 4.2 3.8 3.5 3.2

1

15.2

9.09.09.08.68.07.36.86.25.75.14.74.23.93.63.33.0

1

18.3

8.18.17.46.86.25.85.45.04.74.44.23.93.63.33.12.82.4

1

9.1

10.910.910.9 9.6 8.4 7.3 6.5 5.8 5.2 4.7 4.3 3.8 3.5 3.2 2.9 2.5 2.2

1

12.2

10.910.910.9 9.8 8.5 7.5 6.7 5.9 5.3 4.8 4.3 3.9 3.6 3.3 3.0 2.7 2.3 2.0

1

15.2

9.09.09.08.57.66.76.05.44.94.44.03.63.33.02.82.52.21.9

1

18.3

8.17.97.36.76.35.85.44.94.54.03.73.33.12.82.62.32.01.71

Note: Ratings according to EN13000.Ratings shown in are determined by the strength of the boom or other structural components.Refer to notes P12.

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 15: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

14

9.19.59.38.68.07.57.16.8

1

12.2

6.96.45.95.65.35.04.8

1

15.2

4.84.54.24.03.83.63.5

1

18.3

3.83.63.43.23.02.92.8

1

24.4 30.5 36.6 42.79.1

9.59.08.68.07.67.37.06.4

1

12.2

6.76.25.95.65.35.14.94.7

1

15.2

5.04.74.44.24.03.83.73.6

1

18.3

3.93.73.53.33.13.02.92.82.7

1

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

12.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.0

Reeves

12.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.044.0

Reeves

Wo

rking

radiu

s (m)

9.19.59.28.57.56.65.95.24.74.23.93.5

1

12.2

6.66.36.05.85.65.44.94.43.93.63.22.9

1

15.2

5.14.94.74.54.34.14.03.93.83.73.43.02.7

1

18.3

4.13.93.73.63.43.33.23.13.02.92.82.72.62.3

1

48.8 51.89.19.59.38.57.56.65.95.24.74.23.73.33.0

1

12.2

6.66.46.15.95.75.44.84.33.83.53.22.92.6

1

15.2

5.04.84.64.44.24.14.03.93.63.33.02.72.4

1

18.3

3.93.83.63.53.43.33.23.13.02.92.62.42.22.01

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

18.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.0

Reeves

18.020.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.0

Reeves

Wo

rking

radiu

s (m)

9.1

9.59.49.08.58.17.77.06.25.65.1

1

12.2

6.56.25.95.65.45.14.94.84.6

1

15.2

4.94.64.44.24.03.83.73.63.53.4

1

18.3

4.13.93.73.53.33.23.13.02.92.82.7

1

9.1

9.59.48.98.47.66.76.05.34.84.43.9

1

12.2

6.76.46.15.85.65.45.25.04.54.13.7

1

15.2

5.14.84.64.44.24.03.93.83.73.63.5

1

18.3

4.03.83.63.43.33.23.13.02.92.82.72.6 1

Jib Offset Angle: 30°

Note: Ratings according to EN13000.Ratings shown in are determined by the strength of the boom or other structural components.Refer to notes P12.

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 16: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

15

Crane Boom Lifting Capacity with Fixed Jib

9.14.7m/63.2

59.946.639.033.529.225.820.116.113.311.2 9.6 8.3

22.3m/8.1

6

12.24.7m/62.859.546.238.633.128.825.419.715.712.910.8 9.2 7.9

22.3m/7.7

6

15.24.7m/62.459.145.838.232.728.425.019.315.312.510.4 8.8 7.5

22.3m/7.3

5

18.34.7m/61.958.645.337.732.227.924.518.814.812.0 9.9 8.3 7.0

22.3m/6.8

5

24.4 27.4 30.5 33.59.1

5.1m/47.644.737.632.428.325.120.116.113.211.1 9.5 8.2 7.1

24.9m/6.7

4

12.2

5.1m/47.244.337.232.027.924.719.715.712.810.7 9.1 7.8 6.7

24.9m/6.3

4

15.2

5.1m/46.843.936.831.627.524.319.315.312.410.3 8.7 7.4 6.3

24.9m/5.9

4

18.3

5.1m/46.343.436.331.127.023.818.814.811.9 9.8 8.2 6.9 5.8

24.9m/5.4

4

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.0

Reeves

4.0 5.0 6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.0

Reeves

Wo

rking

radiu

s (m)

9.16.4m/35.7

33.729.225.722.918.615.512.910.8 9.1 7.8 6.7 5.9 5.1 4.5 3.9

32.9m/3.7

3

12.26.4m/35.333.328.825.322.518.215.112.510.4 8.7 7.4 6.3 5.5 4.7 4.1 3.5

32.9m/3.3

3

15.26.4m/34.932.928.424.922.117.814.712.110.0 8.3 7.0 5.9 5.1 4.3 3.7 3.1

32.9m/2.9

3

18.36.4m/34.432.427.924.421.617.314.211.6 9.5 7.8 6.5 5.4 4.6 3.8 3.2 2.6

32.9m/2.4

3

36.6 39.6 42.7 45.79.1

6.8m/33.232.528.224.922.218.015.012.710.6 9.0 7.7 6.6 5.7 5.0 4.3 3.8 3.3

35.5m/3.0

3

12.26.8m/32.832.127.824.521.817.614.612.310.2 8.6 7.3 6.2 5.3 4.6 3.9 3.4 2.9

35.5m/2.6

3

15.26.8m/32.431.727.424.121.417.214.211.9 9.8 8.2 6.9 5.8 4.9 4.2 3.5 3.0 2.5

35.5m/2.2

3

18.36.8m/31.931.226.923.620.916.713.711.4 9.3 7.7 6.4 5.3 4.4 3.7 3.0 2.5 2.0

35.5m/1.7

3

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

6.0 7.0 8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

Wo

rking

radiu

s (m)

9.1

5.6m/46.342.836.231.227.324.219.615.913.110.9 9.3 8.0 6.9 6.0

27.6m/5.5

4

12.2

5.6m/45.942.435.830.826.923.819.215.512.710.5 8.9 7.6 6.5 5.6

27.6m/5.1

4

15.2

5.6m/45.542.035.430.426.523.418.815.112.310.1 8.5 7.2 6.1 5.2

27.6m/4.7

4

18.3

5.6m/45.041.534.929.926.022.918.314.611.8 9.6 8.0 6.7 5.6 4.7

27.6m/4.2

4

9.1

41.034.930.226.523.519.115.813.010.9 9.2 7.9 6.8 6.0 5.2 4.6

30.2m/4.54

12.2

40.634.529.826.123.118.715.412.610.5 8.8 7.5 6.4 5.6 4.8 4.2

30.2m/4.14

15.2

40.234.129.425.722.718.315.012.210.1 8.4 7.1 6.0 5.2 4.4 3.8

30.2m/3.74

18.3

39.733.628.925.222.217.814.511.7 9.6 7.9 6.6 5.5 4.7 3.9 3.3

30.2m/3.24

9.1

7.3m/30.127.324.121.517.514.512.310.5 8.8 7.5 6.5 5.6 4.8 4.2 3.6 3.1 2.7 2.4

38.1m/2.3

3

12.2

7.3m/29.726.923.721.117.114.111.910.1 8.4 7.1 6.1 5.2 4.4 3.8 3.2 2.7 2.3 2.0

38.1m/1.9

3

15.2

7.3m/29.326.523.320.716.713.711.5 9.7 8.0 6.7 5.7 4.8 4.0 3.4 2.8 2.3 1.9 1.6

38.1m/1.5

3

18.3

7.3m/28.826.022.820.216.213.211.0 9.2 7.5 6.2 5.2 4.3 3.5 2.9 2.3 1.8 1.4

3

9.1

7.7m/26.426.223.420.917.014.212.010.3 8.8 7.4 6.4 5.5 4.7 4.1 3.5 3.1 2.6 2.3 1.9

40.8m/1.83

12.2

7.7m/26.025.823.020.516.613.811.6 9.9 8.4 7.0 6.0 5.1 4.3 3.7 3.1 2.7 2.2 1.9 1.5

40.8m/1.43

15.2

7.7m/25.625.422.620.116.213.411.2 9.5 8.0 6.6 5.6 4.7 3.9 3.3 2.7 2.3 1.8 1.5

3

18.3

7.7m/25.124.922.119.615.712.910.7 9.0 7.5 6.1 5.1 4.2 3.4 2.8 2.2 1.8

3

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 17: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

16

9.18.1m/20.319.217.915.713.811.710.0 8.7 7.4 6.3 5.4 4.7 4.0 3.5 3.0 2.5 2.2 1.8 1.5

2

12.28.1m/19.918.817.515.313.411.3 9.6 8.3 7.0 5.9 5.0 4.3 3.6 3.1 2.6 2.1 1.8 1.4

2

15.28.1m/19.518.417.114.913.010.9 9.2 7.9 6.6 5.5 4.6 3.9 3.2 2.7 2.2 1.7 1.4

2

18.38.1m/19.017.916.614.412.510.4 8.7 7.4 6.1 5.0 4.1 3.4 2.7 2.2 1.7 1.2

2

48.8 51.89.1

8.5m/17.617.015.813.812.210.8 9.8 8.4 7.3 6.2 5.3 4.5 3.9 3.3 2.8 2.4 2.0 1.7 1.4

2

12.28.5m/17.216.615.413.411.810.4 9.4 8.0 6.9 5.8 4.9 4.1 3.5 2.9 2.4 2.0 1.6

2

15.28.5m/16.816.215.013.011.410.0 9.0 7.6 6.5 5.4 4.5 3.7 3.1 2.5 2.0 1.6

2

18.38.5m/16.315.714.512.510.9 9.5 8.5 7.1 6.0 4.9 4.0 3.2 2.6 2.0 1.5

2

Boom length (m)

Jib length (m)

Wo

rkin

g r

adiu

s (m

)

Boom length (m)

Jib length (m)

8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

8.0 9.010.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.042.0

Reeves

Wo

rking

radiu

s (m)

Note: Ratings according to EN13000.Refer to notes P12.

Unit: metric ton

Counterweight: 29.3 t, Carbody weight: 7.9 t

Page 18: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

17

PARTS AND ATTACHMENTS

Other Attachments

Base MachineBase machine with gantry, boom base, crawlers, wire ropes for main and aux. winches,lower spreader and upper spreaderWeight: 44,700 kg Width: 3,500 mm

Base MachineBase machine with gantry, crawlers, wire ropes for main and aux. winchesWeight: 42,460 kg Width: 3,500 mm

Boom TopWeight: 1,240 kg (with guy cables)

Boom Base Weight: 1,110 kg

Counterweight No.2Weight: 7,380 kg

Counterweight No.3Weight: 9,360 kg

CarbodyweightWeight: 3,950 kg (1 pc)

Counterweight No.1Weight: 12,480 kg

Dimensions: mm Weight: kg

6.1 m insert boom

Jib topJib base3.0 m insert jib6.1 m insert jibJib strutUpper spreaderCrawler (1 piece)Auxiliary sheave11-t ball hook35-t hook block

100-t hook block

Attachments Dimensions (L x W x H)

6,210 mm x 1,490 mm x 1,315 mm

4,910 mm x 800 mm x 800 mm

12.2 m insert boom 12,305 mm x 1,490 mm x 1,315 mm12.2 m insert boom with lug 12,305 mm x 1,490 mm x 1,315 mm

4,810 mm x 795 mm x 795 mm3,115 mm x 795 mm x 795 mm6,160 mm x 795 mm x 795 mm3,620 mm x 835 mm x 615 mm1,460 mm x 250 mm x 630 mm6,280 mm x 800 mm x 980 mm870 mm x 820 mm1,065 mm x 355 mm dia.1,575 mm x 700 mm x 400 mm

70-t hook block 1,820 mm x 700 mm x 385 mm1,870 mm x 700 mm x 478 mm

3,165 mm x 1,490 mm x 1,315 mm3.0 m insert boom

Note: Estimated weights may vary ± 2%.

Weight

590 kg (with guy cables)

280 kg 200 kg 120 kg (with guy cables) 210 kg (with guy cables) 250 kg 235 kg7,500 kg 195 kg 290 kg 700 kg

1,300 kg

360 kg (with guy cables)

1,080 kg (with guy cables)1,100 kg (with guy cables)

900 kg

Page 19: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

18

Page 20: HYDRAULIC CRAWLER CRANE - KOBELCO CRANES · HYDRAULIC CRAWLER CRANE Model: CKL1000i Max. Lifting Capacity: 100 t x 3.0 m* Max. Crane Boom Length: 61.0 m Max. Fixed Jib Combination:

HYDRAULIC CRAWLER CRANE

Standard Equipment

Upper structure/Lower structure

Cab/Control

Safety Device

Counterweight: 29.3 t (total weight)Carbody weight: 7.9 t (total weight)800 mm shoe crawlersBatteries (150Ah/20HR)Travel kitGantry raising/lowering cylinder Electric hand throttle gripVariable boom hoist speed controllerVariable main/aux. hoist speed controllerSide deck for cabSteps (crawlers)Two front working lightsUpper spreader storage guideTools (for routine maintenance)Two rear view mirrorsMirror for monitoring drumsElectric fuel pumpCounterweight self-removalCable roller (for boom) Tool box (front of left-side guard)

Air conditionerCup holderAshtrayCigar lighterIntermittent wiper & window washer (skylight and front window)Sun visorRoof blindFloor mat (cloth)Foot restShoe trayLevel gauge (operator cabin)

Load Moment Indicator (with boom lowering slow stop function)LMI release key (for hook over-hoist prevention deviceand boom over-hoist prevention device)LCD multi displayUltimate stop function for boom over-hoistFunction lock leverPropel lever lockMechanical drum lock pawl (main, aux. and boom hoist)Signal hornSwing parking brakeMechanical swing lock pin (four positions)Swing flashers/warning buzzerExternal lamp for over-load alarm

Note: Standard equipment may vary depending on your areas or countries.Due to our policy of continual product improvements all designs and specifications are subject to change without advance notice.Copyright by KOBELCO CRANES CO., LTD. No part of this catalog may be reproduced in any manner without notice.

Bulletin No. CKL1000i-SPEC-IN2 Printed in India

Inquiries To:

KOBELCO is the corporate mark used by Kobe Steel on a variety of productsand in the names of a number of Kobe Steel Group companies.